CN104677115B - Duplicate rows formula calcium carbide furnace discharging machine - Google Patents

Duplicate rows formula calcium carbide furnace discharging machine Download PDF

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Publication number
CN104677115B
CN104677115B CN201510111393.8A CN201510111393A CN104677115B CN 104677115 B CN104677115 B CN 104677115B CN 201510111393 A CN201510111393 A CN 201510111393A CN 104677115 B CN104677115 B CN 104677115B
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release lever
locomotive
carriage release
gear
clamp
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CN104677115A (en
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张生宁
韩文杰
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SHANGHAI YAOQIN METALLURGY EQUIPMENT TECHNOLOGY Co Ltd
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SHANGHAI YAOQIN METALLURGY EQUIPMENT TECHNOLOGY Co Ltd
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Abstract

The invention provides a kind of duplicate rows formula calcium carbide furnace discharging machine, it is mainly by a slew gear, a swing mechanism, a clamping rotating mechanism, a telescoping mechanism composition, on slew gear, arrange a swing mechanism is installed, on swing mechanism, arrange a telescoping mechanism is installed, on the locomotive of telescoping mechanism, arrange a clamping rotating mechanism is installed, clamping rotating mechanism clamps corresponding tool bar and completes corresponding boring, burn, disclose eye, stifled eye, the feature operations such as stove eye maintenance, a kind of Fully-mechanized equipment, can avoid human body in severe hot environment, to work for a long time, reduce potential safety hazard, when normal operating, can not make stove eye appear on the stage, furnace bottom raises, the normal condition of production of the impact such as equipment melting loss occurs, and reduce and come out of the stove the operating time, reduce heat waste, stabilised quality, improve output and stable calcium carbide pot handling rhythm.

Description

Duplicate rows formula calcium carbide furnace discharging machine
Technical field
The present invention relates to the metallurgical submerged-arc furnace equipment of coming out of the stove, relate in particular to a kind of duplicate rows formula calcium carbide furnace discharging machine.
Background technology
Mineral hot furnace equipment technology has entered maximization at present, closure, increasingly automated, in the epoch of environmental protection and energy saving, both at home and abroad in the development of having strengthened new construction and new technology aspect mineral hot furnace equipment, and constantly have new technology to come into operation, but furnace of calcium carbide is as traditional highly energy-consuming, heavy polluted industry, its technology is still one of the most backward domestic industry, at present, at home some newly-built and transformation closed calcium carbide furnace on, although be equipped with many advanced technologies, but coming out of the stove in link also almost completely by manual operation, for small-sized unsealed production in the past, it is extremely little to Influence of production to there is fire door in manual operation, production for large-scale closed type calcium carbide furnace is different, when manual operation, often there will be difficulty, even occur accident and affect production, because blast-furnace man is being burnt, disclose eye, stifled eye, the operation such as stove eye maintenance is lack of standardization, can cause stove eye constantly to be appeared on the stage, and causes furnace bottom to continue to raise, and power consumption is increased, and also can have fire door, furnace wall, burn-back phenomenon and run eye accident and occur, in calcium carbide production process, coming out of the stove is the heaviest operation, is also warm work, particularly widens the view, when stifled eye operation, be more dangerous link during calcium carbide is produced, therefore researching and developing one only needs operating personnel to complete and burn with external operation at safe distance, disclose eye, stifled eye, the equipment of these a series of activities such as stove eye maintenance is particularly important in calcium carbide production process, improves the post mechanization degree of coming out of the stove, improving blast-furnace man's working environment has been calcium carbide production trend of the times, is also related to the target of safety in production and the cleaner production of calcium carbide manufacturing enterprise, therefore, need to research and develop one and have Fully-mechanized function, possesses boring, burn, disclose eye, stifled eye, the calcium carbide furnace discharging machine of the functions such as stove eye maintenance.
Summary of the invention
The present invention proposes a kind of duplicate rows formula calcium carbide furnace discharging machine, be a kind ofly possess boring, burn, disclose eye, the Fully-mechanized equipment of the functions such as stifled eye, the maintenance of stove eye, in severe hot environment, work for a long time to avoid human body, reduce potential safety hazard, height, the degree of depth, direction and the size of stove eye can be conveniently controlled in mechanized operation, can not make the normal conditions of production of impact such as stove eye is appeared on the stage, furnace bottom rising, equipment melting loss occur, reduce and come out of the stove the operating time, reduce heat waste, stabilised quality, raising output and stable calcium carbide pot handling rhythm.
The object of the present invention is achieved like this: a kind of duplicate rows formula calcium carbide furnace discharging machine, it is mainly made up of a slew gear, a swing mechanism, a clamping rotating mechanism, a telescoping mechanism, on slew gear, arrange a swing mechanism is installed, on swing mechanism, arrange a telescoping mechanism is installed, on the locomotive of telescoping mechanism, arrange a clamping rotating mechanism is installed, clamping rotating mechanism clamps corresponding tool bar, completes corresponding boring, burns, discloses eye, blocks up the feature operations such as eye, the maintenance of stove eye.
A described slew gear, it is mainly made up of a base, a floating bearing, a revolving body, a rotary fluid motor, base is a structural member, and top is provided with round flange, for installing slewing bearing, bottom is provided with round flange, install for equipment, the top of floating bearing connects revolving body, and rotary fluid motor is installed on revolving body, and the gear ring engaged transmission carrying by gear and floating bearing, thereby revolving body is turned round around base.
A described swing mechanism, it is mainly made up of a swing arm, an oscillating motor, a revolving body, revolving body is also a part for slew gear, swing arm is articulated with revolving body by bearing pin and the support ear that is consolidated in revolving body top, extension bar and the swing arm of oscillating motor are hinged, the tail end of oscillating motor is hinged by bearing and revolving body, and in the time that oscillating motor is flexible, the swing arm that is articulated with revolving body realizes and swinging up and down.
A described clamping rotating mechanism, it is mainly by a clamp, a gear-box, a supporting seat, a rotating shaft, a bore liquid pressure motor, a clamp bar, a swivel coupling, a clamp hydraulic cylinder composition, clamp is used for clamping corresponding tool bar, gear-box and supporting seat are arranged at respectively on the locomotive of telescoping mechanism and the front end of carriage release lever, for supporting revolving shaft, rotating shaft is hollow form, rotating shaft front end is connected with clamp, rotating shaft rear end is connected with gear-box and is connected with bore liquid pressure motor by gear-box, one end of clamp bar is connected with clamp through the rotating shaft of hollow, the other end of clamp bar is connected with clamp hydraulic cylinder by swivel coupling, in the time that the extension bar of clamp hydraulic cylinder stretches, pass through swivel coupling, clamp bar drives clamp clamped or open, in the time that needs boring starts the rotation of bore liquid pressure motor, drive clamp rotation by gear-box and rotating shaft, thereby driven tool bar rotates.
A described telescoping mechanism, it is mainly by a carriage release lever, a locomotive, a chain, two sprocket wheels, a flexible motor composition, carriage release lever coordinates with the lower guide pad in swing arm by the lower guide post on it, carriage release lever can move in swing arm, locomotive coordinates with the upper guide post on carriage release lever by the upper guide pad on it, locomotive can move on carriage release lever, thereby making to clamp rotating mechanism moves and realizes Telescopic, the locomotive function of carriage release lever and locomotive is achieved in that two sprocket wheels are arranged at respectively tail end and the middle part of carriage release lever, a chain is installed between two sprocket wheels, on chain, be provided with two link plates, two link plates are connected to swing arm and locomotive, flexible motor is installed on the tail end of carriage release lever and is connected with tail end sprocket wheel by power transmission shaft, in the time of flexible revolution, thereby band movable sprocket chain moves around two sprocket wheels, thereby drive respectively carriage release lever to move and drive the whole clamping rotating mechanism of gear-box on locomotive and locomotive to move with respect to carriage release lever relative to the swing arm of being fixed on revolving body by two link plates on chain. because locomotive and carriage release lever are equidirectional movements, therefore the absolute amount of movement of locomotive be the amount of movement of carriage release lever and locomotive with respect to the summation of carriage release lever amount of movement, be the twice of chain amount of movement, and be called thus two-pass.
A kind of duplicate rows formula calcium carbide furnace discharging machine of the present invention, its main feature is simple in structure, reliable operation, be equivalent to be provided with a mechanical arm, with this mechanical arm operation various tool bar, complete corresponding boring, burn, disclose eye, block up the feature operations such as eye, the maintenance of stove eye, a kind of duplicate rows formula calcium carbide furnace discharging machine of the present invention can be used for the stifled eye operation of opening of other metallurgical submerged-arc furnaces equally.
Brief description of the drawings
Fig. 1 is the structural representation of a kind of duplicate rows formula calcium carbide furnace discharging machine of the present invention.
Fig. 2 is the schematic top plan view of Fig. 1.
Fig. 3 is that schematic diagram is looked on a left side of Fig. 1.
Fig. 4 is the carriage release lever of a kind of duplicate rows formula calcium carbide furnace discharging machine of the present invention and the locomotive structural representation while stretching out.
Detailed description of the invention
Below in conjunction with specific embodiment, further set forth the present invention, should understand, these embodiment are only not used in and limit the scope of the invention for the present invention is described, should be understood that in addition after having read the content of the present invention's statement, those skilled in the art can make various changes or modifications the present invention, for example, substitute oscillating motor 24 drive swinging up and down of swing arm 20 with hydraulic motor, these equivalent form of values fall within the application's appended claims limited range equally.
Referring to Fig. 1, coordinate referring to Fig. 2, Fig. 3, a kind of duplicate rows formula calcium carbide furnace discharging machine of the present invention, it is mainly made up of a slew gear 3, swing mechanism 2, clamping rotating mechanism 4, a telescoping mechanism 1, on slew gear 3, arrange a swing mechanism 2 is installed, on swing mechanism 2, arrange a telescoping mechanism 1 is installed, on the locomotive 7 of telescoping mechanism 1, arrange a clamping rotating mechanism 4 is installed, clamping rotating mechanism 4 clamps corresponding tool bar 6 by clamp 5, completes corresponding boring, burns, discloses eye, blocks up the feature operations such as eye, the maintenance of stove eye.
Referring to Fig. 1, coordinate referring to Fig. 2, Fig. 3, a slew gear 3 in the present invention, it is mainly made up of a base 33, floating bearing 31, revolving body 35, a rotary fluid motor 36, base 33 is structural members, top is provided with round flange, be used for installing slewing bearing 31, bottom is provided with round flange, install for equipment, the top of floating bearing 31 connects revolving body 35, gear ring 34 engaged transmission that rotary fluid motor 36 is installed on revolving body 35 and carries by gear 32 and floating bearing 31, thus revolving body 35 is turned round around base 33.
Referring to Fig. 1, coordinate referring to Fig. 2, Fig. 3, a swing mechanism 2 in the present invention, it is mainly made up of a swing arm 20, oscillating motor 24, a revolving body 35, revolving body 35 is also a part for slew gear 3, swing arm 20 is articulated with revolving body 35 by bearing pin 28 and the support ear 27 that is consolidated in revolving body 35 tops, the extension bar 25 of oscillating motor 24 is hinged with swing arm 20, the tail end of oscillating motor 24 is hinged by bearing 22 and revolving body 35 use bearing pins 23, in the time that oscillating motor 24 is flexible, the swing arm 20 that is articulated with revolving body 35 realizes and swinging up and down.
Referring to Fig. 1, coordinate referring to Fig. 2, Fig. 3, a clamping rotating mechanism 4 in the present invention, it is mainly by a clamp 5, a gear-box 44, a supporting seat 14, a rotating shaft 42, a bore liquid pressure motor 43, a clamp bar 40, a swivel coupling 45, a clamp hydraulic cylinder 47 forms, clamp 5 is for clamping corresponding tool bar 6, gear-box 44 and supporting seat 14 are arranged at respectively on the locomotive 7 of telescoping mechanism 1 and the front end of carriage release lever 13, for supporting revolving shaft 42, rotating shaft 42 is hollow form, rotating shaft 42 front ends are connected with clamp 5, rotating shaft 42 rear ends are connected with gear-box 44 and are connected with bore liquid pressure motor 43 by gear-box 44, one end of clamp bar 40 is connected with clamp 5 through the rotating shaft 42 of hollow, the other end of clamp bar 40 is connected with clamp hydraulic cylinder 47 by swivel coupling 45 and link 46, in the time that the extension bar of clamp hydraulic cylinder 47 stretches, by swivel coupling 45, clamp bar 40 drives clamp 5 clamped or open, in the time that needs boring startup bore liquid pressure motor 43 rotates, drive clamp 5 to rotate by gear-box 44 and rotating shaft 42, thereby driven tool bar 6 rotates.
Referring to Fig. 1, coordinate referring to Fig. 2, Fig. 3, a telescoping mechanism 1 in the present invention, it is mainly by a carriage release lever 13, a locomotive 7, a chain 11, two sprocket wheels 16 and 19, a flexible motor 10 forms, carriage release lever 13 coordinates with the lower guide pad 26 in swing arm 20 by the lower guide post 12 on it, carriage release lever 13 can move in swing arm 20, locomotive 7 coordinates with the upper guide post 15 on carriage release lever 13 by the upper guide pad 71 on it, locomotive 7 can move on carriage release lever 13, thereby making to clamp rotating mechanism 4 moves and realizes Telescopic, the locomotive function of carriage release lever 13 and locomotive 7 is achieved in that two sprocket wheels 16 and 19 are arranged at respectively tail end and the middle part of carriage release lever 13, between two sprocket wheels 16 and 19, a chain 11 is installed, on chain 11, be provided with two link plates 120 and 121, two link plates 120 and 121 are connected to swing arm 20 and locomotive 7, flexible motor 10 is installed on the tail end of carriage release lever 13 and is connected with tail end sprocket wheel 16 by power transmission shaft 18, in the time that flexible motor 10 rotates, thereby band movable sprocket 16 chains 11 move around two sprocket wheels 16 and 19, thereby drive respectively carriage release lever 13 to move and drive the whole clamping rotating mechanism 4 of gear-box 44 on locomotive 7 and locomotive 7 to move with respect to carriage release lever 13 relative to the swing arm 20 of being fixed on revolving body 35 by two link plates 120 on chain 11 with 121. because locomotive 7 and carriage release lever 13 are equidirectional movements, therefore the absolute amount of movement of locomotive 7 is the amount of movement of carriage release lever 13 and locomotive 7 summations with respect to carriage release lever 13 amount of movements, is the twice of chain 11 amount of movements.

Claims (1)

1. a duplicate rows formula calcium carbide furnace discharging machine, it is characterized in that: it is mainly made up of a slew gear, a swing mechanism, a clamping rotating mechanism, a telescoping mechanism, on slew gear, arrange a swing mechanism is installed, on swing mechanism, arrange a telescoping mechanism is installed, on the locomotive of telescoping mechanism, arrange a clamping rotating mechanism is installed;
A described slew gear, it is mainly made up of a base, a floating bearing, a revolving body, a rotary fluid motor, base is a structural member, top is provided with round flange, install slewing bearing, the top of floating bearing connects revolving body, and rotary fluid motor is installed on revolving body, and the gear ring engaged transmission carrying by gear and floating bearing;
A described swing mechanism, it is mainly made up of a swing arm, an oscillating motor, a described revolving body, swing arm is articulated with revolving body by bearing pin and the support ear that is consolidated in revolving body top, extension bar and the swing arm of oscillating motor are hinged, and the tail end of oscillating motor is hinged by bearing and revolving body;
A described clamping rotating mechanism, it is mainly by a clamp, a gear-box, a supporting seat, a rotating shaft, a bore liquid pressure motor, a clamp bar, a swivel coupling, a clamp hydraulic cylinder composition, clamp is used for clamping corresponding tool bar, gear-box and supporting seat are arranged at respectively on the locomotive of telescoping mechanism and the front end of carriage release lever, for supporting revolving shaft, rotating shaft is hollow form, rotating shaft front end is connected with clamp, rotating shaft rear end is connected with gear-box and is connected with bore liquid pressure motor by gear-box, one end of clamp bar is connected with clamp through the rotating shaft of hollow, the other end of clamp bar is connected with clamp hydraulic cylinder by swivel coupling,
A described telescoping mechanism, it is mainly by a carriage release lever, a locomotive, a chain, two sprocket wheels, a flexible motor composition, carriage release lever coordinates with the lower guide pad in swing arm by the lower guide post on it, carriage release lever can move in swing arm, locomotive coordinates with the upper guide post on carriage release lever by the upper guide pad on it, locomotive can move on carriage release lever, two sprocket wheels are arranged at respectively tail end and the middle part of carriage release lever, a chain is installed between two sprocket wheels, on chain, be provided with two link plates, two link plates are connected to swing arm and locomotive, flexible motor is installed on the tail end of carriage release lever and is connected with tail end sprocket wheel by power transmission shaft, thereby moved around two sprocket wheels by flexible motor driving sprocket wheel chain, thereby drive respectively carriage release lever to move and drive the whole clamping rotating mechanism of gear-box on locomotive and locomotive to move with respect to carriage release lever relative to the swing arm of being fixed on revolving body by two link plates on chain, locomotive and carriage release lever are equidirectional movements, the absolute amount of movement of locomotive is the amount of movement of carriage release lever and the locomotive summation with respect to carriage release lever amount of movement, be the twice of chain amount of movement.
CN201510111393.8A 2015-03-16 2015-03-16 Duplicate rows formula calcium carbide furnace discharging machine Active CN104677115B (en)

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* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106335746A (en) * 2015-07-06 2017-01-18 宝钢工程技术集团有限公司 Rotary type air blowing slag-repelling device
CN110487080A (en) * 2019-09-20 2019-11-22 鄂尔多斯市君正能源化工有限公司 A kind of Fesi Furnace burns device automatically

Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2121671U (en) * 1991-11-04 1992-11-11 浙江横山铁合金厂 Ram oven machine
CN2374551Y (en) * 1999-05-17 2000-04-19 南京凿岩机械研究所 Boring device for converter tapping hole
CN102997686A (en) * 2012-11-29 2013-03-27 大连华锐重工集团股份有限公司 Automatic discharge device of calcium carbide furnace
EP2398924B1 (en) * 2009-02-18 2013-04-03 TMT Tapping-Measuring-Technology GmbH Taphole drill for metallurgical containers, in particular furnaces having molten content
CN202885553U (en) * 2012-10-08 2013-04-17 宜兴市宇龙电炉成套设备有限公司 Full hydraulic power opening-and-plugging machine
CN103743246A (en) * 2014-01-20 2014-04-23 上海耀秦冶金设备技术有限公司 Calcium-carbide furnace discharge conveyer
CN204007158U (en) * 2014-08-15 2014-12-10 李义宁 Slide-contact-type furnace of calcium carbide burns device

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2121671U (en) * 1991-11-04 1992-11-11 浙江横山铁合金厂 Ram oven machine
CN2374551Y (en) * 1999-05-17 2000-04-19 南京凿岩机械研究所 Boring device for converter tapping hole
EP2398924B1 (en) * 2009-02-18 2013-04-03 TMT Tapping-Measuring-Technology GmbH Taphole drill for metallurgical containers, in particular furnaces having molten content
CN202885553U (en) * 2012-10-08 2013-04-17 宜兴市宇龙电炉成套设备有限公司 Full hydraulic power opening-and-plugging machine
CN102997686A (en) * 2012-11-29 2013-03-27 大连华锐重工集团股份有限公司 Automatic discharge device of calcium carbide furnace
CN103743246A (en) * 2014-01-20 2014-04-23 上海耀秦冶金设备技术有限公司 Calcium-carbide furnace discharge conveyer
CN204007158U (en) * 2014-08-15 2014-12-10 李义宁 Slide-contact-type furnace of calcium carbide burns device

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