CN108608414A - A kind of kiln face manipulator - Google Patents
A kind of kiln face manipulator Download PDFInfo
- Publication number
- CN108608414A CN108608414A CN201810588954.7A CN201810588954A CN108608414A CN 108608414 A CN108608414 A CN 108608414A CN 201810588954 A CN201810588954 A CN 201810588954A CN 108608414 A CN108608414 A CN 108608414A
- Authority
- CN
- China
- Prior art keywords
- kiln
- oil cylinder
- telescopic arm
- hinged
- hydraulic system
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 230000033001 locomotion Effects 0.000 claims abstract description 6
- 238000009408 flooring Methods 0.000 claims abstract description 4
- 238000009434 installation Methods 0.000 claims abstract description 4
- 238000009941 weaving Methods 0.000 claims abstract description 3
- 229910000831 Steel Inorganic materials 0.000 claims description 25
- 239000010959 steel Substances 0.000 claims description 25
- 230000007246 mechanism Effects 0.000 claims description 17
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 13
- 230000001681 protective effect Effects 0.000 claims description 4
- 238000005260 corrosion Methods 0.000 claims description 2
- 230000007797 corrosion Effects 0.000 claims description 2
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 2
- 230000034994 death Effects 0.000 abstract 1
- 231100000517 death Toxicity 0.000 abstract 1
- 230000002159 abnormal effect Effects 0.000 description 6
- 239000000463 material Substances 0.000 description 5
- 238000005520 cutting process Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000001354 calcination Methods 0.000 description 2
- 238000010586 diagram Methods 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000002828 fuel tank Substances 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000003466 welding Methods 0.000 description 2
- 238000012937 correction Methods 0.000 description 1
- 238000005265 energy consumption Methods 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000011022 operating instruction Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J9/00—Programme-controlled manipulators
- B25J9/003—Programme-controlled manipulators having parallel kinematics
- B25J9/0075—Truss
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J11/00—Manipulators not otherwise provided for
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J18/00—Arms
- B25J18/02—Arms extensible
- B25J18/025—Arms extensible telescopic
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B25—HAND TOOLS; PORTABLE POWER-DRIVEN TOOLS; MANIPULATORS
- B25J—MANIPULATORS; CHAMBERS PROVIDED WITH MANIPULATION DEVICES
- B25J19/00—Accessories fitted to manipulators, e.g. for monitoring, for viewing; Safety devices combined with or specially adapted for use in connection with manipulators
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27B—FURNACES, KILNS, OVENS, OR RETORTS IN GENERAL; OPEN SINTERING OR LIKE APPARATUS
- F27B1/00—Shaft or like vertical or substantially vertical furnaces
- F27B1/10—Details, accessories, or equipment peculiar to furnaces of these types
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Robotics (AREA)
- General Engineering & Computer Science (AREA)
- Manipulator (AREA)
Abstract
The invention discloses a kind of kiln face manipulators, including:One telescopic arm is arranged outside kiln hood, and by tool seat installation exercise tool, the horizontal revolving stage that the other end of telescopic arm is fixed on one on kiln hood outer wall is hinged for the front end of telescopic arm;One sideway oil cylinder, for driving horizontal revolving stage to do weaving with respect to kiln hood;One telescopic oil cylinder, for driving telescopic arm to do stretching motion;One pitching oil cylinder, for driving telescopic arm to do pitching movement, control cabinl pulpit is a confined space, for accommodating operating personnel;Hydraulic system chassis, installation control cabinl pulpit and hydraulic system on hydraulic system chassis, for driving control cabinl pulpit to be turned round together with kiln hood;Hydraulic system chassis side is suspended on kiln hood, and the other side on the flooring of workshop, is turned round together by roller supporting with kiln hood.A kind of kiln face manipulator of the present invention can make operative employee manipulate machinery in the control cabinl pulpit of security closed and implement operation, it is not necessary to directly facing kiln face, prevent the injures and deaths of personnel.
Description
Technical field
The invention belongs to kiln face manipulator's devices.
Background technology
Mechanical vertical kiln is the calciner of mechanization continuous charging, continuous discharge, along with calcination process, can constantly be gone out
Existing various abnormal kiln feelings, such as bare it is fiery, partially fire, fall hole, tie bulk, the kiln that collapses, flame, it is necessary to timely processing, corrections are forged with stablizing
Burning process ensures that every production target such as quality, yield, per unit area yield energy consumption of burned material meets the requirements;Abnormal kiln feelings are handled, are
The primary operational of mechanical vertical kiln, but existing technical merit is very original, is manual operation, and labor intensity is big, and operative employee is straight
Junction is to kiln face, and scene temperature is high, and operating condition is severe, more fearful, also abnormally dangerous, once the kiln that collapses, flame,
It is likely to cause casualties!
The abnormal kiln feelings of processing, the prior art is manual operation.1 or 2 operative employee, stands outside open wicket, hand-held drill rod,
Iron hook takes off the tools such as shovel, smashes, pushes away, prizes, pricks to material implementation in kiln, waits operation.
Existing safe practice-operating instruction, protective clothes, protecting equipment provide with having tried one's best to personnel
Protection, still, operative employee still still will will face the possible kiln that collapses, flame directly directly facing kiln face eventually, and safety does not have root
This guarantee, reality are that also have operative employee to be burned frequently, is dead!Manual operation is limited by human strength, pricks the depth in hole
Degree, the thickness of the pushing bed of material are all smaller, and ability, the efficiency for handling abnormal kiln feelings is not high, have to require operative employee's frequent operation;
Energetically, frequent work, the place of high temperature, bored wet clothes enable operative employee easily tired and abuse lure
Cause, and then form security risk.
Invention content
The object of the present invention is to provide a kind of kiln face manipulator's devices, realize the mechanization of the abnormal kiln feelings of processing, allow
Operative employee again need not make its safety guarantee obtain basic improvement directly facing kiln face!
In order to achieve the above technical purposes, the present invention adopts the following technical scheme that:
A kind of kiln face manipulator, including:
One telescopic arm is arranged outside kiln hood, can be achieved to enter in kiln the operation that carries out by flexible, produces and stored up in de- out of kiln
From high temperature, the kiln external environment of corrosion;The front end installation exercise tool of telescopic arm;The rear end of telescopic arm and one is fixed on outside kiln hood
Horizontal revolving stage on wall is hinged;
One sideway oil cylinder, for driving horizontal revolving stage to do weaving with respect to kiln hood, one end of sideway oil cylinder passes through free bearing and water
Flat turn table-hinges connects, and the other end of sideway oil cylinder is hinged by free bearing and kiln hood,
One pitching oil cylinder, for driving telescopic arm to do pitching movement, one end of pitching oil cylinder is hinged by free bearing and horizontal revolving stage,
The other end of pitching oil cylinder is hinged by free bearing and telescopic arm;
Control cabinl pulpit, for accommodating operating personnel;
Hydraulic system chassis, hydraulic system chassis side are suspended on kiln hood, the other side by roller supporting on the flooring of workshop,
It is turned round together with kiln hood, control cabinl pulpit and hydraulic system is installed on hydraulic system chassis;
It is connected respectively by oil supply pipe between hydraulic system and the pitching oil cylinder and sideway oil cylinder.The telescopic arm is one
Multiple rows of scissor mechanism of linkage, the tail end of multiple rows of scissor mechanism are connect by a steel structure frame with the horizontal revolving stage,
In, the two sides of tail of multiple rows of scissor mechanism is arranged with sliding block, and the steel structure frame is equipped with sliding slot, multiple rows of scissor mechanism
Tail portion connected with the sliding slot slide-and-guide on steel structure frame by the sliding block;Between the end and horizontal revolving stage of steel structure frame
Hinged, the front end of steel structure frame is hinged with one end of pitching oil cylinder;
One telescopic oil cylinder, one end of telescopic oil cylinder are cut arm with one in multiple rows of scissor mechanism and are connect, the other end and multiple rows of scissors
It cuts arm for another in mechanism to be hinged, for driving the flexible of telescopic arm;
It is connected by oil supply pipe between the telescopic oil cylinder and the hydraulic system.
The power tool is made of bundle pricker/group shovel with tool seat, is pricked pricker/group shovel and is welded in tool seat by lug,
Lug is prescinded, bundle pricker/group shovel can be replaced;Tool seat is hinged on the front end of telescopic arm, and the hinged shaft that can have mercy on rotation drives and pricks pricker or dial
Shovel is directed toward work surface.
The horizontal revolving stage includes top turntable, pivoting support and pedestal, wherein the top turntable is by turning round branch
It holds and is connected with pedestal, inner ring and the top turntable of pivoting support bolt, and outer ring and the pedestal of pivoting support bolt;Pedestal and kiln hood
It is fixedly connected, is turned round together with kiln hood.
The control cabinl pulpit is equipped with transparent protective window and sealed door.
The bundle pricker/dial shovel is made of the bundle pricker and group shovel being reversely fixed together, wherein
Pricker is pricked, is an arc drill rod;
Dialling shovel, there are two steel plate shovel faces, and two steel plate shovel faces one are horizontal, another is longitudinal.
Advantageous effect:
A kind of kiln face manipulator of the present invention, handles abnormal kiln feelings, and operative employee can manipulate machine in the control cabinl pulpit of security closed
Tool implements operation, also can be in far from robot implementation operation at wicket, it is not necessary to directly facing kiln face, can prevent the wound of personnel
It dies!Mechanical treatment exception kiln feelings, strength is big, efficient, and effect is good;Machinery is manipulated in control cabinl pulpit, only needs the strength of very little,
The labor intensity that operative employee can be reduced, improves working conditions.
Description of the drawings
Structural schematic diagram when Fig. 1 is kiln face manipulator's working condition of the present invention;
Fig. 2 is the vertical view of Fig. 1;
Fig. 3 is the structural schematic diagram that kiln face manipulator of the present invention stores up state;
Wherein, 1. pricker/group shovel, 2. tool seats, 3. telescopic arms, 4. steel structure frames, 5. pitching oil cylinders, 6. telescopic oil cylinders, 7. behaviour are pricked
Oblongum, 8. horizontal revolving stages, 9. pivoting supports, 10. pedestals, 11. sideway oil cylinders, 12. hydraulic system chassis, 13. hydraulic systems;
14. wicket;15. rotatable kiln hood;16. kiln body;17. the material in calcining.
Specific implementation mode
With reference to the accompanying drawings of the specification and specific embodiment is to a kind of technical solution of kiln face manipulator of the present invention
It is described in further detail.
Referring to Fig. 1, Fig. 2, this robot device is mainly made of following component.Pricker/group shovel 1 is pricked, it is anti-by bundle pricker, group shovel
To being welded, pricker is pricked, is an arc drill rod;Shovel is dialled, is a welding steel member, dialling shovel, there are two shovel faces, and one horizontal, one
It is longitudinal;Pricking pricker/group shovel 1 can cut open, and be shoveled with replacing to prick pricker or dial;Pricker/group shovel 1 is pricked to be welded in tool seat 2 by lug,
Lug is prescinded, bundle pricker/group shovel 1 can be replaced;
Tool seat 2 is a welding steel member, and center is hinged on the front end of telescopic arm 3 by axis pin, can be rotated around telescopic arm 3,
Then it is locked with bolt;
Telescopic arm 3, is multiple rows of scissor mechanism of linkage, and the structure of all scissor mechanisms is identical;One scissor mechanism is by two
A arm of cutting hingedly forms among arm;It is hinged in the end for cutting arm between scissor mechanism, form the connection between the row of cutting;
Steel structure frame 4, end have free bearing hinged with 3 end of telescopic arm, and there are sliding slot in both sides, guide, the cunning on support telescopic arm 3
Block;There is free bearing directly hinged with horizontal revolving stage 8 below the end of steel structure frame 4,4 front end of steel structure frame has free bearing to pass through pitching
Oil cylinder 5 is hinged with horizontal revolving stage 8.
One end of pitching oil cylinder 5 is hinged on 4 front end of steel structure frame, and the other end is hinged on horizontal revolving stage 8.
Last row one of scissor mechanism that one end of telescopic oil cylinder 6 is hinged on telescopic arm 3 cuts on arm, and the other end is hinged
It is cut on arm at another.
Control cabinl pulpit 7 is a thin plate steel member, equipped with transparent protective window, sealed door;The boundary frame area and hydraulic pressure of control cabinl pulpit 7
System chassis 12 bolts.
Horizontal revolving stage 8 is a steel structure holder, above has free bearing and steel structure frame 4, pitching oil cylinder 5 hinged, under have seat ring and return
Turn the inner ring bolt of bearing 9.
Pivoting support 9, inner ring are bolted with horizontal revolving stage 8, and outer ring is bolted with pedestal 10.
Pedestal 10 has on pedestal 10 seat ring and the outer ring of pivoting support 9 to bolt;10 front end face of pedestal is welded on kiln hood.
Sideway oil cylinder 11, one end are hinged on horizontal revolving stage 8, and the other end is hinged on kiln hood.
Hydraulic system chassis 12, side is suspended on kiln hood, and the other side is by roller supporting on the flooring of workshop.
Hydraulic system 13, oil pump, valve group are mounted on fuel tank, and fuel tank bolts on hydraulic system chassis 12.
In conclusion this robot device is connected by pedestal 10, hydraulic system chassis 12 with kiln hood, and together with kiln hood
Revolution.Have the wicket that can be opened, close on kiln hood, wicket is opened, telescopic arm 3 and mounted on its front end bundle pricker/dial shovel 1 can be into
Enter kiln hood and implement operation, telescopic arm 3 and bundle pricker/group shovel 1 exit kiln hood, and wicket can close.
Pitching oil cylinder 5 drives steel structure frame 4 that telescopic arm 3 is driven to do pitching movement;The pitching of telescopic arm 3, can drive bundle pricker/
The bundle pricker for dialling shovel 1 pierces through certain thickness material, forms ventilating hole channel.
Telescopic oil cylinder 6 drives telescopic arm 3 to do stretching motion;Sideway oil cylinder 11 drives horizontal revolving stage 8 that telescopic arm 3 is driven to do sideway fortune
It is dynamic;Flexible, the sideway of telescopic arm 3 can drive the bundle pricker mounted on its front end/dial shovel 1 and prick pricker/to dial one covering of the fan domain of shovel covering,
It is aided with the rotation of kiln hood again, it can be achieved that the universe for pricking pricker/group 1 pair of kiln face of shovel reaches.
Referring to Fig. 3, telescopic arm 3 steeve-shorten-is steeved, and by itself and can be pricked pricker/dial shovel and 1 is gone to outside kiln hood, close
Kiln hood door is completed to store up outside complete machine kiln.
Claims (6)
1. a kind of kiln face manipulator, which is characterized in that including:
One telescopic arm is arranged outside kiln hood, can be achieved to enter in kiln the operation that carries out by flexible, produces and stored up in de- out of kiln
From high temperature, the kiln external environment of corrosion;The front end installation exercise tool of telescopic arm;The rear end of telescopic arm and one is fixed on outside kiln hood
Horizontal revolving stage on wall is hinged;
One sideway oil cylinder, for driving horizontal revolving stage to do weaving with respect to kiln hood, one end of sideway oil cylinder passes through free bearing and water
Flat turn table-hinges connects, and the other end of sideway oil cylinder is hinged by free bearing and kiln hood,
One pitching oil cylinder, for driving telescopic arm to do pitching movement, one end of pitching oil cylinder is hinged by free bearing and horizontal revolving stage,
The other end of pitching oil cylinder is hinged by free bearing and telescopic arm;
Control cabinl pulpit, for accommodating operating personnel;
Hydraulic system chassis, hydraulic system chassis side are suspended on kiln hood, the other side by roller supporting on the flooring of workshop,
It is turned round together with kiln hood, control cabinl pulpit and hydraulic system is installed on hydraulic system chassis;
It is connected respectively by oil supply pipe between hydraulic system and the pitching oil cylinder and sideway oil cylinder.
2. kiln face manipulator according to claim 1, which is characterized in that the telescopic arm is that the multiple rows of of linkage cuts
The tail end of formula mechanism, multiple rows of scissor mechanism is connect by a steel structure frame with the horizontal revolving stage, wherein described multiple rows of to cut
The two sides of tail of formula mechanism is arranged with sliding block, and the steel structure frame is equipped with sliding slot, and the tail portion of multiple rows of scissor mechanism passes through institute
Sliding block is stated to connect with the sliding slot slide-and-guide on steel structure frame;It is hinged between the end and horizontal revolving stage of steel structure frame, steel structure frame
The front end of frame is hinged with one end of pitching oil cylinder;
One telescopic oil cylinder, one end of telescopic oil cylinder are cut arm with one in multiple rows of scissor mechanism and are connect, the other end and multiple rows of scissors
It cuts arm for another in mechanism to be hinged, for driving the flexible of telescopic arm;
It is connected by oil supply pipe between the telescopic oil cylinder and the hydraulic system.
3. kiln face manipulator according to claim 1, which is characterized in that the power tool by bundle pricker/dial shovel with
Tool seat is constituted, and is pricked pricker/group shovel and is welded in tool seat by lug, prescind lug, can replace bundle pricker/group shovel;Tool seat
It is hinged on the front end of telescopic arm, the hinged shaft that can have mercy on rotation drives to prick pricker or dial shovel and is directed toward work surface.
4. kiln face manipulator according to claim 1, which is characterized in that the horizontal revolving stage include top turntable,
Pivoting support and pedestal, wherein the top turntable is connected by pivoting support with pedestal, the inner ring of pivoting support and top
Turntable bolts, and outer ring and the pedestal of pivoting support bolt;Pedestal is fixedly connected with kiln hood, is turned round together with kiln hood.
5. kiln face manipulator according to claim 1, which is characterized in that the control cabinl pulpit is equipped with transparent protective window
And sealed door.
6. kiln face manipulator according to claim 3, which is characterized in that the bundle pricker/dial shovel is connected by reversely fixed
The bundle pricker and group shovel being connected together are constituted, wherein
Pricker is pricked, is an arc drill rod;
Dialling shovel, there are two steel plate shovel faces, and two steel plate shovel faces one are horizontal, another is longitudinal.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201810588954.7A CN108608414A (en) | 2018-06-08 | 2018-06-08 | A kind of kiln face manipulator |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201810588954.7A CN108608414A (en) | 2018-06-08 | 2018-06-08 | A kind of kiln face manipulator |
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CN108608414A true CN108608414A (en) | 2018-10-02 |
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ID=63664817
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CN201810588954.7A Pending CN108608414A (en) | 2018-06-08 | 2018-06-08 | A kind of kiln face manipulator |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111928659A (en) * | 2020-07-22 | 2020-11-13 | 徐州巨旋重型机械有限公司 | Operating manipulator of vertical sintering machine and use method thereof |
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CN1269279A (en) * | 1999-04-06 | 2000-10-11 | 张朝发 | Robot to operate vertical cement kiln |
JP2006292227A (en) * | 2005-04-08 | 2006-10-26 | Jfe Steel Kk | Furnace dismantling machine |
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CN102859005A (en) * | 2010-04-22 | 2013-01-02 | 保尔伍斯股份有限公司 | Device for distributing bulk material with a distribution spout supported by a cardan suspension |
CN203527465U (en) * | 2013-10-12 | 2014-04-09 | 中冶宝钢技术服务有限公司 | Roll shaft disassembling and assembling mechanical arm |
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CN104563519A (en) * | 2015-01-09 | 2015-04-29 | 湖南五新重型装备有限公司 | Jib of concrete ejecting machine |
CN205482414U (en) * | 2016-04-11 | 2016-08-17 | 哈尔滨博实自动化股份有限公司 | Automatic furnace charge stirrer of carbide furnace charge face |
CN207395456U (en) * | 2017-11-02 | 2018-05-22 | 大连东泰资源再生有限公司 | A kind of energy saving rotary kiln |
CN208468371U (en) * | 2018-06-08 | 2019-02-05 | 徐州巨旋重型机械有限公司 | A kind of kiln face manipulator |
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2018
- 2018-06-08 CN CN201810588954.7A patent/CN108608414A/en active Pending
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CN1269279A (en) * | 1999-04-06 | 2000-10-11 | 张朝发 | Robot to operate vertical cement kiln |
JP2006292227A (en) * | 2005-04-08 | 2006-10-26 | Jfe Steel Kk | Furnace dismantling machine |
CN102859005A (en) * | 2010-04-22 | 2013-01-02 | 保尔伍斯股份有限公司 | Device for distributing bulk material with a distribution spout supported by a cardan suspension |
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CN102644929A (en) * | 2012-01-12 | 2012-08-22 | 江苏广通电力设备有限公司 | Decoking device for coal-fired boiler |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN111928659A (en) * | 2020-07-22 | 2020-11-13 | 徐州巨旋重型机械有限公司 | Operating manipulator of vertical sintering machine and use method thereof |
CN111928659B (en) * | 2020-07-22 | 2022-06-24 | 徐州巨旋重型机械有限公司 | Operating manipulator of vertical sintering machine and use method thereof |
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