WO1997006634A1 - Crt separation apparatus and method - Google Patents

Crt separation apparatus and method Download PDF

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Publication number
WO1997006634A1
WO1997006634A1 PCT/JP1996/002069 JP9602069W WO9706634A1 WO 1997006634 A1 WO1997006634 A1 WO 1997006634A1 JP 9602069 W JP9602069 W JP 9602069W WO 9706634 A1 WO9706634 A1 WO 9706634A1
Authority
WO
WIPO (PCT)
Prior art keywords
cathode ray
display device
ray tube
image display
crt
Prior art date
Application number
PCT/JP1996/002069
Other languages
French (fr)
Japanese (ja)
Inventor
Yuichi Yamamoto
Takeshi Nemoto
Yoshiyuki Takamura
Masakatsu Hayashi
Yuko Okada
Toshiyuki Aoki
Tsutomu Hasegawa
Chihiro Fukumoto
Nobutaka Michida
Original Assignee
Hitachi, Ltd.
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by Hitachi, Ltd. filed Critical Hitachi, Ltd.
Publication of WO1997006634A1 publication Critical patent/WO1997006634A1/en

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Classifications

    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01JELECTRIC DISCHARGE TUBES OR DISCHARGE LAMPS
    • H01J9/00Apparatus or processes specially adapted for the manufacture, installation, removal, maintenance of electric discharge tubes, discharge lamps, or parts thereof; Recovery of material from discharge tubes or lamps
    • H01J9/52Recovery of material from discharge tubes or lamps
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/60Glass recycling
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02WCLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
    • Y02W30/00Technologies for solid waste management
    • Y02W30/50Reuse, recycling or recovery technologies
    • Y02W30/82Recycling of waste of electrical or electronic equipment [WEEE]

Definitions

  • the present invention relates to a cathode ray tube separation apparatus and a method suitable for recycling a cathode ray tube display device such as a waste television receiver and a waste display device.
  • An object of the present invention is to solve the above-mentioned problems and to provide a cathode ray tube separation apparatus and a method capable of easily separating a cathode ray tube.
  • Another object of the present invention is to provide an apparatus and a method for separating a brown tube, which can automatically separate the brown tube.
  • One feature of the present invention is that an image display device having a cathode ray tube is mounted on a processing table in a predetermined direction, an image of the mounted image display device is taken, and an image signal is generated.
  • the CRT is processed to calculate the size of the CRT, and from the calculated data, a front-side separation position at which the CRT is to be separated from the housing of the image display device on the front side of the image display device is calculated. Cutting off the housing at the front-side separation position, and separating the cathode ray tube from the image display device.
  • an image display device having a Braun tube is mounted on a processing table in a predetermined direction, an image of the mounted image display device is taken, an image signal is generated, and the image signal is generated.
  • Signal processing is used to calculate the size of the cathode ray tube, and from the calculated data, the front side separation position of the cathode ray tube at which the cathode ray tube should be separated from the housing of the image display device on the front side of the image display device is calculated. Then, the casing is cut at the front-side separation position, an electric wire attached to the neck portion side of the cathode ray tube is cut, and the cathode ray tube is separated from the image display device.
  • Still another feature of the present invention is that when the image display device having a cathode ray tube is subjected to waste treatment, the display surface of the cathode ray tube separated from the housing faces upward, and the display surface is sucked by a vacuum suction pad.
  • An object of the present invention is to suspend the brown tube and move the vacuum pad by moving the vacuum pad in the suspended state.
  • the step of removing the blank tube from the waste television receiver and the waste display device includes the steps of: Before cutting the side, the neck of the Braun tube is cut with a cutting saw, and the vacuum inside the Braun tube is returned to atmospheric pressure so as not to give a sudden impact. Damage to the front side of the cathode ray tube due to the contact with the cutting saw involves the danger of a vacuum explosion, but vacuum destruction caused by cutting the neck returns the internal pressure of the cathode ray tube to atmospheric pressure. A vacuum explosion can be prevented even if the front part of the brown tube is damaged.
  • the method in order to improve the CRT recycling efficiency, includes a step of automatically supplying the CRT to a dedicated CRT glass recycling processing apparatus or the like, which is the next process, without damaging the CRT and keeping the CRT in a state close to the original shape. May be.
  • the entire surface of the cathode ray tube is sucked so that the waste television receiver, the waste display device and the cathode ray tube do not shift in the cutting position, dimensions, etc. at the time of cutting.
  • the suction pad of the device is fixed by suction, and the casing of the waste television receiver and the waste display device uses a rotary drive device with a sharp skewer-shaped clamp part, and is used for the waste television receiver and the waste display device.
  • the sharp skewer-shaped clamps may be driven into both sides of the case to fix the case and cut.
  • the suction device is of a traveling type, after separating and separating the brown tube from the waste television receiver and waste display device, the suction function of the suction device, which fixed the entire surface of the brown tube by suction, is not stopped, but is sucked and suspended. In the lowered state, the removed brown tube can be automatically supplied to the dedicated brown tube glass recycling equipment that will be the next process by the traveling function of the traveling adsorption device.
  • the waste television receiver, the waste display device, and the like having the cathode ray tube to be processed by the present invention are supplied to the brown tube glass recycling processing device, etc., which is the next process of the device of the present invention, and the casing processing and recycling device.
  • the apparatus of the present invention automatically removes the CRT and supplies it automatically to each processing step.
  • the automation can reduce the number of workers and ensure safety by remote monitoring.
  • FIG. 1 is a plan view showing one embodiment of a cathode ray tube separating apparatus according to the present invention.
  • FIG. 2 is a side view of the CRT separator shown in FIG.
  • FIG. 3 is a partial side view showing a placement state setting device in the brown pipe separating device shown in FIG. FIG.
  • FIG. 4 is a partial side view showing a brown tube separator in the brown tube separator shown in FIG.
  • FIG. 5 is a conceptual diagram showing an example of a multi-value image obtained by imaging the image display device.
  • FIG. 6 is a conceptual diagram showing an example of a binary image obtained by binarizing the multi-value image shown in FIG. 7 to 9 are conceptual diagrams showing a cathode ray tube region.
  • FIG. 10 is a plan view showing another embodiment of the CRT separating apparatus according to the present invention.
  • FIG. 11 is a side view of the CRT separator shown in FIG. BEST MODE FOR CARRYING OUT THE INVENTION
  • FIG. 1 and FIG. 2 are a plan view and a side view showing one embodiment of a CRT separator according to the present invention.
  • the CRT separator is a CRT separator 5, 6, 7, 8, which can be moved horizontally by a gate-type rail, a lifter conveyor 9, a supply conveyor 10, a rotary drive unit 11, 12, and a traveling type. It consists of a suction device 14, a lifter-turntable 16 and a neck cutting device 30.
  • the mounting state setting device includes a pair of portal supports 15a and 15b, a rail 15 of portal supports 15a and 15b, a suction device 14 and A traveling body 14a equipped with a camera 20 for calculating the imaging dimensions, a rotation drive device 11 for rotating the image display device 13 vertically and a posture correction for the mounted state, and a lifter conveyor 9
  • the horizontal rotation of the image display device 13 and the lifter-turntable 16 for correcting the posture of the mounted state and force, the traveling of the traveling body 14a is controlled by a control signal from the system control unit. This function is mainly performed at the time of unloading the cathode ray tube 13a after the image display device 13 is cut and at the time of focusing the imaging dimension calculation camera 20.
  • the mounting state setting camera 21 is installed in the beam section below the rail 15 and images the image display device 13 as a subject from obliquely above.
  • the image display device 13 is connected to the supply conveyor 10 and the lifter
  • the image display device 13 automatically conveyed onto the turntable 16 in the center of the conveyor 9 and conveyed is imaged by the mounting state setting camera 21 to capture the placement state, and the image display device 13
  • the direction of the front is detected, and the rotation driving devices 11 and 12 and the lifter / turntable 16 are interlocked by a control signal from a system control unit (not shown).
  • the rotary drive units 1 1 and 1 2 are provided with a skewer-shaped clamp lid 1 and 2 d at the tip of the drive unit of the rotary drive motors 1 a and 1 2 a, from both sides of the image display device 13.
  • the skewer-shaped clamps 1 1 d and 1 2 d of the rotation drive devices 1 and 1 are driven into the side, and the rotation drive motors 1 la and 1 2 a are rotated so that the front surface of the cathode ray tube of the image display device 13 faces upward. Then, the image display device 13 is vertically rotated by 90 ° or 180 ° from the current mounted state to correct the mounted posture.
  • the horizontal rotation function of the lifter turntable 16 moves the cathode ray tube surface to the lifter conveyor 9. Rotate the lifter-turntable 16 so that it is positioned forward or backward with respect to the direction of travel of the vehicle, and correct the mounting posture.
  • the image display device 13 corrects the attitude of the front surface of the cathode ray tube upward, and at the same time, calculates the imaging dimensions. And the traveling unit for suction device 14a.
  • the system control unit calculates the center of the front of the cathode ray tube, detects the center of the front of the cathode ray tube based on the data, and slides down the suction device cylinder 14 b or moves the traveling body 14 a horizontally.
  • the vacuum suction pad 14 of the suction device 14 is automatically adjusted so that the vacuum suction pad 14 d can come into contact with the center of the front surface of the cathode ray tube.
  • the vacuum tube 13 of the suction device 14 fixes the cathode ray tube 13 a by the vacuum suction action.
  • the image display device 13 having the cathode ray tube 13 a is pressed down from both sides by 12 and fixed.
  • the image display device 13 and the brown tube 13a are fixed by the rotary drive devices 11 and 12 and the suction device 14 and at the same time, the lifter turntable 1 on which the image display device 13 is mounted. 6 is lowered by the function of the vertical cylinder 16a, and the fixed image display device 13 and cathode ray tube 13a are suspended.
  • the image display device 13 having the fixed cathode ray tube 13a is operated by the system control unit from the dimension data on the front surface of the cathode ray tube measured by the imaging dimension operation camera 20, as shown in FIG.
  • the neck part of the CRT is detected, and the neck cutting device 30 is linked based on the data, and the neck and neck are cut by the neck wire cutting saw 30 e and the neck cutting saw 30 f of the neck cutting device 30. Cut the cable attached to the part.
  • the system control unit calculates from the dimensional data on the front of the cathode ray tube, which is measured by the imaging dimension computing power Mela 20, and detects the outer dimensions of the front of the cathode ray tube, and separates the cathode ray tubes 5, 6, 7, and 8 for the cathode ray tube.
  • the saws 5 d, 6 d, and 7 d the four sides of the housing of the image display device 13 on the outer periphery of the front surface of the cathode ray tube are vertically cut, and the fasteners and brackets of the cathode ray tube are separated and separated.
  • the lifter turntable 16 is returned to the standard level by the function of the vertical cylinder 16a, and at the same time, the casing of the image display device 13 is opened.
  • the horizontal drive cylinders 1 1 b, 1 2 b of the rotary drive devices 1, 1, 2 that fixed the body are released, and the holding function of the image display device 13 is released on the lifter turntable 16. Cut off.
  • electric circular saws are used as the saws 5 d, 6 d, and 7 d for separating cathode ray tubes, the saw 30 e for cutting the electric wire of the neck, and the saw 30 f for cutting the neck.
  • the water jet can be selectively cut depending on the type and presence of the abrasive mixed in, so it is suitable for cutting only the housing part without cutting the glass part of the cathode ray tube.
  • the cut-off casing of the image display device 13 was automatically conveyed to the lifter conveyor 9 from the lifter-turntable 16, supplied to the next process crushing equipment, etc., and removed.
  • the suction device is kept adsorbed on the traveling suction device 14 By the traveling function of the placing and traveling body 14a, it is transported in the unloading direction of the adsorption device traveling rail 15 and can be automatically supplied to the glass processing equipment in the next process.
  • FIG. 5 to Fig. 9 are conceptual diagrams of the method of obtaining the dimension data of the CRT.
  • An image of the image display device 13 is taken by a video camera from directly above the image display device 13 whose posture is controlled so that the front surface of the brown tube faces upward.
  • the captured image data is converted to the next image using the image processing device and image processing method described in the document “Image Processing Industrial Application Directory, 1994, published by Fuji Techno System Co., Ltd., supervised by Masaru Ejiri”. Process as follows.
  • multi-value processing is performed on the captured video to obtain a multi-value image as shown in FIG.
  • a binarization process is performed on the multi-valued image at a predetermined threshold value to obtain a binary image as shown in FIG.
  • the threshold value is set in advance so that the outline of the casing of the image display device 13 and the outline of the cathode ray tube 13a can be extracted from the imaging background.
  • the obtained binary image is subjected to region division processing, and the binary image is divided into two or more regions surrounded by a closed curve.
  • the image display device having a cathode ray tube when the image display device having a cathode ray tube is divided into regions, the image display device can be divided into a contour portion of a casing, a contour portion of a cathode ray tube, a contour portion such as a knob, and a contour portion such as a label pasted on the casing.
  • the area of these regions is determined by an image display device such as a waste television or a waste display device targeted by the present invention.
  • the area having the second largest area area is the contour of the Brownian tube. Can be considered to be.
  • the outline surrounding the second area is the outline of the cathode ray tube 13a and obtain data such as the position.For example, the four corners of the cathode ray tube are shaded by the housing. In such a case, the resulting binary image is an image with four corners missing. Therefore, the area data is corrected as follows and the front surface of the CRT is extracted.
  • the diagonal length L of the CRT is uniquely determined from the area S.
  • the size of a cathode ray tube is represented by an integer unit in inches, such as a 17-inch or 20-inch, using a numerical value of a diagonal length L. Therefore, the error range for the diagonal length L is
  • pixel position data is represented by f (i, j)
  • S size of a region surrounded by a closed curve
  • S center of gravity of the region
  • XG, YG center of gravity of the region
  • S rotation angle of the principal axis of the region
  • the front surface of the cathode ray tube is approximated as shown in FIG. In this way, even if an accurate contour cannot be extracted from a binary image, the front of the cathode ray tube can be easily recognized. Further, in the present invention, it is considered that the accuracy required for the disassembly process can be obtained even if the front surface of the cathode ray tube of the image display device is regarded as a rectangle. Therefore, the approximation of the rectangle can reduce the weight of the process.
  • the threshold value is not necessarily constant, but the color of the housing of the image display device to be processed is identified, and the threshold value is set in accordance with the result. You may change it.
  • a threshold value may be set for each of R, G, and B for a color image, or two or more threshold values may be set for a black-and-white image or a color image to perform binarization processing. .
  • the image taken by the video camera directly above the image display device 13 is used, but it is also possible to use the image taken from above.
  • the rectangle for approximating the Braun tube is corrected to a parallelogram using the angle between the optical axis of the video camera and the central axis of the Braun tube 13a, and the corrected parallelogram image data is used. Then, the same processing may be performed.
  • the pixel data of the front surface of the cathode ray tube extracted as described above is converted into actual dimensions on arithmetic means based on data such as the elevation angle, viewing angle, magnification, and focal length of the video camera, and the obtained dimension data is controlled by the system. Transfer to department.
  • FIG. 10 and FIG. 11 are a plan view and a side view showing the processing steps when using the ultrahigh-pressure water generators 50 and 51 for CRT separation.
  • the operation is the same as that of the first embodiment, except that the saw cutting is changed to the high pressure water cutting. Also, the mounting state setting device is omitted.
  • the CRT neck is located at a position corresponding to the position signal calculated by the system control unit based on the dimension data on the front surface of the CRT measured by the imaging dimension calculation camera 20.
  • the cutting device 30 cuts the electric wire at the neck.
  • a waste television receiver and a waste display device having a cathode ray tube are used as a cathode ray tube glass recycling processing device and the like for the subsequent process of the device of the present invention and a casing processing and recycling device.
  • the device of the present invention automatically removes the cathode ray tubes and automatically supplies them to each processing step, and also reduces the number of workers by automating the cathode ray tube separation device of the device of the present invention. This has the effect of ensuring safety through remote monitoring.

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  • Engineering & Computer Science (AREA)
  • Manufacturing & Machinery (AREA)
  • Manufacture Of Electron Tubes, Discharge Lamp Vessels, Lead-In Wires, And The Like (AREA)
  • Processing Of Solid Wastes (AREA)

Abstract

An automatic apparatus for preliminarily separating picture tubes and cases from television sets in a scrapping system. Since no manual handling is required, this apparatus exhibits a stable processing capacity and ensures safety of laborers by remote monitor. An image display (13) is laid with the CRT (13a) upward and its cutting position and size are calculated from the data obtained from a camera (20). The neck of the CRT is cut with a saw (30f) so as to bring its inside to the atmospheric pressure. Next, when the four sides of the CRT are cut, the entire front surface is fixed on a suction pad of a running attraction device (14) and the case is fixedly nailed at both sides with sharp spit-like clamp portions (11d and 12d) equipped with a rotary driving device. The CRT, separated from the set and suspended with its entire surface held on the attraction device, is automatically transferred to the next stage to recycle the glass of picture tubes.

Description

明 細 書  Specification
ブラウン管分離装置および方法 CRT separation apparatus and method
技術分野 Technical field
本発明は廃テレビジョン受像機、 廃ディスプレイ装置等のブラゥン管式表示装置の リサイクルに適したブラウン管分離装置および方法に関するものである。 背景技術  The present invention relates to a cathode ray tube separation apparatus and a method suitable for recycling a cathode ray tube display device such as a waste television receiver and a waste display device. Background art
従来、 廃テレビジョン受像機及び廃ディスプレイ装置からブラウン管を取り外すに は、 専門業者による人手作業が一般的である (例えば、 平成 7年 6月 2 1日日刊工業 新聞) 。 ところが、 人手による分解作業は、 種類、 サイズ、 製作メーカーにより分解 方法が異なる上、 ねじが潰れていたり、 部品取付ブラケッ 卜が破損していたりして、 多くの労力と時間を費やさなければならない。 また、 分解作業時に発生するブラウン 管の真空爆発、 硝子破損等による作業者の危険性が考えられ、 作業環境にも問題があ る。  Conventionally, to remove a cathode ray tube from a used television receiver and a used display device, a manual operation by a specialized company is generally used (for example, June 21, 1995 Nikkan Kogyo Shimbun). However, manual disassembly requires a great deal of labor and time due to different disassembly methods depending on the type, size, and manufacturer, as well as crushed screws and damaged component mounting brackets. In addition, there is a danger to workers due to vacuum explosion of CRT, glass breakage, etc. generated during disassembly work, and there is also a problem in the work environment.
近年、 一般廃棄物及び産業廃棄物の排出量が増大するに連れ、 廃テレビジョン受像 機及び廃ディスプレイ装置の排出量も増大し、 それに対する処理施設或いはリサイク ル処理施設の稼働率向上が要求される中、 現状行われている人手による廃テレビジョ ン受像機及び廃ディスプレイ装置の分解作業では、 廃テレビジョン受像機及び廃ディ スプレイ装置のネジが潰れていたり、 部品取付ブラケッ 卜が破損している物もあるこ と力、ら、 分解時間に大幅な時間と労力が必要となり、 併せて、 分解作業時に発生する ブラウン管の真空爆発、 硝子破損等による作業者の危険性が考えられ、 安定した処理 能力及び安全面において期待できない。 発明の開示  In recent years, as the amount of general waste and industrial waste has increased, the amount of waste television receivers and waste display devices has also increased, and it has been required to improve the operation rate of the processing facilities or recycling processing facilities. In the meantime, in the current disassembly work of the waste television receiver and the waste display device, the screws of the waste television receiver and the waste display device are crushed, and the parts mounting bracket is damaged. It requires considerable time and labor for disassembly, as well as disassembly time.At the same time, there is a danger to workers due to vacuum explosion of CRT, glass breakage, etc. generated during disassembly work, and stable treatment. Cannot be expected in terms of performance and safety. Disclosure of the invention
本発明の目的は、 上記の課題を解決し、 ブラウン管の分離を容易に行うことができ るブラウン管分離装置および方法を提供するにある。 本発明の他の目的はブラゥン管の分離を自動的に行うことができるブラゥン管分離 装置および方法を提供するにある。 本発明の一つの特徴は、 ブラウン管を有する画像表示装置を所定の向きで処理台上 に載置し、 載置された上記画像表示装置を撮像して撮像信号を発生し、 この撮像信号 を信号処理して上記ブラウン管の大きさを算出し、 算出された算出データより、 上記 ブラウン管を上記画像表示装置の前面側において上記画像表示装置の筐体から切り離 すべき前面側切離位置を算出し、上記前面側切離位置において上記筐体の切断を行い、 上記ブラウン管を上記画像表示装置から分離することにある。 An object of the present invention is to solve the above-mentioned problems and to provide a cathode ray tube separation apparatus and a method capable of easily separating a cathode ray tube. Another object of the present invention is to provide an apparatus and a method for separating a brown tube, which can automatically separate the brown tube. One feature of the present invention is that an image display device having a cathode ray tube is mounted on a processing table in a predetermined direction, an image of the mounted image display device is taken, and an image signal is generated. The CRT is processed to calculate the size of the CRT, and from the calculated data, a front-side separation position at which the CRT is to be separated from the housing of the image display device on the front side of the image display device is calculated. Cutting off the housing at the front-side separation position, and separating the cathode ray tube from the image display device.
本発明の他の特徴は、 ブラゥン管を有する画像表示装置を所定の向きで処理台上に 載置し、 載置された上記画像表示装置を撮像して撮像信号を発生し、 この撮像信号を 信号処理して上記ブラウン管の大きさを算出し、 算出された算出データより、 上記ブ ラゥン管を上記画像表示装置の前面側において上記画像表示装置の筐体から切り離す べき前面側切離位置を算出し、 上記前面側切離位置において上記筐体の切断を行い、 上記ブラウン管のネック部側に付随する電線を切断し、 上記ブラウン管を上記画像表 示装置から分離することにある。  Another feature of the present invention is that an image display device having a Braun tube is mounted on a processing table in a predetermined direction, an image of the mounted image display device is taken, an image signal is generated, and the image signal is generated. Signal processing is used to calculate the size of the cathode ray tube, and from the calculated data, the front side separation position of the cathode ray tube at which the cathode ray tube should be separated from the housing of the image display device on the front side of the image display device is calculated. Then, the casing is cut at the front-side separation position, an electric wire attached to the neck portion side of the cathode ray tube is cut, and the cathode ray tube is separated from the image display device.
本発明の更に他の特徴は、 ブラウン管を有する画像表示装置を廃棄物処理するに際 し、 筐体から分離されたブラウン管の表示面を上向きにし、 真空吸着パットにより上 記表示面を吸着して上記ブラゥン管を吊り下げ、 吊り下げた状態のままで上記真空パ ッドを移動させて上記ブラウン管を移動させることにある。  Still another feature of the present invention is that when the image display device having a cathode ray tube is subjected to waste treatment, the display surface of the cathode ray tube separated from the housing faces upward, and the display surface is sucked by a vacuum suction pad. An object of the present invention is to suspend the brown tube and move the vacuum pad by moving the vacuum pad in the suspended state.
本発明の更に他の特徴は、 廃テレビジョン受像機及び廃ディスプレイ装置からブラ ゥン管を取り外す工程として、 画像表示装置のブラゥン管前面の 4辺を切断鋸で切断 する際、 ブラゥン管前面 4辺の切断作業を行う前にブラゥン管のネック部を切断鋸で 切断し、 急激な衝撃を与えないようにブラウン管内部の真空度を大気圧に戻すことで ある。 切断鋸接触によるブラウン管前面側部分の破損は真空爆発の危険性をともなう が、 ネック部切断による真空破壊はブラウン管内圧を大気圧に戻すので、 この状態で ブラゥン管前面側部分の破損が生じても真空爆発を防止できる。 Still another feature of the present invention is that the step of removing the blank tube from the waste television receiver and the waste display device includes the steps of: Before cutting the side, the neck of the Braun tube is cut with a cutting saw, and the vacuum inside the Braun tube is returned to atmospheric pressure so as not to give a sudden impact. Damage to the front side of the cathode ray tube due to the contact with the cutting saw involves the danger of a vacuum explosion, but vacuum destruction caused by cutting the neck returns the internal pressure of the cathode ray tube to atmospheric pressure. A vacuum explosion can be prevented even if the front part of the brown tube is damaged.
本発明では、 ブラウン管のリサイクル効率を向上させるため、 ブラウン管を破損さ せず、 ブラウン管を原形に近い状態のまま次工程となる専用のブラウン管硝子リサィ クル処理装置等に自動的に供給する工程を含んでもよい。  In the present invention, in order to improve the CRT recycling efficiency, the method includes a step of automatically supplying the CRT to a dedicated CRT glass recycling processing apparatus or the like, which is the next process, without damaging the CRT and keeping the CRT in a state close to the original shape. May be.
本発明では、 上記ブラウン管前面 4辺の切断作業を行う際、 切断時に廃テレビジョ ン受像機、 廃ディスプレイ装置及びブラウン管が切断位置、 寸法等がずれないようブ ラウン管については、 ブラウン管全面を吸着装置の吸着パットで吸着固定し、 また、 廃テレビジョン受像機、 廃ディスプレイ装置の筐体については、 鋭利な串状クランプ 部を持つ回転駆動装置を用い、 廃テレビジョン受像機、 廃ディスプレイ装置の筐体の 両脇にその鋭利な串状クランプ部を打ち込み筐体を固定し、 切断するようにしてもよ い。  In the present invention, when cutting the four sides of the front surface of the cathode ray tube, the entire surface of the cathode ray tube is sucked so that the waste television receiver, the waste display device and the cathode ray tube do not shift in the cutting position, dimensions, etc. at the time of cutting. The suction pad of the device is fixed by suction, and the casing of the waste television receiver and the waste display device uses a rotary drive device with a sharp skewer-shaped clamp part, and is used for the waste television receiver and the waste display device. The sharp skewer-shaped clamps may be driven into both sides of the case to fix the case and cut.
上記吸着装置を走行式とすれば、 廃テレビジョン受像機、 廃ディスプレイ装置より ブラゥン管を切断分離した後に、 ブラゥン管全面を吸着固定していた吸着装置の吸着 機能を止めず、 吸着して吊り下げた状態のまま、 その走行式吸着装置の走行機能によ り、 取外したブラゥン管を次工程となる専用のブラゥン管硝子リサイクル処理装置等 に自動的に供給できる。  If the suction device is of a traveling type, after separating and separating the brown tube from the waste television receiver and waste display device, the suction function of the suction device, which fixed the entire surface of the brown tube by suction, is not stopped, but is sucked and suspended. In the lowered state, the removed brown tube can be automatically supplied to the dedicated brown tube glass recycling equipment that will be the next process by the traveling function of the traveling adsorption device.
本発明の処理対象とするブラウン管を有する廃テレビジョン受像機、 廃ディスプレ ィ装置等は、 本発明の装置の次工程となるブラゥン管硝子リサイクル処理装置等及び 筐体の処理、 リサイクル装置に供給される途中で、 本発明の装置により、 ブラウン管 を自動的に取外し、 各々の処理工程に自動的に供給する。 自動化を図ることにより、 作業員の削減と遠隔監視による安全性の確保を実現できる。 図面の簡単な説明  The waste television receiver, the waste display device, and the like having the cathode ray tube to be processed by the present invention are supplied to the brown tube glass recycling processing device, etc., which is the next process of the device of the present invention, and the casing processing and recycling device. On the way, the apparatus of the present invention automatically removes the CRT and supplies it automatically to each processing step. The automation can reduce the number of workers and ensure safety by remote monitoring. BRIEF DESCRIPTION OF THE FIGURES
第 1図は、 本発明によるブラウン管分離装置の一実施例を示す平面図である。 第 2図は、 第 1図に示すブラウン管分離装置の側面図である。  FIG. 1 is a plan view showing one embodiment of a cathode ray tube separating apparatus according to the present invention. FIG. 2 is a side view of the CRT separator shown in FIG.
第 3図は、 第 1図に示すブラゥン管分離装置中の載置状態設定装置を示す一部側面 図である。 FIG. 3 is a partial side view showing a placement state setting device in the brown pipe separating device shown in FIG. FIG.
第 4図は、 第 1図に示すブラゥン管分離装置中のブラゥン管分離機を示す一部側面 図である。  FIG. 4 is a partial side view showing a brown tube separator in the brown tube separator shown in FIG.
第 5図は、 画像表示装置を撮像して得られる多値画像の一例を示す概念図である。 第 6図は、第 5図に示す多値画像を 2値化した 2値画像の一例を示す概念図である。 第 7図〜第 9図は、 ブラウン管領域を示す概念図である。  FIG. 5 is a conceptual diagram showing an example of a multi-value image obtained by imaging the image display device. FIG. 6 is a conceptual diagram showing an example of a binary image obtained by binarizing the multi-value image shown in FIG. 7 to 9 are conceptual diagrams showing a cathode ray tube region.
第 1 0図は、 本発明によるブラウン管分離装置の他の実施例を示す平面図である。 第 1 1図は、 第 1 0図に示すブラウン管分離装置の側面図である。 発明を実施するための最良の形態  FIG. 10 is a plan view showing another embodiment of the CRT separating apparatus according to the present invention. FIG. 11 is a side view of the CRT separator shown in FIG. BEST MODE FOR CARRYING OUT THE INVENTION
本発明の一実施例を図面により説明する。  An embodiment of the present invention will be described with reference to the drawings.
第 1図、 第 2図は、 本発明によるブラウン管分離装置の一実施例を示す平面図及び 側面図である。 本ブラウン管分離装置は、 門型のレールにより水平移動を可能とした ブラウン管分離機 5, 6 , 7 , 8、 リフタ一コンベア 9、 供給コンベア 1 0、 回転駆 動装置 1 1, 1 2、 走行式吸着装置 1 4、 リフタ一ターンテーブル 1 6、 ネック部切 断装置 3 0からなつている。  FIG. 1 and FIG. 2 are a plan view and a side view showing one embodiment of a CRT separator according to the present invention. The CRT separator is a CRT separator 5, 6, 7, 8, which can be moved horizontally by a gate-type rail, a lifter conveyor 9, a supply conveyor 10, a rotary drive unit 11, 12, and a traveling type. It consists of a suction device 14, a lifter-turntable 16 and a neck cutting device 30.
載置状態設定装置は第 3図に示すように、 1対の門型支柱 1 5 a , 1 5 bと、 門型 支柱 1 5 a, 1 5 bのレール 1 5と、 吸着装置 1 4及び撮像寸法演算用カメラ 2 0を 搭載した走行体 1 4 aと、 画像表示装置 1 3を垂直回転させ、 載置状態の姿勢修正を 行なうための回転駆動装置 1 1, 1 2と、 リフターコンベア 9と、 画像表示装置 1 3 を水平回転させ、 載置状態の姿勢修正を行なうためのリフタ一ターンテーブル 1 6と 力、らなり、 走行体 1 4 aの走行はシステム制御部からの制御信号により行なわれ、 主 に画像表示装置 1 3切断後のブラウン管 1 3 a搬出時及び撮像寸法演算用カメラ 2 0 の焦点合わせ時に機能する。 載置状態設定用カメラ 2 1はレール 1 5下部のビーム部 に設置し、 被写体となる画像表示装置 1 3を斜め上方より撮像する。  As shown in Fig. 3, the mounting state setting device includes a pair of portal supports 15a and 15b, a rail 15 of portal supports 15a and 15b, a suction device 14 and A traveling body 14a equipped with a camera 20 for calculating the imaging dimensions, a rotation drive device 11 for rotating the image display device 13 vertically and a posture correction for the mounted state, and a lifter conveyor 9 The horizontal rotation of the image display device 13 and the lifter-turntable 16 for correcting the posture of the mounted state and force, the traveling of the traveling body 14a is controlled by a control signal from the system control unit. This function is mainly performed at the time of unloading the cathode ray tube 13a after the image display device 13 is cut and at the time of focusing the imaging dimension calculation camera 20. The mounting state setting camera 21 is installed in the beam section below the rail 15 and images the image display device 13 as a subject from obliquely above.
画像表示装置 1 3は、 供給コンベア 1 0及びリフタ一コンベア 9によりリフタ一コ ンベア 9中央部のターンテーブル 1 6上に自動搬送され、 搬送された画像表示装置 1 3は載置状態設定用カメラ 2 1によって載置状態を撮像し、 画像表示装置 1 3のブラ ゥン管前面の向きを検出して、 システム制御部 (図示せず) から制御信号により、 回 転駆動装置 1 1 , 1 2及びリフタ一ターンテーブル 1 6を連動させる。 The image display device 13 is connected to the supply conveyor 10 and the lifter The image display device 13 automatically conveyed onto the turntable 16 in the center of the conveyor 9 and conveyed is imaged by the mounting state setting camera 21 to capture the placement state, and the image display device 13 The direction of the front is detected, and the rotation driving devices 11 and 12 and the lifter / turntable 16 are interlocked by a control signal from a system control unit (not shown).
回転駆動装置 1 1 , 1 2は、 回転駆動用モータ 1 1 a , 1 2 aの駆動部先端に銳利 な串状のクランプ部 l i d , 1 2 dを設け、 画像表示装置 1 3の両脇から側面に回転 駆動装置 1 1, 1 2の串状クランプ 1 1 d , 1 2 dを打ち込み、 画像表示装置 1 3の ブラウン管前面が上向きになるよう回転駆動用モータ 1 l a, 1 2 aを回転させ、 画 像表示装置 1 3が現載置状態より 9 0 ° 又は、 1 8 0 ° 垂直回転させることにより載 置姿勢を修正する。  The rotary drive units 1 1 and 1 2 are provided with a skewer-shaped clamp lid 1 and 2 d at the tip of the drive unit of the rotary drive motors 1 a and 1 2 a, from both sides of the image display device 13. The skewer-shaped clamps 1 1 d and 1 2 d of the rotation drive devices 1 and 1 are driven into the side, and the rotation drive motors 1 la and 1 2 a are rotated so that the front surface of the cathode ray tube of the image display device 13 faces upward. Then, the image display device 13 is vertically rotated by 90 ° or 180 ° from the current mounted state to correct the mounted posture.
また、画像表示装置 1 3のブラウン管前面がリフタ一コンベア 9の進行方向に対し、 横向きに載置された場合は、 リフタ一ターンテーブル 1 6の水平回転機能によりブラ ゥン管面をリフターコンベア 9の進行方向に対し、 前または後方向に位置するようリ フタ一ターンテーブル 1 6を回転させ、 載置姿勢を修正する。  When the front surface of the cathode ray tube of the image display device 13 is placed sideways with respect to the traveling direction of the lifter conveyor 9, the horizontal rotation function of the lifter turntable 16 moves the cathode ray tube surface to the lifter conveyor 9. Rotate the lifter-turntable 16 so that it is positioned forward or backward with respect to the direction of travel of the vehicle, and correct the mounting posture.
画像表示装置 1 3がブラウン管前面を上向きに姿勢修正すると同時に撮像寸法演算 カメラ 2 0によってブラウン管前面を撮像し、 ブラウン管前面の寸法を検出して、 シ ステム制御部から制御信号により、 吸着装置 1 4及び吸着装置用走行体 1 4 aを連動 させる。  At the same time, the image display device 13 corrects the attitude of the front surface of the cathode ray tube upward, and at the same time, calculates the imaging dimensions. And the traveling unit for suction device 14a.
ブラウン管前面中心部をシステム制御部より演算させ、 そのデ一夕を基にブラウン 管前面中心部を検出し、 吸着装置シリンダー 1 4 b部をスライドダウンまたは、 走行 体 1 4 aを水平走行させ、 ブラウン管前面中心部に吸着装置 1 4の真空吸着パット 1 4 d部が接触できるよう自動調整され、 吸着装置 1 4の真空吸着作用によりブラウン 管 1 3 aを固定し、 同時に回転駆動装置 1 1, 1 2によりブラウン管 1 3 aを有する 画像表示装置 1 3を両側より、 押さえ込み固定する。  The system control unit calculates the center of the front of the cathode ray tube, detects the center of the front of the cathode ray tube based on the data, and slides down the suction device cylinder 14 b or moves the traveling body 14 a horizontally. The vacuum suction pad 14 of the suction device 14 is automatically adjusted so that the vacuum suction pad 14 d can come into contact with the center of the front surface of the cathode ray tube. The vacuum tube 13 of the suction device 14 fixes the cathode ray tube 13 a by the vacuum suction action. The image display device 13 having the cathode ray tube 13 a is pressed down from both sides by 12 and fixed.
画像表示装置 1 3及びブラゥン管 1 3 aを回転駆動装置 1 1 , 1 2及び吸着装置 1 4で固定すると同時に画像表示装置 1 3が載置されているリフタ一ターンテーブル 1 6を垂直シリンダ 1 6 aの機能によってレベルダウンさせ、 固定させた画像表示装置 1 3及びブラウン管 1 3 aを宙吊り状態とする。 The image display device 13 and the brown tube 13a are fixed by the rotary drive devices 11 and 12 and the suction device 14 and at the same time, the lifter turntable 1 on which the image display device 13 is mounted. 6 is lowered by the function of the vertical cylinder 16a, and the fixed image display device 13 and cathode ray tube 13a are suspended.
ブラウン管分離装置は第 4図に示すように、 固定したブラウン管 1 3 aを有する画 像表示装置 1 3は、 撮像寸法演算カメラ 2 0によって測定したブラウン管前面の寸法 データよりシステム制御部から演算させ、 ブラウン管ネック部を検出し、 そのデータ を基にネック切断装置 3 0を連動させ、 ネック切断装置 3 0のネック部電線切断用鋸 3 0 e及びネック部切断用鋸 3 0 f によってネック部及びネック部に付属する電線ケ —ブルを切断する。  As shown in FIG. 4, the image display device 13 having the fixed cathode ray tube 13a is operated by the system control unit from the dimension data on the front surface of the cathode ray tube measured by the imaging dimension operation camera 20, as shown in FIG. The neck part of the CRT is detected, and the neck cutting device 30 is linked based on the data, and the neck and neck are cut by the neck wire cutting saw 30 e and the neck cutting saw 30 f of the neck cutting device 30. Cut the cable attached to the part.
同じく撮像寸法演算力メラ 2 0によつて測定したブラゥン管前面の寸法データより システム制御部から演算させ、 ブラウン管前面の外周寸法を検出し、 ブラウン管分離 装置 5, 6 , 7 , 8のブラウン管分離用鋸 5 d, 6 d, 7 dによって、 ブラウン管前 面外周の画像表示装置 1 3の筐体部分 4面を垂直切断し、 ブラウン管の止め金具及び ブラケット部を分離させ、 切り離す。  Similarly, the system control unit calculates from the dimensional data on the front of the cathode ray tube, which is measured by the imaging dimension computing power Mela 20, and detects the outer dimensions of the front of the cathode ray tube, and separates the cathode ray tubes 5, 6, 7, and 8 for the cathode ray tube. Using the saws 5 d, 6 d, and 7 d, the four sides of the housing of the image display device 13 on the outer periphery of the front surface of the cathode ray tube are vertically cut, and the fasteners and brackets of the cathode ray tube are separated and separated.
画像表示装置 1 3の筐体とブラウン管 1 3 aを上記作用により分離した後は、 リフ ターターンテーブル 1 6を垂直シリンダ 1 6 a機能によって標準レベルまで戻し、 同 時に画像表示装置 1 3の筐体を固定していた回転駆動装置 1 1, 1 2の回転駆動用水 平シリンダ 1 1 b , 1 2 bの押え込み機能を解除し、 画像表示装置 1 3の筐体をリフ ターターンテーブル 1 6上に切り落す。 なお、 この実施例では、 ブラウン管分離用鋸 5 d , 6 d , 7 d、 ネック部電線切断用鋸 3 0 e及びネック部切断用鋸 3 0 f として 電動式の丸鋸が用いられているが、 ウォー夕ジエツ 卜等他の切断機構を用いることも 可能である。 ウォータジエツトは混入される研磨剤の種類、 有無によって選択的な切 断が可能なので、 ブラウン管のガラス部分は切断せずに筐体部分のみを切断する場合 に 用でめ 。  After the casing of the image display device 13 and the cathode ray tube 13a are separated by the above operation, the lifter turntable 16 is returned to the standard level by the function of the vertical cylinder 16a, and at the same time, the casing of the image display device 13 is opened. The horizontal drive cylinders 1 1 b, 1 2 b of the rotary drive devices 1, 1, 2 that fixed the body are released, and the holding function of the image display device 13 is released on the lifter turntable 16. Cut off. In this embodiment, electric circular saws are used as the saws 5 d, 6 d, and 7 d for separating cathode ray tubes, the saw 30 e for cutting the electric wire of the neck, and the saw 30 f for cutting the neck. It is also possible to use another cutting mechanism such as a warjet jet. The water jet can be selectively cut depending on the type and presence of the abrasive mixed in, so it is suitable for cutting only the housing part without cutting the glass part of the cathode ray tube.
切り落された画像表示装置 1 3の筐体については、 リフタ一ターンテーブル 1 6よ り、 リフターコンベア 9に自動搬送され、 次工程の破砕処理設備等へ供給し、 又、 取 り除かれたブラウン管 1 3 aについては、 走行式吸着装置 1 4に吸着したまま吸着装 置走行体 1 4 aの走行機能によって、吸着装置走行レール 1 5の搬出方向に移送され、 次工程のガラス処理設備等に自動的に供給できる。 The cut-off casing of the image display device 13 was automatically conveyed to the lifter conveyor 9 from the lifter-turntable 16, supplied to the next process crushing equipment, etc., and removed. As for the CRT 13a, the suction device is kept adsorbed on the traveling suction device 14 By the traveling function of the placing and traveling body 14a, it is transported in the unloading direction of the adsorption device traveling rail 15 and can be automatically supplied to the glass processing equipment in the next process.
ここで、 撮像 ·演算手段を用いて、 ブラウン管 1 3 aを有する画像表示装置 1 3の 映像から、 ブラウン管 1 3 aの寸法データを得る方法の一例を説明する。 第 5図〜第 9図にブラウン管の寸法データを得る方法の概念図を示す。  Here, an example of a method of obtaining the dimensional data of the cathode ray tube 13a from the image of the image display device 13 having the cathode ray tube 13a using the imaging / calculation means will be described. Fig. 5 to Fig. 9 are conceptual diagrams of the method of obtaining the dimension data of the CRT.
ブラゥン管前面が上向きになるように姿勢制御された画像表示装置 1 3の直上より、 ビデオカメラで画像表示装置 1 3を撮像する。撮像した画像データを、例えば文献「画 像処理産業応用総覧、 1 9 9 4年、 (株) フジ .テクノシステム発行、 江尻正員監修」 記載の画像処理装置と画像処理手法を用いて次のように処理する。  An image of the image display device 13 is taken by a video camera from directly above the image display device 13 whose posture is controlled so that the front surface of the brown tube faces upward. The captured image data is converted to the next image using the image processing device and image processing method described in the document “Image Processing Industrial Application Directory, 1994, published by Fuji Techno System Co., Ltd., supervised by Masaru Ejiri”. Process as follows.
まず撮像した映像に多値化処理を行い、 第 5図に示すような多値画像を得る。 つい で、 この多値画像に対して、 あらかじめ定めておいたしきい値で 2値化処理を行い、 第 6図に示すような 2値画像を得る。 ここで、 しきい値は、 撮像背景に対して画像表 示装置 1 3の筐体の輪郭線とブラウン管 1 3 aの輪郭線を抽出できるような値を、 あ らかじめ設定しておく。 得られた 2値画像に領域分割処理を行い、 2値画像を閉曲線 で囲まれた 2つ以上の領域に分割する。 ここでブラウン管を有する画像表示装置は、 領域分割すると、 筐体の輪郭部 ·ブラウン管の輪郭部 ·つまみ等の輪郭部 ·筐体上に 貼られたラベル等の輪郭部の領域に分割できる。 これらの領域の面積は、 本発明で対 象としている廃テレビジョンや廃ディスプレイ装置などの画像表示装置では、  First, multi-value processing is performed on the captured video to obtain a multi-value image as shown in FIG. Next, a binarization process is performed on the multi-valued image at a predetermined threshold value to obtain a binary image as shown in FIG. Here, the threshold value is set in advance so that the outline of the casing of the image display device 13 and the outline of the cathode ray tube 13a can be extracted from the imaging background. The obtained binary image is subjected to region division processing, and the binary image is divided into two or more regions surrounded by a closed curve. Here, when the image display device having a cathode ray tube is divided into regions, the image display device can be divided into a contour portion of a casing, a contour portion of a cathode ray tube, a contour portion such as a knob, and a contour portion such as a label pasted on the casing. The area of these regions is determined by an image display device such as a waste television or a waste display device targeted by the present invention.
筐体の輪郭部〉ブラウン管の輪郭部 >その他の輪郭部  Case outline> CRT tube outline> Other outlines
と考えられる。 そこで、 上記のような領域面積の大小関係を有する画像表示装置に対 しては、 2つ以上の領域に分割した場合に、 2番目に大きい領域面積を持つ領域がブ ラウン管の輪郭部であるとみなせる。 理想的な撮像条件下では、 この 2番目の領域を 囲む輪郭線をブラウン管 1 3 aの輪郭線そのものと見なして位置等のデータを求めれ ば良いが、 例えばブラウン管の 4隅部が筐体の陰になったような場合には、 得られる 2値画像は 4隅部が欠けたような画像となる。 そこで、 次のようにして領域データの 補正を行い、 ブラウン管前面を抽出する。 いまブラウン管前面の縦 ·横長さのァスぺクト比 a/bを a/ b = tan(a) (数 1) で表すと、 対角線長さ Lのブラウン管を長方形近似した図形の面積 Sは it is conceivable that. Therefore, for an image display device having the above-mentioned area size relationship, when divided into two or more areas, the area having the second largest area area is the contour of the Brownian tube. Can be considered to be. Under ideal imaging conditions, it is sufficient to consider the outline surrounding the second area as the outline of the cathode ray tube 13a and obtain data such as the position.For example, the four corners of the cathode ray tube are shaded by the housing. In such a case, the resulting binary image is an image with four corners missing. Therefore, the area data is corrected as follows and the front surface of the CRT is extracted. Now, if the aspect ratio a / b of the vertical and horizontal lengths of the front of the cathode ray tube is represented by a / b = tan (a) (Equation 1), the area S of the rectangular approximation of the cathode ray tube with the diagonal length L is
S = Lcos( ) · sin( ) tan^a) S = Lcos () sin () tan ^ a)
L2 L 2
1 + tan a) alb  1 + tan a) alb
L2 (数 2) L 2 (number 2)
\ + {alb)2 である。 したがって、 対角線長さ Lは \ + (alb) 2 . Therefore, the diagonal length L is
L (数 3) L (number 3)
Figure imgf000010_0001
Figure imgf000010_0001
と表される。 ここでァスぺクト比 a Zbがブラウン管の大きさに依らず一定であると 考えれば、 ブラウン管の対角線長さ Lは面積 Sより一意に定まる。 ところで、 一般に ブラウン管の大きさは、 対角線長さ Lの数値を用いて 17型や 20型のようにインチ を単位とする整数刻みで表される。 ゆえに、 対角線長さ Lに対して誤差範囲を It is expressed as Here, assuming that the aspect ratio a Zb is constant regardless of the size of the CRT, the diagonal length L of the CRT is uniquely determined from the area S. By the way, in general, the size of a cathode ray tube is represented by an integer unit in inches, such as a 17-inch or 20-inch, using a numerical value of a diagonal length L. Therefore, the error range for the diagonal length L is
(L- 0. 5) インチ≤L型く (L+ 0. 5) インチ  (L-0.5) inch ≤ L type (L + 0.5) inch
と考えれば、 任意の数値に対して対応する型番号が定まる。 Then, the corresponding model number is determined for any numerical value.
一方、 前記文献に依れば、 画素位置データを f ( i , j ) 、 閉曲線で囲まれた領域 の大きさを S、領域の重心位置を(XG、 YG)、領域の主軸の回転角を Sとすれば、 それぞれ  On the other hand, according to the literature, pixel position data is represented by f (i, j), the size of a region surrounded by a closed curve is represented by S, the center of gravity of the region is represented by (XG, YG), and the rotation angle of the principal axis of the region is represented by: S
(数 4)  (Equation 4)
1 U、 、 1 U,,
XG YG (数 5) XG YG (number 5)
Figure imgf000010_0002
(数 6 )
Figure imgf000011_0001
Figure imgf000010_0002
(Equation 6)
Figure imgf000011_0001
と求められる。 Is required.
そこで第 7図に示すように、 2値画像中のブラウン管に相当する領域データから、 (数 4 ) から (数 6 ) に従って面積 ·重心 ·主軸回転角を求める。 得られた面積より (数 3 ) に基づいて対角線長さを求め、 求めた対角線長さに対応する型番号を得る。 そして第 8図に示すように、 得られた型番号の長さを対角線に持ち、 またその長さを a Z bのアスペクト比に配分した長方形画像データを求める。 この長方形画像データ を、 長方形の中心が領域の重心と重なるように並行移動し、 さらに領域の重心を回転 中心として主軸の回転角だけ回転させる。 このように変換した長方形画像データによ り、 第 9図に示すようにブラウン管前面を近似する。 このようにすることで、 2値画 像から正確な輪郭が抽出できない場合でも、 簡単にブラウン管前面を認識できる。 ま た、 本発明においては、 画像表示装置のブラウン管前面を長方形と見なしても解体処 理に必要な精度は得られると考えるので、 長方形近似することで処理の軽量化が図れ る。  Therefore, as shown in FIG. 7, from the area data corresponding to the CRT in the binary image, the area, the center of gravity, and the spindle rotation angle are obtained from (Equation 4) to (Equation 6). The diagonal length is obtained from the obtained area based on (Equation 3), and the model number corresponding to the obtained diagonal length is obtained. Then, as shown in FIG. 8, rectangular image data is obtained in which the length of the obtained model number is on a diagonal line and the length is distributed to the aspect ratio of aZb. This rectangular image data is moved in parallel so that the center of the rectangle overlaps the center of gravity of the region, and is further rotated by the rotation angle of the main axis with the center of gravity of the region as the center of rotation. Based on the rectangular image data thus converted, the front surface of the cathode ray tube is approximated as shown in FIG. In this way, even if an accurate contour cannot be extracted from a binary image, the front of the cathode ray tube can be easily recognized. Further, in the present invention, it is considered that the accuracy required for the disassembly process can be obtained even if the front surface of the cathode ray tube of the image display device is regarded as a rectangle. Therefore, the approximation of the rectangle can reduce the weight of the process.
以上の処理において、 あらかじめブラゥン管の各型番号毎のブラゥン管近似用長方 形を定めておき、 (数 4 ) で得たブラウン管相当領域の面積を、 直接この近似用長方 形の面積と比較してブラウン管近似用長方形を得ても良い。 また、 カメラのズーム機 構などを用いて、 型の違いによらずブラウン管前面の大きさが同一となるように撮像 し、 (数 4 ) と (数 3 ) の処理を省いて、 同一の近似用長方形画像データを並行 ·回 転変換しても良い。 In the above processing, a rectangle for approximating the Braun tube for each model number of the Braun tube is determined in advance, and the area of the CRT equivalent region obtained by (Equation 4) is directly calculated as the area of the approximation rectangle. By comparison, a CRT approximation rectangle may be obtained. In addition, using the zoom mechanism of the camera, images are taken so that the front surface of the cathode ray tube is the same regardless of the type, and the processing of (Equation 4) and (Equation 3) are omitted, and the same approximation is performed. Parallel rectangular image data It may be inverted.
なお、 2値画像を得るために定めておくしきし、値は必ずしも一定である必要はなく、 処理対象である画像表示装置の筐体の色を識別し、 その結果に応じてしきい値を変更 しても良い。 また、 カラー画像に対して R、 G、 Bそれぞれにしきい値を定めたり、 あるいは、 白黒画像やカラー画像に対して 2段以上のしきい値を設定して 2値化処理 を行っても良い。  It should be noted that, in order to obtain a binary image, the threshold value is not necessarily constant, but the color of the housing of the image display device to be processed is identified, and the threshold value is set in accordance with the result. You may change it. In addition, a threshold value may be set for each of R, G, and B for a color image, or two or more threshold values may be set for a black-and-white image or a color image to perform binarization processing. .
さらに、 上記の説明では、 画像表示装置 1 3の直上よりビデオカメラで撮像した映 像を用いたが、ななめ上方からの撮像映像を用いることも可能である。この場合には、 ビデオカメラの光軸がブラゥン管 1 3 aの中心軸となす角度を用いてブラゥン管近似 用長方形を平行 4辺形へ補正し、 この補正した平行 4辺形画像データを用いて、 同様 の処理を行えば良い。  Further, in the above description, the image taken by the video camera directly above the image display device 13 is used, but it is also possible to use the image taken from above. In this case, the rectangle for approximating the Braun tube is corrected to a parallelogram using the angle between the optical axis of the video camera and the central axis of the Braun tube 13a, and the corrected parallelogram image data is used. Then, the same processing may be performed.
以上のようにして抽出したブラウン管前面の画素データを、 ビデオカメラの仰角 · 視野角 ·倍率 ·焦点距離等のデータに基づいて演算手段上で実寸法へ変換し、 得られ た寸法データをシステム制御部へ転送する。  The pixel data of the front surface of the cathode ray tube extracted as described above is converted into actual dimensions on arithmetic means based on data such as the elevation angle, viewing angle, magnification, and focal length of the video camera, and the obtained dimension data is controlled by the system. Transfer to department.
ブラウン管分離用鋸 5 d , 6 d , 7 dの代わりにウォータジヱットを用いた例を第 1 0図、 第 1 1図により説明する。  An example in which a water jet is used instead of the cathode ray tube separating saws 5 d, 6 d, and 7 d will be described with reference to FIGS. 10 and 11.
第 1 0図、 第 1 1図は、 ブラウン管分離用の超高圧水発生装置 5 0、 5 1を用いた 場合の処理工程を示す平面図及び側面図である。 鋸切断が高圧水流切断に変更されて いる点を除き、 第 1実施例の場合と同様に動作する。 また、 載置状態設定装置も省略 する。 第 1 0図、 第 1 1図にて詳細説明あるように撮像寸法演算カメラ 2 0によって 測定したブラウン管前面の寸法データによりシステム制御部で演算処理された位置信 号に応じた位置で、 ブラウン管ネック切断装置 3 0がネック部の電線を切断する。 同じく撮像寸法演算力メラ 2 0によつて測定したブラゥン管の寸法デ一夕よりシス テム制御部で演算処理された位置信号に応じた位置で、 ブラウン管分離装置 5 0、 5 1のブラウン管分離用高圧水噴射 5 0 a , 5 1 aによってブラウン管前面外周の画像 表示装置 1 3の箱体部分 4面を水圧切断し、 ブラゥン管の止め金具及びブラッケト部 を分離させ、 切り離す。 その後、 第 1実施例の場合と同じように処理、 搬送を行い次 工程のガラス処理設備等に自動的に供給される。 FIG. 10 and FIG. 11 are a plan view and a side view showing the processing steps when using the ultrahigh-pressure water generators 50 and 51 for CRT separation. The operation is the same as that of the first embodiment, except that the saw cutting is changed to the high pressure water cutting. Also, the mounting state setting device is omitted. As described in detail in FIG. 10 and FIG. 11, the CRT neck is located at a position corresponding to the position signal calculated by the system control unit based on the dimension data on the front surface of the CRT measured by the imaging dimension calculation camera 20. The cutting device 30 cuts the electric wire at the neck. Similarly, at the position corresponding to the position signal calculated and processed by the system control unit from the measurement of the dimensions of the Braun tube measured by the imaging dimension calculation force camera 20 for the CRT separation of the CRTs 50 and 51. High-pressure water jet 50a, 51a Image of the outer circumference of the front surface of the cathode ray tube The box part 4 of the display unit 13 is hydraulically cut off, and the bracket and the bracket of the brown tube are cut off. And separate. After that, it is processed and transported in the same manner as in the first embodiment, and is automatically supplied to the glass processing equipment in the next process.
以上述べたように、 本発明によれば、 ブラウン管を有する廃テレビジョン受像機、 廃ディスプレイ装置は、 本発明の装置の次工程となるブラウン管硝子リサイクル処理 装置等及び筐体の処理、 リサイクル装置に供給される途中で、 本発明の装置により、 ブラウン管を自動的に取外し、 各々の処理工程に自動的に供給すると共に、 本発明装 置のブラウン管分離装置の自動化を図ることにより、 作業員の削減と遠隔監視による 安全性を確保できるという効果がある。 産業上の利用可能性  As described above, according to the present invention, a waste television receiver and a waste display device having a cathode ray tube are used as a cathode ray tube glass recycling processing device and the like for the subsequent process of the device of the present invention and a casing processing and recycling device. During the supply, the device of the present invention automatically removes the cathode ray tubes and automatically supplies them to each processing step, and also reduces the number of workers by automating the cathode ray tube separation device of the device of the present invention. This has the effect of ensuring safety through remote monitoring. Industrial applicability

Claims

請求の範囲 The scope of the claims
1 . ブラウン管を有する画像表示装置を処理台上に載置し、 載置された上記画像表示 装置を撮像して上記画像表示装置のブラウン管前面の向きを検出して、 上記ブラウン 管前面の向きが上向きとなるように上記画像表示装置の載置状態を設定し、 載置状態 が設定された画像表示装置を撮像して上記ブラウン管の全面中心位置及び大きさを算 出し、 算出された算出データより、 上記ブラウン管を前面側において上記画像表示装 置から切り離すべき前面側切離位置および上記ブラゥン管を背面側において上記画像 表示装置から切り離すべき背面側切離位置を算出し、 上記ブラウン管の全面中心位置 において上記ブラウン管を吸着し、 上記前面側切離位置および上記背面側切離位置に おいて切断を行い、 上記ブラウン管を上記画像表示装置から分離することを特徴とす るブラウン管の分離方法。  1. An image display device having a cathode ray tube is placed on a processing table, the mounted image display device is imaged, the orientation of the cathode ray tube front surface of the image display device is detected, and the orientation of the cathode ray tube front surface is changed. The mounting state of the image display device is set so as to face upward, the image display device in which the mounting state is set is imaged, the center position and the size of the entire surface of the cathode ray tube are calculated, and the calculated data is used. Calculating a front-side separation position at which the cathode ray tube should be separated from the image display device on the front side and a rear-side separation position at which the cathode ray tube should be separated from the image display device at the rear side; The CRT is sucked at the front side and cut at the front side separation position and the rear side separation position, and the CRT is attached to the image display device. CRT method for separating you and separating from.
2 . ブラウン管を有する画像表示装置を処理台上に載置する載置手段と、 載置された 上記画像表示装置を撮像して上記画像表示装置のブラウン管前面の向きを検出して、 上記ブラウン管前面の向きが上向きとなるように上記画像表示装置の載置状態を設定 する載置状態設定手段と、 載置状態が設定された画像表示装置を撮像して上記ブラゥ ン管の全面中心位置及び大きさを算出し、 算出された算出データより、 上記ブラウン 管を前面側において上記画像表示装置から切り離すべき前面側切離位置および上記ブ ラゥン管を背面側において上記画像表示装置から切り離すべき背面側切離位置を算出 する撮像 ·演算手段と、 上記ブラゥン管の前面中心位置において上記ブラゥン管を吸 着する吸着手段と、 上記前面側切離位置および上記背面側切離位置におし、て切断を行 う切断手段とからなり、 上記ブラゥン管を上記画像表示装置内から取外すことを特徴 とするブラウン管の分離装置。  2. A mounting means for mounting an image display device having a cathode ray tube on a processing table, an image of the mounted image display device is detected, and the orientation of the front surface of the cathode ray tube of the image display device is detected. Mounting state setting means for setting the mounting state of the image display device so that the orientation of the image display device is upward, and imaging the image display device in which the mounting state is set, and the central position and size of the entire surface of the cathode ray tube From the calculated data, the front tube disconnection position where the cathode ray tube should be separated from the image display device on the front side and the rear side cut position where the cathode ray tube should be disconnected from the image display device on the back side. Imaging / calculating means for calculating the separation position; suction means for adsorbing the brown tube at the front center position of the brown tube; the front side separation position and the rear surface Press the severing position, consists of a row intends cutting means cutting Te, CRT separation apparatus the Buraun tube, characterized in that removal from the image display apparatus.
3 . 上記載置状態設定手段は、 上記処理台上に置かれた上記画像表示装置を斜め上方 向から撮像するビデオカメラと上記画像表示装置を両側より挾んで回転させる回転駆 動装置とからなり、 上記撮像 ·演算手段は上記処理台上に置かれた上記画像表示装置 を真上から撮像するビデオカメラとこのビデオカメラからの映像信号を入力データと して画像データ処理する画像処理コントローラからなることを特徴とする請求の範囲 第 2項記載のブラゥン管分離装置。 3. The placement state setting means includes a video camera that captures the image display device placed on the processing table from an obliquely upward direction, and a rotary drive device that rotates the image display device by sandwiching the image display device from both sides. The imaging / arithmetic means includes a video camera for capturing the image display device placed on the processing table from directly above, and a video signal from the video camera as input data. 3. The brown tube separating apparatus according to claim 2, further comprising an image processing controller for performing image data processing.
4 . 上記回転駆動装置は、 鋭利な串状の棒とこの棒を上記画像表示装置の筐体の両脇 に打ち込む駆動部とからなるクランプ部とこのクランプ部を垂直回転させる回転部と 上記クランプを取り付けているアーム部を開閉させる開閉制御部とからなることを特 徴とする請求の範囲第 2項記載のブラゥン管分離装置。  4. The rotation drive device includes a clamp portion including a sharp skewered rod and a drive portion for driving the rod into both sides of a housing of the image display device, a rotation portion for vertically rotating the clamp portion, and the clamp. 3. The brown tube separator according to claim 2, further comprising an opening / closing control unit that opens and closes an arm unit to which the arm is attached.
5 . 上記載置状態設定手段のビデオカメラおよび上記撮像 ·演算手段のビデオカメラ は個別に設けられることを特徴とする請求の範囲第 2項記載のブラウン管分離装置。  5. The CRT separator according to claim 2, wherein the video camera of the placement state setting means and the video camera of the imaging / calculation means are provided separately.
6 . 上記切断手段は、 ブラウン管前面側において表示画面の両側縁と平行に移動し、 ブラウン管の両側縁側を筐体から切り離す 1対の回転鋸と、 表示画面の上下縁と平行 に移動し、 ブラウン管の上下縁側を上記筐体から切り離す 1対の回転鋸と、 上記ブラ ゥン管のネック部を横切断する位置で、 上記画像表示装置を水平切断し、 ブラウン管 内部の真空破壊を行うとともに偏向ヨーク部分及び電線ケ一ブルを上記ブラゥン管か ら分離することを特徴とする請求の範囲第 2項記載のブラゥン管分離装置。 6. The cutting means moves parallel to both sides of the display screen on the front side of the CRT, and a pair of rotary saws for separating both sides of the CRT from the housing, and moves parallel to the upper and lower edges of the display screen. A pair of rotary saws for separating the upper and lower edges of the cathode ray tube from the housing, and a horizontal cut of the image display device at a position where the neck of the cathode ray tube is cut transversely, thereby performing vacuum destruction inside the cathode ray tube and a deflection yoke. 3. The apparatus according to claim 2, wherein the part and the electric cable are separated from the brown pipe.
7 . 上記吸着手段は、 真空吸着パットを有し、 上記切断手段の動作終了前に上記真空 吸着パットによりを上記ブラウン管を上方に吊りあげる動作を開始することを特徴と する請求の範囲第 2項記載のブラゥン管分離装置。  7. The method according to claim 2, wherein the suction means has a vacuum suction pad, and starts an operation of lifting the cathode ray tube upward by the vacuum suction pad before the operation of the cutting means is completed. A brown tube separator as described.
8 . 上記画像表示装置は、 廃テレビジョン受像機および廃ディスプレイ装置の何れか であることを特徴とする請求の範囲第 1項 1〜第 6項のいずれかに記載のブラウン管 分離装置。  8. The CRT separator according to any one of claims 1 to 6, wherein the image display device is one of a waste television receiver and a waste display device.
9 . ブラウン管を有する画像表示装置を、 ブラウン管前面ガラスの吸着により吊り下 げ、 吊り下げられた画像表示装置をブラゥン管ネック部位置で画像表示装置の筐体も 含めて横切断し、 画像表示装置の前面側の筐体をブラウン管前面ガラスの周辺に沿つ て縦切断し、 これにより上記ブラウン管を上記画像表示装置内から分離することを特 徴とするブラウン管の分離方法。  9. An image display device having a cathode ray tube is suspended by suction of the front glass of the cathode ray tube, and the suspended image display device is cut transversely including the image display device housing at the position of the neck of the cathode ray tube. A method for separating a cathode ray tube, comprising: vertically cutting a casing on the front side of the cathode ray tube along the periphery of the front glass of the cathode ray tube, thereby separating the cathode ray tube from the inside of the image display device.
1 0 . 搬送移動可能な吸着装置によりブラウン管の前面ガラスを吸着してブラウン管 を吊り下げ、 吊り下げられたブラウン管をネック部位置で横切断し、 ネック部電極側 が切断除去されたブラウン管を吊り下げられた状態のままで搬送移動させることを特 徵とするブラウン管処理方法。 10. The front glass of the cathode ray tube is sucked by the suction device that can be transported and moved. A method of treating a cathode ray tube, which comprises suspending a cathode ray tube, cutting the suspended cathode ray tube laterally at a neck portion, and transporting the cathode ray tube with the neck portion electrode side cut and removed in a suspended state.
1 1 . ブラウン管を有する画像表示装置を、 ブラウン管前面ガラスの吸着により吊り 下げる吊り下げ手段と、 吊り下げられた画像表示装置をブラゥン管ネック部位置で画 像表示装置の筐体も含めて横切断する横切断手段と、 画像表示装置の前面側の筐体を ブラウン管前面ガラスの周辺に沿って縦切断する縦切断手段とからなり、 これにより 上記ブラウン管を上記画像表示装置内から分離することを特徴とするブラウン管の分 1 2 . ブラウン管を有する画像表示装置を、 上記ブラウン管の前面側より撮像して多 値画像を得、 得られた多値画像を 2値化処理して 2値画像に変換し、 この 2値画像に おいて閉曲線で囲まれた領域中 2番目に大き 、面積の領域の輪郭線に基づし、て定まる 線に従って上記画像表示装置の筐体を切断することを特徴とするブラウン管分離方法 c 1 3 . ブラウン管を有する画像表示装置を所定の向きで処理台上に載置し、 載置され た上記画像表示装置を撮像して撮像信号を発生し、 この撮像信号を信号処理して上記 ブラウン管の大きさを算出し、 算出された算出データより、 上記ブラウン管を上記画 像表示装置の前面側にお L、て上記画像表示装置の筐体から切り離すベき前面側切離位 置を算出し、 上記前面側切離位置において上記筐体の切断を行い、 上記ブラウン管を 上記画像表示装置から分離することを特徴とするブラウン管の分離方法。 1 1. Suspension means for suspending an image display device having a cathode ray tube by suction of the front glass of the cathode ray tube, and horizontal cutting of the suspended image display device at the position of the cathode ray tube neck, including the housing of the image display device. Horizontal cutting means, and vertical cutting means for vertically cutting the front side housing of the image display device along the periphery of the front glass of the cathode ray tube, whereby the cathode ray tube is separated from the inside of the image display device. An image display device having a CRT is taken from the front side of the CRT to obtain a multi-valued image, and the obtained multi-valued image is binarized and converted into a binary image. In the binary image, the casing of the image display device is cut along a predetermined line based on the contour of the second largest area in the area surrounded by the closed curve in the closed curve. CRT separation method c 1 3 to. Placing the image display device having a cathode ray tube on the processing table in a predetermined orientation, generates an image pickup signal by imaging the placed above image display apparatus, signal the image signal Processing to calculate the size of the cathode ray tube, and from the calculated data, the cathode ray tube should be separated from the housing of the image display device by separating the cathode ray tube from the front of the image display device. A method for separating a cathode ray tube, comprising calculating a position, cutting the casing at the front-side separation position, and separating the cathode ray tube from the image display device.
1 4 . ブラウン管を有する画像表示装置を所定の向きで処理台上に載置し、 載置され た上記画像表示装置を撮像して撮像信号を発生し、 この撮像信号を信号処理して上記 ブラウン管の大きさを算出し、 算出された算出データより、 上記ブラウン管を上記画 像表示装置の前面側において上記画像表示装置の筐体から切り離すべき前面側切離位 置を算出し、 上記前面側切離位置において上記筐体の切断を行い、 上記ブラウン管の ネック部側に付随する電線を切断し、 上記ブラゥン管を上記画像表示装置から分離す ることを特徴とするブラウン管の分離方法。 14. An image display device having a cathode ray tube is mounted on a processing table in a predetermined direction, an image of the mounted image display device is taken, an image signal is generated, and the image signal is processed to perform the signal processing of the cathode ray tube. From the calculated data, a front-side separation position at which the cathode ray tube should be separated from the housing of the image display device on the front side of the image display device is calculated, and the front side cut-off position is calculated. A method for separating a cathode ray tube, comprising cutting the casing at a separated position, cutting an electric wire attached to a neck portion side of the cathode ray tube, and separating the brown tube from the image display device.
1 5 . ブラウン管を有する画像表示装置を廃棄物処理するに際し、 筐体から分離され たブラウン管の表示面を上向きにし、 真空吸着パッ卜により上記表示面を吸着して上 記ブラウン管を吊り下げ、 吊り下げた状態のままで上記真空パッドを移動させて上記 ブラウン管を移動させることを特徴とするブラウン管の処理方法。 15 5. When disposing of an image display device having a cathode ray tube as waste, the display surface of the cathode ray tube separated from the housing is turned upward, and the display surface is sucked by a vacuum suction pad to suspend the cathode ray tube. A method of processing a cathode ray tube, wherein the cathode ray tube is moved by moving the vacuum pad in a lowered state.
1 6 . 筐体とこの筐体中に設けられたブラウン管とを有する画像表示装置を所定の向 きで処理台上に載置し、 載置された上記画像表示装置を撮像して撮像信号を発生し、 この撮像信号を信号処理して上記ブラゥン管の大きさを算出し、 上記撮像が終了した 画像表示装置を上記撮像が行われた位置から移動させて、 ブラウン管の大きさに応じ て予め決められた処理位置に、 上記算出されたブラウン管の大きさに応じて位置決め し、 この位置決めされた処理位置において上記筐体を上記画像表示装置の前面側にお C、て切断し、 上記ブラゥン管を上記画像表示装置から外すことを特徴とするブラゥン 管の分離方法。  16. An image display device having a housing and a cathode ray tube provided in the housing is mounted on a processing table in a predetermined direction, and the mounted image display device is imaged to obtain an imaging signal. The imaging signal is generated, signal processing is performed on the imaging signal to calculate the size of the Braun tube, and the image display device on which the imaging is completed is moved from the position where the imaging is performed, and the image display device is previously determined according to the size of the CRT. At the determined processing position, the CRT is positioned according to the calculated size of the cathode ray tube, and at the determined processing position, the housing is cut off at the front side of the image display device. And separating the same from the image display device.
1 7 . 上記ブラウン管の大きさの算出は、 撮像されたブラウン管面を矩形近似した図 形のデータ処理により行われることを特徴とする特許請求の範囲第 1 6項記載のブラ ゥン管の分離方法。  17. The method for separating a cathode ray tube according to claim 16, wherein the calculation of the size of the cathode ray tube is performed by a data processing of a diagram in which a captured cathode ray tube surface is approximated by a rectangle. Method.
1 8 . 上記矩形近似した図形は長方形であることを特徴とする特許請求の範囲第 1 7 項記載のブラゥン管の分離方法。  18. The method for separating a brown tube according to claim 17, wherein the figure approximated by a rectangle is a rectangle.
PCT/JP1996/002069 1995-08-04 1996-07-24 Crt separation apparatus and method WO1997006634A1 (en)

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CN108640497A (en) * 2018-04-25 2018-10-12 厦门绿洲环保产业股份有限公司 A kind of full-automatic kinescope separator

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