CN108625208A - Fleece is washed without paper digital direct spray printing flower process entirely - Google Patents
Fleece is washed without paper digital direct spray printing flower process entirely Download PDFInfo
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- CN108625208A CN108625208A CN201810535418.0A CN201810535418A CN108625208A CN 108625208 A CN108625208 A CN 108625208A CN 201810535418 A CN201810535418 A CN 201810535418A CN 108625208 A CN108625208 A CN 108625208A
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- fleece
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- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P5/00—Other features in dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form
- D06P5/30—Ink jet printing
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/16—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using dispersed, e.g. acetate, dyestuffs
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
- D06P1/46—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders using compositions containing natural macromolecular substances or derivatives thereof
- D06P1/48—Derivatives of carbohydrates
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
- D06P1/46—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders using compositions containing natural macromolecular substances or derivatives thereof
- D06P1/48—Derivatives of carbohydrates
- D06P1/50—Derivatives of cellulose
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P1/00—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed
- D06P1/44—General processes of dyeing or printing textiles, or general processes of dyeing leather, furs, or solid macromolecular substances in any form, classified according to the dyes, pigments, or auxiliary substances employed using insoluble pigments or auxiliary substances, e.g. binders
- D06P1/673—Inorganic compounds
- D06P1/67333—Salts or hydroxides
- D06P1/6735—Salts or hydroxides of alkaline or alkaline-earth metals with anions different from those provided for in D06P1/67341
- D06P1/67366—Phosphates or polyphosphates
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06P—DYEING OR PRINTING TEXTILES; DYEING LEATHER, FURS OR SOLID MACROMOLECULAR SUBSTANCES IN ANY FORM
- D06P3/00—Special processes of dyeing or printing textiles, or dyeing leather, furs, or solid macromolecular substances in any form, classified according to the material treated
- D06P3/34—Material containing ester groups
- D06P3/52—Polyesters
- D06P3/54—Polyesters using dispersed dyestuffs
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- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Dispersion Chemistry (AREA)
- Health & Medical Sciences (AREA)
- Life Sciences & Earth Sciences (AREA)
- Molecular Biology (AREA)
- Inorganic Chemistry (AREA)
- Coloring (AREA)
- Paper (AREA)
Abstract
The present invention provides one kind and washing fleece without paper digital direct spray printing flower process entirely, is related to field, includes the following steps:Modulate sizing material;Pad starching:Fleece two leachings two in prepared slurry will be washed entirely to roll, pick-up rate 55 65%;First drying:First drying;Digital spray printing:It is drawn by computer digital and makes spray printing model, then by digital color printing machine will draw a design with High Temperature Disperse type ink be painted on it is above-mentioned wash on fleece entirely, environment temperature is 22 30 DEG C when spray printing, and relative humidity is 50 80%, spray printing pattern is middle fast mode, and spray printing speed is 60 75m2/ h, spray printing precision are 360 × 800dpi, and sprinkler height is 3 4mm;Secondary drying;Detection, stamp precision, effect and color fastness test are all qualified, and do not have to water due to not having to paper, and production cost is greatly reduced, and has great economic benefit and social benefit.
Description
Technical field
The present invention relates to printing technique fields, and in particular to one kind washing fleece without paper digital direct spray printing flower process entirely.
Background technology
At present along with the transition and upgrade of textile printing and dyeing industry, digit printing has welcome the opportunity period of great development, number print
It spends to cotton generally use reactive dye, using fabric direct injection technology, technics comparing is ripe, and has been difficult to other solutions
It replaces, for woven dacron, generally use disperse dyes are solved digit printing using the technology of heat transfer after print paper
Certainly, the market share that paper transfer method accounts for 90% or more, work are beaten in the terylene digit printing yield of annual thousands of myriametres now
Skill is mature and stable.
The method for playing paper transfer, maturation simple for process, but tens thousand of tons of paper is expended every year, its advantage is that flower pattern is clear
It is clear, it is avoided in production process using water, can be print works reduces discharge, but the manufacture of paper equally will produce largely
Pollution, does not tackle the problem at its root, wherein only product less than 10%, also someone using no paper direct-injection method,
But because figure clarity is inadequate, complex process, also with the generation of sewage, production cost is higher, so always can not
Instead of the main stream approach for playing paper transfer.
It is largely exported for the fleece used especially for home textile industry, annual total market capacity has several hundred million meters
Magnitude, wherein digit printing are being increased with double speed every year, gradually squeeze the Conventional decal of high pollution high energy consumption poor benefit
The market share, since disperse dyes are nano level micro mist structures, fabric after sanding uses disperse dyes digit printing again, point
Dissipating the micro mist of dyestuff can be suspended between the fine, soft fur of fleece, and staining is easily led to the problem of in production process, so mill at present
For felt digit printing 100% using the method for playing paper transfer, stamp cost is limited by the price of paper, higher always, affects
A large amount of uses of digit printing and promotion rate.
Invention content
(1) the technical issues of solving
In view of the deficiencies of the prior art, the present invention provides a kind of fleeces of washing entirely without paper digital direct spray printing flower process, print
Anthosin degree, effect and color fastness test are all qualified, and do not have to water due to not having to paper, and production cost is greatly reduced, and has very big
Economic benefit and social benefit.
(2) technical solution
In order to achieve the above object, the present invention is achieved by the following technical programs:
One kind washing fleece without paper digital direct spray printing flower process entirely, includes the following steps:
(1) sizing material is modulated:The sizing material includes the constituent of following weight percent:Thickener 2-5%,
Antiseepage agent 1-3%, nano powder 1-4%, dispersant 0.2-0.8%, remaining be water;
(2) starching is padded:Fleece two leachings two in prepared slurry will be washed entirely to roll, pick-up rate 55-65%;
(3) first drying:When first drying, it is first warming up to 80-90 DEG C of preliminary drying 2min, then is warming up to 120-130 DEG C of heat preservation
10-30min is finally warming up to 160-170 DEG C of baking 1min;
(4) digital spray printing:It is drawn by computer digital and makes spray printing model, then will drawn and schemed by digital color printing machine
Case with High Temperature Disperse type ink be painted on it is above-mentioned wash on fleece entirely, environment temperature is 22-30 DEG C when spray printing, relative humidity
For 50-80%, spray printing pattern is middle fast mode, and spray printing speed is 60-75m2/ h, spray printing precision are 360 × 800dpi, and nozzle is high
Degree is 3-4mm;
(5) secondary drying:80-85 DEG C, dry 60-80min;
(6) distil color development:Finished product is obtained after 115-130 DEG C of decatize 30-40min cooling;
(7) it detects.
Preferably, the thickener is modified starch, sodium alginate, methylcellulose, Arabic gum, algin or Guar
Any one in glue.
Preferably, the antiseepage agent be formic acid, acetic acid, benzene sulfonic acid, p-methyl benzenesulfonic acid and its derivative in one kind or
Arbitrary two or more mixing.
Preferably, the dispersant is any one in sodium dihydrogen phosphate, acetic acid or tartaric acid.
Preferably, further include bacteria remover in the sizing material.
Preferably, the weight percent of the bacteria remover is 1-3%.
Preferably, bacteria remover the Proxel GXL or BIT-20.
(3) advantageous effect
The present invention provides one kind washing fleece without paper digital direct spray printing flower process entirely, has the advantages that:
The formula of starching treatment fluid of the present invention, can make to wash fleece dyestuff during stamp entirely will not melt, and protect
Fineness is stayed, the abundant color development of disperse dyes is also assisted in, increases the color depth of digit printing, and existing sizing liquor is compared,
The feel that fabric can be retained achievees the purpose that not wash;
One aspect of the present invention thoroughly eliminates the use of paper, can solve the pollution problem in paper production, and
And the precision of digit printing is retained, and need not be washed after color development, it not will produce new sewage handling problem, it is another
Aspect does not have to water due to not having to paper so that production cost has obtained significantly reducing, and has extremely apparent economic benefit and society
Meeting benefit, certainly since the time that this technology puts into actual production is still short, the fabric variety of production is more not enough, we also need to
It is further discovered that problem in the actual production process and solves the problems, such as, gradually modified technique formula, and is further improved color development
The problem of equipment encounters in actual use keeps this technology increasingly perfect, and creates better benefit.
Specific implementation mode
In order to make the object, technical scheme and advantages of the embodiment of the invention clearer, below in conjunction with the embodiment of the present invention,
Technical scheme in the embodiment of the invention is clearly and completely described, it is clear that described embodiment is the present invention one
Divide embodiment, instead of all the embodiments.Based on the embodiments of the present invention, those of ordinary skill in the art are not making
The every other embodiment obtained under the premise of creative work, shall fall within the protection scope of the present invention.
Embodiment 1:
One kind washing fleece without paper digital direct spray printing flower process entirely, includes the following steps:
(1) sizing material is modulated:The sizing material includes the constituent of following weight percent:Modified starch 2-
5%, formic acid 1-3%, nano powder 1-4%, sodium dihydrogen phosphate 0.2-0.8%, remaining be water;
(2) starching is padded:Fleece two leachings two in prepared slurry will be washed entirely to roll, pick-up rate 60%;
(3) first drying:When first drying, 85 DEG C of preliminary drying 2min are first warming up to, then are warming up to 125 DEG C of heat preservation 20min, most
After be warming up to 165 DEG C baking 1min;
(4) digital spray printing:It is drawn by computer digital and makes spray printing model, then will drawn and schemed by digital color printing machine
Case with High Temperature Disperse type ink be painted on it is above-mentioned wash on fleece entirely, environment temperature is 22-30 DEG C when spray printing, relative humidity
For 50-80%, spray printing pattern is middle fast mode, and spray printing speed is 65m2/ h, spray printing precision are 360 × 800dpi, sprinkler height
For 3mm;
(5) secondary drying:82 DEG C, dry 65min;
(6) distil color development:Finished product is obtained after 125 DEG C of decatize 35min coolings;
(7) it detects.
Embodiment 2:
One kind washing fleece without paper digital direct spray printing flower process entirely, includes the following steps:
(1) sizing material is modulated:The sizing material includes the constituent of following weight percent:Sodium alginate 4%,
Acetic acid 1%, nano powder 3%, acetic acid 0.6%, Proxel GXL 2%, remaining be water;
(2) starching is padded:Fleece two leachings two in prepared slurry will be washed entirely to roll, pick-up rate 58%;
(3) first drying:When first drying, 82 DEG C of preliminary drying 2min are first warming up to, then are warming up to 120 DEG C of heat preservation 25min, most
After be warming up to 160 DEG C baking 1min;
(4) digital spray printing:It is drawn by computer digital and makes spray printing model, then will drawn and schemed by digital color printing machine
Case with High Temperature Disperse type ink be painted on it is above-mentioned wash on fleece entirely, environment temperature is 22-30 DEG C when spray printing, relative humidity
For 50-80%, spray printing pattern is middle fast mode, and spray printing speed is 70m2/ h, spray printing precision are 360 × 800dpi, sprinkler height
For 4mm;
(5) secondary drying:80 DEG C, dry 75min;
(6) distil color development:Finished product is obtained after 120 DEG C of decatize 35min coolings;
(7) it detects.
Embodiment 3:
One kind washing fleece without paper digital direct spray printing flower process entirely, includes the following steps:
(1) sizing material is modulated:The sizing material includes the constituent of following weight percent:Methylcellulose
2%, benzene sulfonic acid 1%, nano powder 2%, tartaric acid 0.4%, BIT-20 3% remaining be water;
(2) starching is padded:Fleece two leachings two in prepared slurry will be washed entirely to roll, pick-up rate 65%;
(3) first drying:When first drying, 80 DEG C of preliminary drying 2min are first warming up to, then are warming up to 130 DEG C of heat preservation 15min, most
After be warming up to 160 DEG C baking 1min;
(4) digital spray printing:It is drawn by computer digital and makes spray printing model, then will drawn and schemed by digital color printing machine
Case with High Temperature Disperse type ink be painted on it is above-mentioned wash on fleece entirely, environment temperature is 22-30 DEG C when spray printing, relative humidity
For 50-80%, spray printing pattern is middle fast mode, and spray printing speed is 65m2/ h, spray printing precision are 360 × 800dpi, sprinkler height
For 3mm;
(5) secondary drying:85 DEG C, dry 68min;
(6) distil color development:Finished product is obtained after 125 DEG C of decatize 30min coolings;
(7) it detects.
Embodiment 4:
One kind washing fleece without paper digital direct spray printing flower process entirely, includes the following steps:
(1) sizing material is modulated:The sizing material includes the constituent of following weight percent:Arabic gum 2%,
P-methyl benzenesulfonic acid 3%, nano powder 1%, acetic acid 0.8%, Proxel GXL2%, remaining be water;
(2) starching is padded:Fleece two leachings two in prepared slurry will be washed entirely to roll, pick-up rate 55%;
(3) first drying:When first drying, 90 DEG C of preliminary drying 2min are first warming up to, then are warming up to 120 DEG C of heat preservation 30min, most
After be warming up to 160 DEG C baking 1min;
(4) digital spray printing:It is drawn by computer digital and makes spray printing model, then will drawn and schemed by digital color printing machine
Case with High Temperature Disperse type ink be painted on it is above-mentioned wash on fleece entirely, environment temperature is 22-30 DEG C when spray printing, relative humidity
For 50-80%, spray printing pattern is middle fast mode, and spray printing speed is 75m2/ h, spray printing precision are 360 × 800dpi, sprinkler height
For 3mm;
(5) secondary drying:85 DEG C, dry 60min;
(6) distil color development:Finished product is obtained after 130 DEG C of decatize 30min coolings;
(7) it detects.
Embodiment 5:
One kind washing fleece without paper digital direct spray printing flower process entirely, includes the following steps:
(1) sizing material is modulated:The sizing material includes the constituent of following weight percent:It is algin 2%, right
Toluenesulfonic acid derivative 1%, nano powder 1%, sodium dihydrogen phosphate 0.2%, Proxel GXL 1%, remaining be water;
(2) starching is padded:Fleece two leachings two in prepared slurry will be washed entirely to roll, pick-up rate 55%;
(3) first drying:When first drying, 80 DEG C of preliminary drying 2min are first warming up to, then are warming up to 120 DEG C of heat preservation 10min, most
After be warming up to 160 DEG C baking 1min;
(4) digital spray printing:It is drawn by computer digital and makes spray printing model, then will drawn and schemed by digital color printing machine
Case with High Temperature Disperse type ink be painted on it is above-mentioned wash on fleece entirely, environment temperature is 22-30 DEG C when spray printing, relative humidity
For 50-80%, spray printing pattern is middle fast mode, and spray printing speed is 60m2/ h, spray printing precision are 360 × 800dpi, sprinkler height
For 3mm;
(5) secondary drying:80 DEG C, dry 60min;
(6) distil color development:Finished product is obtained after 115 DEG C of decatize 30min coolings;
(7) it detects.
Embodiment 6:
One kind washing fleece without paper digital direct spray printing flower process entirely, includes the following steps:
(1) sizing material is modulated:The sizing material includes the constituent of following weight percent:Guar gum 5%, ant
Acid+acetic acid 3%, nano powder 4%, tartaric acid 0.8%, BIT-20 3%, remaining be water;
(2) starching is padded:Fleece two leachings two in prepared slurry will be washed entirely to roll, pick-up rate 65%;
(3) first drying:When first drying, 90 DEG C of preliminary drying 2min are first warming up to, then are warming up to 130 DEG C of heat preservation 30min, most
After be warming up to 170 DEG C baking 1min;
(4) digital spray printing:It is drawn by computer digital and makes spray printing model, then will drawn and schemed by digital color printing machine
Case with High Temperature Disperse type ink be painted on it is above-mentioned wash on fleece entirely, environment temperature is 22-30 DEG C when spray printing, relative humidity
For 50-80%, spray printing pattern is middle fast mode, and spray printing speed is 75m2/ h, spray printing precision are 360 × 800dpi, sprinkler height
For 4mm;
(5) secondary drying:85 DEG C, dry 80min;
(6) distil color development:Finished product is obtained after 115-130 DEG C of decatize 30-40min cooling;
(7) it detects.
1-3 products of the embodiment of the present invention carry out performance detection, as a result as shown in table 1 below:
Color fastness to washing test reference GB/T 3921-2008《Textile color stability tests fastness to soaping》.
Fastness to rubbing test reference GB/T 3921-1997《Color fastness tests colour fastness to rubbing》.
Sunlight fastness test reference GB/T 8426-1998《Textile color stability tests color fastness to light daylight》
Instrument:SW-10A type color fastness to washings testing machine (Laizhou City's electronic instrument);
Y571L types friction-resistant color fastness instrument (Laizhou City's electronic instrument);
Novel modularity dryer (founding color printing flower mechanical equipment Co., Ltd in Dongguan);
Table 1:
It should be noted that herein, relational terms such as first and second and the like are used merely to a reality
Body or operation are distinguished with another entity or operation, are deposited without necessarily requiring or implying between these entities or operation
In any actual relationship or order or sequence.Moreover, the terms "include", "comprise" or its any other variant are intended to
Non-exclusive inclusion, so that the process, method, article or equipment including a series of elements is not only wanted including those
Element, but also include other elements that are not explicitly listed, or further include for this process, method, article or equipment
Intrinsic element.In the absence of more restrictions, the element limited by sentence "including a ...", it is not excluded that
There is also other identical elements in process, method, article or equipment including the element.
The above embodiments are merely illustrative of the technical solutions of the present invention, rather than its limitations;Although with reference to the foregoing embodiments
Invention is explained in detail, it will be understood by those of ordinary skill in the art that:It still can be to aforementioned each implementation
Technical solution recorded in example is modified or equivalent replacement of some of the technical features;And these modification or
It replaces, the spirit and scope for various embodiments of the present invention technical solution that it does not separate the essence of the corresponding technical solution.
Claims (7)
1. one kind washing fleece without paper digital direct spray printing flower process entirely, which is characterized in that include the following steps:
(1) sizing material is modulated:The sizing material includes the constituent of following weight percent:Thickener 2-5%, antiseepage
Agent 1-3%, nano powder 1-4%, dispersant 0.2-0.8%, remaining be water;
(2) starching is padded:Fleece two leachings two in prepared slurry will be washed entirely to roll, pick-up rate 55-65%;
(3) first drying:When first drying, it is first warming up to 80-90 DEG C of preliminary drying 2min, then is warming up to 120-130 DEG C of heat preservation 10-
30min is finally warming up to 160-170 DEG C of baking 1min;
(4) digital spray printing:By computer digital draw make spray printing model, then by digital color printing machine will draw a design with
High Temperature Disperse type ink be painted on it is above-mentioned wash on fleece entirely, environment temperature is 22-30 DEG C when spray printing, and relative humidity is
50-80%, spray printing pattern are middle fast mode, and spray printing speed is 60-75m2/ h, spray printing precision are 360 × 800dpi, sprinkler height
For 3-4mm;
(5) secondary drying:80-85 DEG C, dry 60-80min;
(6) distil color development:Finished product is obtained after 115-130 DEG C of decatize 30-40min cooling;
(7) it detects.
2. washing fleece entirely without paper digital direct spray printing flower process as described in claim 1, which is characterized in that the thickener is
Any one in modified starch, sodium alginate, methylcellulose, Arabic gum, algin or guar gum.
3. washing fleece entirely without paper digital direct spray printing flower process as described in claim 1, which is characterized in that the antiseepage agent
For in formic acid, acetic acid, benzene sulfonic acid, p-methyl benzenesulfonic acid and its derivative one kind or arbitrary two or more mixing.
4. washing fleece entirely without paper digital direct spray printing flower process as described in claim 1, which is characterized in that the dispersant is
Any one in sodium dihydrogen phosphate, acetic acid or tartaric acid.
5. washing fleece entirely without paper digital direct spray printing flower process as described in claim 1, which is characterized in that the sizing material
In further include bacteria remover.
6. washing fleece entirely without paper digital direct spray printing flower process as claimed in claim 5, which is characterized in that the bacteria remover
Weight percent is 1-3%.
7. washing fleece entirely without paper digital direct spray printing flower process as claimed in claim 6, which is characterized in that the bacteria remover
Proxel GXL or BIT-20.
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CN114457596A (en) * | 2022-03-22 | 2022-05-10 | 杭州卓达染整有限公司 | Digital printing process of knitted acetic acid fabric |
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---|---|---|---|---|
CN114457596A (en) * | 2022-03-22 | 2022-05-10 | 杭州卓达染整有限公司 | Digital printing process of knitted acetic acid fabric |
CN114457596B (en) * | 2022-03-22 | 2023-09-05 | 杭州卓达染整有限公司 | Digital printing process of knitted acetate fabric |
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