CN106906672A - Two pins are through flat inlaid thread bidirectional elastic composite and its production technology - Google Patents

Two pins are through flat inlaid thread bidirectional elastic composite and its production technology Download PDF

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Publication number
CN106906672A
CN106906672A CN201710140847.3A CN201710140847A CN106906672A CN 106906672 A CN106906672 A CN 106906672A CN 201710140847 A CN201710140847 A CN 201710140847A CN 106906672 A CN106906672 A CN 106906672A
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flat
fabric
degree
pin
pins
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CN106906672B (en
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罗明
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Shenghe new material technology (Jiaxing) Co.,Ltd.
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Sheng Xin New Material Technology (jiashan) Co Ltd
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Priority to CN201710140847.3A priority Critical patent/CN106906672B/en
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Priority to PCT/CN2017/118672 priority patent/WO2018161691A1/en
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    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N7/00Flexible sheet materials not otherwise provided for, e.g. textile threads, filaments, yarns or tow, glued on macromolecular material
    • D06N7/0092Non-continuous polymer coating on the fibrous substrate, e.g. plastic dots on fabrics
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06BTREATING TEXTILE MATERIALS USING LIQUIDS, GASES OR VAPOURS
    • D06B3/00Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating
    • D06B3/28Passing of textile materials through liquids, gases or vapours to effect treatment, e.g. washing, dyeing, bleaching, sizing, impregnating of fabrics propelled by, or with the aid of, jets of the treating material
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/0002Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate
    • D06N3/0009Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate using knitted fabrics
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N3/00Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof
    • D06N3/0002Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate
    • D06N3/0015Artificial leather, oilcloth or other material obtained by covering fibrous webs with macromolecular material, e.g. resins, rubber or derivatives thereof characterised by the substrate using fibres of specified chemical or physical nature, e.g. natural silk
    • D06N3/0036Polyester fibres
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2209/00Properties of the materials
    • D06N2209/16Properties of the materials having other properties
    • D06N2209/1628Dimensional stability
    • DTEXTILES; PAPER
    • D06TREATMENT OF TEXTILES OR THE LIKE; LAUNDERING; FLEXIBLE MATERIALS NOT OTHERWISE PROVIDED FOR
    • D06NWALL, FLOOR, OR LIKE COVERING MATERIALS, e.g. LINOLEUM, OILCLOTH, ARTIFICIAL LEATHER, ROOFING FELT, CONSISTING OF A FIBROUS WEB COATED WITH A LAYER OF MACROMOLECULAR MATERIAL; FLEXIBLE SHEET MATERIAL NOT OTHERWISE PROVIDED FOR
    • D06N2209/00Properties of the materials
    • D06N2209/16Properties of the materials having other properties
    • D06N2209/1635Elasticity

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  • Engineering & Computer Science (AREA)
  • Textile Engineering (AREA)
  • Treatment Of Fiber Materials (AREA)
  • Treatments For Attaching Organic Compounds To Fibrous Goods (AREA)
  • Details Of Garments (AREA)

Abstract

The present invention provides a kind of two pin through the production technology of flat bidirectional elastic composite, comprises the following steps:Weave cotton cloth:Polyester DTY long filament using specification between 15D 100D is used as through yarn material, polyester DTY long filament using specification between 15D 600D is used as weft material, machine warp-wise density is 7.5 13/cm on warp thread, machine latitudinal density is 6 25/cm on weft yarn, using the pin warp plain stitch floral disc of full tricot weft insertion machine two, weaving is completely worn using single comb section and obtains final product two pins through flat inlaid thread fabric;Dyeed using overflow dyeing machine preshrunk refining or overflow preshrunk;Sizing and gluing.Two pins that two pin of the invention is produced through the production technology of flat inlaid thread bidirectional elastic composite are respectively provided with elasticity through flat inlaid thread bidirectional elastic composite in warp-wise and broadwise, and properties of product are superior and low cost.The invention further relates to a kind of two pin through flat inlaid thread bidirectional elastic composite.

Description

Two pins are through flat inlaid thread bidirectional elastic composite and its production technology
Technical field
The present invention relates to textile technology field, more particularly to a kind of two pin is through flat inlaid thread bidirectional elastic composite and its life Production. art.
Background technology
Learned from weaving and known, there are two general orientation, tissue elasticity and elastic properties of materials in textile elasticity source.So-called tissue bullet Property refer to yarn interweaving or weaving be to do curvilinear motion, in finished product yarn or have when being organized in stress deformability and Tissue has reinstatement ability after removal external force.So-called elasticity refers to yarn in itself in molecular structure or yarn texture The applied elongation having and the ability restored after external force elimination.Such as the elastic yarn such as spandex PTT and DTY add elater etc. It is the textile of raw material.If generally fabric is poor using the recoverability that single organization's elasticity is obtained, clothes guarantor's type Deficiency, fit performance is also inadequate.If fabric uses unitary elasticity material, under by the effect of larger external force, after repeating stress Compacted property deformation is obvious, and shape-retaining ability can be not enough.Therefore, if adding the fabric performance group of elastic properties of materials using appropriate fabric tissue Close, the elastic performance and shape-retaining ability of the finished textile product obtained along with appropriate postfinishing process can be more preferable.This fabric Performance comfortable and easy to wear is also more preferably.
At present, the lining cloth product of bidirectional elastic is mainly with tatting tissue (such as plain weave, twill or their complex group Knit-random line tissue) and polyester DTY material by preshrunk and product obtained from dyeing and finishing sizing resurfacing.These tatting tissue sheets Body does not provide elastic deformability substantially, and it can only use DTY yarns or be obtained most using spandex elastomeric material Whole fabric elasticity.Spandex elastomeric material is expensive, and the operation such as warping weaving Final finishing has some difficulty, is relatively difficult to control Product quality processed, and cost performance is not high for this kind fabric such as dress lining cloth.Present bidirectional elastic lining cloth is typically all to adopt With above-mentioned simple several tatting tissues, all weaved than relatively low DTY materials using internet pricing and the twist through weft yarn, especially often What is seen is polyester DTY material, by appropriate preshrunk add dyeing and finishing shape arrange and obtain elasticity, then through coating turn into lining cloth into Product.Their problem is:Lining cloth is typically all the frivolous flexible products of comparing, therefore pck count is all than sparse, fabric Than relatively low, under by the effect of larger external force, filling yarn node location can be moved tightness, and external force is returned less than original position after eliminating Put, product appearance is more easily damaged.And, the yarn bends deformation for only being produced in preshrunk by DTY materials and the bullet for storing Property be smaller, the deformation of compacted property is obvious after stress, therefore anti-repeats stress performance and guarantor's type ability is poor.Certainly, fabric yarn Line can select elastic deformability more preferably nylon DTY, or PBT materials DTY materials, or more preferably PTT materials DTY yarns, or even spandex material is directly used, but their difficulty of processing and material accessibility and cost performance is in lining cloth product Popularization on be all very limited.
The content of the invention
At least one deficiency in order to overcome prior art of the invention, there is provided a kind of two pin is compound through flat inlaid thread bidirectional elastic The production technology of material.
The present invention provides a kind of two pin through the production technology of flat inlaid thread bidirectional elastic composite, comprises the following steps:
Step S1:Weave cotton cloth:Polyester DTY long filament using specification between 15D-100D as through yarn material, using specification Used as weft material, on full tricot weft insertion machine, machine warp-wise density is polyester DTY long filament between 15D-600D on warp thread 7.5-13 roots/cm, machine latitudinal density is 6-25 roots/cm on weft yarn, using the pin warp plain stitch floral disc of full tricot weft insertion machine two, is adopted Weaving is completely worn with single comb section obtain final product two pins through flat inlaid thread fabric;
Step S2:Dyeed using overflow dyeing machine preshrunk refining or overflow preshrunk, wherein, preshrunk is refined for producing white Two pins through flat inlaid thread fabric, overflow preshrunk dye for produce need dyeing two pins through flat inlaid thread fabric;
Step S3:Sizing:Sizing aids are configured in sizing padding machine, then the fabric processed through overflow dyeing machine is padded Sizing aids and drying and shaping;And
Step S4:Gluing:Fabric after sizing is put into double-dot coating machine, the one side of the fabric after sizing is first starched Point coating, then dusting coating processing is carried out, then carry out blowing powder, and heating melts the hot-melt adhesive powder of dusting coating in drying room Change and bonded with slurry point coating, two pins are obtained through flat inlaid thread bidirectional elastic composite.
Further, the process of the preshrunk refining includes:Water temperature in the liquid bath of overflow dyeing machine is increased to 84-92 degree When enter two pins through flat inlaid thread fabric, insulation cools the temperature to 80 degree simultaneously to adding essence in the liquid bath of overflow dyeing machine after 10 minutes Refining auxiliary agent forms refining liquid, and temperature is increased into 120-125 degree after adding refining aids, 15-20 minutes is incubated, then according to 2 DEG C/min speed is cooled to 80 degree and drainings, then to injecting 60 degree of hot water, circulating water wash 15 minutes in the liquid bath of overflow dyeing machine Draining afterwards, injection 35-40 degree hot water adds glacial acetic acid simultaneously in the liquid bath of most backward overflow dyeing machine, and pickling goes out cloth after 15 minutes Enter next process, wherein glacial acetic acid consumption is 0.5g/l.
Further, the formula of the refining liquid is:Multi-function refining flux BL-806,1.2g/l;Deoil clever TF101, 1.5g/l;Piece alkali NaOH, 0.5g/l;Remaining is water.
Further, the process of the overflow preshrunk dyeing includes:First by except oil assistant to two pins through flat inlaid thread base Cloth oil removing, after flat fabric oil removing, the water temperature in the liquid bath of overflow dyeing machine is increased to 84-92 degree and enters two pins through flat to two pins Inlaid thread fabric, two pins are warming up to 94 degree into after finishing and are incubated 15 minutes through flat inlaid thread fabric, are then cooled to less than 80 degree rows Water, then intakes in overflow dyeing machine, then heats to 68-70 degree additionization good dyestuff and dyeing assistant simultaneously;Add dye 130 degree are warming up to according to the heating rate of 1.5 DEG C/min after color auxiliary agent, 30 minutes are incubated, is then cooled to according to 1.5 DEG C/min 80 degree, adding reduction cleaner DS-1559 and piece alkali NaOH, then be warming up to 85-90 DEG C carries out reduction cleaning and is incubated 25 minutes; Then 70 degree of discharge opeings are cooled to;Then enter hot water be warming up to 60 degree wash 15 minutes, discharge opeing;Then enter warm water again and add glacial acetic acid Pickling 15 minutes, wherein glacial acetic acid consumption are 0.5g/l.
Further, it is described except the formula of oil assistant is as follows:Deoil clever TF101,2g/l;Soda ash NaCO3, 4g/l;Remaining It is water.
Further, the dyeing assistant formula is as follows:The level dyeing dispersion three-in-one multiple-effect coloring agent of chelating, 1.5-2g/l; Dyeing acid DA, 0.6-0.8g/l.
Further, former cleaning agent DS-1559 consumptions are 1-2g/l, and piece alkali NaOH consumptions are 1g/l.
Further, the formula of the sizing aids is:Silicone oil TF-438,25g/l;Soft and slender plain CST, 10g/l;It is antistatic Agent SN-1,1.5g/l;Glacial acetic acid, 0.5-1g/l, remaining is water;The parameter of the setting process is as follows:Speed 40-50m/min, Go out cloth door width 156-157cm, setting temperature 195-202 degree.
Further, the parameter of the double-dot coating technique is as follows:From the random slurry point coating circle layouted of computer Net, in 13-200 points/square centimeter, coating amount is at 4-15g/ square metres for glue point density range.
The present invention also provides a kind of two pin through flat inlaid thread bidirectional elastic composite, and two pin is multiple through flat inlaid thread bidirectional elastic Condensation material is processed by two above-mentioned pins through flat inlaid thread bidirectional elastic process for producing composite material.
Compared to prior art, two pin of the invention has following excellent through flat bidirectional elastic composite and its processing technology Point:
1:Had through the fabric tissue that flat inlaid thread is organized the formation of using two pins in warp knitting fabrics and good deformed through broadwise Elongation ability, while this knitted coil structure has highly stable stress recoverability again, resulting lining cloth has good Shape-retaining ability energy.This warp knit inlaid thread tissue further stabilizes broadwise stress performance, under the premise of with deformability, fabric Structure is more stable.
2:DTY elastic filament, particularly polyester DTY silk are used through weft yarn raw material 100%, raw material supply is convenient, price It is cheap, function admirable.The fabric that it is made into, it is easy in overflow dyeing refining process preshrunk fully so that obtain fabric compared with Good elasticity.The above-mentioned 2 points favorable elasticities and shape-retaining ability energy that can fully obtain this adhesive lining.
3:From the close pin of warp knit two of E20 to E32 pins through flat inlaid thread tissue, different thicknesses can be conveniently allocated through weft yarn group Level of coverage on weft yarn after warp heat treatment is expanded during conjunction, more efficiently prevent from weft fibres in dyeing and finishing process or Person hooks silk pilling effect during lining cloth use.Its anti-back of the body permeability can be served as a contrast also superior to the now common low bullet of terylene warp knit.
4:This raw material, fabric tissue, the fabric combined through weft yarn thickness and weft density can be by most common Overflow dyeing and finishing technology equipment processing, processed without special shrinking processes or special beam dyeing technique, simple processing, Low cost, energy consumption is low, and properties of product are more excellent.
Brief description of the drawings
Fig. 1 is flow chart of two pin of the invention through the production technology of flat bidirectional elastic composite.
Specific embodiment
The technical scheme in embodiment of the present invention will be clearly and completely described below, it is clear that described reality The mode of applying is only a part of implementation method of the invention, rather than whole implementation methods.Based on the implementation method in the present invention, The every other implementation method that those of ordinary skill in the art are obtained under the premise of creative work is not made, belongs to this Invent the scope of protection.
As shown in figure 1, the present invention provide a kind of two pin through the production technology of flat inlaid thread bidirectional elastic composite include with Lower step:
Step S1:Weave cotton cloth:Polyester DTY long filament using specification between 15D-100D as through yarn material, using specification Used as weft material, on full tricot weft insertion machine, machine warp-wise density is polyester DTY long filament between 15D-600D on warp thread 7.5-13 roots/cm, machine latitudinal density is 6-25 roots/cm on weft yarn, using the pin warp plain stitch floral disc of full tricot weft insertion machine two, is adopted Weaving is completely worn with single comb section obtain final product two pins through flat inlaid thread fabric.
It should be noted that being needed as the polyester DTY long filament warping through yarn material before weaving cotton cloth, warping needs note Each warp tension is consistent on meaning warp coiled hair, and flatness will get well, and otherwise have a strong impact on being smoothed out for operation of weaving cotton cloth, fabric Quality easily goes wrong.Need to be properly added some finishes to warp simultaneously in warping if necessary, prevent organizine inter-adhesive, Can also minimizing electrostatic, influence is follow-up to entry being smoothed out of weaving cotton cloth
Step S2:Dyeed using overflow dyeing machine preshrunk refining or overflow preshrunk.It should be noted that preshrunk is refined being used for Two pins of white are produced through flat fabric, overflow preshrunk is dyeed for producing two pins for needing to dye through flat inlaid thread fabric.
Wherein, the process of preshrunk refining includes:Water temperature in the liquid bath of overflow dyeing machine is increased to enters two pins when 84-92 spends Through flat inlaid thread fabric, insulation cools the temperature to 80 degree simultaneously to addition refining aids shape in the liquid bath of overflow dyeing machine after 10 minutes Into refining liquid, wherein, the formula of refining liquid is:Multi-function refining flux BL-806,1.2g/l;Deoil clever TF101,1.5g/l;Piece Alkali NaOH, 0.5g/l;Remaining is water.Temperature is increased to 120-125 degree after adding refining aids, 15-20 minutes is incubated, then 80 degree and draining are cooled to according to 2 DEG C/min speed, then to 60 degree of hot water of injection, circulating water wash 15 in the liquid bath of overflow dyeing machine Injection 35-40 degree hot water adds glacial acetic acid simultaneously in draining after minute, the liquid bath of most backward overflow dyeing machine, after pickling 15 minutes Go out and be distributed into next process, wherein glacial acetic acid consumption is 0.5g/l.It should be noted that the refining liquid main purpose of the formula is In order to refine oil removing.
The process of overflow preshrunk dyeing includes:First to two pins through flat inlaid thread fabric oil removing, except oil formula is as follows:Deoil spirit TF101,2g/l;Soda ash NaCO3, 4g/l;Remaining is water.To two pins after flat inlaid thread fabric oil removing, the water of overflow dyeing machine Temperature rise up to 84-92 degree enters two pins through flat fabric, and two pins are warming up to 94 degree into after finishing and are incubated 15 minutes through flat inlaid thread fabric, Then less than 80 degree drainings are cooled to, then overflow dyeing machine water inlet, then heat to 68 degree and add dyestuff and dyeing assistant, its In, dye formulation is drawn a design to be formulated according to tinctorial pattern and is determined, dyeing assistant formula is as follows:The three-in-one multiple-effect dyeing of level dyeing dispersion chelating Agent, 1.5-2g/l, the level dyeing dispersion three-in-one multiple-effect coloring agent of chelating is preferably Bi Ning companies of Taiwan Strait Exchange Association BL106;Dyeing acid DA is Dolantin Products, 0.6-0.8g/l;Remaining is water.After adding auxiliary agent 130 are warming up to according to the heating rate of 1.5 DEG C/min Degree, is incubated 30 minutes, is then cooled to 80 degree according to 1.5 DEG C/min, adds reduction cleaner DS-1559 (production of dolantin company) With piece alkali NaOH, then be warming up to 85-90 DEG C carry out reduction cleaning and be incubated 25 minutes, wherein, former cleaning agent DS-1559 consumptions are 1-2g/l, piece alkali NaOH consumption are 1g/l;Then 70 degree of discharge opeings are cooled to;Then enter hot water be warming up to 60 degree wash 15 minutes, Discharge opeing.Then enter warm water again and add glacial acetic acid pickling 15 minutes, wherein glacial acetic acid consumption is 0.5g/l, finally goes out cloth and is placed on cloth car Middle entrance next process.
It should be noted that generally needing the bottom for just being refined by overflow preshrunk or being dyeed before setting process is carried out Cloth carries out dewater treatment, then is placed on the medium undetermined type of cloth car by open-width operation.
Step S3:Sizing:Sizing aids are configured in sizing padding machine, then the fabric processed through overflow dyeing machine is padded Sizing aids and drying and shaping.
Wherein, the formula of sizing aids is:Silicone oil TF-438,25g/l;Soft and slender plain CST, 10g/l;Antistatic additive SN-1, 1.5g/l;Glacial acetic acid, 0.5-1g/l, remaining is water.
The parameter of setting process is as follows:Speed 40-50m/min, goes out cloth door width 156-157cm, setting temperature 195-202 Degree.
Step S4:Gluing:Fabric after sizing is put into double-dot coating machine, the one side of the fabric after sizing is first starched Point coating, then dusting coating processing is carried out, then carry out blowing powder, and heating melts the hot-melt adhesive powder of dusting coating in drying room Change and bonded with slurry point coating, two pins are obtained through flat inlaid thread bidirectional elastic composite.Wherein, the parameter of double-dot coating technique is such as Under:From the random slurry point coating cylinder layouted of computer, glue point density range is in 13-200 points/square centimeter, coating amount At 4-15g/ square metres.
Step S5:Sampling Detection:Two pins are extracted through flat bidirectional elastic composite finished product, judges two pins through flat bidirectional elastic Whether the door width of composite finished product, square grammes per square metre, coating amount is up to standard;Point-type is observed under ultraviolet light whether complete, coating is It is no uniform;Under 140 degree, the pressure of 2.5kg/cm2 is applied to sample, continue 12 seconds, judge whether reach through the pyrocondensation of broadwise interlayer Mark;Then sample is made to be adhesively fixed with standard fabric, judgement sample imposes a condition with whether the bonding of standard fabric meets.Need It is bright, two pins being made according to different materials through flat inlaid thread bidirectional elastic composite sample, set by sampling Detection Condition is different, is described in detail below.
Step S6:Perching classification packaging:40 degree of 3 water-wash tests are carried out after sample and the bonding of standard fabric, judges remaining Whether peel strength up to standard, outward appearance whether no problem;Sample carries out 5 dry-cleaning experiments after being bonded with standard fabric after, stripping is judged From strength it is whether up to standard, outward appearance whether no problem.It should be noted that two pins being made according to different materials are through flat bidirectional elastic The sample of composite, the condition set by perching classification packaging is different, is described in detail below.
If it should be noted that shaped in refining through flat inlaid thread fabric by the two white pins that the present invention is processed into Afterwards, various suitable flower pattern can be stamped by caloric transfer printing technology, then carries out above-mentioned double-dot coating in non-printed side again, also fitted Share in the stamp composite lining of various two-sided purposes, various fashionable dresses made again after fabric is compound, can save lining or with Slight knitting fabric is compound to prevent fabric from deforming, and is adapted to be worn outside knitting, facilitates fashionable dress to make.
Product one:W3T90-04D
Warp thread uses the polyester filament DTY 75D/72F light net materials of low bullet, and weft yarn is using the High Shrinkage Long Polyester Fibre pooled capital DTY 150D/144F x2 (equivalent to 300D/288F).On karr Meyer full tricot weft insertion machine E24 pin types, upper gate Width 210cm, upper 7.75/cm of machine filling density, using two pin warp plain stitch floral discs (the preferred GB1 of the two pins warp plain stitch floral disc:12/ 10), weaved cotton cloth using single comb section completely mode of wearing and be woven into two pins through flat inlaid thread fabric.It is in order to more using the purpose of plying weft yarn Low filling density can be obtained by that finished appearance is more smooth, and feel is more soft, makes two pins more preferable through the coverage of flat inlaid thread fabric.Examine Consider follow-up overflow dyeing operation operative convenient, 650 meters or so of lower machine fabric length is preferred, and such overflow dyeing machine is often managed A just fabric.
The product by after setting process, two pins through flat inlaid thread fabric weft density (12.7-13) x (9.9-10) root/ Cm, square grammes per square metre is in 88-90g/m2, in 70-80, under tension-free state, 180 degree is xeothermic through broadwise shrinkage factor for water repellent degree< 2%.Two pins after sizing are smooth through the fabric appearance of flat fabric, soft smooth, and elasticity is good, without obvious edge-curl phenomenon.
Fabric after sizing can be used by gluing as high-grade lining cloth again, when coating technique is carried out to fabric, root According to the final use of this fabric product, the glue point density and glue point arrangement mode of its coating, the cylinder specifications parameter of selection is By random disorderly point cylinder cp40 (the i.e. 40 hole point/cm of Computer Design2), aperture 0.40-0.45mm, wall thickness 0.17- 0.2mm.The PUR of dusting is 6150 trade mark 80-170um particle diameters of Shanghai Tianyang Hotmelt Adhesives Co., Ltd.'s production;Prime cement is selected With the polyacrylic acid fat liquor YD-760 trades mark of Shanghai crowd Yi Da companies, solid content 40%.
Need first to prepare prime cement when coating technique is started:By clean running water and YD-760 polyacrylate dispersions according to Solid content 20-25% is deployed, is stirring evenly and then adding into appropriate thickener and ammoniacal liquor is stirred again, is deployed into certain viscous The prime cement of degree is standby.
When gluing is carried out to the product, on double-dot coating machine, first put on fabric, install cp40 cylinders pump into it is deployed 760 prime cements, add appropriate 6150 two point dusting in duster powder hopper, open two point machine and blow device for inhaling powdery substances, treat that drying room is warming up to 170-185 degree or so, starts coating production, and speed 20-30m/min, prime cement coating amount is controlled in 3-6g/m2, PUR dusting Coating amount is in 8-10g/m2, so total coating amount 11-16g/m2.The coating amount of this kind our preferred 12-14g/m2.So , in 153-155cm, square grammes per square metre is in 102-105g/m for door width after coating2.Need to sample at the scene during coating and detect that it is crucial Quality index:Except door width, square grammes per square metre, outside coating amount, in addition it is also necessary to observe whether point-type is complete under ultraviolet light, whether coating is equal It is even, 140 degree of 12 seconds 2.5kg/cm2Under the conditions of whether meet both less than 1.6% through the pyrocondensation of broadwise interlayer, high-class product is less than 1%. Being washed in hair under above-mentioned bond condition carries out bonding test on standard fabric, separation strength is more than 25N/5cm, and the interlayer test back of the body is saturating Less than 1N/5cm.
Product after coating goes cloth inspecting machine to be packed by customer requirement bundling and processed according to quality grading again.
Quality inspection after coating is in addition to the test content of coating procedure, in addition it is also necessary to detect that color fastness is needed more than three Level, 40 degree of 3 water-wash tests are carried out after washing test fabric bonding with standard hair, and remaining peel strength is more than 10N/5CM, and outward appearance is put down Whole degree is not less than 3 grades;After 5 dry-cleaning experiments, separation strength is more than 12N/5cm, more than 3 grades of flat appearance degree.Meet above-mentioned mark Accurate, can serve as certified products sale.
The product is well suited for being used with more thick and heavy resilient flexible fabric compatibility, lining of deciding, and is adapted to the making autumn and winter soft easypro Suitable type clothes.
Product two:W3T55-06D
Warp thread uses the polyester filament DTY 50D/48F light net materials of low bullet, and weft yarn is using the High Shrinkage Long Polyester Fibre pooled capital DTY 150D/96F, on karr Meyer tricot weft insertion machine E24 pin types, upper gate width 210cm, upper 8.75/cm of machine filling density, Using two pin warp plain stitch floral discs (the preferred GB1 of the two pins warp plain stitch floral disc:12/10), the completely mode of wearing is saved using single comb to weave cotton cloth Two pins are woven into through flat inlaid thread fabric.Convenient, lower 800 meters of the machine fabric length in view of follow-up overflow dyeing operation operative Left and right is preferred, and such overflow dyeing machine often manages a just fabric.
The product by after setting process, two pins through flat fabric weft density (12.7-13) x (11.2-11.8) root/ Cm, square grammes per square metre is in 54-56g/m after sizing2, water repellent degree is under tension-free state after 70-80, sizing, and 180 degree is xeothermic through broadwise Shrinkage factor<2%.Fabric appearance is smooth after sizing, soft smooth, and elasticity is good, without obvious edge-curl phenomenon.
Fabric after sizing can be used by gluing as high-grade lining cloth again, when coating technique is carried out to fabric, root According to the final use of this fabric product, the glue point density and glue point arrangement mode of its coating, the cylinder specifications parameter of selection is By random disorderly point cylinder cp66 (the i.e. 66 hole point/cm of Computer Design2), aperture 0.32-0.35mm, wall thickness 0.17- 0.2mm.The PUR of dusting is 6150 trade mark 80-170um particle diameters of Shanghai Tianyang Hotmelt Adhesives Co., Ltd.'s production;Prime cement is selected With the polyacrylic acid fat liquor YD-760 trades mark of Shanghai crowd Yi Da companies, solid content 40%.
Need first to prepare prime cement when coating technique is started:By clean running water and YD-760 polyacrylate dispersions according to Solid content 20-25% is deployed, is stirred the uniform rear appropriate thickener of addition and stirs, and is deployed into certain viscosity Prime cement is standby.
When gluing is carried out to the product, on double-dot coating machine, first put on cloth, install cp66 cylinders pump into it is deployed 760 prime cements, add appropriate 6150 two point dusting in duster powder hopper, open two point machine and blow device for inhaling powdery substances, treat that drying room is warming up to 170-185 degree or so, starts coating production, and speed 20-30m/min, prime cement coating amount is controlled in 3-4g/m2, PUR dusting Coating amount is in 8-10g/m2, so total coating amount 11-14g/m2.The coating amount of this kind our preferred 12-13g/m2.So , in 153-155cm, square grammes per square metre is in 66-70g/m for door width after coating2.Need to sample at the scene during coating and detect its crucial matter Figureofmerit:Except door width, square grammes per square metre, outside coating amount, in addition it is also necessary to observe whether point-type is complete under ultraviolet light, whether coating is equal It is even, 140 degree of 12 seconds 2.5kg/cm2Under the conditions of whether meet both less than 1.6% through the pyrocondensation of broadwise interlayer, high-class product is less than 1%. Being washed in hair under above-mentioned bond condition carries out bonding test on standard fabric, separation strength is more than 22N/5cm, and the interlayer test back of the body is saturating Less than 1N/5cm.
Product after coating goes cloth inspecting machine to be packed by customer requirement bundling and processed according to quality grading again.
Quality inspection after coating is in addition to the test content of coating procedure, in addition it is also necessary to detect that color fastness is needed more than three Level, 40 degree of 3 water-wash tests are carried out after washing test fabric bonding with standard hair, and remaining peel strength is more than 10N/5CM, and outward appearance is put down Whole degree is not less than 3 grades;After 5 dry-cleaning experiments, separation strength is more than 10N/5cm, more than 3 grades of flat appearance degree.Meet above-mentioned mark Accurate, can serve as certified products sale.
The product is well suited for being used with general thick and heavy resilient flexible fabric compatibility, lining of deciding, and is adapted to the making autumn and winter comfortable Type western-style clothes or uniform class clothes.
Product three:W3T36-09D
Using polyester filament DTY 30D/36F, (we can also select 30D/24F DTY to warp thread, and simply finished product feel is slightly It is micro- it is hard little by little, its anti-pilling property is more preferable) the low light net materials of bullet, weft yarn using plying High Shrinkage Long Polyester Fibre DTY 75D/ 72F, on karr Meyer tricot weft insertion machine E24 pin types, upper gate width 210cm, upper 12.25/cm of machine filling density, using two pins Warp plain stitch's floral disc (preferred GB1 of the two pins warp plain stitch floral disc:12/10), save the completely mode of wearing using single comb to weave cotton cloth, be woven into two Pin is through flat inlaid thread fabric.Convenient in view of follow-up overflow dyeing operation operative, 1050 meters or so of lower machine fabric length is preferred, So overflow dyeing machine often manages a just fabric.
The product by after setting process, two pins through flat inlaid thread fabric weft density (12.7-13) x (15.5-16) root/ Cm, square grammes per square metre is in 35-37g/m after sizing2, water repellent degree is under tension-free state after 70-80, sizing, and 180 degree is xeothermic through broadwise Shrinkage factor<2%.Fabric appearance is smooth after sizing, soft smooth, and elasticity is good, without obvious edge-curl phenomenon.
Fabric after sizing can be used by gluing as high-grade lining cloth again, when coating technique is carried out to fabric, root According to the final use of this fabric product, the glue point density and glue point arrangement mode of its coating, the cylinder specifications parameter of selection is By random disorderly point cylinder cp90 (the i.e. 90 hole point/cm of Computer Design2), aperture 0.22-0.25mm, wall thickness 0.17- 0.19mm.The PUR of dusting is 6200 trade mark 80-170um particle diameters of Shanghai Tianyang Hotmelt Adhesives Co., Ltd.'s production;Prime cement From the polyacrylic acid fat liquor YD-458 trades mark of Shanghai crowd Yi Da companies, solid content 36-38%.This prime cement can be more resistant to Wash.
Double-dot coating technique is first to prepare prime cement:By clean running water and YD-760 polyacrylate dispersions according to solid content 20-25% is deployed, appropriate thickener is added after stirring and ammoniacal liquor is stirred, and is deployed into the bottom of certain viscosity Slurry is standby.
When gluing is carried out to the product, on double-dot coating machine, first put on cloth, install cp90 cylinders pump into it is deployed 458 prime cements, add appropriate 6200 two point dusting in duster powder hopper, open two point machine and blow device for inhaling powdery substances, treat that drying room is warming up to 170-185 degree or so, starts coating production, and speed 20-30m/min, prime cement coating amount is controlled in 2-3g/m2, PUR dusting Coating amount is in 5-7g/m2, so total coating amount 7-10g/m2.The coating amount of this kind our preferred 8-9g/m2.Such coating , in 153-155cm, square grammes per square metre is in 44-46g/m for door width afterwards2.Need to sample at the scene during coating and detect that its Key Quality refers to Mark:Except door width, square grammes per square metre, outside coating amount, in addition it is also necessary to observe whether point-type is complete under ultraviolet light, whether coating is uniform, 140 12 seconds 2.5kg/cm of degree2Under the conditions of whether meet both less than 1.6% through the pyrocondensation of broadwise interlayer, high-class product is less than 1%.Above-mentioned Being washed in hair under bond condition carries out bonding test on standard fabric, separation strength is more than 18N/5cm, and the interlayer test back of the body is less than thoroughly 1.5N/5cm。
Product after coating goes cloth inspecting machine to be packed by customer requirement bundling and processed according to quality grading again.
Quality inspection after coating is in addition to the test content of coating procedure, in addition it is also necessary to detect that color fastness is needed more than three Level, 40 degree of 3 water-wash tests are carried out after washing test fabric bonding with standard hair, and remaining peel strength is more than 12N/5CM, and outward appearance is put down Whole degree is not less than 3 grades;After 5 dry-cleaning experiments, separation strength is more than 12N/5cm, more than 3 grades of flat appearance degree.Meet above-mentioned mark Accurate, can serve as certified products sale.
The product is well suited for being used with more frivolous resilient flexible fabric compatibility, lining of deciding, and is adapted to making spring and autumn soft easypro The clothes of suitable type.
Product four:W3T23-14D
Warp thread uses the polyester filament DTY 20D/24F light net materials of low bullet, weft yarn to use High Shrinkage Long Polyester Fibre DTY 20D/24F, on karr Meyer tricot weft insertion machine E28 pin types, upper gate width 210cm, upper 21/cm of machine filling density, using two Pin warp plain stitch floral disc (the preferred GB1 of the two pins warp plain stitch floral disc:12/10), weaved cotton cloth using single comb section completely mode of wearing and weave Cheng Erzhen is through flat fabric.Convenient in view of follow-up overflow dyeing operation operative, 1200 meters or so of lower machine fabric length is preferred, So overflow dyeing machine often manages a just fabric.
The product by after setting process, two pins through flat inlaid thread fabric weft density (14.5-15) x (26-28) root/ Cm, square grammes per square metre is in 23-24g/m after sizing2, water repellent degree is under tension-free state after 70-80, sizing, and 180 degree is xeothermic through broadwise Shrinkage factor<2.5%.Fabric appearance is smooth after sizing, and feel is fine and smooth soft smooth, and elasticity is good, without obvious edge-curl phenomenon.
Fabric after sizing can be used by gluing as high-grade lining cloth again, when coating technique is carried out to fabric, root According to the final use of this fabric product, the glue point density and glue point arrangement mode of its coating, the cylinder specifications parameter of selection is By random disorderly point cylinder cp130 (the i.e. 130 hole point/cm of Computer Design2), aperture 0.14-0.16mm, wall thickness 0.17- 0.18mm.The PUR of dusting is 6200 trade mark 80-145um particle diameters of Shanghai Tianyang Hotmelt Adhesives Co., Ltd.'s production;Prime cement From the polyaminoester emulsion YD-368 trades mark of Shanghai crowd Yi Da companies, solid content 36%.This prime cement is especially washable.
Double-dot coating technique is first to prepare prime cement:By clean running water and YD-368 polyacrylate dispersions according to solid content 20-23% is deployed, appropriate thickener is added after stirring and ammoniacal liquor is stirred, and is deployed into the bottom of certain viscosity Slurry is standby.
Double-dot coating technique is first to carry out slurry point coating with cylinder on base fabric, then uniformly sprinkles hot-melt adhesive powder in department When gluing is carried out to the product, on double-dot coating machine, cloth is first put on, install cp130 cylinders and pump into 368 deployed bottoms Slurry, adds appropriate 6200 two point dusting in duster powder hopper, open two point machine and blow device for inhaling powdery substances, treats that drying room is warming up to 170-185 Degree left and right, starts coating production, and speed 25-30m/min, prime cement coating amount is controlled in 1.5-2g/m2, PUR dusting coating amount In 4-6g/m2, so total coating amount 6-8g/m2.The coating amount of this kind our preferred 6-7g/m2.Door width so after coating In 153-155cm, square grammes per square metre is in 29-30g/m2.Need to sample at the scene during coating and detect its Key Quality Indicator:Except door Width, square grammes per square metre, outside coating amount, in addition it is also necessary to observe whether point-type complete under ultraviolet light, whether coating uniform, 140 degree 12 seconds 2.5kg/cm2Under the conditions of whether meet both less than 1.6% through the pyrocondensation of broadwise interlayer, high-class product is less than 1%.In above-mentioned adhesive strip Being washed in hair under part carries out bonding test on standard fabric, separation strength is more than 15N/5cm, and the interlayer test back of the body is less than 0.5N/ thoroughly 5cm。
Product after coating goes cloth inspecting machine to be packed by customer requirement bundling and processed according to quality grading again.
Quality inspection after coating is in addition to the test content of coating procedure, in addition it is also necessary to detect that color fastness is needed more than three Level, 40 degree of 5 water-wash tests are carried out after washing test fabric bonding with standard hair, and remaining peel strength is more than 8N/5CM, and outward appearance is put down Whole degree is not less than 3 grades;After 5 dry-cleaning experiments, separation strength is more than 10N/5cm, more than 3 grades of flat appearance degree.Meet above-mentioned mark Accurate, can serve as certified products sale.
The product be well suited for very fine and smooth frivolous resilient flexible fabric compatibility, decide lining or for other small positions, It is adapted to make the slim fashionable dress of spring and summer.
The present invention also provides a kind of two pins produced by the above method through flat inlaid thread bidirectional elastic composite.
As seen from the above, two pin of the invention has following beneficial effect through flat bidirectional elastic composite and its production technology Really:
1:Had through the fabric tissue that flat inlaid thread is organized the formation of using two pins in inlaid thread warp knitting fabrics good through broadwise Anamorphic stretching ability, while this knitted coil structure has highly stable stress recoverability again, resulting lining cloth has Good shape-retaining ability energy.This warp knit inlaid thread tissue further stabilizes broadwise stress performance, under the premise of with deformability, Fabric construction is more stable.
2:DTY elastic filament, particularly polyester DTY silk are used through weft yarn raw material 100%, raw material supply is convenient, price It is cheap, function admirable.The fabric that it is made into, it is easy in overflow dyeing refining process preshrunk fully so that obtain fabric compared with Good elasticity.The above-mentioned 2 points favorable elasticities and shape-retaining ability energy that can fully obtain this adhesive lining.
3:From the close pin of warp knit two of E20 to E32 pins through flat inlaid thread tissue, different thicknesses can be conveniently allocated through weft yarn group Level of coverage on weft yarn after warp heat treatment is expanded during conjunction, more efficiently prevent from weft fibres in dyeing and finishing process or Person hooks silk pilling effect during lining cloth use.Its anti-back of the body permeability can be served as a contrast also superior to the now common low bullet of terylene warp knit.
4:This raw material, fabric tissue, the fabric combined through weft yarn thickness and weft density can be by most common Overflow dyeing and finishing technology equipment processing, processed without special shrinking processes or special beam dyeing technique, simple processing, Low cost, energy consumption is low, and properties of product are more excellent.
The explanation of above example is only intended to help and understands the method for the present invention and its core concept.It should be pointed out that right For those skilled in the art, under the premise without departing from the principles of the invention, the present invention can also be carried out Some improvement and modification, these are improved and modification is also fallen into the protection domain of the claims in the present invention.
The foregoing description of the disclosed embodiments, enables professional and technical personnel in the field to realize or uses the present invention. Various modifications to these embodiments will be apparent for those skilled in the art, as defined herein General Principle can be realized in other embodiments without departing from the spirit or scope of the present invention.Therefore, the present invention The embodiments shown herein is not intended to be limited to, and is to fit to and principles disclosed herein and features of novelty phase one The scope most wide for causing.

Claims (10)

1. a kind of two pin through flat inlaid thread bidirectional elastic composite production technology, it is characterised in that comprise the following steps:
Step S1:Weave cotton cloth:Polyester DTY long filament using specification between 15D-100D is existed as through yarn material using specification Used as weft material, machine warp-wise density is 7.5-13 roots/cm, machine on weft yarn to polyester DTY long filament between 15D-600D on warp thread Latitudinal density is 6-25 roots/cm, using the pin warp plain stitch floral disc of full tricot weft insertion machine two, completely wears weaving using single comb section and obtains final product Two pins are through flat inlaid thread fabric;
Step S2:Dyeed using overflow dyeing machine preshrunk refining or overflow preshrunk, wherein, preshrunk is refined for producing white two Pin through flat inlaid thread fabric, dye for producing two pins for needing to dye through flat inlaid thread fabric by overflow preshrunk;
Step S3:Sizing:Sizing aids are configured in sizing padding machine, the fabric processed through overflow dyeing machine is then padded into sizing Auxiliary agent and drying and shaping;And
Step S4:Gluing:Fabric after sizing is put into double-dot coating machine, the one side of the fabric after sizing first carries out slurry spot printing Layer, then dusting coating processing is carried out, pressure-vaccum powder is then carried out, and heating melts the hot-melt adhesive powder of dusting coating in drying room And bonded with slurry point coating, two pins are obtained through flat inlaid thread bidirectional elastic composite.
2. two pin as claimed in claim 1 through flat inlaid thread bidirectional elastic composite production technology, it is characterised in that it is described The process of preshrunk refining includes:Water temperature in the liquid bath of overflow dyeing machine is increased to when 84-92 spends enters two pins through flat fabric, insulation 80 degree are cooled the temperature to after 10 minutes simultaneously to adding refining aids to form refining liquid in the liquid bath of overflow dyeing machine, refining is added Temperature is increased to 120-125 degree after auxiliary agent, 15-20 minutes is incubated, then 80 degree is cooled to side by side according to 2 DEG C/min speed Water, then in the liquid bath of overflow dyeing machine inject 60 degree of hot water, circulating water wash draining after 15 minutes, most backward overflow dyeing machine Injection 35-40 degree hot water adds glacial acetic acid simultaneously in liquid bath, and pickling goes out to be distributed into next process after 15 minutes, and wherein glacial acetic acid is used It is 0.5g/l to measure.
3. two pin as claimed in claim 2 through flat bidirectional elastic composite production technology, it is characterised in that the refining The formula of liquid is:Multi-function refining flux BL-806,1.2g/l;Deoil clever TF101,1.5g/l;Piece alkali NaOH, 0.5g/l;Remaining It is water.
4. two pin as claimed in claim 1 through flat inlaid thread bidirectional elastic composite production technology, it is characterised in that it is described The process of overflow preshrunk dyeing includes:First by except oil assistant to two pins through flat fabric oil removing, removed through flat fabric to two pins After oil, the water temperature in the liquid bath of overflow dyeing machine is increased to 84-92 degree and enters two pins through flat fabric, and two pins are finished through the entrance of flat fabric After be warming up to 94 degree be incubated 15 minutes, be then cooled to less than 80 degree drainings, then overflow dyeing machine intake, then heat to 68-70 degree is while additionization good dyestuff and dyeing assistant;Heated up according to the heating rate of 1.5 DEG C/min after adding dyeing assistant To 130 degree, 30 minutes are incubated, are then cooled to 80 degree according to 1.5 DEG C/min, add reduction cleaner DS-1559 and piece alkali NaOH, then be warming up to 85-90 DEG C carry out reduction cleaning and be incubated 25 minutes;Then 70 degree of discharge opeings are cooled to;Then hot water liter is entered Warm to 60 degree are washed 15 minutes, discharge opeing;Then enter warm water again and add glacial acetic acid pickling 15 minutes, wherein glacial acetic acid consumption is 0.5g/l。
5. two pin as claimed in claim 4 through flat bidirectional elastic composite production technology, it is characterised in that the oil removing The formula of auxiliary agent is as follows:Deoil clever TF101,2g/l;Soda ash NaCO3, 4g/l;Remaining is water.
6. two pin as claimed in claim 4 through flat inlaid thread bidirectional elastic composite production technology, it is characterised in that it is described Dyeing assistant formula is as follows:The level dyeing dispersion three-in-one multiple-effect coloring agent of chelating, 1.5-2g/l;Dyeing acid DA, 0.6-0.8g/l.
7. two pin as claimed in claim 4 through flat inlaid thread bidirectional elastic composite production technology, it is characterised in that it is former clear Lotion DS-1559 consumptions are 1-2g/l, and piece alkali NaOH consumptions are 1g/l.
8. two pin as claimed in claim 1 through flat bidirectional elastic composite production technology, it is characterised in that the sizing The formula of auxiliary agent is:Silicone oil TF-438,25g/l;Soft and slender plain CST, 10g/l;Antistatic additive SN-1,1.5g/l;Glacial acetic acid, 0.5- 1g/l, remaining is water;The parameter of the setting process is as follows:Speed 40-50m/min, goes out cloth door width 156-157cm, sizing temperature Degree 195-202 degree.
9. two pin as claimed in claim 1 through flat inlaid thread bidirectional elastic composite production technology, it is characterised in that it is described The parameter of double-dot coating technique is as follows:From the random slurry point coating cylinder layouted of computer, glue point density range is in 13- 200 points/square centimeter, coating amount is at 4-15g/ square metres.
10. a kind of two pin is through flat bidirectional elastic composite, it is characterised in that two pin through flat bidirectional elastic composite by Production technology described in claim 1-9 any one is processed.
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CN108286121A (en) * 2018-04-24 2018-07-17 海城市华强服装辅料有限公司 The double comb two-way micro- bullets of warp knit inlaid thread of variation imitate plucking lining and its manufacturing method
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WO2018161691A1 (en) * 2017-03-10 2018-09-13 晟合新材料科技(嘉善)有限公司 Two-bar tricot stitch weft insertion bidirectional elastic composite material and production technique thereof
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CN109537134A (en) * 2018-11-30 2019-03-29 保定市天马衬布有限公司 A kind of high-elastic lining cloth and preparation method thereof
CN111270441A (en) * 2020-03-18 2020-06-12 吴江市盛泽万利涂层厂 Manufacturing method of elastic cloth coating fabric

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