CN108631526B - Automatic horizontal paper inserting machine for multipolar chute stator - Google Patents
Automatic horizontal paper inserting machine for multipolar chute stator Download PDFInfo
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- CN108631526B CN108631526B CN201810788314.0A CN201810788314A CN108631526B CN 108631526 B CN108631526 B CN 108631526B CN 201810788314 A CN201810788314 A CN 201810788314A CN 108631526 B CN108631526 B CN 108631526B
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- H—ELECTRICITY
- H02—GENERATION; CONVERSION OR DISTRIBUTION OF ELECTRIC POWER
- H02K—DYNAMO-ELECTRIC MACHINES
- H02K15/00—Methods or apparatus specially adapted for manufacturing, assembling, maintaining or repairing of dynamo-electric machines
- H02K15/10—Applying solid insulation to windings, stators or rotors
Abstract
The invention relates to an automatic horizontal paper inserting machine with a multipole chute stator, which comprises a frame, a paper pushing mechanism component, a paper feeding mechanism component and a motor stator component, wherein the paper pushing mechanism component, the paper feeding mechanism component and the motor stator component are arranged on the frame; the paper pushing mechanism assembly comprises a driving motor arranged at the upper part of the frame, and the driving motor is in transmission connection with the driven belt wheel sequentially through a driving motor reducer, a driving belt wheel and a conveying belt; the paper pushing device is characterized in that a swing rod supporting shaft is arranged on the driven belt wheel, one end of a driving swing rod is hinged to the swing rod supporting shaft, the other end of the driving swing rod is hinged to the middle of the L-shaped swing rod, the inflection point of the L-shaped swing rod is hinged to the frame, a paper pushing slide block supporting rod is arranged in the middle of the frame, the paper pushing slide block is slidably connected to the paper pushing slide block supporting rod, one end of a paper pushing slide block driving rod is hinged to the paper pushing slide block, the other end of the paper pushing slide block driving rod is hinged to the L-shaped swing rod, and a paper pushing rod is arranged at the upper end of the paper pushing slide block. The invention has the advantages of accurate size, stable formation, high production efficiency, low cost, simple and reliable use and maintenance, and the like.
Description
Technical Field
The invention relates to the technical field of new energy motor production, in particular to an automatic horizontal paper inserting machine for a multipole chute stator for manufacturing a new energy motor.
Background
In recent years, with the rapid development of power electronics technology, microelectronics technology, novel motor control theory and rare earth permanent magnet materials, permanent magnet synchronous motors are rapidly popularized and applied. Compared with the traditional electric excitation synchronous motor, the permanent magnet synchronous motor has the advantages of less loss, high efficiency and obvious electricity-saving effect. The permanent magnet synchronous motor uses the permanent magnet to provide excitation, so that the motor structure is simpler, the processing and assembly cost is reduced, a collecting ring and an electric brush which are easy to cause problems are omitted, and the operation reliability of the motor is improved; the motor has the advantages of no need of exciting current, no exciting loss and improvement of the efficiency and the power density of the motor, so that the motor has more research in recent years and is widely applied in various fields.
The chute motor stator is used as an important component of the permanent magnet motor, evenly distributed grooves are formed in the circumference of the chute motor stator, and insulating paper is required to be inserted into each groove in the assembling process of the chute motor stator so as to ensure that copper wires in the inner cavities of the grooves are insulated from the iron core.
The existing assembly mode is usually manual paper insertion or simple mechanical paper insertion. The manual paper inserting mode is low in efficiency and low in paper inserting precision of each groove, so that the quality of a finished product is greatly reduced; the existing mechanical paper inserting type full mechanical mechanism transmission equipment is heavy, inflexible and inconvenient to operate, complex in tool clamp replacement operation, long in assembly period, large in noise and incapable of setting paper inserting parameters on a touch screen.
Disclosure of Invention
In order to overcome the defects in the prior art, the invention provides an automatic horizontal paper inserting machine with a multipole chute stator. The invention has the advantages of accurate size of the insulating paper, stable forming, high production efficiency, low cost, simple and reliable use and maintenance and the like; all parts of the machine rotate and move smoothly; after the slot paper is inserted, the stator can be automatically ejected out, so that the transfer is convenient; the roughness, the machining precision, the hardness and the wear resistance of the contact part of the paper inserting device and the stator all reach the industry standard.
The technical scheme of the invention is as follows: the automatic horizontal paper inserting machine with the multipole chute stator comprises a frame, a paper pushing mechanism component, a paper feeding mechanism component and a motor stator component, wherein the paper pushing mechanism component, the paper feeding mechanism component and the motor stator component are arranged on the frame; the paper pushing mechanism assembly comprises a driving motor arranged at the upper part of the frame, and the driving motor is in transmission connection with the driven belt wheel sequentially through a driving motor reducer, a driving belt wheel and a conveying belt; the paper pushing device comprises a driven belt wheel, a driving belt wheel, a paper pushing slider driving rod, a paper pushing slider supporting rod, a paper pushing slider driving rod and a paper pushing rod, wherein the driven belt wheel is provided with a swinging rod supporting shaft, one end of the driving swinging rod is hinged to the swinging rod supporting shaft, the other end of the driving swinging rod is hinged to the middle of an L-shaped swinging rod, the inflection point of the L-shaped swinging rod is hinged to a frame, the middle of the frame is provided with the paper pushing slider supporting rod, the paper pushing slider is in sliding connection with the paper pushing slider supporting rod, one end of the paper pushing slider driving rod is hinged to the paper pushing slider, the other end of the paper pushing slider driving rod is hinged to the L-shaped swinging rod, and the upper end of the paper pushing slider is provided with the paper pushing rod; the paper feeding mechanism assembly comprises a servo motor paper feeding assembly arranged at the upper part of the frame, a servo motor stator disc indexing mechanism corresponding to the servo motor paper feeding assembly in position, and a slot insulating paper forming female die assembly which is arranged below the servo motor paper feeding assembly and the servo motor stator disc indexing mechanism and fixedly connected to the outer side of the frame, wherein a slot insulating paper outlet guide seat is arranged on the slot insulating paper forming female die assembly corresponding to the paper pushing rod; the motor stator assembly comprises a motor stator moving disc supporting seat arranged at the lower part of the frame, a supporting shaft is arranged on the motor stator moving disc supporting seat, and a motor stator moving tray is arranged at the tail end of the supporting shaft; the motor stator assembly further comprises a motor stator disc correspondingly arranged above the motor stator moving disc supporting seat.
Compared with the prior art, the automatic horizontal paper inserting machine for the multipole chute stator has the following steps:
(1) The paper pushing mechanism component is accurate in transmission and positioning, a motor reducer is adopted to drive a synchronous belt to transmit, and a crank slider device is driven to drive a paper pushing rod, so that the displacement and the moving speed of the paper pushing rod can be accurately controlled;
(2) The paper feeding mechanism component is accurate in paper feeding and positioning, and insulation paper with specific size is transmitted to the groove insulation paper forming female die assembly through the servo motor paper feeding assembly, so that accurate transmission and shaping of the insulation paper are realized;
(3) After the shaped insulating paper is pushed by the paper pushing rod to enter the chute stator groove, the chute stator is rotated through the matching of the servo motor stator disc indexing mechanism and the motor stator disc, and the next paper inserting position is replaced;
(4) Visual operations may be implemented.
As optimization, the end of the output shaft at the outer side of the indexing mechanism of the stator disk of the servo motor is provided with an indexing driving gear which is meshed with an indexing driven gear arranged at one end of the stator disk of the motor. The motor stator disc is driven to rotate by the rotation of the output shaft of the servo motor stator disc indexing mechanism.
As optimization, the motor stator moving tray is in sliding connection with the supporting shaft. Under the operating condition, the motor stator moving tray drives the chute motor stator to move, so that the chute motor stator is sleeved and fixedly connected with the motor stator plate, and further the chute motor stator can rotate along with the rotation of the motor stator plate.
As optimization, the insulating paper molding female die assembly of the groove is provided with an insulating paper molding groove along the moving direction of the paper pushing rod. The insulating paper transferred to the insulating paper forming groove is formed at the position, and is pushed to the insulating paper outlet guide seat of the groove by the paper pushing rod, and is inserted into the corresponding position of the chute motor stator.
Drawings
FIG. 1 is a schematic view of the structure of the multi-pole chute stator automatic horizontal type paper inserting machine of the present invention;
fig. 2 is a schematic diagram of the structure of a paper pushing slider of the multi-pole chute stator automatic horizontal paper inserting machine.
The marks in the drawings are:
1-a frame; the paper pushing mechanism comprises a 2-paper pushing mechanism component, a 21-driving motor, a 22-driving motor reducer, a 221-driving belt pulley, a 222-conveying belt, a 223-driven belt pulley, a 23-swing rod supporting shaft, a 24-driving swing rod, a 25-L-shaped swing rod, a 26-paper pushing slide block driving rod, a 27-paper pushing rod, a 28-paper pushing slide block and a 29-paper pushing slide block supporting rod; 3-paper feeding mechanism components, 31-servo motor paper feeding assemblies, 32-slot insulating paper forming female die assemblies, 321-slot insulating paper outlet guide seats, 322-insulating paper forming slots, 33-servo motor stator disc indexing mechanisms and 331-indexing driving gears; 4-motor stator assembly, 41-motor stator disc, 411-indexing driven gear, 42-chute motor stator, 43-motor stator moving disc supporting seat, 431-supporting shaft, 44-motor stator moving tray.
Detailed Description
The invention is further illustrated by the following description of the drawings and specific embodiments (examples), which are presented herein for purposes of illustration only and not as a definition of the limits of the invention.
Referring to fig. 1-2, the multi-pole chute stator automatic horizontal type paper inserting machine comprises a frame 1, a paper pushing mechanism assembly 2, a paper feeding mechanism assembly 3 and a motor stator assembly 4, wherein the paper pushing mechanism assembly 2, the paper feeding mechanism assembly 3 and the motor stator assembly 4 are arranged on the frame 1; the paper pushing mechanism assembly 2 comprises a driving motor 21 arranged at the upper part of the frame 1, and the driving motor 21 is in transmission connection with a driven belt pulley 223 through a driving motor reducer 22, a driving belt pulley 221 and a conveying belt 222 in sequence; the driven belt wheel 223 is provided with a swing rod supporting shaft 23, one end of a driving swing rod 24 is hinged to the swing rod supporting shaft 23, the other end of the driving swing rod is hinged to the middle of an L-shaped swing rod 25, the inflection point of the L-shaped swing rod 25 is hinged to the frame 1, the middle of the frame 1 is provided with a paper pushing slide block supporting rod 29, a paper pushing slide block 28 is slidably connected to the paper pushing slide block supporting rod 29, one end of a paper pushing slide block driving rod 26 is hinged to the paper pushing slide block 28, the other end of the paper pushing slide block driving rod is hinged to the L-shaped swing rod 25, and the upper end of the paper pushing slide block 28 is provided with a paper pushing rod 27; the paper feeding mechanism assembly 3 comprises a servo motor paper feeding assembly 31 arranged at the upper part of the frame 1, a servo motor stator disc indexing mechanism 33 corresponding to the servo motor paper feeding assembly 31 in position, and a slot insulating paper forming female die assembly 32 which is arranged below the servo motor paper feeding assembly 31 and the servo motor stator disc indexing mechanism 33 and fixedly connected to the outer side of the frame 1, wherein a slot insulating paper outlet guide seat 321 is arranged on the slot insulating paper forming female die assembly 32 corresponding to the paper pushing rod 27; the motor stator assembly 4 comprises a motor stator moving disc supporting seat 43 arranged at the lower part of the frame 1, a supporting shaft 431 is arranged on the motor stator moving disc supporting seat 43, and a motor stator moving tray 44 is arranged at the tail end of the supporting shaft 431; the motor stator assembly 4 further includes a motor stator plate 41 correspondingly disposed above the motor stator moving plate support 43.
As a specific embodiment, the end of the output shaft outside the indexing mechanism 33 of the stator plate of the servo motor is provided with an indexing driving gear 331, and the indexing driving gear 331 is meshed with an indexing driven gear 411 provided at one end of the stator plate 41 of the motor. The motor stator plate 41 is driven to rotate by the rotation of the output shaft of the servo motor stator plate indexing mechanism 33.
As a specific embodiment, the motor stator moving tray 44 is slidably connected to the support shaft 431. In the working state, the motor stator moving tray 44 drives the chute motor stator 42 to move, so that the chute motor stator 42 is sleeved and fixedly connected with the motor stator plate 41, and the chute motor stator 42 can rotate along with the rotation of the motor stator plate 41.
As a specific example, the slot insulation paper molding die assembly 32 is provided with an insulation paper molding slot 322 along the moving direction of the paper pushing rod 27. The insulation paper transferred to the insulation paper forming groove 322 is formed therein, and is pushed to the groove insulation paper discharge guide 321 by the paper pushing rod 27, inserted into the corresponding position of the chute motor stator 42.
The operation steps of the automatic horizontal paper inserting machine with the multipole chute stator are as follows:
(1) Preparing, namely mounting the package insulating paper with a specific width on the paper feeding mechanism assembly 3, placing the chute motor stator 42 which is not subjected to the paper inserting process on the motor stator moving tray 44, pushing the motor stator moving tray 44 to enable the chute motor stator 42 to be sleeved and fixedly connected with the motor stator disc 41;
(2) Starting the paper feeding mechanism assembly 3, and feeding the insulating paper to the groove insulating paper forming female die assembly 32 through the servo motor paper feeding assembly 31;
(3) Synchronously starting the paper pushing mechanism assembly 2, driving the paper pushing rod 27 to perform constant-speed reciprocating motion, pushing the shaped insulating paper to pass through the slot insulating paper outlet guide seat 321 and enter the slot in which the insulating paper is placed by the chute motor stator 42;
(4) After one paper insertion is completed, the servo motor stator plate indexing mechanism 33 is started to drive the chute motor stator 42 to rotate by a certain angle, so that the position of the next groove corresponds to the position of the chute insulation paper outlet guide seat 321, and the paper insertion is repeated.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, and alternatives falling within the spirit and principles of the invention.
Claims (4)
1. Automatic horizontal paper machine of inserting of multipolar chute stator, its characterized in that: comprises a frame (1), a paper pushing mechanism component (2), a paper feeding mechanism component (3) and a motor stator component (4) which are arranged on the frame (1);
the paper pushing mechanism assembly (2) comprises a driving motor (21) arranged at the upper part of the frame (1), and the driving motor (21) is in transmission connection with a driven belt wheel (223) through a driving motor reducer (22), a driving belt wheel (221) and a conveying belt (222) in sequence; the paper pushing device is characterized in that a swing rod supporting shaft (23) is arranged on the driven belt wheel (223), one end of a driving swing rod (24) is hinged to the swing rod supporting shaft (23), the other end of the driving swing rod is hinged to the middle of an L-shaped swing rod (25), the inflection point of the L-shaped swing rod (25) is hinged to the frame (1), a paper pushing slide block supporting rod (29) is arranged in the middle of the frame (1), a paper pushing slide block (28) is slidably connected to the paper pushing slide block supporting rod (29), one end of a paper pushing slide block driving rod (26) is hinged to the paper pushing slide block (28), the other end of the paper pushing slide block driving rod is hinged to the L-shaped swing rod (25), and a paper pushing rod (27) is arranged at the upper end of the paper pushing slide block (28);
the paper feeding mechanism assembly (3) comprises a servo motor paper feeding assembly (31) arranged at the upper part of the frame (1), a servo motor stator disc indexing mechanism (33) corresponding to the servo motor paper feeding assembly (31) in position, and a slot insulating paper forming female die assembly (32) which is arranged below the servo motor paper feeding assembly (31) and the servo motor stator disc indexing mechanism (33) and fixedly connected to the outer side of the frame (1), wherein a slot insulating paper outlet guide seat (321) is arranged on the slot insulating paper forming female die assembly (32) corresponding to the paper pushing rod (27);
the motor stator assembly (4) comprises a motor stator moving disc supporting seat (43) arranged at the lower part of the frame (1), a supporting shaft (431) is arranged on the motor stator moving disc supporting seat (43), and a motor stator moving tray (44) is arranged at the tail end of the supporting shaft (431); the motor stator assembly (4) further comprises a motor stator plate (41) correspondingly arranged above the motor stator moving plate supporting seat (43).
2. The automatic horizontal type paper inserting machine for multipole chute stator according to claim 1, wherein: an indexing driving gear (331) is arranged at the tail end of an output shaft at the outer side of the servo motor stator disc indexing mechanism (33), and the indexing driving gear (331) is meshed with an indexing driven gear (411) arranged at one end of the motor stator disc (41).
3. The automatic horizontal type paper inserting machine for multipole chute stator according to claim 1, wherein: the motor stator moving tray (44) is in sliding connection with the supporting shaft (431).
4. The automatic horizontal type paper inserting machine for multipole chute stator according to claim 1, wherein: the insulating paper forming concave die assembly (32) is provided with an insulating paper forming groove (322) along the moving direction of the paper pushing rod (27).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810788314.0A CN108631526B (en) | 2018-07-18 | 2018-07-18 | Automatic horizontal paper inserting machine for multipolar chute stator |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810788314.0A CN108631526B (en) | 2018-07-18 | 2018-07-18 | Automatic horizontal paper inserting machine for multipolar chute stator |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108631526A CN108631526A (en) | 2018-10-09 |
| CN108631526B true CN108631526B (en) | 2023-08-29 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810788314.0A Active CN108631526B (en) | 2018-07-18 | 2018-07-18 | Automatic horizontal paper inserting machine for multipolar chute stator |
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| CN (1) | CN108631526B (en) |
Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109353800A (en) * | 2018-12-24 | 2019-02-19 | 江苏朗信电气有限公司 | Conveying device is used in a kind of assembling of stator |
| CN113794340B (en) * | 2021-08-05 | 2022-09-16 | 浙江德浔科技有限公司 | Automatic slot insulation machine |
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| CN201466922U (en) * | 2009-07-13 | 2010-05-12 | 浙江巨龙自动化设备有限公司 | Paper inserting machine with wavy rotors |
| CN202918149U (en) * | 2012-10-22 | 2013-05-01 | 杭州杰沃精工机械有限公司 | Paper inserting machine |
| CN204700631U (en) * | 2015-05-21 | 2015-10-14 | 广州中国科学院先进技术研究所 | A kind of lathe automatic blanking device |
| CN106602814A (en) * | 2016-12-16 | 2017-04-26 | 安徽皖南新维电机有限公司 | Motor insulation paper inserting machine |
| CN206341102U (en) * | 2016-12-22 | 2017-07-18 | 龙口市友邦电工机械设备有限公司 | Paper all-in-one is inserted in one kind punching |
| CN207304325U (en) * | 2017-09-08 | 2018-05-01 | 东莞拓蓝自动化科技有限公司 | Paper-inserting machine |
| CN208522619U (en) * | 2018-07-18 | 2019-02-19 | 浙江巨龙自动化设备股份有限公司 | Multipole chute stator automatic horizontal paper-inserting machine |
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2018
- 2018-07-18 CN CN201810788314.0A patent/CN108631526B/en active Active
Patent Citations (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN201466922U (en) * | 2009-07-13 | 2010-05-12 | 浙江巨龙自动化设备有限公司 | Paper inserting machine with wavy rotors |
| CN202918149U (en) * | 2012-10-22 | 2013-05-01 | 杭州杰沃精工机械有限公司 | Paper inserting machine |
| CN204700631U (en) * | 2015-05-21 | 2015-10-14 | 广州中国科学院先进技术研究所 | A kind of lathe automatic blanking device |
| CN106602814A (en) * | 2016-12-16 | 2017-04-26 | 安徽皖南新维电机有限公司 | Motor insulation paper inserting machine |
| CN206341102U (en) * | 2016-12-22 | 2017-07-18 | 龙口市友邦电工机械设备有限公司 | Paper all-in-one is inserted in one kind punching |
| CN207304325U (en) * | 2017-09-08 | 2018-05-01 | 东莞拓蓝自动化科技有限公司 | Paper-inserting machine |
| CN208522619U (en) * | 2018-07-18 | 2019-02-19 | 浙江巨龙自动化设备股份有限公司 | Multipole chute stator automatic horizontal paper-inserting machine |
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| CN108631526A (en) | 2018-10-09 |
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Address after: 317100 Julong Science Park, Shatianyang Development Zone, Taizhou City, Zhejiang Province Applicant after: ZHEJIANG GREAT DRAGON AUTOMATION EQUIPMENT Co.,Ltd. Address before: 317100 Julong Science Park, Shatianyang Development Zone, Taizhou City, Zhejiang Province Applicant before: ZHEJIANG GREAT DRAGON AUTOMATION EQUIPMENT CO.,LTD. |
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