CN104654802B - Swing arm-type calcium carbide furnace discharging machine - Google Patents
Swing arm-type calcium carbide furnace discharging machine Download PDFInfo
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- CN104654802B CN104654802B CN201510109863.7A CN201510109863A CN104654802B CN 104654802 B CN104654802 B CN 104654802B CN 201510109863 A CN201510109863 A CN 201510109863A CN 104654802 B CN104654802 B CN 104654802B
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- revolving body
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- swing arm
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Abstract
The invention provides a kind of arm-type calcium carbide furnace discharging machine that swings, it is mainly by a slew gear, a swing mechanism, a clamping rotating mechanism, a telescoping mechanism composition, on slew gear, arrange a swing mechanism is installed, on swing mechanism, arrange a telescoping mechanism is installed, in the expansion link of telescoping mechanism, arrange a clamping rotating mechanism is installed, clamping rotating mechanism clamps corresponding tool bar, complete corresponding boring, burn, disclose eye, stifled eye, the feature operations such as stove eye maintenance, a kind of Fully-mechanized equipment, can avoid human body in severe hot environment, to work for a long time, reduce potential safety hazard, when normal operating, can not make stove eye appear on the stage, furnace bottom raises, the normal condition of production of the impact such as equipment melting loss occurs, and reduce and come out of the stove the operating time, reduce heat waste, stabilised quality, improve output and stable calcium carbide pot handling rhythm.
Description
Technical field
The present invention relates to the metallurgical submerged-arc furnace equipment of coming out of the stove, relate in particular to a kind of arm-type calcium carbide furnace discharging machine that swings.
Background technology
Mineral hot furnace equipment technology has entered maximization at present, closure, increasingly automated, in the epoch of environmental protection and energy saving, both at home and abroad in the development of having strengthened new construction and new technology aspect mineral hot furnace equipment, and constantly have new technology to come into operation, but furnace of calcium carbide is as traditional highly energy-consuming, heavy polluted industry, its technology is still one of the most backward domestic industry, at present, at home some newly-built and transformation closed calcium carbide furnace on, although be equipped with many advanced technologies, but coming out of the stove in link also almost completely by manual operation, for small-sized unsealed production in the past, it is extremely little to Influence of production to there is fire door in manual operation, production for large-scale closed type calcium carbide furnace is different, when manual operation, often there will be difficulty, even occur accident and affect production, because blast-furnace man is being burnt, disclose eye, stifled eye, the operation such as stove eye maintenance is lack of standardization, can cause stove eye constantly to be appeared on the stage, and causes furnace bottom to continue to raise, and power consumption is increased, and also can have fire door, furnace wall, burn-back phenomenon and run eye accident and occur, in calcium carbide production process, coming out of the stove is the heaviest operation, is also warm work, particularly widens the view, when stifled eye operation, be more dangerous link during calcium carbide is produced, therefore researching and developing one only needs operating personnel to complete and burn with external operation at safe distance, disclose eye, stifled eye, the equipment of these a series of activities such as stove eye maintenance is particularly important in calcium carbide production process, improves the post mechanization degree of coming out of the stove, improving blast-furnace man's working environment has been calcium carbide production trend of the times, is also related to the target of safety in production and the cleaner production of calcium carbide manufacturing enterprise, therefore, need to research and develop one and have Fully-mechanized function, possesses boring, burn, disclose eye, stifled eye, the calcium carbide furnace discharging machine of the functions such as stove eye maintenance.
Summary of the invention
The present invention proposes a kind of arm-type calcium carbide furnace discharging machine that swings, be a kind ofly possess boring, burn, disclose eye, the Fully-mechanized equipment of the functions such as stifled eye, the maintenance of stove eye, in severe hot environment, work for a long time to avoid human body, reduce potential safety hazard, height, the degree of depth, direction and the size of stove eye can be conveniently controlled in mechanized operation, can not make the normal conditions of production of impact such as stove eye is appeared on the stage, furnace bottom rising, equipment melting loss occur, reduce and come out of the stove the operating time, reduce heat waste, stabilised quality, raising output and stable calcium carbide pot handling rhythm.
The object of the present invention is achieved like this: the arm-type calcium carbide furnace discharging machine of a kind of swing, it is mainly made up of a slew gear, a swing mechanism, a clamping rotating mechanism, a telescoping mechanism, on slew gear, arrange a swing mechanism is installed, on swing mechanism, arrange a telescoping mechanism is installed, in the expansion link of telescoping mechanism, arrange a clamping rotating mechanism is installed, clamping rotating mechanism clamps corresponding tool bar, completes corresponding boring, burns, discloses eye, blocks up the feature operations such as eye, the maintenance of stove eye.
A described slew gear, it is mainly made up of a base, a floating bearing, a revolving body, a rotary fluid motor, base is a structural member, and top is provided with round flange, for installing slewing bearing, bottom is provided with round flange, install for equipment, the top of floating bearing connects revolving body, and rotary fluid motor is installed on revolving body, and the gear ring engaged transmission carrying by gear and floating bearing, thereby revolving body is turned round around base.
A described swing mechanism, it is mainly made up of a swing arm, an oscillating motor, a revolving body, revolving body is also a part for slew gear, swing arm is articulated with revolving body by bearing pin and the support ear that is consolidated in revolving body top, the extension bar of oscillating motor is hinged by support and swing arm, the tail end of oscillating motor is hinged by bearing and revolving body, and in the time that oscillating motor is flexible, the swing arm that is articulated with revolving body realizes and swinging up and down.
A described clamping rotating mechanism, it is mainly by a clamp, two supporting seats, a rotating shaft, a bore liquid pressure motor, a clamp bar, a swivel coupling, a clamp hydraulic cylinder composition, clamp is used for clamping corresponding tool bar, two supporting seats are arranged at respectively the rear and front end of expansion link, for supporting the rotating shaft through expansion link center, rotating shaft is hollow form, rotating shaft front end is connected with clamp, rotating shaft rear end is connected with bore liquid pressure motor, one end of clamp bar is connected with clamp through the rotating shaft of hollow, the other end of clamp bar is connected with clamp hydraulic cylinder by swivel coupling, in the time that the extension bar of clamp hydraulic cylinder stretches, pass through swivel coupling, clamp bar drives clamp clamped or open, in the time that needs boring starts the rotation of bore liquid pressure motor, drive clamp rotation by rotating shaft, thereby driven tool bar rotates.
A described telescoping mechanism, it is mainly by an expansion link, an expansion bracket, a chain, a chain-wheel box, a flexible motor, four guide roller compositions, expansion bracket is arranged in the swing arm of swing mechanism, expansion bracket is the rectangular structure of hollow, the two sides of expansion bracket are respectively equipped with two circular holes, be used for installing four guide rollers, four guide rollers coordinate with the gathering sill of expansion link both sides, forming expansion link can move horizontally on four guide rollers, expansion link upside is provided with a chain, the two ends of chain are individually fixed in the two ends of expansion link, flexible motor is by spline joint chain-wheel box, chain-wheel box is installed on expansion bracket top, and by chain-wheel box driving chain, thereby drive the elastic movement of expansion link.
A kind of arm-type calcium carbide furnace discharging machine that swings of the present invention, its main feature is simple in structure, reliable operation, be equivalent to be provided with a mechanical arm, with this mechanical arm operation various tool bar, complete corresponding boring, burn, disclose eye, the feature operation such as stifled eye, the maintenance of stove eye, of the present inventionly a kind ofly swing arm-type calcium carbide furnace discharging machine and can be used for equally the stifled eye of opening of other metallurgical submerged-arc furnaces and operate.
Brief description of the drawings
Fig. 1 is a kind of structural representation that swings arm-type calcium carbide furnace discharging machine of the present invention.
Fig. 2 is the schematic top plan view of Fig. 1.
Fig. 3 is the A-A structural representation in Fig. 1.
Fig. 4 is the structural representation of a kind of extension bar that swings arm-type calcium carbide furnace discharging machine of the present invention while stretching out.
Structural representation when Fig. 5 is the swing arm fluid motor-driven in the present invention.
Detailed description of the invention
Below in conjunction with specific embodiment, further set forth the present invention, should understand, these embodiment are only not used in and limit the scope of the invention for the present invention is described, in addition should understand, after having read the content of the present invention's statement, those skilled in the art can make various changes or modifications the present invention, for example, swing up and down (the seeing the hydraulic motor 7 in Fig. 5) that substitutes oscillating motor driving swing arm with hydraulic motor, these equivalent form of values fall within the application's appended claims limited range equally.
Referring to Fig. 1, coordinate referring to Fig. 2, Fig. 3, a kind of arm-type calcium carbide furnace discharging machine that swings of the present invention, it is mainly made up of a slew gear 1, swing mechanism 2, clamping rotating mechanism 3, a telescoping mechanism 4, on slew gear 1, arrange a swing mechanism 2 is installed, on swing mechanism 2, arrange a telescoping mechanism 4 is installed, in the expansion link 40 of telescoping mechanism 4, arrange a clamping rotating mechanism 3 is installed, clamping rotating mechanism 3 clamps corresponding tool bar 6, completes corresponding boring, burns, discloses eye, blocks up the feature operations such as eye, the maintenance of stove eye.
Referring to Fig. 1, coordinate referring to Fig. 2, Fig. 3, a slew gear 1 in the present invention, it is mainly made up of a base 14, floating bearing 15, revolving body 10, a rotary fluid motor 11, base 14 is structural members, top is provided with round flange, be used for installing slewing bearing 15, bottom is provided with round flange, install for equipment, the top of floating bearing 15 connects revolving body 10, and rotary fluid motor 11 is installed on revolving body 10, and gear ring 13 engaged transmission that carry by gear 12 and floating bearing 15, thereby revolving body 10 is turned round around base 14.
Referring to Fig. 1, coordinate referring to Fig. 2, Fig. 3, a swing mechanism 2 in the present invention, it is mainly by a swing arm 22, an oscillating motor 25, a revolving body 10 forms, revolving body 10 is also a part for slew gear 1, swing arm 22 is articulated with revolving body 10 by bearing pin 20 and the support ear 21 that is consolidated in revolving body 10 tops, the extension bar of oscillating motor 25 is hinged with swing arm 22 by support 23 and pin 24, the tail end of oscillating motor 25 is hinged with revolving body 10 by bearing 26 and pin 27, in the time that oscillating motor 25 is flexible, the swing arm 22 that is articulated with revolving body 10 realizes and swinging up and down.
Referring to Fig. 1, coordinate referring to Fig. 2, Fig. 3, a clamping rotating mechanism 3 in the present invention, it is mainly by a clamp 5, two supporting seats 32 and 311, a rotating shaft 312, a bore liquid pressure motor 33, a clamp bar 39, a swivel coupling 34, a clamp hydraulic cylinder 35 forms, clamp 5 is for clamping corresponding tool bar 6, two supporting seats 32 and 311 are arranged at respectively the rear and front end of expansion link 40, for supporting the rotating shaft 312 through expansion link 40 centers, rotating shaft 312 is hollow form, rotating shaft 312 front ends are connected by flange 51 and 310 with clamp 5, rotating shaft 312 rear ends are connected with bore liquid pressure motor 33, one end of clamp bar 39 is connected with clamp 5 through the rotating shaft 312 of hollow, the other end of clamp bar 39 is connected with clamp hydraulic cylinder 35 by swivel coupling 34 and link 37, in the time that the extension bar of clamp hydraulic cylinder 35 stretches, by swivel coupling 34, clamp bar 39 drives clamp 5 clamped or open, in the time that needs boring startup bore liquid pressure motor 33 rotates, drive clamp 5 to rotate by rotating shaft 312, thereby driven tool bar 6 rotates, bore liquid pressure motor 33 is installed on supporting seat 32 by link 31, link 37 is by baffle plate 36 and block 38 splines.
Referring to Fig. 1, coordinate referring to Fig. 2, Fig. 3, a telescoping mechanism 4 in the present invention, it is mainly by an expansion link 40, an expansion bracket 47, a chain 41, a chain-wheel box 46, a flexible motor 43, four guide roller 48 and 49 compositions, expansion bracket 47 is arranged in the swing arm 22 of swing mechanism 2, the rectangular structure that expansion bracket 47 is hollow, the two sides of expansion bracket 47 are respectively equipped with two circular holes, be used for installing four guide rollers 48 and 49, four guide rollers 48 and 49 coordinate with the gathering sill of expansion link 40 both sides, forming expansion link 40 can move horizontally on four guide rollers 48 and 49, expansion link 40 upsides are provided with a chain 41, the two ends of chain 41 are individually fixed in the two ends of expansion link 40, fixing with fixed block 42, flexible motor 43 is by spline joint chain-wheel box 46, chain-wheel box 46 is installed on expansion bracket 47 tops, and pass through drive sprocket 44 and jockey sprocket 45 driving chains 41 by chain-wheel box 46, thereby drive the elastic movement of expansion link 40.
Claims (2)
1. one kind swings arm-type calcium carbide furnace discharging machine, it is characterized in that: it is mainly made up of a slew gear, a swing mechanism, a clamping rotating mechanism, a telescoping mechanism, on slew gear, arrange a swing mechanism is installed, on swing mechanism, arrange a telescoping mechanism is installed, in the expansion link of telescoping mechanism, arrange a clamping rotating mechanism is installed;
A described slew gear, it is mainly made up of a base, a floating bearing, a revolving body, a rotary fluid motor, base is a structural member, top is provided with round flange, bottom is provided with round flange, the top of floating bearing connects revolving body, and rotary fluid motor is installed on revolving body, and the gear ring engaged transmission carrying by gear and floating bearing;
A described swing mechanism, it is mainly made up of a swing arm, an oscillating motor, a revolving body, revolving body is also a part for slew gear, swing arm is articulated with revolving body by bearing pin and the support ear that is consolidated in revolving body top, the extension bar of oscillating motor is hinged by support and swing arm, and the tail end of oscillating motor is hinged by bearing and revolving body;
A described clamping rotating mechanism, it is mainly made up of a clamp, two supporting seats, a rotating shaft, a bore liquid pressure motor, a clamp bar, a swivel coupling, a clamp hydraulic cylinder, two supporting seats are arranged at respectively the rear and front end of expansion link, support the rotating shaft through expansion link center, rotating shaft is hollow form, rotating shaft front end is connected with clamp, rotating shaft rear end is connected with bore liquid pressure motor, one end of clamp bar is connected with clamp through the rotating shaft of hollow, and the other end of clamp bar is connected with clamp hydraulic cylinder by swivel coupling;
A described telescoping mechanism, it is mainly by an expansion link, an expansion bracket, a chain, a chain-wheel box, a flexible motor, four guide roller compositions, expansion bracket is arranged in the swing arm of swing mechanism, expansion bracket is the rectangular structure of hollow, the two sides of expansion bracket are respectively equipped with two circular holes, four guide rollers are installed, four guide rollers coordinate with the gathering sill of expansion link both sides, forming expansion link can move horizontally on four guide rollers, expansion link upside is provided with a chain, the two ends of chain are individually fixed in the two ends of expansion link, flexible motor is by spline joint chain-wheel box, chain-wheel box is installed on expansion bracket top, and by chain-wheel box driving chain.
2. a kind of arm-type calcium carbide furnace discharging machine that swings according to claim 1, it is characterized in that: a described swing mechanism, also can be formed by a swing arm, a rotary actuator, a revolving body, swing arm is articulated with revolving body by bearing pin and the support ear that is consolidated in revolving body top, and rotary actuator is installed on support ear and drives swing arm rotation.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510109863.7A CN104654802B (en) | 2015-03-13 | 2015-03-13 | Swing arm-type calcium carbide furnace discharging machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201510109863.7A CN104654802B (en) | 2015-03-13 | 2015-03-13 | Swing arm-type calcium carbide furnace discharging machine |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN104654802A CN104654802A (en) | 2015-05-27 |
| CN104654802B true CN104654802B (en) | 2016-05-04 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201510109863.7A Expired - Fee Related CN104654802B (en) | 2015-03-13 | 2015-03-13 | Swing arm-type calcium carbide furnace discharging machine |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106319143A (en) * | 2015-06-30 | 2017-01-11 | 福州严创自动化科技有限公司 | Stokehole mechanical hand |
| CN107336262A (en) * | 2017-07-07 | 2017-11-10 | 哈尔滨博实自动化股份有限公司 | A kind of robot horizontal arm |
| CN110057199A (en) * | 2019-05-05 | 2019-07-26 | 郭军毅 | Method that device is punched in yellow phosphorus electric furnace furnace eye oxygen blast and yellow phosphorus electric furnace oxygen blast is come out of the stove |
| CN111351364A (en) * | 2020-03-20 | 2020-06-30 | 安徽博微长安电子有限公司 | Automatic carbide discharging robot |
Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS4723408U (en) * | 1971-04-14 | 1972-11-16 | ||
| JPS51145500A (en) * | 1975-06-10 | 1976-12-14 | Daido Steel Co Ltd | Manipulator for tapping process |
| DE2626071A1 (en) * | 1975-06-10 | 1976-12-30 | Daido Steel Co Ltd | MANIPULATOR |
| EP2548843A1 (en) * | 2010-03-19 | 2013-01-23 | Denki Kagaku Kogyo Kabushiki Kaisha | Remote control system for calcium carbide tapping operations |
| CN203298614U (en) * | 2012-11-29 | 2013-11-20 | 大连华锐重工集团股份有限公司 | Automatic discharge device of calcium carbide furnace |
| CN203534198U (en) * | 2013-09-30 | 2014-04-09 | 李义宁 | Discharge machine for calcium carbide furnace |
| CN203534200U (en) * | 2013-09-30 | 2014-04-09 | 李义宁 | Calcium carbide furnace residue clearing device |
| CN103743246A (en) * | 2014-01-20 | 2014-04-23 | 上海耀秦冶金设备技术有限公司 | Calcium-carbide furnace discharge conveyer |
-
2015
- 2015-03-13 CN CN201510109863.7A patent/CN104654802B/en not_active Expired - Fee Related
Patent Citations (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS4723408U (en) * | 1971-04-14 | 1972-11-16 | ||
| JPS51145500A (en) * | 1975-06-10 | 1976-12-14 | Daido Steel Co Ltd | Manipulator for tapping process |
| DE2626071A1 (en) * | 1975-06-10 | 1976-12-30 | Daido Steel Co Ltd | MANIPULATOR |
| EP2548843A1 (en) * | 2010-03-19 | 2013-01-23 | Denki Kagaku Kogyo Kabushiki Kaisha | Remote control system for calcium carbide tapping operations |
| CN203298614U (en) * | 2012-11-29 | 2013-11-20 | 大连华锐重工集团股份有限公司 | Automatic discharge device of calcium carbide furnace |
| CN203534198U (en) * | 2013-09-30 | 2014-04-09 | 李义宁 | Discharge machine for calcium carbide furnace |
| CN203534200U (en) * | 2013-09-30 | 2014-04-09 | 李义宁 | Calcium carbide furnace residue clearing device |
| CN103743246A (en) * | 2014-01-20 | 2014-04-23 | 上海耀秦冶金设备技术有限公司 | Calcium-carbide furnace discharge conveyer |
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| CN104654802A (en) | 2015-05-27 |
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Granted publication date: 20160504 Termination date: 20200313 |