CN108640497B - Full-automatic kinescope separating device - Google Patents

Full-automatic kinescope separating device Download PDF

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Publication number
CN108640497B
CN108640497B CN201810376542.7A CN201810376542A CN108640497B CN 108640497 B CN108640497 B CN 108640497B CN 201810376542 A CN201810376542 A CN 201810376542A CN 108640497 B CN108640497 B CN 108640497B
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China
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workbench
cutting
kinescope
powder removing
picture tube
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CN108640497A (en
Inventor
张民强
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Xiamen Oasis Environmental Protection Industry Co ltd
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Xiamen Oasis Sources Industry Co ltd
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    • CCHEMISTRY; METALLURGY
    • C03GLASS; MINERAL OR SLAG WOOL
    • C03BMANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
    • C03B33/00Severing cooled glass
    • C03B33/06Cutting or splitting glass tubes, rods, or hollow products

Abstract

The invention discloses a full-automatic kinescope separating device, relating to the technical field of kinescope separating devices, and the technical scheme key points are as follows: the automatic powder removing machine comprises a scoring workbench, a cutting workbench, a powder removing workbench and a conveying platform sequentially arranged through the scoring workbench, the cutting workbench and the powder removing workbench, wherein a rack vertically arranged along the length direction of the conveying platform is arranged at one end of the conveying platform penetrating through the powder removing workbench, and a first belt conveyor and a second belt conveyor which are arranged in an up-and-down position relationship and have the conveying direction consistent with the length direction of the rack are arranged in the rack; the automatic conveying work of the kinescope is realized by the conveying table, the first belt conveyor and the second belt conveyor, the automatic scoring, cutting and powder removing work of the kinescope can be realized by the cooperation of the PLC controller arranged in the control cabinet, the scoring workbench, the cutting workbench and the powder removing workbench, manual operation is not needed, and the reasonable distribution of each station can greatly improve the working efficiency.

Description

Full-automatic kinescope separating device
Technical Field
The invention relates to the technical field of kinescope separating devices, in particular to a full-automatic kinescope separating device.
Background
One of the difficulties in the disassembly of discarded televisions and computers is the handling of the picture tube (CRT). It can be divided into a cone tube and a fluorescent screen. The fluorescent screen has one layer of fluorescent material inside it, which is a mixture of several kinds of material and contains Zn, Cd as rare metal, Ag, etc. The glass of the kinescope cone contains 9.9-21.0% of lead oxide. The screen is a glass containing 0.3-13.3% palladium oxide, 0.5-10.7% strontium oxide, 5.0-10.0% sodium oxide, 5.0-10.0% potassium oxide, etc. Many of these substances, such as lead, once they enter the soil, severely contaminate water supplies, ultimately endangering humans, plants and microorganisms, and also affecting the brain development of children. On the other hand, in the picture tube, the proportion of the phosphor screen glass, the funnel glass and the metal is more than 99%, so that the separation and recovery of these parts are the key to the resource recovery of the picture tube. The picture tube is therefore treated not only for environmental protection but also for resource reuse. If the screen and the cone tube of the scrapped kinescope are separated, after being crushed and cleaned, the screen and the cone tube can be used as raw materials and then respectively manufactured, thereby changing waste into valuable. However, the purity requirements of the raw materials used to make the faceplate or the funnel are high, which requires that the notch be flush when cutting the faceplate or the funnel of the tube, and does not allow the lead-containing funnel glass to be introduced into the glass of the faceplate. The present kinescope cutting machine adopts a metal wire or belt heating and cooling cutting process, and its principle is that a metal wire or belt is winded on the joint of kinescope fluorescent screen glass and cone tube glass, then the metal wire or belt is electrically heated, and after heated for a period of time, it is cut off and cooled, and by utilizing the principle of glass expansion with heat and contraction with cold and the characteristic of glass brittleness, the joint of two glasses can produce internal stress exceeding its strength to break, so that the separation of two glasses can be implemented. However, when cutting a large-sized picture tube, the picture tube cutting machine often has uneven cuts or glass is easily broken, and the using effect is not good.
Chinese patent publication No. CN2828035Y discloses a kinescope screen cone cutting separator with a nicking device, which comprises a base, a cutting table on the base, a nicking table on the base, a rotary table on the nicking table for placing the kinescope, and a cutter beside the rotary table for nicking the kinescope.
After the nicking device scores, a stress concentration trace is manufactured at a part needing to be cut and separated in advance, so that a smooth fracture is easy to obtain and the glass is not easy to break when the glass is cut; however, the kinescope after being scored for one circle needs to be manually transported when being moved to a cutting workbench, the kinescope after being cut needs to be transported manually, the kinescope after being cut has a sharp notch, the kinescope is easy to scratch during manual transportation, a great amount of fluorescent powder exists in a fluorescent screen, the fluorescent powder still needs to be manually collected after being transported, and the powdery fluorescent powder can erode workers.
Disclosure of Invention
Aiming at the defects of the prior art, the invention aims to provide a full-automatic kinescope separating device which has the advantages of automatically completing the nicking, cutting, fluorescent powder removing and conveying of kinescopes.
In order to achieve the purpose, the invention provides the following technical scheme:
a full-automatic kinescope separating device comprises a nicking workbench, a cutting workbench, a powder removing workbench and a conveying platform sequentially arranged in a penetrating way, wherein one end of the conveying platform penetrating through the powder removing workbench is provided with a rack arranged perpendicular to the length direction of the conveying platform, a first belt conveyor and a second belt conveyor which are arranged in a vertical position relation and have the conveying direction consistent with the length direction of the rack are arranged in the rack, two pneumatic slide rails with one ends extending above the cutting workbench and the other ends being positioned above the first belt conveyor are arranged in the rack, a connecting plate is connected to the pneumatic slide rails in a sliding way, a first air cylinder with a piston rod vertically and downwardly arranged is arranged at the lower end of the connecting plate, a mechanical claw is arranged on the piston rod of the first air cylinder, a first motor and a rotating rod fixedly connected with the motor shaft of the first motor are also arranged in the rack, the end of the rotating rod, which is far away from the first motor, is fixedly connected with a second cylinder, a piston rod of the second cylinder is provided with a first vacuum sucker, the conveying table comprises a base, chains arranged at two sides of the base and a driving device used for controlling the two chains to rotate, a plurality of object placing tables are arranged between the two chains, each object placing table is rotatably connected with a second vacuum sucker, the powder removing workbench is provided with an organ type pipeline, the lower end of the organ type pipeline is fixedly connected with a collecting hopper arranged in a table shape, the upper end of the organ type pipeline is communicated with an air blower through a pipeline arranged in an approximately L shape, an air inlet of the air blower is communicated with a guide pipe, an air outlet of the air blower is communicated with the collecting hopper, and four end corners of the powder removing workbench are provided with third cylinders with piston rods vertically arranged upwards, the piston rod and the collection fill edge fixed connection of third cylinder, frame one side still is provided with the switch board, be provided with the PLC controller in the switch board, PLC controller and nick workstation, cutting workstation, gumming workstation, frame and delivery table control connection.
The kinescope is placed on the placing table, the fluorescent screen of the kinescope is arranged downwards, then the kinescope is firmly adsorbed by the second vacuum chuck, the conveying table is started, the chain can drive the placing frame to sequentially pass through the nicking workbench, the cutting workbench and the powder removing workbench, finally the taper pipe is placed on the first belt conveyor by the mechanical claw, the fluorescent screen is placed on the second belt conveyor by the first vacuum chuck and is respectively conveyed and conveyed away, the intermittent work of the conveying table is controlled by the PLC arranged in the control cabinet, and the placing table can be stopped for processing when moving to each workbench; when the kinescope is positioned on the powder removing workbench, the collecting hopper is controlled to move downwards through the third air cylinder, so that the collecting hopper can cover the fluorescent screen, and then the fluorescent powder in the fluorescent screen can be sucked away through the blower and stored in the collecting hopper; when the kinescope is positioned in the cutting workbench and the cutting work is finished, the pneumatic slide rail and the first air cylinder are matched to enable the mechanical claw to take away the cut taper pipe and place the taper pipe on the first belt conveyor, and when the fluorescent screen is positioned on the powder removing workbench and the powder removing work is finished, the first vacuum chuck can take away the cut fluorescent screen through the matching of the first motor, the rotating rod and the second air cylinder and place the fluorescent screen on the second belt conveyor to be transported away; the cooperation through each station makes the staff only need attach to the work of the unloading of material loading, has saved the manpower spending greatly.
Further setting: put thing platform lower surface butt and set up on two chains, it is provided with one arch to put thing platform lower extreme, protruding both sides rotate with two sections nodes that the symmetry set up on two chains respectively and are connected.
So set up, put the thing platform and remove and can take place to rotate when carrying the platform both ends, put the thing platform and can directly not drop when chain corner position takes place to rotate when the cooperation through arch and chain node, and because all only one with each chain rotation node of being connected, can avoid putting the thing platform and take place to interfere with the chain when rotating, when putting the thing platform and resume the horizontality, put the thing platform lower surface and continue to keep the butt state with the chain, ensure to put the thing platform and carry stably.
Further setting: the article placing table is provided with a containing groove, the inner wall of the containing groove is provided with a circle of inner grooves, a plurality of vertically arranged rotating shafts are connected in the inner grooves in a rotating mode, and the outer wall of each second vacuum chuck is abutted to the outer wall of each rotating shaft.
So set up, utilize the pivot can turn into rolling friction with second vacuum chuck and the sliding friction who puts between the thing platform, can reduce second vacuum chuck's wearing and tearing speed by a wide margin, ensure second vacuum chuck's life.
Further setting: the driving device comprises four chain wheels respectively arranged on four end angles of the base and a second motor fixedly connected with one of the chain wheels, and a connecting rod is arranged between the two opposite chain wheels.
So set up, rotate through second motor drive sprocket for the chain can remove thereupon on the sprocket is located to the cover, makes two sprockets of relative setting can synchronous revolution through the connecting rod.
Further setting: one side is provided with the fourth cylinder that is the acute angle setting with frame length direction on the nick workstation, be provided with the clutch blocks that the extension line can set up with the tangent second vacuum chuck outer wall on the piston rod of fourth cylinder, the length of clutch blocks is greater than second vacuum chuck's outer wall girth, the nick workstation still is provided with two linear slide rails, two slide between the linear slide rail and be connected with the slide, be provided with the fifth cylinder that is used for driving the slide and removes towards nick workstation center direction on the nick workstation, be provided with the cutting knife on the slide, be provided with on the cutting knife and set up the pressure sensor of the PLC controller signal connection in the switch board.
The arrangement is that when the object placing table moves to a designated position, the second cylinder drives the cutting knife to contact the kinescope, then the fourth cylinder is started, so that the friction block arranged on the piston rod of the fourth cylinder is abutted against the outer wall of the second vacuum chuck, the friction block can drive the second vacuum chuck to rotate along with the continuous ejection of the piston rod of the fourth cylinder, the kinescope adsorbed and fixed on the second vacuum chuck can also rotate along with the friction block, and when the piston rod of the fourth cylinder exits, the kinescope can simultaneously rotate reversely for a circle, so that the cutting knife can repeatedly nick for a circle along the display tube, the connecting surface of the existing linear tube taper tube is arranged in a rectangular shape, the nick can not be ensured to be complete during rotation, the pressure sensor detects the pressure applied to the cutting knife, and the cutting knife can move back and forth along the rotation track of the edge of the kinescope by matching with the fifth cylinder, the cutter can be kept in contact with the kinescope.
Further setting: the improved kinescope screen cutting device is characterized in that an infrared detector which is in signal connection with a PLC (programmable logic controller) arranged in a control cabinet and used for detecting kinescope screen and taper tube connection points is arranged on the nicking workbench, a support which is in a U-shaped shape is arranged on the sliding plate, a third motor is arranged at the upper end of the support, a vertical screw rod which is arranged downwards is fixedly connected onto a motor shaft of the third motor, a threaded shaft sleeve is in threaded connection with the outer wall of the screw rod, a circle of limiting part is arranged on the outer wall of the threaded shaft sleeve, the limiting part is sleeved on two support legs of the support, and the.
In this way, the positions of the connection surfaces of the cone tube and the fluorescent screen of the kinescopes with different specifications are different, the infrared detection is a special technology for inspecting and measuring the surfaces of equipment or materials and other objects by utilizing the infrared radiation principle, and is also a means for collecting the surface temperature information of the objects, the temperature resolution and the space resolution of the infrared detection can reach a quite high level, the accuracy of the detection result is very high, the connection surface of the cone tube and the fluorescent screen can be detected by utilizing an infrared detector, and the working height of the cutting knife is adjusted by the matching of a third motor and a threaded shaft sleeve, so that the cutting knife can keep contact with the connection surface of the cone tube and the fluorescent screen, and the accurate nicking position is ensured.
Further setting: the heating device is characterized in that six air cylinders with piston rods vertically and upwards arranged are fixedly connected to four end corners of the cutting workbench, a supporting plate is arranged above the cutting workbench, the four end corners of the supporting plate are fixedly connected with the piston rods of the four sixth air cylinders respectively, an opening is formed in the middle of the supporting plate, and a heating wire winding system with a ring opening is arranged on the lower surface of the supporting plate and used for carrying out hot cutting on the picture tube.
So set up, when putting thing platform and remove to cutting work platform intermediate position, make the backup pad decline to surround the picture tube through the cooperation of four sixth cylinders, then carry out the hot cutting work through heater strip winding system to the picture tube, simple structure, the simple operation.
Further setting: nick workstation, cutting workstation, gumming workstation, frame and carry the bench-top cover to be equipped with the safety guard, the safety guard both ends are provided with feed inlet and discharge gate respectively, all be provided with on feed inlet and the discharge gate and draw the curtain.
So set up, the picture tube all can produce the dust in nick, cutting and gumming process, utilizes the safety guard can prevent that the dust from spilling over, ensures the safety of surrounding environment, utilizes to draw the curtain to be convenient for feeding and ejection of compact.
Compared with the prior art, the invention adopts the technical scheme that: the automatic conveying work of the kinescope is realized through the conveying table, the first belt conveyor and the second belt conveyor, the automatic scoring, cutting and powder removing work of the kinescope can be realized through the cooperation of the PLC controller arranged in the control cabinet, the scoring workbench, the cutting workbench and the powder removing workbench, manual operation is not needed, and the reasonable distribution of each station can greatly improve the working efficiency.
Drawings
FIG. 1 is a schematic structural diagram of a full-automatic kinescope separating device;
FIG. 2 is a schematic view of the structure of the full-automatic kinescope separating device without the protective cover;
FIG. 3 is a schematic diagram of the structure of a conveying table of the full-automatic kinescope separating device;
FIG. 4 is a schematic view of a structure of a stand of the full-automatic kinescope separating device;
FIG. 5 is a schematic diagram of a scoring table of the full-automatic kinescope separating device;
fig. 6 is a schematic view showing the structure of a rotating assembly of the full automatic picture tube separating apparatus;
fig. 7 is a schematic view showing the structure of a cutter assembly of the full automatic picture tube separating apparatus;
fig. 8 is a schematic structural view of a cutting table of the full-automatic picture tube separating device;
FIG. 9 is a schematic structural diagram of a powder removing table of the full-automatic kinescope separating device;
fig. 10 is a schematic structural view of a frame of the full-automatic picture tube separating apparatus.
In the figure: 1. a safety shield; 2. pulling the curtain; 3. a scoring table; 31. a first open slot; 32. a rotating assembly; 321. a fourth cylinder; 322. a friction block; 33. a cutter assembly; 331. a linear slide rail; 332. a slide plate; 333. cutting; 334. a fifth cylinder; 335. a threaded shaft sleeve; 336. a limiting member; 337. a screw; 338. a third motor; 339. a support; 34. a pressure sensor; 35. an infrared detector; 4. cutting the working table; 41. a second open slot; 42. a sixth cylinder; 43. a support plate; 431. an opening; 44. a heater wire winding system; 5. a powder removing workbench; 51. a blower; 52. a collection hopper; 53. a third opening groove; 54. a third cylinder; 55. a collecting hopper; 56. an organ-type conduit; 57. a conduit; 6. a conveying table; 61. a machine base; 62. a chain; 621. a rotating shaft; 63. a placing table; 631. a containing groove; 632. an inner groove; 633. a rotating shaft; 364. a protrusion; 635. a through hole; 64. a second vacuum chuck; 65. a drive device; 651. a second motor; 652. a sprocket; 653. a connecting rod; 7. a frame; 71. a first belt conveyor; 72. a second belt conveyor; 73. a first motor; 731. rotating the rod; 732. a second cylinder; 733. a first vacuum chuck; 74. a sub-frame; 741. a pneumatic slide rail; 742. connecting plates; 743. a first cylinder; 744. a gripper; 8. a control cabinet.
Detailed Description
The full automatic picture tube separating apparatus will be further described with reference to fig. 1 to 10.
A full-automatic kinescope separating device is combined with the picture 1 and the picture 2, and comprises a nicking workbench 3 for nicking a kinescope for one circle, a cutting workbench 4 for cutting and separating a fluorescent screen and a cone of the kinescope, a powder removing workbench 5 for removing and collecting fluorescent powder attached in the fluorescent screen, a conveying workbench 6 for conveying the kinescope to each workbench for processing, and a frame 7 for sorting and outputting the cone and the fluorescent screen; the nicking workbench 3, the cutting workbench 4 and the powder removing workbench 5 are arranged in sequence, the conveying platform 6 sequentially penetrates through the workbench, the frame 7 is arranged at one end of the conveying platform 6 close to the powder removing workbench 5, and the length direction of the frame 7 is vertical to that of the conveying platform 6; the nicking workbench 3, the cutting workbench 4, the powder removing workbench 5, the frame 7 and the conveying platform 6 are covered with a safety cover 1, two ends of the safety cover 1 are respectively provided with a feed inlet and a discharge outlet, and the feed inlet and the discharge outlet are respectively provided with a pull curtain 2; wherein, 7 one sides of frame are provided with switch board 8, are provided with the PLC controller in the switch board 8, and the PLC controller is connected with nick workstation 3, cutting workstation 4, gumming workstation 5, frame 7 and carry 6 control of platform.
Referring to fig. 2 and 3, the conveying table 6 includes a base 61, two chains 62 respectively disposed at two sides of the base 61 and connected end to end, and a driving device 65 disposed at one end of the base 61 for controlling the two chains 62 to rotate synchronously, a plurality of object placing tables 63 for placing the kinescopes are disposed between the two chains 62, and second vacuum chucks 64 for sucking and fixing the kinescopes are rotatably connected to the object placing tables 63.
As shown in fig. 3, the driving device 65 includes four chain wheels 652 respectively disposed at four corners of the base 61 and a second motor 651 fixedly connected to one of the chain wheels 652, and two chains 62 are respectively sleeved on the two chain wheels 652 disposed in parallel; one link 653 is provided between the axial center positions of the two sprockets 652 that are disposed opposite to each other.
Referring to fig. 3 and 4, a containing groove 631 is formed in the object placing table 63, a circle of inner grooves 632 are formed in the inner wall of the containing groove 631, a plurality of vertically arranged rotating shafts 633 are rotatably connected in the inner grooves 632, the second vacuum chuck 64 is inserted into the containing groove 631, the outer wall of the second vacuum chuck 64 is connected to the outer wall of each rotating shaft 633 in an abutting manner, the lower surface of the object placing table 63 is connected to the two chains 62 in an abutting manner, a circle of protrusions 364 are further formed in the lower surface of the object placing table 63, the second vacuum chuck 64 extends out of the lower end of the object placing table 63, and two sides of each protrusion 364 are rotatably connected to two nodes symmetrically arranged on the two chains 62; the protrusion 364 is provided with a through hole 635, and a rotating shaft 621 inserted into the through hole 635 is disposed between two symmetrically disposed nodes.
When the kinescope is conveyed, the kinescope is only required to be placed on the placing table 63, when the kinescope is placed, the kinescope fluorescent screen is placed in an orientation mode, and then the fluorescent screen is firmly adsorbed through the second vacuum chuck 64.
Carry platform 6 during operation, drive one of them sprocket 652 by second motor 651 and rotate, and can make to drive pivoted sprocket 652 by second motor 651 and can drive another sprocket 652 who sets up rather than relatively and rotate through connecting rod 653, drive two other sprocket 652 synchronous rotations through chain 62 at last, thereby make two chains 62 that overlap respectively on four sprockets 652 can drive and put thing platform 63 and remove, and make chain 62 can intermittent type nature work through the PLC controller with carrying platform 6 control connection, make to put thing platform 63 can stop and handle on each station.
As shown in fig. 2 and 5, the scoring table 3 is provided with a first opening groove 31 through which the placing table 63 passes, and the scoring table 3 is provided with a rotating unit 32 for controlling the rotation of the second vacuum cup 64 and a cutter unit 33 for scoring the picture tube rotated together with the second vacuum cup 64.
Referring to fig. 5 and 6, the rotating assembly 32 includes a fourth cylinder 321 fixedly connected to the scoring table 3 and located at one side of the first opening groove 31, and a friction block 322 fixedly connected to a piston rod of the fourth cylinder 321, wherein an included angle between a length direction of the fourth cylinder and a length direction of the base 61 is an acute angle; the length of the friction block 322 is greater than the outer wall of the second vacuum chuck 64, and the friction block 322 can be tangent to the outer wall of the second vacuum chuck 64 when being ejected out along with the fourth cylinder 321.
Further, the outer wall of the second vacuum chuck 64 is arranged in a zigzag manner, and one side of the friction block 322 close to the second vacuum chuck 64 is also arranged in a zigzag manner.
Referring to fig. 5 and 7, the cutter assembly 33 includes two linear slide rails 331 symmetrically disposed on the scoring table 3 and perpendicular to the length direction of the conveying table 6, a sliding plate 332 slidably connected between the two linear slide rails 331, a fifth cylinder 334 for pushing the sliding plate 332 to slide along the length direction of the two linear slide rails 331, and a cutter 333 disposed on the sliding plate 332; the sliding plate 332 is provided with a support 339 which is arranged in an inverted U shape, the support 339 is fixedly connected with a third motor 338, a motor shaft of the third motor 338 is fixedly connected with a screw 337 which is vertically and downwards arranged, a threaded shaft sleeve 335 which is in threaded connection with the screw 337 is sleeved on the outer wall of the screw 337, a circle of limiting part 336 which is arranged in a diamond shape is arranged on the outer wall of the threaded shaft sleeve 335, two ends of the limiting part 336 are sleeved on two support legs of the support 339, and a cutting knife 333 is fixedly connected to the limiting part 336.
Wherein, a pressure sensor 34 which is connected with a PLC controller arranged in the control cabinet 8 by signals and is used for detecting the contact pressure between the cutting knife 333 and the kinescope is arranged on the cutting knife 333, and an infrared detector 35 which is connected with the PLC controller arranged in the control cabinet 8 by signals and is used for detecting the position of the connection surface of the fluorescent screen and the conical tube is arranged on the nicking worktable 3; wherein the pressure sensor 34 may be selected to be a stress patch.
When the kinescope is moved to the center of the nicking workbench 3 by the conveying table 6 and stopped, the PLC controller arranged in the control cabinet 8 controls the infrared detector 35 to detect the kinescope, determines the connecting surface of the fluorescent screen and the cone tube, feeds back the detection result to the PLC controller, the PLC controller receiving the detection signal controls the third motor 338 to work, so that the limiting piece 336 can drive the cutting knife 333 to lift up and down through the matching of the bracket 339 and the screw 337 until the cutting knife 333 is as high as the connecting surface of the fluorescent screen and the cone tube, and then controls the fifth cylinder 334 to push forward and push out, so that the cutting knife 333 can be contacted with the kinescope, so that the pressure sensor 34 arranged on the cutting knife 333 can detect the contact pressure between the cutting knife 333 and the kinescope, when the contact pressure between the cutting knife 333 and the kinescope reaches a certain degree, the pressure sensor 34 can send a detection signal to the PLC controller, the PLC controller controls the fifth cylinder 334 to stop working, finally, the PLC controller controls the fourth cylinder 321 to fully form ejection and retraction, when the fourth cylinder 321 is ejected and retracted, the friction block 322 is abutted with the outer wall of the second vacuum suction cup 64, and the kinescope and the second vacuum suction cup 64 generate relative friction along with the continuous movement of the friction block 322, so that the kinescope is driven by the second vacuum suction cup 64 to rotate, and at the moment, the cutter 333 abutted with the kinescope performs nicking work on the kinescope.
When the cutter 333 scores the picture tube, the pressure sensor 34 provided on the cutter 333 constantly detects the pressure between the cutter 333 and the picture tube, and ensures that the cutter 333 is in contact with the picture tube, so that the picture tube connected in a rectangular shape can be scored for one complete cycle.
Referring to fig. 2 and 8, a second opening groove 41 for passing the object placing table 63 is formed in the cutting table 4, sixth air cylinders 42 with piston rods vertically and upwardly arranged are fixedly connected to four end corners of the cutting table 4, a supporting plate 43 with four end corners fixedly connected to the piston rods of the sixth air cylinders 42 is arranged above the cutting table 4, an opening 431 for passing the picture tube is formed in the middle of the supporting plate 43, and a winding heating wire system 44 for winding a heating wire for hot cutting the picture tube is arranged on the lower surface of the supporting plate 43 and provided with a ring opening 431.
When the picture tube is transferred to the center position of the cutting table 4, the PLC controller provided in the control cabinet 8 controls the operation of each sixth cylinder 42 according to the detection result of the infrared ray detector 35, the support plate 43 is lowered to the corresponding position, and finally the heater wire winding system 44 is activated to perform the hot cutting operation on the picture tube.
As shown in fig. 2 and 9, a blower 51 is arranged on the powder removing worktable 5, a duct 57 which is approximately L-shaped is arranged on an air inlet of the blower 51, a short-side end of the duct 57 is positioned above the powder removing worktable 5, an organ type pipeline 56 is communicated with the short-side end of the duct 57, one end of the organ type pipeline 56 far away from the blower 51 is fixedly connected with a collecting hopper 55 which is arranged in a table shape and can cover the kinescope and a second vacuum suction cup 64, and an air outlet of the blower 51 is communicated with a collecting hopper 52 for storing fluorescent powder; wherein, the both sides of dusting workstation 5 all are provided with the vertical third cylinder 54 that upwards sets up of a piston rod, and the piston rod and the collection of third cylinder 54 are fought 55 edge fixed connection.
When the kinescope is conveyed to the powder removing workbench 5, the PLC arranged in the control cabinet 8 controls the third cylinder 54 to drive the collecting hopper 52 to descend, so that the collecting hopper 52 covers the kinescope, and finally, the fluorescent powder in the fluorescent screen is sucked away by the blower 51.
As shown in fig. 2 and 10, a first belt conveyor 71 and a second belt conveyor 72 are disposed in the frame 7 in an up-down position relationship, and the conveying direction of the first belt conveyor is consistent with the length direction of the frame 7, and a sub-frame 74 extending above the cutting table 4 is further disposed on one side of the frame 7; wherein, two pneumatic sliding rails 741, one end of which extends above the cutting worktable 4 and the other end of which is above the first belt conveyor 71, are arranged on both sides of the subframe 74, a connecting plate 742 is slidably connected between the lower ends of the two pneumatic sliding rails 741, a first air cylinder 743 with a vertically downward piston rod is arranged at the lower end of the connecting plate 742, a mechanical claw 744 for grabbing a taper pipe is arranged on the piston rod of the first air cylinder 743, wherein the pneumatic sliding rails 741 are communicated with an external air pump, and the two pneumatic sliding rails 741 are controlled by the external air pump to synchronously work; a first motor 73 and a rotating rod 731 fixedly connected with a motor shaft of the first motor 73 are arranged in the frame 7, a second cylinder 732 is fixedly connected to one end of the rotating rod 731 far away from the first motor 73, and a first vacuum chuck 733 for grabbing a fluorescent screen is arranged on a piston rod of the second cylinder 732.
When the picture tube is cut on the cutting workbench 4, the PLC controller can control the pneumatic slide rail 741 to drive the mechanical claw 744 to the position above the cutting workbench 4, after the cutting is finished, the first air cylinder 743 can drive the mechanical claw 744 to extend into the supporting plate 43, then the cut taper tube is clamped, and finally, the mechanisms are controlled to reset, so that the mechanical claw 744 can place the taper tube on the first belt conveyor 71 to convey the taper tube away.
Among them, the first cylinder 743 is preferably a multistage telescopic cylinder having a longer working distance.
When the fluorescent screen finishes the powder removal work, the first motor 73 can drive the rotating rod 731 to rotate for 90 degrees, so that the rotating rod 731 can drive the second machine to move to the position above the powder removal workbench 5, then the second cylinder 732 controls the first vacuum chuck 733 to move to the upper end of the fluorescent screen, the first vacuum chuck 733 is enabled to adsorb and fix the fluorescent screen, and finally, the mechanisms are controlled to reset, so that the fluorescent screen can be placed on the second belt conveyor 72 by the first vacuum chuck 733 to be conveyed away.
The working principle is as follows: firstly, a worker stands on one end of the conveying table 6 extending out of the protective cover, then the kinescope is placed on the second vacuum chuck 64, so that the kinescope can be conveyed into the protective cover, then the kinescope sequentially passes through the scoring worktable 3, the cutting worktable 4 and the powder removing worktable 5, the cut conical tube is directly conveyed onto the first belt conveyor 71 on the cutting worktable 4 by the mechanical claw 744, and the powder-removed fluorescent screen is conveyed onto the second belt conveyor 72 by the first vacuum chuck 733.
The above description is only a preferred embodiment of the present invention, and the protection scope of the present invention is not limited to the above embodiments, and all technical solutions belonging to the idea of the present invention belong to the protection scope of the present invention. It should be noted that modifications and embellishments within the scope of the invention may occur to those skilled in the art without departing from the principle of the invention, and are considered to be within the scope of the invention.

Claims (8)

1. A full-automatic kinescope separating device is characterized in that: comprises a nicking workbench (3), a cutting workbench (4), a powder removing workbench (5) and a conveying platform (6) sequentially penetrating through the nicking workbench, the cutting workbench and the powder removing workbench (5), wherein one end of the conveying platform (6) penetrating through the powder removing workbench (5) is provided with a rack (7) vertically arranged with the length direction of the conveying platform (6), the rack (7) is internally provided with a first belt conveyor (71) and a second belt conveyor (72) which are vertically arranged in a position relationship, the conveying direction of the first belt conveyor is consistent with the length direction of the rack (7), the rack (7) is internally provided with two pneumatic slide rails (741) of which one ends extend to the upper part of the cutting workbench (4) and the other ends are positioned above the first belt conveyor (71), the two pneumatic slide rails (741) are connected with a connecting plate (742) in a sliding manner, the lower end of the connecting plate (742) is provided with a first cylinder (743) of which a piston rod is vertically arranged downwards, a mechanical claw (744) is arranged on a piston rod of the first air cylinder (743), a first motor (73) and a rotating rod (731) fixedly connected with a motor shaft of the first motor (73) are further arranged in the rack (7), one end, far away from the first motor (73), of the rotating rod (731) is fixedly connected with a second air cylinder (732), a piston rod of the second air cylinder (732) is provided with a first vacuum suction cup (733), the conveying table (6) comprises a base (61), chains (62) arranged on two sides of the base (61) and a driving device (65) used for controlling the two chains (62) to rotate, a plurality of object placing tables (63) are arranged between the two chains (62), each object placing table (63) is rotatably connected with a second vacuum suction cup (64), an organ type pipeline (56) is arranged on the powder removing workbench (5), a collecting hopper (55) arranged in a table shape is fixedly connected to the lower end of the organ type pipeline (56), the automatic powder removing machine is characterized in that the upper end of the organ type pipeline (56) is communicated with an air blower (51) through a pipeline which is approximately L-shaped, an air inlet of the air blower (51) is communicated with a guide pipe (57), an air outlet of the air blower (51) is communicated with a collecting hopper (52), a third air cylinder (54) with a piston rod vertically and upwards arranged is arranged on four end corners of the powder removing workbench (5), the piston rod of the third air cylinder (54) is fixedly connected with the edge of the collecting hopper (55), a control cabinet (8) is further arranged on one side of the rack (7), a PLC is arranged in the control cabinet (8), and the PLC is in control connection with the nicking workbench (3), the cutting workbench (4), the powder removing workbench (5), the rack (7) and the conveying platform (6).
2. A full-automatic picture tube separating apparatus as claimed in claim 1, wherein: put thing platform (63) lower surface butt and set up on two chains (62), it is provided with one arch (364) to put thing platform (63) lower extreme, protruding (364) both sides respectively with two section nodes rotation connection that the symmetry set up on two chains (62).
3. A full-automatic picture tube separating apparatus as claimed in claim 1, wherein: put and be provided with storage tank (631) on thing platform (63), be provided with round inner groovy (632) on storage tank (631) inner wall, inner groovy (632) internal rotation is connected with pivot (633) of a plurality of vertical settings, second vacuum chuck (64) outer wall and each pivot (633) outer wall butt setting.
4. A full-automatic picture tube separating apparatus as claimed in claim 1, wherein: the driving device (65) comprises four chain wheels (652) respectively arranged on four end corners of the base (61) and a second motor (651) fixedly connected with one chain wheel (652), and a connecting rod (653) is arranged between the two chain wheels (652) which are oppositely arranged.
5. A full-automatic picture tube separating apparatus as claimed in claim 1, wherein: a fourth cylinder (321) arranged at an acute angle with the length direction of the machine base (61) is arranged at one side of the nicking worktable (3), a piston rod of the fourth cylinder (321) is provided with a friction block (322) the extension line of which can be tangential to the outer wall of the second vacuum chuck (64), the length of the friction block (322) is larger than the perimeter of the outer wall of the second vacuum chuck (64), the scoring workbench (3) is also provided with two linear slide rails (331), a sliding plate (332) is connected between the two linear slide rails (331) in a sliding way, a fifth cylinder (334) for driving the sliding plate (332) to move towards the center direction of the scoring worktable (3) is arranged on the scoring worktable (3), the sliding plate (332) is provided with a cutting knife (333), and the cutting knife (333) is provided with a pressure sensor (34) which is in signal connection with a PLC (programmable logic controller) arranged in the control cabinet (8).
6. A full-automatic picture tube separating apparatus as claimed in claim 5, wherein: the automatic picture tube notching machine is characterized in that an infrared detector (35) which is connected with a PLC (programmable logic controller) arranged in a control cabinet (8) in a signal mode and used for detecting a connecting point of a picture tube fluorescent screen and a taper tube is arranged on the notching workbench (3), a support (339) arranged in a U-shaped mode is arranged on the sliding plate (332), a third motor (338) is arranged at the upper end of the support (339), a vertical downward-arranged screw rod (337) is fixedly connected onto a motor shaft of the third motor (338), a threaded shaft sleeve (335) is in threaded connection with the outer wall of the screw rod (337), a circle of limiting piece (336) is arranged on the outer wall of the threaded shaft sleeve (335), the limiting piece (336) is sleeved on two support legs of the support (339), and the cutting knife (333).
7. A full-automatic picture tube separating apparatus as claimed in claim 1, wherein: the heating wire winding device is characterized in that six air cylinders (42) with piston rods vertically and upwards arranged are fixedly connected to four end corners of the cutting workbench (4), supporting plates (43) with four end corners fixedly connected with the piston rods of the six air cylinders (42) respectively are arranged above the cutting workbench (4), an opening (431) is formed in the middle of each supporting plate (43), and a heating wire winding system (44) with a ring opening (431) is arranged on the lower surface of each supporting plate (43) and used for carrying out hot cutting on a picture tube.
8. A full-automatic picture tube separating apparatus as claimed in claim 1, wherein: nick workstation (3), cutting workstation (4), gumming workstation (5), frame (7) and carry platform (6) upper shield to be equipped with safety guard (1), safety guard (1) both ends are provided with feed inlet and discharge gate respectively, all be provided with on feed inlet and the discharge gate and draw curtain (2).
CN201810376542.7A 2018-04-25 2018-04-25 Full-automatic kinescope separating device Active CN108640497B (en)

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CN103426702A (en) * 2013-08-23 2013-12-04 韩清洁 Waste CRT (cathode ray tube) screen cone separation device and preparation method thereof
CN104176923A (en) * 2013-05-22 2014-12-03 兰州凯特环境技术工程有限公司 Automatic device for cone-screen separation of CRT glass shell
CN105110623A (en) * 2015-07-11 2015-12-02 李根铭 Waste kinescope automatic cutting machine

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
WO1997006634A1 (en) * 1995-08-04 1997-02-20 Hitachi, Ltd. Crt separation apparatus and method
DE102005021549A1 (en) * 2005-05-10 2006-11-23 Zme Elektronik Recycling Gmbh Glass-processing method for processing hollow glass bodies, especially glass bodies of cathode-ray-tube devices, records a measurement value during heat-up to be compared with a target value
EP1889277A1 (en) * 2005-06-03 2008-02-20 CRT Heaven Ltd Apparatus and method for cutting a cathode ray tube
CN2828035Y (en) * 2005-08-17 2006-10-18 杭州大地环保有限公司 Cutting and splitting machine with nicking device for picture tube cone
CN2895408Y (en) * 2005-11-14 2007-05-02 中国家用电器研究院 CRT picture tube screen glass and cone glass cutting device
CN101172770A (en) * 2007-10-09 2008-05-07 仁新设备制造(四川)有限公司 CRT television picture tube screen taper glass separating method and equipment
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CN201667325U (en) * 2010-03-29 2010-12-08 厦门昌海环保科技有限公司 Teletron automatic disassembly cutting recovering device
CN202094075U (en) * 2011-07-05 2011-12-28 上海申嘉三和环保科技开发有限公司 Tube diameter tube cutting device, picture tube cutting device and explosionproof tape degumming integrated machine
CN104176923A (en) * 2013-05-22 2014-12-03 兰州凯特环境技术工程有限公司 Automatic device for cone-screen separation of CRT glass shell
CN103426702A (en) * 2013-08-23 2013-12-04 韩清洁 Waste CRT (cathode ray tube) screen cone separation device and preparation method thereof
CN105110623A (en) * 2015-07-11 2015-12-02 李根铭 Waste kinescope automatic cutting machine

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Address before: No. 518, Shilin Middle Road, Xiang'an District, Xiamen City, Fujian Province

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