CN108625035A - The full width weft insertion warp knit of two-way micro- bullet imitates cotton collar support and its production technology - Google Patents
The full width weft insertion warp knit of two-way micro- bullet imitates cotton collar support and its production technology Download PDFInfo
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- CN108625035A CN108625035A CN201810504880.4A CN201810504880A CN108625035A CN 108625035 A CN108625035 A CN 108625035A CN 201810504880 A CN201810504880 A CN 201810504880A CN 108625035 A CN108625035 A CN 108625035A
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- full width
- weft insertion
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- warp
- collar support
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Classifications
-
- D—TEXTILES; PAPER
- D04—BRAIDING; LACE-MAKING; KNITTING; TRIMMINGS; NON-WOVEN FABRICS
- D04B—KNITTING
- D04B21/00—Warp knitting processes for the production of fabrics or articles not dependent on the use of particular machines; Fabrics or articles defined by such processes
- D04B21/06—Patterned fabrics or articles
- D04B21/08—Patterned fabrics or articles characterised by thread material
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D27/00—Details of garments or of their making
- A41D27/12—Shields or protectors
-
- A—HUMAN NECESSITIES
- A41—WEARING APPAREL
- A41D—OUTERWEAR; PROTECTIVE GARMENTS; ACCESSORIES
- A41D27/00—Details of garments or of their making
- A41D27/12—Shields or protectors
- A41D27/16—Collar-shields
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06B—TREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
- D06B3/00—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
- D06B3/10—Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06C—FINISHING, DRESSING, TENTERING OR STRETCHING TEXTILE FABRICS
- D06C7/00—Heating or cooling textile fabrics
- D06C7/02—Setting
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/0002—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate
- D06N3/0009—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate using knitted fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/0002—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate
- D06N3/0015—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate using fibres of specified chemical or physical nature, e.g. natural silk
- D06N3/0036—Polyester fibres
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/04—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained by reactions only involving carbon-to-carbon unsaturated bonds
- D06N3/042—Acrylic polymers
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N3/00—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
- D06N3/12—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins
- D06N3/14—Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof with macromolecular compounds obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds, e.g. gelatine proteins with polyurethanes
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N7/00—Flexible sheet materials not otherwise provided for, e.g. textile threads, filaments, yarns or tow, glued on macromolecular material
- D06N7/0092—Non-continuous polymer coating on the fibrous substrate, e.g. plastic dots on fabrics
-
- D—TEXTILES; PAPER
- D06—TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
- D06N—WALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
- D06N2211/00—Specially adapted uses
- D06N2211/10—Clothing
Landscapes
- Engineering & Computer Science (AREA)
- Textile Engineering (AREA)
- Chemical & Material Sciences (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Dispersion Chemistry (AREA)
- Knitting Of Fabric (AREA)
- Woven Fabrics (AREA)
Abstract
The full width weft insertion warp knit of two-way micro- bullet imitates cotton collar support and its production technology, and the institutional framework that the full width weft insertion warp knit imitates cotton collar support is full width weft insertion warp knitting fabrics.The warp thread of the full width weft insertion warp knitting fabrics is made of the warp thread of first sley bar and second sley bar Co-knit.The first sley bar uses terylene fully drawn yarn, and the first tissue floral disc used in the first sley bar is 10/01 silent pillar stitch.The second sley bar uses the low elastic polyester filament with odd-shaped cross section, and minor microstructure floral disc used in the second sley bar is that 23,/10 3 needles warp puts down silent tissue.The weft yarn of the full width weft insertion warp knitting fabrics is terylene cotton long filament.Since the weft yarn of the warp thread of minor microstructure floral disc of the present invention and the warp thread of the first tissue floral disc and full width weft insertion forms many small triangles, this structure makes fabric construction stablize, form stable is kept after stress, meets collar support requirement.Again since the section of low elastic polyester filament is cross section, so that form capillary effect between the more low elastic polyester filaments, not only contributes to the conveying of the sweat between warp thread and be also beneficial to sweat that weft yarn is absorbed to warp-wise broadwise and oblique transmission to be conducive to the discharge of sweat.
Description
Technical field
The invention belongs to textile technology field, the full width weft insertion warp knit of especially two-way micro- bullet imitates cotton collar support and its production work
Skill.
Background technology
Collar support refers to playing moulding, guarantor's type dedicated for positions such as the necklines, cuff, gate inhibition of shirt and increasing and endure with all one's will degree
Effect.Collar support is generally arranged by cotton or polyester-cotton blend woven fabric fabric through kiering dyeing molding resinization, using powder spot printing
Adhesive lining product made of press polish after layer process painting HDPE (high density polyethylene (HDPE)) rubber powder.Collar support is the necessity for making shirt,
Therefore, the cost, technique of collar support and raw material are one of top-priority contents of lining cloth factory.
For high-grade underlinen mostly based on cotton, it is base fabric that collar support, which mostly uses cotton or washs cotton staple woven fabric,.All cotton fabric
With good moisture absorbing and sweat releasing property and soft feel, comfortable and easy to wear, the washability of all cotton fabric can be promoted after resinification is handled
And washing shrinkage, to meet shirt it is daily arrange condition.Usually, the blended cloth based on cotton fiber and cotton fiber has following
It is intrinsic the shortcomings that being difficult to overcome：(1) due to having used a large amount of insecticide in plantation, all cotton fabric and cotton cotton is largely used
Blended cloth inevitably has certain pesticide residue.(2) cotton collar support passes through the effects that sweat stain in long period sunshine or high temperature or dress
Under can turn to be yellow and influence to use.(3) the postprocessing working procedures flow for using cotton fiber to make fabric is longer, and pollution is big, processing cost
Height, the control of harmful substance residual is difficult in base fabric.First, the impurity such as different fiber, hemicellulose and lignin in cotton fabric are gone
Except difficulty, the process that needs specially to clean handles and expends a large amount of chemical assistants and working hour.Secondly, it bleaches or dyes in cotton fabric
In process, chemical assistant usage amount is big in bleaching and wash clean process；When either using activity or direct dyeing, cotton fiber
Dye exhausting rate is relatively low, and dye dosage is big, is remained in waste water very high, and pollution is big, of high cost.
In order to solve the problem above-mentioned, Patent No. 201310020234.8, patent name be a kind of imitative cotton lining cloth and its
A kind of imitative cotton lining cloth of patent disclosure of production technology.It is glutinous short fine for warp thread and moisture absorbing and sweat releasing and matter that the imitative cotton lining cloth selects T/R to wash
(molecular structure is the material of two fat of poly terephthalic acid second to the functional polyester filament yarn of the imitative cotton of sense, such as trade name " exactly liking silk floss "
Polyester filament) be used as weft yarn.The imitative cotton lining cloth not only has to starching processing in woven fabric, also has a small amount of short fibre and flies
It dissipates, influences production environment, while still Woven fabrics, fabric filling density is high, and weaving efficiency is relatively low, and fabric processing also needs to desizing.
It is well known that cloth starching is required for a large amount of water with desizing, which will all be discharged as sewage, therefore will not only increase
Addition sheet, also pollutes the environment, this is not consistent with present environmental protection ideas.In addition in cloth processed, it is also necessary to a small amount of resin
And catalyst etc. carries out resinification crease and shrink resistant finishing, although pollution is few more many than tradition collar support containing cotton, compares woven dacron
Expect or heavier, coating is also still using the powder point coating of high density polyethylene (HDPE) rubber powder, application conditions and effect and tradition
Cotton collar support is consistent.In addition, high density polyethylene (HDPE) rubber powder powder point coating is the 0- for wearing into linear high-density polyethylene pellet
The hot-melt adhesive powder for powder point coating of 170um grain sizes, its tack temperature is generally in 150-170 degree.So high bonding temperature
Degree still can make the collar support and fabric turn yellow and influence the quality of shirt.
Invention content
In view of this, can not only improve production environment the present invention provides a kind of, but also pollution can be reduced, while do not dropped also
The full width weft insertion warp knit of two-way micro- bullet of low shirt quality imitates cotton collar support and its production technology, to solve the above technical problems.It is double
Cotton collar support is imitated to the full width weft insertion warp knit of micro- bullet, uses neckline, cuff or the gate inhibition position in shirt.Two-way micro- bullet
Full width weft insertion warp knit to imitate the institutional framework of cotton collar support be full width weft insertion warp knitting fabrics.The warp thread of the full width weft insertion warp knitting fabrics
It is made of first sley bar and second sley bar.The first sley bar uses terylene fully drawn yarn, and the first sley bar institute
The first tissue floral disc used is 10/01 silent pillar stitch.The second sley bar uses the terylene with odd-shaped cross section low
Elater, and minor microstructure floral disc used in the second sley bar is that 23,/10 3 needles are passed through through putting down silent tissue, the full width weft insertion
It is terylene cotton long filament to organize into groups the weft yarn knitted.
Further, the low elastic polyester filament odd-shaped cross section, which is star section or axial surface, has cutting for micro-groove
Face.
Further, the parameter of warp thread used in the first tissue floral disc is 20D to 75D, the minor microstructure flower
The parameter of warp thread used in disk is 50D to 200D, and the thickness of the terylene cotton weft yarn is 16S to 95S.
Further, the warp thread of the warp thread of the first tissue floral disc and weft yarn and the minor microstructure floral disc is collectively formed multiple
The institutional framework of similar triangle.
Further, the first, second tissue floral disc, which is respectively adopted, completely wears or a sky one is worn.
Further, it further includes one layer of double-dot coating, the glue of the double-dot coating that the full width weft insertion warp knit, which imitates cotton collar support,
Dot density is 130 to 200 every square centimeter.
Further, the trade name of the terylene cotton long filament exactly likes silk floss.
The full width weft insertion warp knit of two-way micro- bullet imitates the production technology of cotton collar support comprising following steps：
S1:More warp thread and more weft yarns are provided, the warp thread includes polyester full drawn yarn and washing with odd-shaped cross section
Synthetic fibre low stretch yarn, the weft yarn are terylene cotton long filament；
S2:Use full tricot weft insertion machine that the above-mentioned warp provided and weft yarn are carried out woven fabric to obtain base fabric, the lining
The tissue floral disc parameter of latitude tricot machine includes a first tissue floral disc and minor microstructure floral disc, the ginseng of the first tissue floral disc
Number is 10/01 silent pillar stitch, and the warp thread of the first tissue floral disc is terylene fully drawn yarn, the minor microstructure floral disc
Parameter is that 23,/10 3 needles warp puts down silent tissue, and the warp thread that the minor microstructure floral disc is worn is the terylene with odd-shaped cross section
Low stretch yarn, the weft are terylene cotton long filament；
S3:Preshrunk oil removing is washed：Preshrunk and cleaning are carried out to the base fabric woven, to be shunk to the base fabric woven
It is puffing, it in the processing procedure, allows base fabric cloth feeding in 70 degree to 100 degree of hot water, after cloth feeding, is cooled to 60 degree to 70
Auxiliary agent is added when spending, is warming up to 110 degree to 135 degree after auxiliary agent is added, keeps the temperature 25 minutes to 35 minutes, be cooled to 70 degree to 80 degree
Draining, then into the hot water of a cylinder 50-60 degree, circulating water wash, then again into the hot water of 35 degree to 40 degree of a cylinder and in the hot water
Glacial acetic acid, pickling 5-10 minutes, then cloth outputting is added；
S4:Sizing：It is carried out shaping using forming machine, there are one sizings to arrange groove for forming machine tool, and sizing arrangement is rolled
Style keeping liquid is filled in slot, setting temperature is carried out shaping in 170 degree~200 degree, 30 meters to 55 meters per minute of speed with described in formation
The full width weft insertion warp knit of two-way micro- bullet imitates cotton collar support base fabric.
Further, the production technology that the full width weft insertion warp knit of two-way micro- bullet imitates cotton collar support includes double-dot coating work
Skill, the double-dot coating technique include：
S5:Gluing：It will determine that the full width weft insertion warp knit of two-way micro- bullet after coat side imitates cotton collar support and is placed on double-dot coating
On the reel-off stand of machine and cloth is put on, cotton collar support processing is imitated in the full width weft insertion warp knit of two-way micro- bullet by double-dot coating technique
Go out the double-dot coating, the double-dot coating is processed by following steps to be formed：
A1, cylinder is provided, random circular hole is provided on the cylinder, the density of the mesh is every square centimeter 130
It is a to 200, a diameter of 0.17 millimeter to 0.28 millimeter of each hole on cylinder；
A2, slurry point coating is first carried out in coat side by cylinder, the raw material of the slurry point coating is polyacrylate breast
Liquid or polyaminoester emulsion or the polyacrylic acid fat liquor or polyaminoester emulsion for adding auxiliary adjustment agent；
A3, carry out dusting coating processing on slurry point coating, the raw material of the dusting coating be polyamide hot-melt adhesive powder or
Then person's polyester hot melting rubber powder carries out pressure-vaccum powder, and so that the slurry point coating is dried simultaneously in the drying chamber of 170-185 degree
Heat cross-linking reaction is carried out, while heated melt of hot-melt adhesive powder is covered on the prime cement point to form double-dot coating.
Further, the tricot weft insertion machine it is every sley bar needle it is close be 20 to 32 needles/inch.
Compared with prior art, it is petroleum chemicals since the fabric whole raw material of the present invention are terylene ingredient, when
It is used in the limp collar lining for making leisure shirt, does not need resinification technique substantially to ensure washing shrinkage and appearanc after laundering flatness.
Due to 10/01 silent pillar stitch of warp-wise the first tissue floral disc, terylene fully drawn filamentary material, minor microstructure floral disc 23/ are used
The rhombus net of 10 silent three needle warp plain stitch braiding.But the warp thread of the warp thread of the minor microstructure floral disc and the first tissue floral disc and
The weft yarn of full width weft insertion forms the structure that many shapes are similar to triangle, and this structure makes fabric construction tend towards stability, by
Form stable is kept after power, meets collar support requirement.In addition, since the section of low elastic polyester filament is odd-shaped cross section so that at more
Capillary effect is formed between the low elastic polyester filament, the conveying of the sweat between warp thread is not only contributed to and is also beneficial to weft yarn and is absorbed
Sweat to warp-wise broadwise and oblique transmission, to be conducive to the low elastic polyester filament of the odd-shaped cross section by broadwise polyester filament institute
The sweat of absorption is to warp-wise broadwise and oblique transmission, and then the conveying of advantageous sweat, to be conducive to the discharge of sweat.It is producing
In, the HDPE of the powder point coating of high temperature pressing is substituted using the PA hot melt adhesive or PES hot melt adhesive of the double-dot coating of medium temperature pressing
Hot melt adhesive, coating amount is small, shells strong high, more adaptable, the easily bonding to the fabric of various material, feel while shape-retaining ability is good
It is more plentiful.The fabric of warp knit containing functional polyester of the full width weft insertion of the present invention, since either terylene fully drawn yarn is low with terylene
Elater or terylene cotton long filament, the strength of materials is all high, need not carry out starching processing, therefore is suitble to serve as a contrast in high speed full width
It is weaved on latitude tricot machine, production efficiency is high, is substantially automation, labor intensity is low, and production environment is good.Because not needing
Starching is handled, and also there is no need to water to handle, therefore would not also increase unnecessary cost and pollution environment.
Description of the drawings
Fig. 1 is that the full width weft insertion warp knit of two-way micro- bullet provided by the invention imitates the structural schematic diagram of cotton collar support.
Fig. 2 is that the full width weft insertion warp knit of two-way micro- bullet of Fig. 1 imitates the tissue of full width weft insertion warp knit layer possessed by cotton collar support
Structure chart.
Specific implementation mode
Specific embodiments of the present invention are further elaborated below.It should be understood that herein to the present invention
The explanation of embodiment is not intended to limit the scope of protection of the present invention.
As depicted in figs. 1 and 2, it is a kind of group of the imitative cotton collar support of full width weft insertion warp knit of two-way micro- bullet provided by the invention
Knit structural schematic diagram.The full width weft insertion warp knit of two-way micro- bullet imitates one layer of full width weft insertion warp knit layer 10 of cotton collar support and one layer
Double-dot coating 20 on the full width weft insertion warp knit layer is set.The institutional framework of the full width weft insertion warp knit layer 10 serves as a contrast for full width
Latitude warp knitting fabrics.According to the prior art, full width weft insertion warp knitting fabrics is that length is equal to the weft clip of fabric breadth in coil master
The dry warp knitting fabrics between underlap.In the present invention, the full width weft insertion warp knitting fabrics warp thread is by first sley bar and
Two sley bars form.The first sley bar uses terylene fully drawn yarn, and the first tissue used in the first sley bar is spent
Disk is 10/01 silent pillar stitch.The second sley bar uses the low elastic polyester filament with odd-shaped cross section, and the second comb
Minor microstructure floral disc used in comb is 23,/10 3 needles through putting down silent tissue.The weft yarn of the full width weft insertion warp knitting fabrics is to wash
Synthetic fibre imitates cotton long filament.The terylene fully drawn yarn (Fully Drawn Yarn, abbreviation FDY) is to introduce to draw in spinning process
The effect of stretching can get the undrawn yarn with high-orientation and crystalline medium degree, belong to chemical-fibres filaments, FDY fabric hand feels are smooth
It is soft.In the present invention, the specifications parameter of the polyester full drawn yarn is 20D to 75D, preferential, 30D to 50D.The tool
The low elastic polyester filament for having odd-shaped cross section, be consecutively or simultaneously stretched on a machine, the finished silk after deformation processing,
It is with polyester slice (PET) be raw material, using high speed spinning terylene pre-tropism at silk (POY), then through drafting false twisting processing and
At.Low elastic polyester filament is removed with general terylene fracture strength and elasticity modulus are high, heat setting is excellent, resilience performance is good, heat-resisting
Property, light resistance, strong, quick-drying washable corrosion resistance the features such as outside, also have that bulkiness is high, thermal insulation is good, comfortable feel, gloss are soft
And the features such as.In the present invention, the specifications parameter of the low elastic polyester filament is 50D to 200D, it is preferred that 75D to 100D institutes
The section for stating the low elastic polyester filament with odd-shaped cross section can be star section or be section of the axial surface with micro-groove,
And it can be with the entitled cruel polyester filament for sending silk of commodity in use.Why it imitates " cotton " to the terylene cotton long filament, is because should
Long filament have brittle failure similar with cotton and appearance, while the terylene cotton long filament have the not defeated water imbibition in cotton with
Water transport property, therefore it is terylene cotton long filament that agreement, which is called the terylene with above-mentioned property, trade name exactly likes cotton, can be with
Select the yarn produced by Wujiang constant force Chemical Fiber Company.Due to being 10/01 silent chaining group through being used up floral disc parameter
It is that 23,/10 3 needles warp puts down silent tissue to knit with floral disc parameter, to through being upwardly formed multiple structures similar to triangle.And
Inherently a kind of structure of high stability of triangular structure, so that the collar support is stablized through upward holding structure.Institute
Stating first, second sley bar and may be used completely to wear can also wear using one to weave.When using completely wearing, shape-retaining ability will
More preferably, it is suitable for high-grade clothing.And if worn using one to weave, the porosity of fabric substrate will be increased, be conducive to sweat
In water evaporation to air, increase the comfort of this collar support.As shown in Fig. 2, it may be used sley bar for described first, second
Institutional framework schematic diagram when completely wearing.(a) figure of Fig. 2 is 10/01 silent pillar stitch, and Fig. 2 (b) figures are 10/01 silent chaining
Tissue, (c) figure of Fig. 2 are the organization chart of the full width weft insertion warp knit layer after braiding.Second sley bar uses, and there is abnormity to cut
The low elastic polyester filament in face so that form capillary effect between the more low elastic polyester filaments, not only contribute between warp thread
Sweat conveying is also beneficial to sweat that weft yarn is absorbed to warp-wise broadwise and oblique transmission, and then makes sweat to warp-wise broadwise and tiltedly
To transmission, the efficiency of draining is improved, and the elasticity of terylene cotton long filament itself is smaller, so that elasticity of the collar support in broadwise
Also smaller, the requirement of the stability of collar support can be reached.For the flatness and feel and micro bullet required by collar support
Property, the present invention can pass through the parameter designing and system of technique when the full width weft insertion warp knit for producing two-way micro- bullet imitates cotton collar support
The design of journey is completed.
Certainly, for the imitative cotton collar support of the full width weft insertion warp knit of two-way micro- bullet and fabric is mutually compound, the full width lining
It further includes having one layer of double-dot coating 20 that latitude warp knit, which is imitated on cotton collar support,.The double-dot coating 20 includes bottom pulp layer 21 and dusting coating
22, the raw material of the bottom pulp layer 21 is polyurethane or is polyacrylic acid fat liquor, and the raw material of dusting coating 22 is polyamide hot melt
Glue or alkyd resin hot-melt adhesive powder.As long as the full width weft insertion warp of two-way micro- bullet can be completed in the double-dot coating 20 under medium temperature
It compiles and imitates the compound of cotton collar support and fabric, such as between 130-140 degree.And the bonding of traditional high density polyethylene (HDPE) hot-melt adhesive powder
Temperature generally in 150-170 degree, is detrimental to the raising of product quality, because it can make the fabric after bonding turn to be yellow.
The full width weft insertion warp knit imitates the production technology of cotton collar support comprising following steps：
S1:More warp thread and more weft yarns are provided, the warp thread includes terylene fully drawn yarn and washing with odd-shaped cross section
Synthetic fibre low stretch yarn, the weft yarn are terylene cotton long filament；
S2:Use tricot weft insertion machine that the above-mentioned warp provided and weft yarn are carried out woven fabric to obtain base fabric, the inlaid thread warp
The tissue floral disc parameter of volume machine includes a first tissue floral disc and minor microstructure floral disc, and the parameter of the first tissue floral disc is
10/01 silent pillar stitch, and the warp thread of the first tissue floral disc is terylene fully drawn yarn, the parameter of the minor microstructure floral disc
It is that 23,/10 3 needles warp puts down silent tissue, and the warp thread that the minor microstructure floral disc is worn is the polyester low stretch with odd-shaped cross section
Silk, the weft are terylene cotton long filament；
S3:Preshrunk oil removing is washed：Preshrunk and cleaning are carried out in overflow dyeing machine to the base fabric woven, with to the institute woven
It states base fabric and shrink puffing, in the overflow processing procedure, make the base fabric cloth feeding, cloth feeding in 70 degree to 100 degree of hot water complete
Auxiliary agent is added in Bi Hou when being cooled to 60 degree to 70 degree, be warming up to 110 degree to 135 degree after auxiliary agent is added, keep the temperature 25 minutes to 35 points
Clock, is cooled to 75 degree to 85 degree drainings, then into the hot water of 60 degree of a cylinder, circulating water wash, then again into 35 degree to 40 degree of a cylinder
Simultaneously glacial acetic acid is added in hot water in the hot water, pickling 5 to 10 minutes, then cloth outputting；
S4:Sizing：It is carried out shaping using sizing vehicle, there are one sizings to arrange groove for sizing vehicle tool, and sizing arrangement is rolled
Style keeping liquid is filled in slot, setting temperature is carried out shaping in 170 degree~200 degree, 30 meters to 55 meters per minute of speed with described in formation
The full width weft insertion warp knit of two-way micro- bullet imitates cotton collar support.
S5:Gluing：It will determine that the full width weft insertion warp knit of two-way micro- bullet after coat side imitates cotton collar support base fabric and is placed on two point
On the reel-off stand of coating machine and cloth is put on, the full width weft insertion warp knit by double-dot coating technique in two-way micro- bullet imitates cotton collar support
The double-dot coating 20 is processed, the double-dot coating 20 is processed by following steps to be formed：
A1, cylinder is provided, random circular hole is provided on the cylinder, the density of the mesh is every square li
110 to 250, a diameter of 0.17 millimeter to 0.28 millimeter of each hole, rice；
A2, slurry point coating is first carried out in coat side by cylinder, the raw material of the slurry point coating is polyacrylic acid
Fat liquor or polyaminoester emulsion or the polyacrylic acid fat liquor or polyaminoester emulsion for adding auxiliary adjustment agent；
A3, carry out dusting coating processing on slurry point coating, the raw material of the dusting coating be polyamide hot-melt adhesive powder or
Then person's polyester hot melting rubber powder carries out pressure-vaccum powder, and make the dusting coating and slurry point coating in the drying chamber of 170-185 degree
Heat cross-linking reaction is dried and is carried out, while heated melt of hot-melt adhesive powder is covered on the prime cement point to form double-dot coating
20。
In step s 2, the tricot weft insertion machine it is every sley bar needle it is close be 20 to 32 needles/inch, karr can be used
Meyer tricot weft insertion machine.The parameter of warp thread used in the first tissue floral disc is 20D to 75D, the minor microstructure floral disc
The parameter of used warp thread is 50D to 200D, and the thickness of the weft yarn is 16S to 95S.
Embodiment one：
1：Fabric combination of raw materials and weaving process.
Karr Meyer tricot weft insertion machine E24 needle types, the warp thread of first sley bar is selected to use terylene fully drawn yarn, specification
For 30D/24F, it is to wash that the warp thread of second sley bar, which uses the low elastic polyester filament of the moisture absorbing and sweat releasing of cross section, 75D/48F, weft yarn,
Synthetic fibre imitates cotton long filament, and use Wujiang constant force company exactly likes continuous 80S.Upper gate width 185cm, 16.5/cm of weft density on machine.In order to
Keep follow-up preshrunk oil removing washing or dyeing process operation convenient, 850 meters or so of lower machine fabric length is preferred, so that overflow removes
Grease washes every pipe just fabric.
It needs the terylene fully drawn yarn of organizine and low elastic polyester filament carrying out warping before woven fabric, so that every on warp coiled hair
A piece warp tension is consistent, and flatness is good, otherwise will influence being smoothed out for woven fabric process, grey quality is susceptible to problem.
Need to warp to be properly added some finishes simultaneously in warping when necessary, prevent organizine stick to each other, can also minimizing electrostatic, shadow
Ring being smoothed out for woven fabric of subsequently entrying.
2：Preshrunk oil removing is washed or the finishing techniques such as dyeing and sizing.
The fabric that woven fabric is got off needs, by debatching process, to fall back on Bu Cheli and facilitate overflow dyeing machine cloth feeding.
If it is doing white, technique is：84-92 degree hot water cloth feedings.Low elastic polyester filament and as exactly liking continuous terylene cotton
Long filament can discharge the internal stress that texturing craft stays, yarn meeting acutely puffing contraction in 78 degree or more of hot water, and fiber is received
Contracting forms many microcosmic bendings, and such fabric will produce horizontal and vertical contraction, and cloth cover becomes close and thickens, and elasticity just will produce, together
When the anti-hook silk splitting parameter of cloth cover greatly increase.Cloth feeding finishes, and operation allows cloth cycle smooth for 10 minutes, then is cooled to 80 DEG C of additions
Auxiliary agent.The formula of the auxiliary agent is multi-function refining flux 1.2g/l, and deoil clever 1.5g/l, NaOH piece alkali 2.5g/l.Auxiliary agent is added
It is directly warming up to 120-125 degree afterwards, keeps the temperature 15-20 minutes, be then cooled to 80 degree of drainings according to 2 DEG C/min speed, then into a cylinder
60 degree of hot water, circulating water wash 15 minutes, draining, then in the glacial acetic acid that 0.5g/l is added into a cylinder 35-40 degree hot water, pickling
5-10 minutes cloth outputtings.
If necessary to dye, Overflow dyeing is：Because warp knit fabric oil content is relatively high, before dyeing preferably first
Oil removing can not also oil removing direct staining certainly for product of less demanding.It is as follows to wash oil removing oil formula：2g/l deoils
Spirit, 4g/l soda ash NaCO3.84-92 degree hot water cloth feedings, after be warming up to 94 degree keep the temperature 15 minutes.Then be cooled to 80 degree with
Lower draining.Then water inlet is warming up to 50 degree and auxiliary agent and dyestuff is added.Dyeing assistant formula is as follows：The level dyeing of 1.5-2g/l disperses chela
Close three and one multiple-effect coloring agent；The dyeing acid of 0.6-0.8g/l.It heats up according to the heating rate of 1.0 DEG C/min after auxiliary agent is added
To 130 degree, 30 minutes are kept the temperature, is then cooled to 80 degree according to 1.5 DEG C/min, is sampled to color, if color meets the requirements, is added
The reduction cleaner of 1-2g/l, reduction cleaning drain for 15-20 minutes, and then twice into 50 degree of hot water washings, then cold water adds
The glacial acetic acid of 0.5g/l, pickling cloth outputting after ten minutes are placed in cloth vehicle and enter next process.
Then the base fabric for refining or dyeing by preshrunk is carried out dehydrating, is placed in cloth vehicle using open-width process
Equal undetermined types.Setting process is as follows：Speed 40-50m/min, cloth outputting door width 154-155cm, setting temperature 175-185 degree, sizing
19.2/cm of filling density afterwards, square grammes per square metre is in 50-51g/m2, warp-wise water level degree of climbing after sizing>65mm, broadwise water level degree of climbing>
100mm, after sizing under tension-free state, 180 degree is xeothermic through broadwise shrinking percentage<- 1.2%.Fabric appearance is smooth after sizing, feel
It is plentiful.
3：Double-dot coating technique.
Its technique is as follows：The cylinder specifications parameter of selection is disorderly to put cylinder cp180 (i.e. by Computer Design is random
180 hole point/cm2), aperture 0.22mm, wall thickness 0.17-0.2mm.The hot melt adhesive of dusting is PA rubber powders or retardation PES hot melt adhesive,
Its grain size is in 80-170um grain sizes；Prime cement is polyacrylic acid fat liquor, solid content 36%.
Double-dot coating technique is first to prepare prime cement：By clean tap water and polyacrylate dispersion according to solid content 23-
26% is deployed, and appropriate thickener, which is added, after being stirred uniformly stirs, and the prime cement for being deployed into certain viscosity is spare.
On double-dot coating machine, cloth is first put on, cp180 cylinders is installed and is pumped into deployed prime cement, add in duster powder hopper
Enter appropriate two point dusting, open two point machine and blow device for inhaling powdery substances, wait for that drying chamber is warming up to 170-180 degree or so, starts coating production, vehicle
Fast 18-25m/min, prime cement coating amount are controlled in 6-8g/m2, and hot melt adhesive dusting coating amount is in 10-14g/m2, coating amount total in this way
16-22g/m2.Door width after coating is in 153-154cm, and square grammes per square metre is in 68-70g/m2.
Embodiment two：
1：Fabric combination of raw materials and weaving process.
Karr Meyer tricot weft insertion machine E24 needle types, the warp thread of first sley bar is selected to use terylene fully drawn yarn FDY
40D/24F, second sley bar warp thread use the low elastic polyester filament DTY 100D/72F yarns of cross section, and weft yarn, which uses, exactly likes silk floss
The terylene cotton long filament of 32S specifications.Upper gate width 185cm, 15.8/cm of weft density on machine.In order to make follow-up overflow preshrunk wash
Or dyeing process operation is convenient, 650 meters or so of lower machine fabric length is preferred, so as to often manage just one when overflow dyeing machine
Fabric.
Can terylene fully drawn yarn FDY be subjected to warping before woven fabric, but be needed to pay attention to when warping each on warp coiled hair
Root warp tension is consistent, and flatness will be got well, and otherwise can seriously affect being smoothed out for woven fabric process, and grey quality, which is susceptible to, asks
Topic.It needs to be properly added some finishes to warp while warping when necessary, prevents organizine stick to each other, can also reduce quiet
Electricity, the woven fabric that influences subsequently to entry are smoothed out.
2：Preshrunk oil removing is washed or the finishing techniques such as dyeing and sizing：
The fabric that woven fabric is got off needs, by debatching process, to fall back on Bu Cheli and facilitate overflow dyeing machine cloth feeding.If it is doing
White, technique are as follows：
In 84-92 degree hot water cloth feedings.Low elastic polyester filament and trade name as terylene cotton long filament exactly like continuous weft yarn
The internal stress that texturing craft stays, yarn meeting acutely puffing contraction, filament contraction shape can be discharged in 78 degree or more of hot water
At many microcosmic bendings, such fabric will produce horizontal and vertical contraction, and cloth cover becomes close and thickens, and elasticity just will produce.Simultaneously
The anti-hook silk splitting parameter of cloth cover greatly increases.Cloth feeding finishes, and operation allows cloth cycle smooth for 10 minutes, then is cooled to 80 DEG C of additions
Auxiliary agent.The formula of the auxiliary agent can be：Multi-function refining flux 1.2g/l, deoil clever 1.5g/l, NaOH piece alkali 2.5g/l.The auxiliary agent
Effect primarily to refining oil removing.
It is directly warming up to 120-125 degree after auxiliary agent is added, 15-20 minutes is kept the temperature, is then cooled to 80 according to 2 DEG C/min speed
Degree draining, then into 60 degree of hot water of a cylinder, circulating water wash 15 minutes drains, and 0.5g/l then is being added into a cylinder 35-40 degree hot water
Glacial acetic acid, 10 minutes cloth outputtings of pickling.
If necessary to dye, Overflow dyeing is as follows：It is best before dyeing because warp knit fabric oil content is relatively high
First oil removing can not also oil removing direct staining certainly for some products of less demanding.Washing oil removing oil formula can be：
2g/l deoils spirit, 4g/l soda ash NaCO3.Then 84-92 degree hot water cloth feeding, after be warming up to 94 degree keep the temperature 15 minutes.Then
80 degree or less are cooled to drain.Then water inlet is warming up to 50 degree and auxiliary agents and dyestuff (first plus changed disperse dyes) is added.Dyeing
Auxiliary formula is as follows：The level dyeing dispersion three and one multiple-effect coloring agent of chelating of 1.5-2g/l；0.6-0.8g/l dyeing acids.Auxiliary agent is added
130 degree are warming up to according to the heating rate of 1.0 DEG C/min afterwards, 30 minutes is kept the temperature, is then cooled to 80 degree according to 1.5 DEG C/min,
Sampling is to color, if color meets the requirements, is added the reduction cleaner of 1-2g/l, reduction cleaning draining in 15-20 minute, then into
Twice, then cold water adds the glacial acetic acid of 0.5g/l to the washing of 50 degree of hot water, pickling cloth outputting after ten minutes, be placed in cloth vehicle enter it is next
Procedure.
Then the base fabric for refining or dyeing by preshrunk is carried out dehydrating, is placed in cloth vehicle using open-width process
Equal undetermined types.The hydrophilic soft formula that sizing arranges groove is as follows：Polyacrylate resin 45g/l, moisture absorbing and sweat releasing agent 15g/l,
Antistatic agent 0.5g/l.Setting process is as follows：Speed 38-42m/min, cloth outputting door width 154-155cm, setting temperature 175-185
Degree, 18.4/cm of filling density after sizing, square grammes per square metre is in 85-86g/m2, warp-wise water level degree of climbing after sizing>65mm, broadwise water level
Degree of climbing>110mm, after sizing under tension-free state, 180 degree is xeothermic through broadwise shrinking percentage<- 1.2%.Fabric appearance is flat after sizing
It is whole, good hand feeling.
3：Double-dot coating.
Its technique is as follows：The cylinder specifications parameter of selection is disorderly to put cylinder cp180 (i.e. by Computer Design is random
180 hole point/cm2), aperture 0.22mm, wall thickness 0.17-0.2mm.The hot melt adhesive of dusting is PA rubber powders or retardation PES hot melt adhesive,
Its grain size is in 80-170um grain sizes；Prime cement is polyacrylic acid fat liquor, solid content 36%.
First prepare prime cement：Clean tap water is deployed according to solid content 23-26% with polyacrylate dispersion, it is stirred
Appropriate thickener is added after mixing uniformly to stir, the prime cement for being deployed into certain viscosity is spare.
Then slurry point coating first is carried out with cylinder on base fabric, then hot-melt adhesive powder is uniformly sprinkled in department, then blown
Device for inhaling powdery substances blots the extra hot-melt adhesive powder between prime cement point allows the prime cement point surface that coating is good on base fabric to stick hot melt adhesive only
Then powder particles cure, the process that then cooling is wound again in drying chamber high temperature.Prime cement first dries out to heat up in drying chamber to exist
Heat cross-linking reaction is dried and carried out between 170 degree to 185 degree, while heated melt of hot-melt adhesive powder is covered in above prime cement point.This
The dotted coating process that kind adhesive lining slurry point is combined into one with powder point is known as double-dot coating technique.
Specifically, on double-dot coating machine, cloth is first put on, cp180 cylinders is installed and is pumped into deployed prime cement, duster powder
Appropriate two point dusting is added in bucket, opens two point machine and blows device for inhaling powdery substances, waits for that drying chamber is warming up to 170-180 degree or so, starts coating
Production, speed 18-22m/min, the control of prime cement coating amount is in 6-8g/m2, and hot melt adhesive dusting coating amount is in 10-14g/m2, total painting
Layer amount can be 16-22g/m2, preferably 18-20g/m2.Door width after coating is in 153-154cm, and square grammes per square metre is in 103-
105g/m2.Its Key Quality Indicator of sample detection at the scene is needed when coating：Except door width, square grammes per square metre outside coating amount, also needs
To observe whether point-type is complete, and whether coating is uniform under ultraviolet light, through broadwise interlayer under the conditions of 140 degree of 15 seconds 2.5kg/cm2
Whether pyrocondensation meets both less than -1.2%, and high-class product is less than -1%.It is enterprising that in hair standard fabric is washed under above-mentioned bond condition
Row bonding test, separation strength are more than 25N/5cm, and the interlayer test back of the body is less than 1.0N/5cm, warp-wise water level degree of climbing thoroughly>60mm,
Broadwise water level degree of climbing>90mm.40 degree of machine washings are more than 15 times without blistering degumming, and room temperature washes 40 times without apparent problem of appearance.
Embodiment three：
1：Fabric combination of raw materials and weaving process.
Karr Meyer tricot weft insertion machine E24 needle types, the warp thread of first sley bar is selected to use terylene fully drawn yarn FDY
50D/36F, the warp thread of second sley bar use the low elastic polyester filament DTY 100D/72F yarns of cross section, weft yarn to use commodity
The entitled terylene cotton long filament for exactly liking continuous 16S specifications.The warp knitting fabrics of two sley bars：Floral disc GB1：10/01 opening pillar stitch,
One has been used to wear；GB2：23/10 3 needles have used one to wear through putting down silent tissue.Upper gate width 185cm, weft density on machine
14.5/cm.In order to keep follow-up overflow preshrunk washing or dyeing process operation convenient, 550 meters or so of lower machine fabric length
It is preferred, so that the just fabric of the often pipe on overflow dyeing machine.
Can the terylene fully drawn yarn FDY 50D/36 be subjected to warping before woven fabric, but need to pay attention to warp when warping
Each warp tension is consistent on coiled hair, and flatness will be got well, and otherwise will seriously affect being smoothed out for woven fabric process, grey quality
It is susceptible to problem.It needs to be properly added some finishes to warp simultaneously in warping when necessary, prevents organizine stick to each other, also may be used
With minimizing electrostatic, the woven fabric that influences subsequently to entry is smoothed out.
2：Preshrunk oil removing is washed or the finishing techniques such as dyeing and sizing：
The fabric that woven fabric is got off needs, by debatching process, to fall back on Bu Cheli and facilitate overflow dyeing machine cloth feeding.If it is doing
White, technique are as follows：In 84-92 degree hot water cloth feedings.Low elastic polyester filament DTY materials and exactly like continuous exist as terylene cotton long filament
The internal stress that texturing craft stays, yarn meeting acutely puffing contraction can be discharged in 78 degree or more of hot water, filament contraction is formed
Many microcosmic bendings, such fabric will produce horizontal and vertical contraction, and cloth cover becomes close and thickens, and elasticity just will produce.Cloth cover simultaneously
Anti- hook silk splitting parameter greatly increases.Cloth feeding finishes, and operation allows cloth cycle smooth for 10 minutes, then is cooled to 80 DEG C of addition auxiliary agents.
The formula of the auxiliary agent can be：Multi-function refining flux 1.2g/l, deoil clever 1.5g/l, NaOH piece alkali 2.5g/l.The mesh of the auxiliary agent
Primarily to refining oil removing.Directly be warming up to 120-125 degree after auxiliary agent is added, keep the temperature 15-20 minutes, then according to 2 DEG C/
Min speed is cooled to 80 degree of drainings, then into 60 degree of hot water of a cylinder, circulating water wash 15 minutes, draining, then into a cylinder 35-40
Spend the glacial acetic acid that 0.5g/l is added in hot water, 10 minutes cloth outputtings of pickling.
If necessary to dye, Overflow dyeing is as follows：
Because warp knit fabric oil content is relatively high, preferably first oil removing before dyeing, such as fruit product is of less demanding certainly,
It can not oil removing direct staining.It is as follows to wash oil removing oil formula：2g/l deoils spirit, 4g/l soda ash NaCO3；84-92 degree hot water into
Cloth, after be warming up to 94 degree keep the temperature 15 minutes.Then 80 degree or less are cooled to drain.Then water inlet is warming up to 50 degree of additions
Auxiliary agent and dyestuff (first plus changed disperse dyes).Dyeing assistant formula is as follows：The level dyeing dispersion chelating three and one of 1.5-2g/l
Multiple-effect coloring agent；The dyeing acid of 0.6-0.8g/l.It is added after auxiliary agent and is warming up to 130 degree according to the heating rate of 1.0 DEG C/min, protect
Then temperature 30 minutes is cooled to 80 degree according to 1.5 DEG C/min, sample to color, if color meets the requirements, going back for 1-2g/l is added
Former cleaning agent, reduction cleaning drain for 15-20 minutes, and then twice into 50 degree of hot water washings, then cold water adds the ice vinegar of 0.5g/l
Acid, pickling cloth outputting after ten minutes are placed in cloth vehicle and enter next process.
Then the base fabric for refining or dyeing by preshrunk is carried out dehydrating, is placed in cloth vehicle using open-width process
Equal undetermined types.The hydrophilic soft formula that sizing arranges groove is as follows：Moisture absorbing and sweat releasing agent:10g/l, hydrophilic silicone oil 10g/l, it is antistatic
Agent 0.5g/l and glacial acetic acid 0.5g/l.
Setting process is as follows：Speed 38-42m/min, cloth outputting door width 154-155cm, setting temperature 175-185 degree, sizing
16.9/cm of filling density afterwards, square grammes per square metre is in 110-111g/m2, warp-wise water level degree of climbing after sizing>65mm, broadwise water level climb
Degree>110mm, after sizing under tension-free state, 180 degree is xeothermic through broadwise shrinking percentage<- 1.2%.
3：Double-dot coating
Its technique is as follows：Selection cylinder specifications parameter is disorderly to put cylinder cp180 (i.e. 180 by Computer Design is random
A hole point/cm2), aperture 0.22mm, wall thickness 0.17-0.2mm.The hot melt adhesive of dusting can be PA rubber powders or retardation PES hot melt adhesive,
Its grain size is in 80-170um grain sizes；Prime cement selects polyacrylic acid fat liquor, solid content 36%.
Double-dot coating technique is first to prepare prime cement：By clean tap water and polyacrylate dispersion according to solid content 23-
26% is deployed, and appropriate thickener, which is added, after being stirred uniformly stirs, and the prime cement for being deployed into certain viscosity is spare.
Slurry point coating first is carried out with cylinder on base fabric, then hot-melt adhesive powder is uniformly sprinkled in department, then carries out pressure-vaccum
Powder device blots the extra hot-melt adhesive powder between prime cement point allows the prime cement point surface that coating is good on base fabric to stick hot-melt adhesive powder only
Then particle cures, the process that then cooling is wound again in drying chamber high temperature.Prime cement first dries out to heat up in drying chamber to exist
Heat cross-linking reaction is quickly carried out at 130 degree or more, while heated melt of hot-melt adhesive powder is covered in above prime cement point.This adhesive lining
The dotted coating process that slurry point is combined into one with powder point is known as double-dot coating technique.
Specifically, on double-dot coating machine, cloth is first put on, cp180 cylinders is installed and is pumped into deployed prime cement, duster powder
Appropriate two point dusting is added in bucket, opens two point machine and blows device for inhaling powdery substances, waits for that drying chamber is warming up to 170-180 degree or so, starts coating
Production, speed 18-22m/min, the control of prime cement coating amount is in 6-8g/m2, and hot melt adhesive dusting coating amount is in 10-14g/m2, total painting
Layer amount 16-22g/m2.In the present embodiment, coating amount is preferably 18-20g/m2.Door width in this way after coating in 153-154cm,
Square grammes per square metre is in 119-121g/m2.Its Key Quality Indicator of sample detection at the scene is needed when coating：Except door width, square grammes per square metre,
Outside coating amount, it is also necessary to observe whether point-type is complete, and whether coating is uniform, 140 degree of 15 seconds 2.5kg/cm2 items under ultraviolet light
Whether meet both less than -1.2% through the pyrocondensation of broadwise interlayer under part, high-class product is less than -1%.In hair under above-mentioned bond condition
It washs and carries out bonding test on standard fabric, separation strength is more than 25N/5cm, and the interlayer test back of the body is less than 1.0N/5cm, warp-wise water thoroughly
Position degree of climbing>60mm, broadwise water level degree of climbing>90mm.40 degree of machine washings are more than 15 times without blistering degumming, and room temperature washes 40 times without bright
Aobvious problem of appearance.
Compared with prior art, it is petroleum chemicals since the fabric whole raw material of the present invention are terylene ingredient, when
It is used in the limp collar lining for making leisure shirt, does not need resinification technique substantially to ensure washing shrinkage and washing flat appearance degree.By
10/01 silent pillar stitch is used in warp-wise the first tissue floral disc, using terylene fully drawn wire material, minor microstructure floral disc uses
The rhombus net of 23/10 silent three needle warp plain stitch braiding, in the structure through being upwardly formed many similar triangles, this structure
So that fabric construction is stablized, form stable is kept after stress, so as to meet collar support requirement.But it is washed and is made by preshrunk
Journey, and so that the terylene fully drawn yarn of the first sley bar and the terylene cotton long filament of weft yarn are shunk so that the lining
Cloth thickens, to produce micro elasticity, so as to meet requirement of the collar support to elasticity.So that the collar support both structure
Stablize again with elasticity, the requirement of high-grade collar support can be met, and it uses dacron product, cost again low.In addition, due to washing
The section of synthetic fibre low stretch yarn is cross section so that forms capillary effect between the more low elastic polyester filaments, not only contributes to
Sweat conveying between warp thread is also beneficial to sweat that weft yarn is absorbed to warp-wise, broadwise and oblique transmission, and then advantageous sweat
Conveying, to be conducive to the discharge of sweat.In production, using the PA hot melt adhesive or PES of the double-dot coating of medium temperature pressing
Hot melt adhesive substitutes the HDPE hot melt adhesive of the powder point coating of high temperature pressing, and coating amount is small, shell it is strong high, to the suitable of the fabric of various material
Answering property is stronger, easily bonds, feel is more plentiful while shape-retaining ability is good.The base of warp knit containing functional polyester of the full width weft insertion of the present invention
Cloth, since either polyester full drawn yarn and the low elastic polyester filament or terylene cotton long filament, material with odd-shaped cross section is strong
Degree is all high, does not need starching, therefore be suitble to weave on high speed full tricot weft insertion machine, and production efficiency is high, is substantially automatic
Change, labor intensity is low, and production environment is good.Because not needing starching processing, also there is no need to water to handle, therefore also just not
Unnecessary cost and pollution environment can be increased.
The foregoing is merely a prefered embodiment of the invention, is not used to limitation protection scope of the present invention, any in the present invention
Modification, equivalent replacement or improvement in spirit etc., all cover in scope of the presently claimed invention.
Claims (10)
1. the full width weft insertion warp knit of two-way micro- bullet imitates cotton collar support, special using neckline, cuff or the gate inhibition position in shirt
Sign is：The institutional framework that the full width weft insertion warp knit imitates cotton collar support is full width weft insertion warp knitting fabrics, the full width weft insertion warp knit
The warp thread of tissue is made of first sley bar and second sley bar Co-knit, and the first sley bar uses terylene fully drawn
Silk, and the first tissue floral disc used in the first sley bar is 10/01 silent pillar stitch, the second sley bar is using tool
There is the low elastic polyester filament of odd-shaped cross section, and minor microstructure floral disc used in the second sley bar is that 23,/10 3 needles are silent through putting down
The weft yarn of tissue, the full width weft insertion warp knitting fabrics is terylene cotton long filament.
2. the full width weft insertion warp knit of two-way micro- bullet as described in claim 1 imitates cotton collar support, it is characterised in that：The polyester low stretch
Silk odd-shaped cross section is the section that star section or axial surface have micro-groove.
3. the full width weft insertion warp knit of two-way micro- bullet as described in claim 1 imitates cotton collar support, it is characterised in that：The first tissue
The parameter of warp thread used in floral disc is 20D to 75D, the parameter of warp thread used in the minor microstructure floral disc be 50D extremely
The thickness of 200D, the terylene cotton weft yarn are 16S to 95S.
4. the full width weft insertion warp knit of two-way micro- bullet as described in claim 1 imitates cotton collar support, it is characterised in that：The first tissue floral disc
Warp thread and weft yarn the institutional frameworks of multiple similar triangles is collectively formed with the warp thread of the minor microstructure floral disc.
5. the full width weft insertion warp knit of two-way micro- bullet as claimed in claim 4 imitates cotton collar support, it is characterised in that：Described first,
Two tissue floral discs, which are respectively adopted, completely to be worn or a sky one is worn.
6. the full width weft insertion warp knit of two-way micro- bullet as described in claim 1 imitates cotton collar support, it is characterised in that：The full width weft insertion
It further includes one layer of double-dot coating that warp knit, which imitates cotton collar support, and the glue point density of the double-dot coating is 130 to 200 every square centimeter
It is a.
7. the full width weft insertion warp knit of two-way micro- bullet as described in claim 1 imitates cotton collar support, it is characterised in that：The terylene cotton
The trade name of long filament exactly likes silk floss.
8. the full width weft insertion warp knit of two-way micro- bullet imitates the production technology of cotton collar support comprising following steps：
S1:More warp thread and more weft yarns are provided, the warp thread includes that polyester full drawn yarn is low with the terylene of odd-shaped cross section
Elater, the weft yarn are terylene cotton long filament；
S2:Use full tricot weft insertion machine that the above-mentioned warp provided and weft yarn are carried out woven fabric to obtain base fabric, the inlaid thread warp
The tissue floral disc parameter of volume machine includes a first tissue floral disc and minor microstructure floral disc, and the parameter of the first tissue floral disc is
10/01 silent pillar stitch, and the warp thread of the first tissue floral disc is terylene fully drawn yarn, the parameter of the minor microstructure floral disc
It is that 23,/10 3 needles warp puts down silent tissue, and the warp thread that the minor microstructure floral disc is worn is the polyester low stretch with odd-shaped cross section
Silk, the weft are terylene cotton long filament；
S3:Preshrunk oil removing is washed：Preshrunk and cleaning are carried out in overflow dyeing machine to the base fabric woven, with to the bottom woven
Cloth shrink puffing, in the processing procedure, allows base fabric cloth feeding in 70 degree to 100 degree of hot water, after cloth feeding, cooling
Auxiliary agent is added when to 60 degree to 70 degree, is warming up to 110 degree to 135 degree after auxiliary agent is added, keeps the temperature 25 minutes to 35 minutes, be cooled to
70 degree to 80 degree drainings, then into the hot water of a cylinder 50-60 degree, circulating water wash, then again into the hot water of 35 degree to 40 degree of a cylinder simultaneously
It is added glacial acetic acid in the hot water, pickling 5-10 minutes, then cloth outputting；
S4:Sizing：It is carried out shaping using forming machine, there are one sizings to arrange groove for forming machine tool, which arranges in groove
Style keeping liquid is filled, setting temperature carries out shaping described two-way to be formed in 170 degree~200 degree, 30 meters to 55 meters per minute of speed
The full width weft insertion warp knit of micro- bullet imitates cotton collar support base fabric.
9. the full width weft insertion warp knit of two-way micro- bullet as claimed in claim 8 imitates the production technology of cotton collar support, it is characterised in that：Institute
The production technology for stating the imitative cotton collar support of full width weft insertion warp knit of two-way micro- bullet includes double-dot coating technique, the double-dot coating technique packet
It includes
S5:Gluing：It will determine that the full width weft insertion warp knit of two-way micro- bullet after coat side imitates cotton collar support and is placed on double-dot coating machine
On reel-off stand and cloth is put on, imitating cotton collar support in the full width weft insertion warp knit of two-way micro- bullet by double-dot coating technique processes institute
Double-dot coating is stated, the double-dot coating is processed by following steps to be formed：
A1, provide cylinder, be provided with random circular hole on the cylinder, the density of the mesh be 130 every square centimeter extremely
200, a diameter of 0.17 millimeter to 0.28 millimeter of each hole on cylinder；
A2, first carry out in coat side a slurry point coating by cylinder, the raw material of the slurry point coating be polyacrylic acid fat liquor or
Polyaminoester emulsion or the polyacrylic acid fat liquor or polyaminoester emulsion for adding auxiliary adjustment agent；
A3, dusting coating processing is carried out on slurry point coating, the raw material of the dusting coating is polyamide hot-melt adhesive powder or gathers
Then ester hot-melt adhesive powder carries out pressure-vaccum powder, and so that the slurry point coating is dried in the drying chamber of 170-185 degree and carried out
Heat cross-linking reacts, while heated melt of hot-melt adhesive powder is covered on the prime cement point to form double-dot coating.
10. the full width weft insertion warp knit of two-way micro- bullet as claimed in claim 8 imitates the production technology of cotton collar support, it is characterised in that：
The tricot weft insertion machine it is every sley bar needle it is close be 20 to 32 needles/inch.
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| CN201810504880.4A CN108625035A (en) | 2018-05-24 | 2018-05-24 | The full width weft insertion warp knit of two-way micro- bullet imitates cotton collar support and its production technology |
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| CN201810504880.4A CN108625035A (en) | 2018-05-24 | 2018-05-24 | The full width weft insertion warp knit of two-way micro- bullet imitates cotton collar support and its production technology |
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| CN109082768A (en) * | 2018-10-26 | 2018-12-25 | 互太(番禺)纺织印染有限公司 | A kind of terylene warp knit plain color fabric and its production method |
| CN111910334A (en) * | 2020-08-12 | 2020-11-10 | 信泰(福建)科技有限公司 | Fabric warp let-off and threading method |
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Address after: No.163, Chenggong Road, Huimin street, Jiashan County, Jiaxing City, Zhejiang Province, 314100 Applicant after: Shenghe new material technology (Jiaxing) Co.,Ltd. Address before: No.163, Chenggong Road, Huimin street, Jiashan County, Jiaxing City, Zhejiang Province, 314100 Applicant before: CPL NEW MATERIAL TECHNOLOGY Co.,Ltd. |
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Application publication date: 20181009 |