CN108620503B - Transverse feeding mechanism and feeding method for slender metal pipeline - Google Patents
Transverse feeding mechanism and feeding method for slender metal pipeline Download PDFInfo
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- CN108620503B CN108620503B CN201810684816.9A CN201810684816A CN108620503B CN 108620503 B CN108620503 B CN 108620503B CN 201810684816 A CN201810684816 A CN 201810684816A CN 108620503 B CN108620503 B CN 108620503B
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- 230000007246 mechanism Effects 0.000 title claims abstract description 63
- 239000002184 metal Substances 0.000 title claims description 37
- 238000000034 method Methods 0.000 title claims description 23
- 239000000463 material Substances 0.000 claims abstract description 65
- 230000003031 feeding effect Effects 0.000 abstract description 3
- 238000010586 diagram Methods 0.000 description 4
- 239000000047 product Substances 0.000 description 4
- 230000001360 synchronised effect Effects 0.000 description 4
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000000149 penetrating effect Effects 0.000 description 2
- 239000010963 304 stainless steel Substances 0.000 description 1
- 229910000589 SAE 304 stainless steel Inorganic materials 0.000 description 1
- 238000005452 bending Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 230000005540 biological transmission Effects 0.000 description 1
- 239000006227 byproduct Substances 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 230000005484 gravity Effects 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 239000004033 plastic Substances 0.000 description 1
- 230000002035 prolonged effect Effects 0.000 description 1
- 229920001169 thermoplastic Polymers 0.000 description 1
- 239000004416 thermosoftening plastic Substances 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/04—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
- B21D43/10—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by grippers
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/006—Feeding elongated articles, such as tubes, bars, or profiles
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D53/00—Making other particular articles
- B21D53/88—Making other particular articles other parts for vehicles, e.g. cowlings, mudguards
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Automatic Assembly (AREA)
- Branching, Merging, And Special Transfer Between Conveyors (AREA)
Abstract
The mechanism comprises a frame body, a guide rail arranged on the frame body, an ejection base comprising an ejection block, a clamping mechanism positioned above the ejection block, a first V-shaped supporting plate, a second V-shaped supporting plate, a guide distributing seat, positioning bases at two ends of a limiting pipeline, and a motor for driving the guide distributing seat and the positioning bases to move along the guide rail; the second V-shaped supporting plate and the first V-shaped supporting plate hold pipelines, the jacking block moves upwards, and the through groove jacks out the pipeline at the bottommost end of the first V-shaped supporting plate; the contact module of the guide material distributing seat is upwards ejected to enable the pipeline ejected by the through groove to be positioned in the contact module, and then the guide material distributing seat moves along the guide rail in a direction away from the ejection base. The invention breaks through the conventional ejection type feeding mode and feeding mechanism, has good feeding effect, quick feeding, convenient use and great popularization and application value.
Description
Technical Field
The invention relates to the technical field of feeding mechanisms, in particular to a transverse feeding mechanism and a feeding method for an elongated metal pipeline.
Background
In the field of automobile brake pipe manufacture, the problem of automatic feeding of an elongated brake pipe material always puzzles each automobile brake pipe manufacturer, because the brake pipe is made of metal, the brake pipe adopted by most automobile types is a double-layer coiled and welded pipe with the diameter of 4.75 mm and the wall thickness of 0.7 mm, and the lengths of the pipes used by products with different specifications are different from 50mm to 6000mm, so that when the products with the pipe lengths exceeding 3500mm are faced, the following problems exist in matched pipe processing equipment.
First: because the pipe is thin and long, when the pipe is freely placed in batches, certain natural bending exists due to stress release of the pipe, and compared with a short pipe, the slender pipe is softer and is easy to intertwine, when the batch pipe is subjected to material distribution and material loading operation, the material loading at one end of the pipe is completed, the phenomenon that the other end of the pipe is wound in a material pile frequently occurs, if the production is continued, the pipe is subjected to plastic deformation, the pipe is basically scrapped, and therefore, the error rate is high and the rejection rate is not up and down for products with longer length and larger straightness;
Second,: the product with the brake pipe nut and the segmented thermoplastic sheath is characterized in that the two ends of each brake pipe are respectively provided with a branch pipe nut, the nuts can freely move on the pipe fittings, so that when the pipes are stacked, the pipe nuts and the sheath pipes isolate each branch pipe material by a certain gap, and the pipe material is irregularly bent under the conditions of gravity and self stress release, so that the automatic feeding of a traditional mechanism for ejecting and feeding the round pipe cannot be realized, and the similar product of the brake pipe for vehicles is formed at the two ends of the pipe, the pipe nuts are sleeved on the pipe materials, the pipes are supported and separated, and the distribution failure frequently occurs due to irregular gap distribution in the vertical jacking direction caused by stacking.
Disclosure of Invention
The invention provides a transverse feeding mechanism and a feeding method for an elongated metal pipeline, aiming at solving the problems of high rejection rate and high failure rate of feeding on the elongated metal pipeline.
The technical scheme adopted by the invention for solving the technical problems is as follows:
horizontal feed mechanism of elongated metal pipeline includes:
A frame body;
A guide rail arranged on the frame body;
the ejection base is arranged on the frame body or the guide rail and comprises an ejection block, and a through groove is formed in the ejection block;
the clamping mechanism is arranged on the frame body or the ejection base and is positioned above the ejection block;
the first V-shaped supporting plate is fixed on the ejection base, and the bottom end of the first V-shaped supporting plate corresponds to the through groove;
two positioning bases are arranged on the guide rail, and two ends of the positioning base limit pipeline are positioned at two ends;
The second V-shaped supporting plate is fixed on the positioning base and matched with the first V-shaped supporting plate to be used for accommodating pipelines together, the jacking block moves upwards, and the pipeline at the bottommost end of the first V-shaped supporting plate is jacked out by the through groove;
The guide material distributing seat is arranged on the guide rail, the guide material distributing seat and the ejection base are positioned between the two positioning bases, the guide material distributing seat comprises a contact module, a pipeline ejected by the through groove is positioned in the contact module by upward movement of the contact module, and then the guide material distributing seat moves along the guide rail in a direction away from the ejection base;
And a motor for driving the guide distributing seat and the positioning base to move along the guide rail.
The feeding method of the transverse feeding mechanism of the elongated metal pipeline comprises the following steps:
S1, driving a positioning base to move by a motor, and enabling the positioning base to move to a first preset position;
S2, a plurality of pipelines are arranged in the first V-shaped supporting plate and the second V-shaped supporting plate, and the motor drives the guiding material distributing seat to move to a second preset position towards the ejection base;
S3, the material ejecting block moves upwards, a pipeline positioned at the bottommost end of the first V-shaped supporting plate is ejected out of the through groove, and the clamping mechanism clamps the pipeline ejected out of the through groove;
and S4, ejecting the contact module from gaps of a plurality of pipelines in the ejection block and the first V-shaped supporting plate until the contact module contacts the pipeline ejected by the through groove, and driving the guide material distributing seat to move to a third preset position along the guide rail in a direction away from the ejection base by the motor to finish one-time feeding.
The beneficial effects of the invention are as follows:
1. Through the technology that the first V-shaped supporting plate and the second V-shaped supporting plate are matched to contain pipelines, the bottom end of the first V-shaped supporting plate corresponds to the through groove, the jacking block moves upwards, and the through groove jacks out the pipeline positioned at the bottommost end of the first V-shaped supporting plate, so that the through groove accurately jacks out one pipeline to be fed.
2. The pipeline ejected by the through groove is fixed through the clamping mechanism, the contact module of the guide distributing seat moves upwards to enable the pipeline ejected by the through groove to be located in the contact module, and then the guide distributing seat moves along the guide rail in the direction away from the ejection base, so that the pipeline is not buried in a plurality of other pipelines in the supporting plate, and the material distribution in the material loading process is ensured to be complete.
3. Through the both ends of the spacing pipeline of locating base, limit the position of pipeline length direction to avoid the pipeline to push out upwards and by the guide branch material seat divide the material in-process along length direction removal and skew.
4. The motor is adopted to adjust the positioning base, so that the feeding mechanism is applicable to feeding of various types of pipelines; adopt the motor to drive direction branch material seat, realize the convenience of dividing the material and guarantee the efficiency of dividing the material.
5. The horizontal feeding mechanism of the slender metal pipeline solves the problems of high feeding failure rate and high rejection rate of the slender metal pipeline in the past, breaks through the conventional ejection type feeding mode and feeding mechanism, improves the feeding effect, is quick in feeding, is convenient to use, and has great popularization and application values.
6. The feeding method of the transverse feeding mechanism of the slender metal pipeline has the advantages of strong operability, easiness for operators to get up, convenience for use, high feeding success rate, great reduction of the rejection rate of feeding of the slender metal pipeline and great popularization and application value.
Drawings
Fig. 1 is a schematic general structural view of a transverse feeding mechanism of an elongated metal pipeline according to the present invention.
Fig. 2 is a schematic cross-sectional view of an ejection process of an ejector block ejector tube of the elongated metal tube lateral feeding mechanism of the present invention.
FIG. 3 is a block diagram of a positioning base of the elongated metal pipeline transverse feeding mechanism of the present invention.
Fig. 4 is a block diagram of a guide distributing seat of a transverse feeding mechanism of an elongated metal pipeline.
Fig. 5 is a block diagram of an ejector base of the elongated metal pipeline transverse feeding mechanism of the present invention.
Fig. 6 is a block diagram of a clamping mechanism of the elongated metal pipeline transverse feeding mechanism of the present invention.
Fig. 7 is a schematic structural view of a first V-shaped pallet of the elongated metal pipeline transverse feeding mechanism of the present invention.
In the figure: 1. the device comprises a frame body, 2, guide rails, 3, an ejection base, 3-1, an ejection block, 3-11, a through groove, 3-2, an ejection frame, 3-3, a second slideway, 3-4, a base block, 4, a clamping mechanism, 4-1, a mounting frame, 4-2, a fourth cylinder, 4-3, a third slideway, 4-4, a fifth cylinder, 4-5, clamping jaws, 5, a positioning base, 5-1, a box body, 5-2, a wear plate, 5-3, a stop block, 5-4, a mounting plate, 6, a guide material distributing seat, 6-1, a supporting block, 6-2, a material distributing frame, 6-3, a first slideway, 7, a servo motor, 8, a first V-shaped supporting plate, 8-1, a penetrating opening, 9, a second V-shaped supporting plate, 10, a pipeline, 11, a bar-shaped supporting position, 12, a first blanking plate, 13, a first gear, 14 and a second blanking plate.
Detailed Description
In order that the above-recited objects, features and advantages of the present invention will be more clearly understood, a more particular description of the invention will be rendered by reference to the appended drawings and appended detailed description.
In the following description, numerous specific details are set forth in order to provide a thorough understanding of the present invention, but the present invention may be practiced in other ways than those described herein, and therefore the scope of the present invention is not limited to the specific embodiments disclosed below.
The transverse feeding mechanism of the slender metal pipeline comprises a frame body 1, a guide rail 2, a first V-shaped supporting plate 8, a second V-shaped supporting plate 9, an ejection base 3, a clamping mechanism 4, a positioning base 5, a guide distributing seat 6 and a motor. As shown in fig. 1, the guide rail 2 is disposed on the frame 1, the guide distributing seat 6 and the positioning base 5 are disposed on the guide rail 2 and can move along the guide rail 2, and the motor drives the guide distributing seat 6 and the positioning base 5 to move along the guide rail 2. The ejection base 3 is arranged on the frame body 1 or the guide rail 2, and the motor can drive the ejection base 3 to move along the guide rail 2 when the ejection base 3 is arranged on the guide rail 2. The clamping mechanism 4 is arranged on the frame body 1 or the ejection base 3, and the clamping mechanism 4 is positioned above the ejection block 3-1. The number of the positioning bases 5 is two, and the positioning bases are arranged on the outer sides of the ejection base 3 and the guide material distributing base 6, namely the guide material distributing base 6 and the ejection base 3 are positioned between the two positioning bases 5. The support plates of the pipeline 10 are a first V-shaped support plate 8 and a second V-shaped support plate 9, the first V-shaped support plate 8 is fixed on the ejection base 3, the second V-shaped support plate 9 is fixed on the positioning base 5, and the first V-shaped support plate 8 and the second V-shaped support plate 9 are matched to be used for accommodating the pipeline 10 to be fed. The two ends of the locating base 5 limit the pipeline 10, one locating base 5 limits one end of the pipeline 10, and the other locating base 5 limits the other end of the pipeline 10. The ejection base 3 comprises an ejection block 3-1, the ejection block 3-1 is provided with a through groove 3-11, the groove shape and the size of the through groove 3-11 are matched with those of the pipeline 10, the bottom end of the first V-shaped supporting plate 8 corresponds to the through groove 3-11 on the ejection block 3-1, and the position of the through groove 3-11 on the ejection block 3-1 corresponds to the bottom end of the V-shaped of the first V-shaped supporting plate 8. The guide material distributing seat 6 comprises a contact module, the contact module moves upwards to enable a pipeline 10 ejected by the through groove 3-11 to be positioned in the contact module, and after the pipeline 10 ejected by the through groove 3-11 is positioned in the contact module, the motor drives the guide material distributing seat 6 to move along the guide rail 2 in a direction away from the ejection base 3.
Through the cooperation of the first V-shaped supporting plate 8 and the second V-shaped supporting plate 9 for containing the pipeline 10, the bottom end of the first V-shaped supporting plate 8 corresponds to the through groove 3-11, the jacking block 3-1 moves upwards, the pipeline 10 at the bottommost end of the first V-shaped supporting plate 8 is ejected out of the through groove 3-11, and the pipeline 10 to be fed is accurately ejected out of the through groove 3-11. The pipeline 10 ejected by the through grooves 3-11 is fixed through the clamping mechanism 4, then the pipeline 10 ejected by the through grooves 3-11 is positioned in the contact module by upward movement of the contact module of the guide distributing seat 6, and then the guide distributing seat 6 moves along the guide rail 2 in a direction away from the ejection base 3, so that the pipeline 10 is not buried in a plurality of other pipelines 10 in the supporting plate, and the distribution in the feeding process is ensured to be complete. The two ends of the pipeline 10 are limited by the positioning base 5, so that the position of the pipeline 10 in the length direction is limited, and the pipeline 10 is prevented from moving along the length direction to deviate in the processes of upward ejection and material distribution and arrangement of the guided material distribution seat 6. The motor is adopted to adjust the positioning base 5, so that various types of pipelines 10 in the application range of the feeding mechanism are fed; adopt the motor to drive direction feed divider 6, realize the convenience of feed divider and guarantee the efficiency of feed divider.
The horizontal feeding mechanism of the slender metal pipeline solves the problems of high feeding failure rate and high rejection rate of the slender metal pipeline in the past, breaks through the conventional ejection type feeding mode and feeding mechanism, improves the feeding effect, is quick in feeding, is convenient to use, and has great popularization and application values.
The supporting plate is internally provided with a plurality of pipelines 10, the ejector block 3-1 moves upwards, the through groove 3-11 ejects the pipeline 10 positioned at the bottommost end of the first V-shaped supporting plate 8, as shown in figure 2, because the pipeline 10 is long in length, the part, which is contacted with the through groove 3-11, of the pipeline 10 ejected by the through groove 3-11 is the highest point of the pipeline 10, other parts are lower and are easy to be entangled with a plurality of other pipelines 10 in the second V-shaped supporting plate 9, the other parts are pressed by the other pipelines 10, the ejector block 3-1 ejects one pipeline 10, the clamping mechanism 4 clamps the pipeline 10, the guide material distributing seat 6 is close to the ejector block 3-1 as much as possible, after the ejector block 3-1 is ejected, the ejector block 3-1 ejects the pipeline 10 to be fed out of a gap, and the guide material distributing seat 6 is ejected from the gap. The height reached by the upward movement of the contact module is such that the pipe 10 is located within the contact module, i.e. the height reached by the upward movement of the contact module is similar to the height reached by the upward movement of the ejector block 3-1/clamping mechanism 4. After the pipeline 10 is positioned in the contact module, the guide distributing seat 6 moves along the guide rail 2 in a direction away from the ejection base 3, the process is to smooth the pipeline 10 ejected by the ejection block 3-1, the pipeline 10 is arranged from a position close to the ejection base 3, and the process is to move in a direction away from the ejection base 3, so that the pipeline 10 is not buried in a plurality of other pipelines 10 in the supporting plate, and the distributing in the feeding process is ensured. In the process, the two ends of the pipeline 10 are limited by the positioning base 5, and the position of the pipeline 10 in the length direction is limited, so that the pipeline 10 is prevented from moving along the length direction to deviate in the processes of upward ejection and material distribution and arrangement of the guided material distribution seat 6.
The number of the guide material separating seats 6 is two, the ejection base 3 is arranged in the middle of the two guide material separating seats 6, and the two guide material separating seats 6 are arranged between the two positioning bases 5. After the contact modules on the two guide material dividing seats 6 move upwards to enable the pipeline 10 to be positioned in the contact modules, the two guide material dividing seats 6 respectively move towards the corresponding positioning base 5.
The number of motors is not limited, and the preferred number is one, two or five.
The case of one motor is: the motor is arranged on the ejection base 3, at this time, the motor can control the ejection base 3, the guiding and distributing seat 6 and the positioning base 5 to move along the guide rail 2, for example, the motor adopts a servo motor 7, a first gear 13 and a synchronous belt are arranged below the ejection base 3 and in the middle of the guide rail 2, an output shaft of the motor is connected with the first gear 13, the synchronous belt is sleeved on the first gear 13, the upper side of the synchronous belt is fixedly connected with one guiding and distributing seat 6, the lower side of the synchronous belt is fixedly connected with the other guiding and distributing seat 6, the guiding and distributing seat 6 is called a guiding and distributing seat A and a guiding and distributing seat B, the positioning base 5 on the same side as the guiding and distributing seat A is called a positioning base C, and the positioning base 5 on the same side as the guiding and distributing seat B is called a positioning base D, so when the servo motor 7 runs, the guiding and distributing seat A and the guiding and the distributing seat B synchronously move towards the direction close to the ejection base 3 or synchronously away from the ejection base 3, preferably the guiding and distributing seat A and the guiding and distributing seat B are the same distance from the ejection base 3, and the guiding and distributing seat A and the guiding seat B are symmetrical; the positioning base C and the positioning base D are moved by connecting the guiding and distributing base a and the guiding and distributing base B respectively, for example, by connecting a connecting component (a first cylinder and a first connecting piece are arranged on the positioning base C, a second connecting piece is arranged on the guiding and distributing base a), the connecting component can be arranged on the positioning base C, or arranged on the guiding and distributing base a, or arranged on the positioning base C and the guiding and distributing base a, when the guiding and distributing base a moves very close to, contacts with or impacts with the positioning base C, the connecting component connects the connecting and positioning base C with the guiding and distributing base a, that is, the positioning base C and the guiding and distributing base a are temporarily and fixedly connected together, and when the guiding and distributing base a drives the positioning base C to move to a proper position, the connecting and distributing base a and the positioning base C are disconnected, the moving mode of the positioning base D is the same as that the positioning base C moves, preferably the positioning base C and the positioning base D are equal to the distance between the ejection base 3, and the positioning base C and the positioning base D are symmetrical relative to the ejection base 3; the transmission structure can also be a second gear and a third gear which are connected with the output shaft of the servo motor 7, the rotation directions of the second gear and the third gear are opposite, the second gear, the first ball screw and the guiding material distributing seat A are sequentially connected, and the third gear, the second ball screw and the guiding material distributing seat B are sequentially connected.
The two motor cases are: the two motors are respectively arranged on the guide material distributing seat A and the guide material distributing seat B, the guide material distributing seat A moves on the guide rail 2 through the connection control positioning base C such as a fourth gear and a rack, the guide material distributing seat B and the positioning base D also move on the guide rail 2 through the connection control positioning base D such as a fourth gear and a rack, and any one or both of the guide material distributing seat A and the guide material distributing seat B are simultaneously connected with the ejection base 3 to move the ejection base 3.
The five motors are: the ejection base 3, the two guide material distributing seats 6 and the two positioning bases 5 are respectively provided with a motor, and the motors on the motors drive the motors to move along the guide rail 2, and are also sequentially connected with a motor, a gear and a rack. If the guide distributing seat 6 is only one, four motors are used.
The motor drives the ejection base 3, the guide distributing seat 6 and the positioning base 5 to move, and all the motor is provided with a braking device, in particular the positioning base 5, which can be used for braking the servo motor 7 itself or can be a brake additionally connected. The positioning base 5 is moved with a locking member for locking on the guide rail 2. If the ejection base 3 is arranged on the frame body 1, a locking part is not needed; the ejection base 3 is also provided with a locking member, which is a rail 2 clamp or a locking cylinder, if it is provided on the rail 2.
The positioning base 5 includes a housing 5-1, a wear plate 5-2, and a stopper 5-3, as shown in fig. 3. The case 5-1 is mounted on the guide rail 2, and the case 5-1 can move on the guide rail 2. The second V-shaped supporting plate 9 is arranged on the box body 5-1, the stop block 5-3 is fixedly arranged on the box body 5-1, the stop block 5-3 is positioned above the second V-shaped supporting plate 9, and the stop block 5-3 can be fixed on the wear-resistant plate 5-2. The wear-resisting plate 5-2 is fixed on the box 5-1, corresponds with second V type layer board 9, and the area of wear-resisting plate 5-2 is greater than the cross section area that second V type layer board 9 constitutes the bracket for the pipeline 10 of contact second V type layer board 9, and its function mainly is: the pipeline 10 in the feeding process scratches the positioning base 5, and the service life of the positioning base 5 is prolonged by utilizing the wear resistance of the pipeline. The wear plate 5-2 may be made of 304 stainless steel. The positioning base 5 further includes a mounting plate 5-4 provided on the housing 5-1, the mounting plate 5-4 being used for mounting auxiliary parts such as a code sprayer and the like.
The guiding and distributing seat 6 comprises a distributing frame 6-2, a second cylinder and a contact module, and can also be provided with a first slideway 6-3, as shown in figure 4. The material distributing frame 6-2 is arranged on the guide rail 2, the second air cylinder is arranged on the material distributing frame 6-2, the second air cylinder drives the contact module to move up and down, the first slideway 6-3 is arranged on the material distributing frame 6-2, and the second air cylinder drives the contact module to move up and down along the first slideway 6-3. The contact module may be a clamping member or a carrier block 6-1 having a U-shaped slot shaped to match the shape and size of the conduit 10 as shown in FIG. 4. When the guide material distributing seat 6 is not ejected, the contact module is lower than the first V-shaped supporting plate 8, and after the guide material distributing seat 6 is ejected, the contact module is higher than the supporting plate.
The ejection base 3 includes an ejection frame 3-2, a third cylinder, an ejection block 3-1, and may further include a second slide 3-3, a base block 3-4, and a first proximity sensor, as shown in fig. 5. The ejection frame 3-2 is arranged on the guide rail 2, the third cylinder and the second slideway 3-3 are arranged on the ejection frame 3-2, a piston of the third cylinder is connected with the base block 3-4, the base block 3-4 is connected with the second slideway 3-3, the ejection block 3-1 is arranged on the base block 3-4, a first proximity sensor is arranged between the base block 3-4 and the ejection block 3-1, and the first proximity sensor is used for sensing whether a pipeline 10 exists on the ejection block 3-1. The ejector block 3-1 and the base block 3-4 are detachably connected, and the matched ejector block 3-1 is replaced for pipelines 10 with different specifications. The third cylinder works to enable the base block 3-4 to slide on the second slideway 3-3, and the base block 3-4 and the jacking block 3-1 move up and down together.
The clamping mechanism 4 is arranged on the frame body 1 in fig. 6, for example, and specifically comprises a third slideway 4-34-3 arranged on the frame body 1, a fourth cylinder 4-2 arranged on the frame body 1, a mounting frame 4-1 connected with the third slideway 4-34-3 and the fourth cylinder 4-2, a fifth cylinder 4-4 arranged on the mounting frame 4-1, a clamping jaw 4-5 connected with the fifth cylinder 4-4, and a second proximity sensor arranged on the mounting frame 4-1. The clamping jaw 4-5 is controlled to open and close by the fifth air cylinder 4-4, and the clamping jaw 4-5 is positioned above the jacking block 3-1. The first proximity sensor is used for sensing whether a pipeline 10 exists on the jacking block 3-1, and the fifth cylinder 4-4 controls the clamping jaw 4-5 to open and close. The mounting frame 4-1 is also provided with an upper limit module, since the ejector block 3-1 moves upwards to eject a pipeline 10, the pipeline 10 is clamped by the clamping jaw 4-5 due to the upward movement of the ejector block, but when the ejector block 3-1 stops moving, the pipeline 10 still moves upwards, the upper limit module is used for limiting the upward movement, so that the pipeline 10 is prevented from shaking, the contact module is difficult to contact with the pipeline 10 and easy to separate from the contact module, and the feeding time is wasted, namely, the upper limit module is used for limiting the upward movement of the ejected pipeline 10, and the mounting frame 4-1 can be provided with a metal rod, a spring sleeved on the metal rod and a limiting block arranged on the metal rod and contacted with the spring.
The number of the first V-shaped supporting plates 8 may be one or two, and when the number of the first V-shaped supporting plates 8 is one, the first V-shaped supporting plates 8 may be located on the side surface of the ejector block 3-1, or the ejector block 3-1 penetrating opening 8-1 may be arranged in the middle of the first V-shaped supporting plates 8, as shown in fig. 7. When the number of the first V-shaped supporting plates 8 is two, the first V-shaped supporting plates are arranged on two sides of the jacking block 3-1. The heights of the first V-shaped supporting plate 8 and the second V-shaped supporting plate 9 are the same, the bottoms of the V-shaped of the first V-shaped supporting plate 8 and the second V-shaped supporting plate 9 can be provided with a V-shaped or U-shaped strip-shaped supporting position 11, and the width of the strip-shaped supporting position corresponds to the width of a pipeline 10. The bar-shaped supporting position 11 enables ejection of the ejector block 3-1 to be more accurate. The first V-shaped supporting plate 8 may be provided with a first blanking plate 12, and the second V-shaped supporting plate 9 may be provided with a second blanking plate 14.
The transverse feeding mechanism of the slender metal pipeline also comprises a first sensor for detecting the position of the positioning base 5 and a second sensor for detecting the position of the guiding and distributing seat 6, wherein the positions of the first sensor and the second sensor are not limited, and the first sensor and the second sensor can be arranged on the frame body 1, the ejection base 3, the guiding and distributing seat 6, the positioning base 5 or outside the frame body 1.
The transverse feeding mechanism of the slender metal pipeline also comprises a control module, wherein the control module can be arranged on the frame body 1, and is formed by constructing a series of electric modules such as a PLC, a singlechip, a touch screen and the like, and the control is realized through a code program. The control module is used for controlling the operation of the motor, the upward movement of the jacking block 3-1, the upward movement of the contact module and the clamping of the clamping mechanism 4, and is connected with the motor, the second cylinder, the third cylinder, the fourth cylinder 4-2 and the fifth cylinder 4-4, and is also connected with the first sensor, the second sensor, the first proximity sensor and the second proximity sensor, and the control module can be connected with the first cylinder. For example, the control module receives the signal sent by the first proximity sensor to control the operation of the third cylinder, the control module receives the signal sent by the second proximity sensor to control the operation of the fifth cylinder 4-4, the control module receives the signal sent by the first sensor and controls the motor to operate accordingly, and the control module receives the signal sent by the second sensor and controls the motor to operate accordingly. The control module is internally preset with pipelines 10 of different types, and a first preset position of the positioning base 5, a second preset position of the guiding and distributing seat 6 and a third preset position of the guiding and distributing seat 6 are preset in the control module according to each type of pipeline 10, wherein the first preset position is a position where the positioning base 5 can limit the end part of the pipeline 10 and the second V-shaped supporting plate 9 can support the pipeline 10. The second preset position is a position which can be ejected from the gap of the pipeline 10 on the ejector block 3-1 and the first V-shaped supporting plate 8 when the contact module of the guide distributing seat 6 moves upwards, and the guide distributing seat 6 is adjacent to the ejection base 3. The third preset position is a position of the guiding and distributing seat 6 close to the positioning base 5, when the guiding and distributing seat 6 is positioned at the position, the pipeline 10 ejected by the through grooves 3-11 is completely separated from the pipeline 10 to be fed in the first V-shaped supporting plate 8 and the second V-shaped supporting plate 9 or completely separated from the first V-shaped supporting plate 8 and the second V-shaped supporting plate 9.
The transverse feeding mechanism and the feeding method of the slender metal pipeline comprise the following steps:
s1, a motor drives a positioning base 5 to move, and the positioning base 5 moves to a first preset position; after reaching the first predetermined position, the positioning base 5 is locked to the guide rail 2 by the locking member.
S2, a plurality of pipelines 10 (namely the pipelines 10 to be fed) are arranged in the first V-shaped supporting plate 8 and the second V-shaped supporting plate 9, and the motor drives the guide distributing seat 6 to move to a second preset position towards the ejection base 3. The two steps in S2 are not in sequence.
S3, the ejector block 3-1 moves upwards, the through groove 3-11 ejects the pipeline 10 positioned at the bottommost end of the first V-shaped supporting plate 8, and the clamping mechanism 4 clamps the pipeline 10 ejected by the through groove 3-11.
S4, the contact module moves upwards from the gap between the ejection block 3-1 and the pipeline 10 on the first V-shaped supporting plate 8 until the contact module contacts the pipeline 10 ejected by the through groove 3-11, and the motor drives the guide material distributing seat 6 to move to a third preset position along the guide rail 2 in a direction away from the ejection base 3, so that one-time feeding is completed. Wherein the 'contact module moves upwards from the gap between the jacking block 3-1 and the pipeline 10 on the first V-shaped supporting plate 8' and the 'clamping mechanism 4 clamps the pipeline 10 ejected from the through groove 3-11' can be synchronously performed.
S5, the clamping mechanism 4 opens and releases the pipeline 10, the ejector block 3-1 moves downwards to the initial position (the position when the ejector block 3-1 does not move upwards to eject, which may be called a first initial position), the contact module moves downwards to the initial position (the position when the contact module does not move upwards to eject, which may be called a second initial position), and the motor drives the guide distributing seat 6 to move towards the ejection base 3 to a second preset position. The steps in S5 may be not sequential.
S6, returning to the S3, and repeating the S3 to the S6 until the motor is turned off.
The process of opening and releasing the pipeline 10 by the clamping mechanism 4 in the step S5 comprises the steps of moving the clamping mechanism 4 to a certain position, opening the clamping jaws 4-5, releasing the pipeline 10 by the clamping jaws 4-5, and completing blanking of the pipeline 10 through the first blanking plate 12 and the second blanking plate 14.
The step of selecting the type of the to-be-fed pipeline 10 through the control module can be further included before the step S1.
The operation of the motor, the upward movement of the ejector block 3-1, the upward movement of the contact module are controlled by the control module, and the clamping mechanism 4 clamps the pipeline 10 ejected from the through groove 3-11, the clamping mechanism 4 opens and releases the pipeline 10, the ejector block 3-1 moves downwards to the initial position, the contact module moves downwards to the initial position and the like can also be controlled by the control system, wherein: the downward movement of the ejector block 3-1 to the initial position and the downward movement of the contact module may be automatic restoration to the initial position (by means of setting and connecting a sensor, etc.) without passing through the control module; the clamping mechanism 4 clamps and opens, and can be controlled by directly receiving the sensing signal of the first proximity sensor or the second proximity sensor. If the control module is not adopted, the motor can be controlled to operate manually.
The feeding method of the transverse feeding mechanism of the slender metal pipeline has the advantages of strong operability, easiness for operators to get up, convenience for use, high feeding success rate, great reduction of the rejection rate of feeding of the slender metal pipeline and great popularization and application value.
Claims (7)
1. Horizontal feed mechanism of elongated metal pipeline, its characterized in that includes:
A frame body (1);
a guide rail (2) arranged on the frame body (1);
The ejection base (3) is arranged on the frame body (1) or the guide rail (2), the ejection base (3) comprises an ejection block (3-1), and a through groove (3-11) is formed in the ejection block (3-1);
the clamping mechanism (4) is arranged on the frame body (1) or the ejection base (3), and the clamping mechanism (4) is positioned above the ejection block (3-1);
The first V-shaped supporting plate (8) is fixed on the ejection base (3), and the bottom end of the first V-shaped supporting plate (8) corresponds to the through groove (3-11);
Two positioning bases (5) arranged on the guide rail (2), wherein the two positioning bases (5) limit two ends of the pipeline (10);
the second V-shaped supporting plate (9) is fixed on the positioning base (5), the second V-shaped supporting plate (9) is matched with the first V-shaped supporting plate (8) to be used for accommodating a pipeline (10), the ejector block (3-1) moves upwards, and the through groove (3-11) ejects out the pipeline (10) positioned at the bottommost end of the first V-shaped supporting plate (8);
The guide material distributing seat (6) is arranged on the guide rail (2), the guide material distributing seat (6) and the ejection base (3) are positioned between the two positioning bases (5), the guide material distributing seat (6) comprises a contact module, a pipeline (10) ejected by the through groove (3-11) is positioned in the contact module by upward movement of the contact module, and then the guide material distributing seat (6) moves along the guide rail (2) in a direction away from the ejection base (3);
A motor for driving the guide distributing seat (6) and the positioning base (5) to move along the guide rail (2);
The ejection base (3) is arranged on the guide rail (2), and the ejection base (3) is driven by a motor to move along the guide rail (2);
The device also comprises a stop block (5-3) which is fixed on the positioning base (5) and is positioned above the second V-shaped supporting plate (9);
the automatic feeding device is characterized by further comprising a control module for controlling the motor to operate, wherein pipelines (10) of different types are preset in the control module, and a first preset position of a positioning base (5), a second preset position of a guiding distributing seat (6) and a third preset position of the guiding distributing seat (6) are preset in the control module according to each type of pipeline (10).
2. The transverse feeding mechanism for the elongated metal pipeline according to claim 1, wherein the number of the guide material dividing seats (6) is two, and the ejection base (3) is arranged in the middle of the two guide material dividing seats (6).
3. An elongated metal tube lateral feeding mechanism as claimed in claim 2, wherein the number of motors is one and the motors are arranged on the ejection base (3),
The number of the motors is two, and the motors are arranged on the guiding and distributing seat (6) in a one-to-one correspondence manner,
Or the number of the motors is five and is correspondingly arranged on the ejection base (3), the guide distributing seat (6) and the positioning base (5) one by one.
4. An elongated metal pipeline lateral feeding mechanism according to claim 1, wherein the control module is arranged to control the upward movement of the roof block (3-1), the upward movement of the contact module and the clamping by the clamping mechanism (4).
5. The method of feeding an elongated metal strip transverse feeding mechanism as set forth in any one of claims 1 to 4, comprising the steps of:
S1, a motor drives a positioning base (5) to move, and the positioning base (5) moves to a first preset position;
S2, a plurality of pipelines (10) are arranged in the first V-shaped supporting plate (8) and the second V-shaped supporting plate (9), and the motor drives the guiding material distributing seat (6) to move to a second preset position towards the ejection base (3);
s3, the material ejecting block (3-1) moves upwards, the through groove (3-11) ejects a pipeline (10) positioned at the bottommost end of the first V-shaped supporting plate (8), and the clamping mechanism (4) clamps the pipeline (10) ejected by the through groove (3-11);
S4, the contact module moves upwards from gaps of a plurality of pipelines (10) in the ejection block (3-1) and the first V-shaped supporting plate (8) until the contact module contacts the pipeline (10) ejected by the through groove (3-11), and the motor drives the guide material distributing seat (6) to move to a third preset position along the guide rail (2) in a direction away from the ejection base (3), so that one-time feeding is completed.
6. The method of loading a transverse elongated metal tube feeding mechanism according to claim 5, further comprising the step of selecting a model of the tube (10) by the control module prior to performing S1.
7. The method for feeding a transverse feeding mechanism for an elongated metal pipeline according to claim 5, wherein after S4, further comprises:
S5, the clamping mechanism (4) opens and releases the pipeline (10), the ejector block (3-1) moves downwards to the initial position, the contact module moves downwards to the initial position, and the motor drives the guide distributing seat (6) to move towards the ejector base (3) to a second preset position;
s6, returning to the S3, and repeating the S3 to the S6 until the motor is turned off.
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| CN201810684816.9A CN108620503B (en) | 2018-06-28 | 2018-06-28 | Transverse feeding mechanism and feeding method for slender metal pipeline |
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| CN201810684816.9A CN108620503B (en) | 2018-06-28 | 2018-06-28 | Transverse feeding mechanism and feeding method for slender metal pipeline |
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