CN104677115A - Double-stroke calcium carbide furnace discharge conveyer - Google Patents

Double-stroke calcium carbide furnace discharge conveyer Download PDF

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Publication number
CN104677115A
CN104677115A CN201510111393.8A CN201510111393A CN104677115A CN 104677115 A CN104677115 A CN 104677115A CN 201510111393 A CN201510111393 A CN 201510111393A CN 104677115 A CN104677115 A CN 104677115A
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China
Prior art keywords
release lever
carriage release
locomotive
gear
clamp
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CN201510111393.8A
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CN104677115B (en
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张生宁
韩文杰
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SHANGHAI YAOQIN METALLURGY EQUIPMENT TECHNOLOGY Co Ltd
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SHANGHAI YAOQIN METALLURGY EQUIPMENT TECHNOLOGY Co Ltd
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Publication of CN104677115A publication Critical patent/CN104677115A/en
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Abstract

The invention provides a double-stroke calcium carbide furnace discharge conveyer, which mainly comprises a swing mechanism, a tilting mechanism, a clamping rotating mechanism and a telescoping mechanism, wherein the tilting mechanism is arranged on the swing mechanism and is provided with the telescoping mechanism, the clamping rotating mechanism is arranged on a trolley of the telescoping mechanism and used for clamping a corresponding tool rod to complete the functional operations of drilling, burning through, hearth poking, hearth blocking, hearth maintenance and the like. The double-stroke calcium carbide furnace discharge conveyer is a fully mechanized device and has the capability of preventing a human body from working in a bad hot environment for a long time and reducing safety hazards. During normal operation, normal production cannot be influenced by the conditions of hearth uplifting, hearth rising, device melting loss and the like, the discharging operation time is shortened, the heat loss is reduced, the quality is stabilized, the production is improved and the swing pace of a calcium carbide pot is stabilized.

Description

Duplicate rows formula Calcium-carbide furnace discharge conveyer
Technical field
The present invention relates to metallurgical submerged-arc furnace to come out of the stove equipment, particularly relate to a kind of duplicate rows formula Calcium-carbide furnace discharge conveyer.
Background technology
Mineral hot furnace equipment technology enters maximization at present, closure, increasingly automated, in the epoch of environmental protection and energy saving, in mineral hot furnace equipment, strengthened the development of new construction and new technology both at home and abroad, and constantly had new Technical investment to use, but furnace of calcium carbide is as traditional highly energy-consuming, heavy polluted industry, its technology is still one of the most backward domestic industry, at present, at home some newly-built and transformation closed calcium carbide furnace on, although be equipped with many advanced technologies, but come out of the stove also almost complete in manual operation in link, for small-sized unsealed production in the past, it is abnormal little to Influence of production that manual operation makes fire door occur, production for large-scale closed type calcium carbide furnace is then different, often there will be difficulty during manual operation, even occur accident and affect production, because blast-furnace man is being burnt, disclose eye, stifled eye, the operation such as stove eye maintenance is lack of standardization, and stove eye can be caused constantly to appear on the stage, and causes furnace bottom to continue to raise, power consumption is increased, also can there is fire door, furnace wall, burn-back phenomenon and run eye accident and occur, in calcium carbide production process, coming out of the stove is operation the heaviest, is also most warm work, particularly widens the view, be link more dangerous during calcium carbide is produced during stifled eye operation, therefore researching and developing one only needs operating personnel to operate beyond safe distance to burn, disclose eye, stifled eye, the equipment of these a series of activities such as stove eye maintenance is particularly important in calcium carbide production process, improves post mechanization degree of coming out of the stove, improving blast-furnace man's working environment has been calcium carbide production trend of the times, is also related to the safety in production of calcium carbide manufacturing enterprise and the target of cleaner production, therefore, needs research and development one to have Fully-mechanized function, possesses boring, burn, disclose eye, stifled eye, the Calcium-carbide furnace discharge conveyer of the functions such as stove eye maintenance.
Summary of the invention
The present invention proposes a kind of duplicate rows formula Calcium-carbide furnace discharge conveyer, a kind of Fully-mechanized equipment possessing boring, burn, disclose eye, the stifled function such as eye, the maintenance of stove eye, be in for a long time in severe hot environment to avoid human body and work, reduce potential safety hazard, mechanized operation conveniently can control the height of stove eye, the degree of depth, direction and size, can not make that stove eye is appeared on the stage, furnace bottom rising, equipment melting loss etc. affect normal production scenarios and occur, reduce and come out of the stove the operating time, reduce heat waste, stabilised quality, raising output and stable calcium carbide pot handling rhythm.
The object of the present invention is achieved like this: a kind of duplicate rows formula Calcium-carbide furnace discharge conveyer, it is primarily of a slew gear, a swing mechanism, clamping rotating mechanism, a telescoping mechanism composition, slew gear is arranged installation swing mechanism, swing mechanism is arranged installation telescoping mechanism, the locomotive of telescoping mechanism arranges installation clamping rotating mechanism, clamping rotating mechanism clamps corresponding tool bar, completes corresponding boring, burns, discloses eye, the stifled feature operation such as eye, the maintenance of stove eye.
A described slew gear, it is primarily of a base, a floating bearing, revolving body, a rotary fluid motor composition, base is a structural member, and top is provided with round flange, for installing slewing bearing, bottom is provided with round flange, install for equipment, the top of floating bearing connects revolving body, and rotary fluid motor is installed on revolving body, and by the gear ring engaged transmission that gear and floating bearing carry, thus revolving body is turned round around base.
A described swing mechanism, it is primarily of a swing arm, oscillating motor, a revolving body composition, revolving body is also a part for slew gear, swing arm is articulated with revolving body by bearing pin and the support ear that is consolidated in revolving body top, extension bar and the swing arm of oscillating motor are hinged, the tail end of oscillating motor by bearing and revolving body hinged, when oscillating motor stretches, the swing arm being articulated with revolving body realizes swinging up and down.
A described clamping rotating mechanism, it is primarily of a clamp, a gear-box, a supporting seat, a rotating shaft, a bore liquid pressure motor, a clamp bar, a swivel coupling, a clamp hydraulic cylinder composition, clamp is for clamping corresponding tool bar, gear-box and supporting seat are arranged on the locomotive of telescoping mechanism and the front end of carriage release lever respectively, for supporting revolving shaft, rotating shaft is hollow form, rotating shaft front end is connected with clamp, rotating shaft rear end is connected with gear-box and is connected with bore liquid pressure motor by gear-box, one end of clamp bar is connected with clamp through the rotating shaft of hollow, the other end of clamp bar is connected with clamp hydraulic cylinder by swivel coupling, when the extension bar of clamp hydraulic cylinder stretches, pass through swivel coupling, clamp bar drives clamp clamped or open, when needs boring starts the rotation of bore liquid pressure motor, clamp is driven to rotate by gear-box and rotating shaft, thus driven tool bar rotates.
A described telescoping mechanism, it is primarily of a carriage release lever, a locomotive, a chain, two sprocket wheels, a flexible motor composition, carriage release lever is coordinated with the lower guide pad in swing arm by the lower guide post on it, carriage release lever can move in swing arm, locomotive is coordinated with the upper guide post on carriage release lever by the upper guide pad on it, locomotive can move on carriage release lever, thus make clamping rotating mechanism move and realize Telescopic, the locomotive function of carriage release lever and locomotive is achieved in that two sprocket wheels are arranged at tail end and the middle part of carriage release lever respectively, a chain is installed between two sprocket wheels, chain is provided with two link plates, two link plates are connected to swing arm and locomotive, flexible motor is installed on the tail end of carriage release lever and is connected with tail end sprocket wheel by power transmission shaft, when flexible revolution, band movable sprocket thus chain move around two sprocket wheels, carriage release lever is driven to move and drive the gear-box on locomotive and locomotive thus whole clamping rotating mechanism moves relative to carriage release lever relative to the swing arm of being fixed on revolving body respectively by the link plate of two on chain.Because locomotive and carriage release lever are equidirectional movements, therefore the absolute amount of movement of locomotive be the amount of movement of carriage release lever and locomotive relative to the summation of carriage release lever amount of movement, be the twice of chain amount of movement, and be called two-pass thus.
A kind of duplicate rows formula Calcium-carbide furnace discharge conveyer of the present invention, its main feature is that structure is simple, reliable operation, be equivalent to be provided with a mechanical arm, various tool bar is operated with this mechanical arm, complete corresponding boring, burn, disclose eye, the stifled feature operation such as eye, the maintenance of stove eye, the stifled eye of opening that a kind of duplicate rows formula Calcium-carbide furnace discharge conveyer of the present invention can be used for other metallurgical submerged-arc furnaces equally operates.
Accompanying drawing explanation
Fig. 1 is the structural representation of a kind of duplicate rows formula Calcium-carbide furnace discharge conveyer of the present invention.
Fig. 2 is the schematic top plan view of Fig. 1.
Fig. 3 is that schematic diagram is looked on a left side of Fig. 1.
Fig. 4 is the carriage release lever of a kind of duplicate rows formula Calcium-carbide furnace discharge conveyer of the present invention and locomotive structural representation when stretching out.
Detailed description of the invention
Below in conjunction with specific embodiment, further elaboration the present invention, should understand, these embodiments are only not used in for illustration of the present invention and limit the scope of the invention, and should be understood that in addition after the content of having read the present invention's statement, those skilled in the art can make various changes or modifications the present invention, such as, substitute oscillating motor 24 drive swinging up and down of swing arm 20 with hydraulic motor, these equivalent form of values fall within the application's appended claims limited range equally.
See Fig. 1, coordinate see Fig. 2, Fig. 3, a kind of duplicate rows formula Calcium-carbide furnace discharge conveyer of the present invention, it forms primarily of a slew gear 3, swing mechanism 2, clamping rotating mechanism 4, telescoping mechanism 1, slew gear 3 is arranged installation swing mechanism 2, swing mechanism 2 is arranged installation telescoping mechanism 1, the locomotive 7 of telescoping mechanism 1 arranges installation clamping rotating mechanism 4, clamping rotating mechanism 4 clamps corresponding tool bar 6 by clamp 5, completes corresponding boring, burns, discloses eye, the stifled feature operation such as eye, the maintenance of stove eye.
See Fig. 1, coordinate see Fig. 2, Fig. 3, a slew gear 3 in the present invention, it forms primarily of a base 33, floating bearing 31, revolving body 35, rotary fluid motor 36, base 33 is structural members, top is provided with round flange, for installing slewing bearing 31, bottom is provided with round flange, install for equipment, the top of floating bearing 31 connects revolving body 35, and rotary fluid motor 36 is installed on revolving body 35 and gear ring 34 engaged transmission carried by gear 32 and floating bearing 31, thus revolving body 35 is turned round around base 33.
See Fig. 1, coordinate see Fig. 2, Fig. 3, a swing mechanism 2 in the present invention, it forms primarily of a swing arm 20, oscillating motor 24, revolving body 35, revolving body 35 is also a part for slew gear 3, swing arm 20 is articulated with revolving body 35 by bearing pin 28 and the support ear 27 that is consolidated in revolving body 35 top, the extension bar 25 of oscillating motor 24 is hinged with swing arm 20, the tail end of oscillating motor 24 is hinged with bearing pin 23 by bearing 22 and revolving body 35, when oscillating motor 24 stretches, the swing arm 20 being articulated with revolving body 35 realizes swinging up and down.
See Fig. 1, coordinate see Fig. 2, Fig. 3, a clamping rotating mechanism 4 in the present invention, it is primarily of a clamp 5, a gear-box 44, a supporting seat 14, a rotating shaft 42, a bore liquid pressure motor 43, a clamp bar 40, a swivel coupling 45, a clamp hydraulic cylinder 47 forms, clamp 5 is for clamping corresponding tool bar 6, gear-box 44 and supporting seat 14 are arranged on the locomotive 7 of telescoping mechanism 1 and the front end of carriage release lever 13 respectively, for supporting revolving shaft 42, rotating shaft 42 is hollow form, rotating shaft 42 front end is connected with clamp 5, rotating shaft 42 rear end is connected with gear-box 44 and is connected with bore liquid pressure motor 43 by gear-box 44, one end of clamp bar 40 is connected with clamp 5 through the rotating shaft 42 of hollow, the other end of clamp bar 40 is connected with clamp hydraulic cylinder 47 by swivel coupling 45 and link 46, when the extension bar of clamp hydraulic cylinder 47 stretches, by swivel coupling 45, clamp bar 40 drives clamp 5 clamped or open, when needs boring startup bore liquid pressure motor 43 rotates, clamp 5 is driven to rotate by gear-box 44 and rotating shaft 42, thus driven tool bar 6 rotates.
See Fig. 1, coordinate see Fig. 2, Fig. 3, a telescoping mechanism 1 in the present invention, it is primarily of a carriage release lever 13, a locomotive 7, a chain 11, two sprocket wheels 16 and 19, a flexible motor 10 forms, carriage release lever 13 is coordinated with the lower guide pad 26 in swing arm 20 by the lower guide post 12 on it, carriage release lever 13 can move in swing arm 20, locomotive 7 is coordinated with the upper guide post 15 on carriage release lever 13 by the upper guide pad 71 on it, locomotive 7 can move on carriage release lever 13, thus make clamping rotating mechanism 4 move and realize Telescopic, the locomotive function of carriage release lever 13 and locomotive 7 is achieved in that two sprocket wheels 16 and 19 are arranged at tail end and the middle part of carriage release lever 13 respectively, between two sprocket wheels 16 and 19, a chain 11 is installed, chain 11 is provided with two link plates 120 and 121, two link plates 120 and 121 are connected to swing arm 20 and locomotive 7, flexible motor 10 is installed on the tail end of carriage release lever 13 and is connected with tail end sprocket wheel 16 by power transmission shaft 18, when flexible motor 10 rotates, band movable sprocket 16 thus chain 11 move around two sprocket wheels 16 and 19, carriage release lever 13 is driven to move and drive the gear-box 44 on locomotive 7 and locomotive 7 thus whole clamping rotating mechanism 4 moves relative to carriage release lever 13 relative to the swing arm 20 of being fixed on revolving body 35 respectively by the link plate of two on chain 11 120 and 121.Because locomotive 7 and carriage release lever 13 are equidirectional movements, therefore the absolute amount of movement of locomotive 7 be the amount of movement of carriage release lever 13 and locomotive 7 relative to the summation of carriage release lever 13 amount of movement, be the twice of chain 11 amount of movement.

Claims (1)

1. a duplicate rows formula Calcium-carbide furnace discharge conveyer, it is characterized in that: it is primarily of a slew gear, a swing mechanism, clamping rotating mechanism, a telescoping mechanism composition, slew gear is arranged installation swing mechanism, swing mechanism is arranged installation telescoping mechanism, the locomotive of telescoping mechanism arranges installation clamping rotating mechanism;
A described slew gear, it is primarily of a base, a floating bearing, revolving body, a rotary fluid motor composition, base is a structural member, top is provided with round flange, install slewing bearing, the top of floating bearing connects revolving body, and rotary fluid motor is installed on revolving body, and by gear ring engaged transmission that gear and floating bearing carry;
A described swing mechanism, it is primarily of a swing arm, oscillating motor, a revolving body composition, swing arm is articulated with revolving body by bearing pin and the support ear that is consolidated in revolving body top, extension bar and the swing arm of oscillating motor are hinged, the tail end of oscillating motor by bearing and revolving body hinged;
A described clamping rotating mechanism, it is primarily of a clamp, a gear-box, a supporting seat, a rotating shaft, a bore liquid pressure motor, a clamp bar, a swivel coupling, a clamp hydraulic cylinder composition, clamp is for clamping corresponding tool bar, gear-box and supporting seat are arranged on the locomotive of telescoping mechanism and the front end of carriage release lever respectively, for supporting revolving shaft, rotating shaft is hollow form, rotating shaft front end is connected with clamp, rotating shaft rear end is connected with gear-box and is connected with bore liquid pressure motor by gear-box, one end of clamp bar is connected with clamp through the rotating shaft of hollow, the other end of clamp bar is connected with clamp hydraulic cylinder by swivel coupling,
A described telescoping mechanism, it is primarily of a carriage release lever, a locomotive, a chain, two sprocket wheels, a flexible motor composition, carriage release lever is coordinated with the lower guide pad in swing arm by the lower guide post on it, carriage release lever can move in swing arm, locomotive is coordinated with the upper guide post on carriage release lever by the upper guide pad on it, locomotive can move on carriage release lever, two sprocket wheels are arranged at tail end and the middle part of carriage release lever respectively, a chain is installed between two sprocket wheels, chain is provided with two link plates, two link plates are connected to swing arm and locomotive, flexible motor is installed on the tail end of carriage release lever and is connected with tail end sprocket wheel by power transmission shaft, by flexible motor driving sprocket wheel thus chain move around two sprocket wheels, carriage release lever is driven to move and drive the gear-box on locomotive and locomotive thus whole clamping rotating mechanism moves relative to carriage release lever relative to the swing arm of being fixed on revolving body respectively by the link plate of two on chain, locomotive and carriage release lever are equidirectional movements, the absolute amount of movement of locomotive is the amount of movement of carriage release lever and the locomotive summation relative to carriage release lever amount of movement, be the twice of chain amount of movement.
CN201510111393.8A 2015-03-16 2015-03-16 Duplicate rows formula calcium carbide furnace discharging machine Active CN104677115B (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106335746A (en) * 2015-07-06 2017-01-18 宝钢工程技术集团有限公司 Rotary type air blowing slag-repelling device
CN110487080A (en) * 2019-09-20 2019-11-22 鄂尔多斯市君正能源化工有限公司 A kind of Fesi Furnace burns device automatically
CN112146448A (en) * 2020-09-27 2020-12-29 云南铜业股份有限公司西南铜业分公司 Stroke amplification mechanism and poking device

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Publication number Priority date Publication date Assignee Title
CN2121671U (en) * 1991-11-04 1992-11-11 浙江横山铁合金厂 Ram oven machine
CN2374551Y (en) * 1999-05-17 2000-04-19 南京凿岩机械研究所 Boring device for converter tapping hole
CN102997686A (en) * 2012-11-29 2013-03-27 大连华锐重工集团股份有限公司 Automatic discharge device of calcium carbide furnace
EP2398924B1 (en) * 2009-02-18 2013-04-03 TMT Tapping-Measuring-Technology GmbH Taphole drill for metallurgical containers, in particular furnaces having molten content
CN202885553U (en) * 2012-10-08 2013-04-17 宜兴市宇龙电炉成套设备有限公司 Full hydraulic power opening-and-plugging machine
CN103743246A (en) * 2014-01-20 2014-04-23 上海耀秦冶金设备技术有限公司 Calcium-carbide furnace discharge conveyer
CN204007158U (en) * 2014-08-15 2014-12-10 李义宁 Slide-contact-type furnace of calcium carbide burns device

Patent Citations (7)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2121671U (en) * 1991-11-04 1992-11-11 浙江横山铁合金厂 Ram oven machine
CN2374551Y (en) * 1999-05-17 2000-04-19 南京凿岩机械研究所 Boring device for converter tapping hole
EP2398924B1 (en) * 2009-02-18 2013-04-03 TMT Tapping-Measuring-Technology GmbH Taphole drill for metallurgical containers, in particular furnaces having molten content
CN202885553U (en) * 2012-10-08 2013-04-17 宜兴市宇龙电炉成套设备有限公司 Full hydraulic power opening-and-plugging machine
CN102997686A (en) * 2012-11-29 2013-03-27 大连华锐重工集团股份有限公司 Automatic discharge device of calcium carbide furnace
CN103743246A (en) * 2014-01-20 2014-04-23 上海耀秦冶金设备技术有限公司 Calcium-carbide furnace discharge conveyer
CN204007158U (en) * 2014-08-15 2014-12-10 李义宁 Slide-contact-type furnace of calcium carbide burns device

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106335746A (en) * 2015-07-06 2017-01-18 宝钢工程技术集团有限公司 Rotary type air blowing slag-repelling device
CN110487080A (en) * 2019-09-20 2019-11-22 鄂尔多斯市君正能源化工有限公司 A kind of Fesi Furnace burns device automatically
CN112146448A (en) * 2020-09-27 2020-12-29 云南铜业股份有限公司西南铜业分公司 Stroke amplification mechanism and poking device

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