CN108610005A - Water purple is built to make pottery the production method of big type product - Google Patents
Water purple is built to make pottery the production method of big type product Download PDFInfo
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- CN108610005A CN108610005A CN201810565147.3A CN201810565147A CN108610005A CN 108610005 A CN108610005 A CN 108610005A CN 201810565147 A CN201810565147 A CN 201810565147A CN 108610005 A CN108610005 A CN 108610005A
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B33/00—Clay-wares
- C04B33/02—Preparing or treating the raw materials individually or as batches
- C04B33/04—Clay; Kaolin
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B33/00—Clay-wares
- C04B33/24—Manufacture of porcelain or white ware
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- C—CHEMISTRY; METALLURGY
- C04—CEMENTS; CONCRETE; ARTIFICIAL STONE; CERAMICS; REFRACTORIES
- C04B—LIME, MAGNESIA; SLAG; CEMENTS; COMPOSITIONS THEREOF, e.g. MORTARS, CONCRETE OR LIKE BUILDING MATERIALS; ARTIFICIAL STONE; CERAMICS; REFRACTORIES; TREATMENT OF NATURAL STONE
- C04B33/00—Clay-wares
- C04B33/32—Burning methods
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Abstract
Water purple is built to make pottery the production method of big type product, by the proportioning of tesselated soil 40%, blue clay 20%, carclazyte 10%, loess 20%, purple soil 10%, using base moulding after traditional handicraft mud, obtain big type blank, painting and calligraphy are polished later, cloudy sun of carving is filled out, dried, then loading of kiln firing at least 70 hours, sintering procedure divides three phases：First stage at least fires 40 hours, and furnace temperature is to slowly warm up to 300 DEG C from room temperature；Second stage is at least fired 26 hours, and furnace temperature is to slowly warm up to 900 DEG C from 300 DEG C；Phase III fires 3 hours; furnace temperature is rapidly heated from 900 DEG C to 1160 DEG C or so; then cease fire, and wicket is opened into 3~5cm immediately, sets fire rapidly; green body is set to rise again to 1000 DEG C; wicket is shut again, closes gas kiln, it is 50 hours or so cooling; 100 DEG C or so opening wickets are down to furnace temperature, then naturally cool to 40 DEG C or so taking-ups.The present invention, which can be greatly reduced, to build water purple and makes pottery the production difficulty and cost of big type product, high yield rate.
Description
Technical field
The invention belongs to build water purple pottery production technical field.
Background technology
It is with a long history to build water purple pottery, it is of long standing and well established, it is listed in one of China's four big names pottery, with Jiangsu's pottery, Guangdong stone
Gulf pottery, Sichuan Rongchang County make pottery and drive eponymous.The raw materials for production for building water purple pottery pick up from Yunnan Jianshui County, mainly there is purple soil, carclazyte, blueness
Soil, loess, tesselated soil etc..
It has been always the workshop-based life of traditional-handwork production method progress based on medium and small type since self-built water purple pottery wound is burnt
Production, and leave the purple Tao Zhenpin of many medium and small types.Traditional builds water purple Tao Zhong little vessel, and pottery pug formula is various,
Firing time is usually 24 hours or so, general that kiln temperature is fired 300 DEG C or so with 17 hours in sintering procedure, then again
Kiln temperature is risen to 1100~1200 DEG C from 300 DEG C with or so 7 hours, ceases fire later, is cooling, burning process is fairly simple, burns
Time processed is also shorter.For a long time, few people are related to the firing of big type purple pottery product, to find out its cause, on the one hand due to building
Water purple pottery be using clay as raw material, shrinking percentage 20 percent and viscosity it is poor, treated that pug is greasy such as by multiple
Cream fat, without a bit sand grains.Due to the exquisiteness of pug, the plasticity under moisture state is relatively weak, therefore, builds water purple ceramic work
Large-scale implements molding is more difficult；On the other hand, requirement of the mainly big type purple pottery product to production technology and equipments is suitable
Harshness, technology in the processes such as pug proportioning, throwing, loading of kiln, roasting require higher, tightened up, and throwing, movement, loading of kiln,
The processes such as polishing, carrying need multi agent cooperation that could complete, and careless slightly then all that has been achieved is spoiled；Also it is exactly to be difficult in traditional dragon kiln
Place big type purple pottery product.Above-mentioned several respects reason directly results in and builds water purple pottery due to lacking big type purple pottery product
Experience missing and the talent caused by throwing practice and workshop-based production are deficient, and due to firing in of high cost and sintering procedure
Uncertain factor it is more, be burnt into fiery marquis and be difficult to grasp, cause big type purple pottery finished product rate extremely low.
Invention content
The purpose of the present invention is to solve the problems, such as that long-standing problem builds the big type production of water purple pottery, one kind is provided
Can be greatly reduced manufacture difficulty and production cost, production technology specification, high yield rate water purple of building make pottery the production of big type product
Method.
The purpose of the present invention is achieved through the following technical solutions：
It builds water purple to make pottery the production method of big type product, method is as follows：
(1) pug is prepared：By the proportioning of tesselated soil 40%, blue clay 20%, carclazyte 10%, loess 20%, purple soil 10%, adopt
With build water purple make pottery traditional handicraft, will adopt pug mix after plus water stirring, through drift slurry, filtering, wake up mud, ferment, rub pressure after carry out
Base moulding obtains big type blank, polishes painting and calligraphy on blank later, and carrying out cloudy carve after sun is filled out to the painting and calligraphy polished dries,
Then loading of kiln prepares to fire；
(2) it fires：The blank dried is put into continuous firing at least 70 hours, sintering procedure in gas kiln and is divided into three ranks
Section：First stage at least fires 40 hours, and furnace temperature is made to be to slowly warm up to 300 DEG C from room temperature, by blank moisture and air it is slow
Slow discharge；Second stage is at least fired 26 hours, and furnace temperature is to slowly warm up to 900 DEG C from 300 DEG C, and green body is gradually burnt to red, burning
Thoroughly；Phase III fires 3 hours, and furnace temperature is rapidly heated from 900 DEG C to 1160 DEG C or so, green body is quickly cooked, is then stopped
Fire；
(3) it opens the door and sets fire：After truce, immediately by the wicket of gas kiln open 3~5cm, set fire rapidly, make green body rise again to
1000 DEG C, then wicket is shut at once, close chimney, the stomata of gas kiln；
(4) cooling：It is 50 hours or so cooling in closed gas kiln to fire the blank finished, until furnace temperature is down to 100 DEG C of left sides
Right opening wicket, then naturally cool to 40 DEG C or so taking-ups obtains burned building water purple pottery part.
It is burned to build water purple pottery part again through polishing to get to required finished product.
Big type of the present invention refers to the type of 70 centimetres of maximum direction size or more.
The present invention is successfully realized high-volume and builds the big type production of water purple pottery by strictly controlling pug formula and burning process
The production of product, the above finished product rates of diameter 80cm are increased to 40% by original 15%, and it is big to realize 150cm bore purples pottery
The successful firing of the large-scale purple pottery steam-boiler of bowl, 100cm or more bores.With the heat of walking for building water purple pottery in recent years, big type purple pottery production
Product receive market and pursue, the implementation of the method for the present invention so that big type purple pottery product is provided with extensive development space.
Production technology specification of the present invention, high yield rate, significantly reduce build water purple make pottery big type product manufacture difficulty and
Production cost has preferable application prospect.
Specific implementation mode
Big type of the present invention typically refers to the type of 70 centimetres of maximum direction size or more.Such as large cylinder one
The product of class, is often referred to the cylinder of 70 centimetres of diameter or more, and the elongated products such as bottle are often referred to the bottle of 1 meter of height or more.It builds
Water purple make pottery big type product production method it is as follows：
(1) pug is prepared：By the proportioning of tesselated soil 40%, blue clay 20%, carclazyte 10%, loess 20%, purple soil 10%, adopt
With build water purple make pottery traditional handicraft, will adopt pug mix after plus water stirring, through drift slurry, filtering, wake up mud, ferment, rub pressure after carry out
Base moulding obtains big type blank, polishes painting and calligraphy on blank later, carries out the painting and calligraphy polished using traditional cloudy quarter sun
Embankment method carry out engraving edge fill out after, encased and dried in the shade with cloth, then loading of kiln prepare fire.The pug formula of the present invention must be controlled strictly
System, otherwise, can seriously affect yield rate.For example, if only using blue clay and carclazyte, just it is difficult to burn out qualified big type.Such as
Fruit blue clay dosage is too many, and pug viscosity will be excessive, is not easy to maintain when blank dries, easily crack, therefore blue clay dosage is general
No more than 10%.
(2) it fires：The large-scale blank dried is put into the gas kiln for burning natural gas, igniting continuous firing is at least 70 small
When.Sintering procedure is divided into three phases：First stage at least fires 40 hours, and the time with 40 hours or more makes furnace temperature from room temperature
Be to slowly warm up to 300 DEG C, by blank moisture and air be slowly discharged, in order to avoid large-scale blank due to heat up it is too fast hardening cracked or
Bubble is generated in green body.Second stage is at least fired 26 hours, furnace temperature is to slowly warm up to 900 DEG C from 300 DEG C, by big parison
Body gradually burn it is red, grill thoroughly.This process is the softening process of pug.Since large-scale blank volume is big and base is thick, it is necessary to slowly heating
It could burn uniformly and grill thoroughly, if heating is too fast, sintering procedure is not slowly to be evenly heated, and blank easily deforms.Third rank
Section is fired 3 hours, and furnace temperature is rapidly heated from 900 DEG C to 1160 DEG C or so (being usually 1100 DEG C~1200 DEG C), by green body
Quickly cook.Due to having been burnt very soft in second stage green body, now it is necessary to green body is quickly cooked, in order to avoid contract
Become and deforms.Then cease fire.Building water purple big type of making pottery cannot be burnt with traditional imperial kiln bavin, because the firing time of big type is very
Long, bavin burns non-uniform temperature, it is difficult to control, blank easy burn-out, deformation.
(3) it opens the door and sets fire：After truce, immediately by the wicket of gas kiln open 3~5cm, set fire rapidly, make green body rise again to
1000 DEG C are aoxidized, then shut wicket at once, and chimney, the stomata of gas kiln are closed.The process set fire of opening the door is very crucial, can make
Large-scale blank surface reduces rapidly some temperature, and surface is made to have certain degree of hardness, it is not easy to collapse falling, it is full that production obtains surface
Full big type purple pottery product.And small type product, since surface is not in collapse falling, nobody studies and uses
Enabling is crossed to set fire to obtain method.
(4) cooling：It fires the blank finished and continues the cooling 50 hours or so in closed gas kiln, until furnace temperature is down to 100
DEG C or so open wicket, then naturally cool to 40 DEG C or so taking-up, obtain burned water purple of building and make pottery part.
(5) water purple pottery part is built again through polishing to get to required finished product by burned.
Claims (3)
1. building water purple to make pottery the production method of big type product, which is characterized in that method is as follows：
(1) pug is prepared：By the proportioning of tesselated soil 40%, blue clay 20%, carclazyte 10%, loess 20%, purple soil 10%, using building
Water purple make pottery traditional handicraft, will adopt pug mix after plus water stirring, through drift slurry, filtering, wake up mud, ferment, rub pressure after carry out base
Moulding obtains big type blank, polishes painting and calligraphy on blank later, and carrying out cloudy carve after sun is filled out to the painting and calligraphy polished dries, then
Loading of kiln prepares to fire；
(2) it fires：The blank dried is put into continuous firing at least 70 hours, sintering procedure in gas kiln and is divided into three phases：
First stage at least fires 40 hours, and furnace temperature is made to be to slowly warm up to 300 DEG C from room temperature, by blank moisture and air slowly arrange
Go out；Second stage is at least fired 26 hours, and furnace temperature is to slowly warm up to 900 DEG C from 300 DEG C, green body is gradually burnt it is red, grill thoroughly；The
Three stages fired 3 hours, and furnace temperature is rapidly heated from 900 DEG C to 1160 DEG C or so, green body is quickly cooked, and then ceased fire；
(3) it opens the door and sets fire：After truce, the wicket of gas kiln is opened into 3~5cm immediately, sets fire rapidly, green body is made to rise again to 1000
DEG C, then wicket is shut at once, close chimney, the stomata of gas kiln；
(4) cooling：It is 50 hours or so cooling in closed gas kiln to fire the blank finished, is beaten until furnace temperature is down to 100 DEG C or so
Wicket is opened, then naturally cools to 40 DEG C or so taking-ups, obtains burned building water purple pottery part.
2. water purple according to claim 1 of building is made pottery the production method of big type product, which is characterized in that burned is built water
Purple pottery part is again through polishing, the finished product polished.
3. water purple according to claim 1 or 2 of building is made pottery the production method of big type product, which is characterized in that described is big
Type refers to the type of 70 centimetres of maximum direction size or more.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
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| CN201810565147.3A CN108610005B (en) | 2018-06-04 | 2018-06-04 | Production method of Jianshui purple pottery Daqi product |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810565147.3A CN108610005B (en) | 2018-06-04 | 2018-06-04 | Production method of Jianshui purple pottery Daqi product |
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| CN108610005A true CN108610005A (en) | 2018-10-02 |
| CN108610005B CN108610005B (en) | 2021-06-08 |
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Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109336558A (en) * | 2018-10-23 | 2019-02-15 | 沈泓志 | Purple Tao Zijin burning process |
| CN110078474A (en) * | 2019-05-15 | 2019-08-02 | 方志坚 | Build water purple pottery white clay glassware part concave-convex surface picture engraving manufacturing process |
| CN110642597A (en) * | 2019-10-30 | 2020-01-03 | 个旧市红龙农业开发有限公司 | Manufacturing method of purple pottery water vat |
| CN111714433A (en) * | 2019-03-22 | 2020-09-29 | 云南云陶文化产业有限公司 | Clay cleaning mask and preparation method thereof |
| CN111976356A (en) * | 2020-08-21 | 2020-11-24 | 陈学 | Micro-carving and filling method for Jianshui purple pottery |
| CN112976225A (en) * | 2021-03-31 | 2021-06-18 | 云南仁烨堂紫陶文化传播有限公司 | Technology for inlaying concave-convex on bare-burned pug of purple pottery firewood kiln |
| CN113372094A (en) * | 2021-07-15 | 2021-09-10 | 白菊芳 | Novel purple pottery product and production method thereof |
| CN114773029A (en) * | 2022-04-25 | 2022-07-22 | 云南浪鬼建水陶文化有限公司 | Jianshui purple pottery with high thermal shock resistance |
| CN115838276A (en) * | 2022-11-08 | 2023-03-24 | 胡新康 | Jianshui purple pottery color engraving process |
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| CN102584173A (en) * | 2011-01-14 | 2012-07-18 | 向炳成 | Process for manufacturing purple-clay pottery by multi-stage carving, kneading and color filling |
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| US4424076A (en) * | 1982-11-01 | 1984-01-03 | Chevron Research Company | Stabilizing clay with hydroxy-aluminum and base |
| CN102584173A (en) * | 2011-01-14 | 2012-07-18 | 向炳成 | Process for manufacturing purple-clay pottery by multi-stage carving, kneading and color filling |
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Cited By (10)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109336558A (en) * | 2018-10-23 | 2019-02-15 | 沈泓志 | Purple Tao Zijin burning process |
| CN109336558B (en) * | 2018-10-23 | 2021-06-25 | 沈泓志 | Firing process of purple pottery and purple gold |
| CN111714433A (en) * | 2019-03-22 | 2020-09-29 | 云南云陶文化产业有限公司 | Clay cleaning mask and preparation method thereof |
| CN110078474A (en) * | 2019-05-15 | 2019-08-02 | 方志坚 | Build water purple pottery white clay glassware part concave-convex surface picture engraving manufacturing process |
| CN110642597A (en) * | 2019-10-30 | 2020-01-03 | 个旧市红龙农业开发有限公司 | Manufacturing method of purple pottery water vat |
| CN111976356A (en) * | 2020-08-21 | 2020-11-24 | 陈学 | Micro-carving and filling method for Jianshui purple pottery |
| CN112976225A (en) * | 2021-03-31 | 2021-06-18 | 云南仁烨堂紫陶文化传播有限公司 | Technology for inlaying concave-convex on bare-burned pug of purple pottery firewood kiln |
| CN113372094A (en) * | 2021-07-15 | 2021-09-10 | 白菊芳 | Novel purple pottery product and production method thereof |
| CN114773029A (en) * | 2022-04-25 | 2022-07-22 | 云南浪鬼建水陶文化有限公司 | Jianshui purple pottery with high thermal shock resistance |
| CN115838276A (en) * | 2022-11-08 | 2023-03-24 | 胡新康 | Jianshui purple pottery color engraving process |
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| CN108610005B (en) | 2021-06-08 |
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