A kind of manufacturing method of light porcelain structured packing
Technical field
The present invention relates to chemical filler field more particularly to a kind of manufacturing methods of light porcelain structured packing.
Background technology
Light porcelain packing, which is widely used in coke-oven plant, gasworks chemical purification tower and melamine plant, makees washing tower packing
(such as desulfurizing tower washes benzene column, Ammonic washing tower, final cooling tower, water scrubber), using effect is very good, its main feature is that high temperature resistant purges, than
Weight is low, and resistance is small, and mass tranfer coefficient is big, and good absorption effect is ageing-resistant, and corrosion resistance is strong, long lifespan, does not have to maintenance usually.Light porcelain
Porous aggregate is the key product of the mating gas fitting of filler enterprise, porous aggregate wash naphthalene, wash benzene, wash ammonia, desulfurization, decarburization with
And make filler in hot water saturator and direct-type cooling tower with the incomparable distinguishing feature of other fillers and excellent use
Effect.Porous packing made from light porcelain successfully solves voidage and the contradiction of specific surface area between the two, is both not easy stifled tower and uses
Effect is again good, is the optimal selection of packed tower user.
Existing light porcelain structured packing includes filler body, and filler body includes a center ring and multigroup side ring, every group of side ring
Circumferential direction positioned opposite in center ring, each side ring are connected with the outer wall of center ring, are offered on same group of side ring in running through
The through-hole of thimble.The mode of production of light porcelain structured packing is to be mixed in a certain ratio using pug and water, on ceramics extrusion machine
The mold for loading onto specific shape is manually placed filler body with ceramics extrusion machine extrusion molding filler body, and then utilization
In at punch die, through hole is offered in the through hole of light porcelain structured packing at punch die is upper, worker is passed through using steel wire
Molding is processed to the through-hole in light porcelain structured packing at the through hole realization on punch die, due to leading in light porcelain structured packing
Hole cannot be directly by ceramics extrusion machine extrusion molding, and the machine-shaping process of through-hole is relatively complicated, and there are light porcelain structured packings
The less efficient problem of machine-shaping.
Invention content
The technical problem to be solved by the present invention is to the present situations for the prior art, provide a kind of manufacture of light porcelain structured packing
Method realizes the automatic forming processing of light porcelain structured packing, improves light porcelain structured packing manufacture efficiency.
Technical solution is used by the present invention solves above-mentioned technical problem:A kind of manufacturing method of light porcelain structured packing,
It is characterized by comprising the following steps:
(1), empty molding sleeve is moved to front end by mobile mechanism from the end of conveying guide plate, and is positioned over two conveyings and is led
On the horizontal clearance of rail;
(2), extruder squeezes out the filler body of the not continuous length with through-hole, and filler body is insert molded wearing in set
Enter in hole, filler body is cut off using cutoff tool, the molding sleeve for being mounted with the light porcelain structured packing of non-pore-forming is located at conveying
The front end of guide plate, clamping jaw unclamp molding sleeve, and mobile mechanism re-moves to the end of conveying guide plate;
(3), body rotation is rotated positioned at conveying guide plate front, rotates linear velocity direction and the conveying of external wall
The length direction of guide plate is identical, rotates body and conveys molding sleeve to the middle part direction of conveying guide plate;
(4), molding sleeve is moved to the middle part of conveying guide plate, at this point, the middle part of molding sleeve, which is located at, circumferentially rotates body location
Domain, the front end of molding sleeve are contacted with the neighbouring body that rotates positioned at conveying guide plate rear portion, are circumferentially rotated body and are all occurred to turn
Dynamic, neighbouring positioned at conveying guide plate rear portion rotates body remains stationary, circumferentially rotates body and drives molding sleeve around itself axis
Line turns over an angle so that at aperture member cut somebody's hair alignment molding sleeve on one of be inserted into hole;
(5), the wholly off movement of body is circumferentially rotated, the action of pore-forming cylinder cuts somebody's hair to be insert molded on set and is inserted into hole, completes to fill out
Expect one group of forming through holes of ontology;
(6), it circumferentially rotates body to be rotated further so that molding sleeve turns over an angle again so that at cutting somebody's hair pair for aperture member
Next insertion hole on quasi- molding sleeve, action of cutting somebody's hair, realization are molded next through-hole in filler body;
(7), step (6) is repeated, until the hole that penetrates on molding sleeve is all realized to filler body progress forming through holes;
(8), it is all rotated positioned at the body that rotates at conveying guide plate rear portion, molding sleeve is moved to the end of conveying guide plate;
(9), the oscillating cylinder in mobile mechanism stretches out, and oscillating rod keeps vertical state, rotating cylinder to be rotated with clamping jaw, clamping jaw
The outer wall of molding sleeve is clamped, later, oscillating cylinder is shunk, and the angled holding of oscillating rod tilts, the filler sheet in molding sleeve
Body is fallen on conveyer belt, and the light porcelain structured packing on conveyer belt is sent into sinter box and is sintered.
As an improvement, the shape of through holes of the light porcelain structured packing is strip, circle or petal accordingly pushes away
The cross-sectional shape of head is strip, circle or petal.
It improves again, in the step (3) and (8), body and in addition is circumferentially rotated on one of conveying
Body is positioned opposite and the two turns on the contrary, improving and circumferentially rotates what body generated molding sleeve for circumferentially rotating on one conveying
Rotatory power.
Improve again, in the step (4), (6) and (7), on one of conveying rotate body and
Body is positioned opposite and the two turns on the contrary, improving and rotates body to molding sleeve for rotating on another conveying
Conveying capacity.
Compared with the prior art, the advantages of the present invention are as follows:Mobile mechanism slides axially with molding sleeve in guiding so that
Molding sleeve is moved to the front end of conveying guide plate from the end of conveying guide plate, and extruder squeezes out not continuous length with through-hole and fills out
Expect that ontology, filler body are insert molded penetrating in hole in set, are cut off to filler body using cutoff tool, led positioned at conveying
Prelaminar part rotates body rotation, rotates body with molding sleeve horizontal transverse movement to the middle part for conveying guide plate, molding
The middle part of set, which is located at, circumferentially rotates body region, and the both ends of molding sleeve are contacted with the neighbouring body that rotates respectively, at this point, all
All rotate to rotor, with the both ends of molding sleeve it is neighbouring to rotate body static, circumferentially rotate body and drive molding sleeve
An angle is turned over around own axes, one of cutting somebody's hair on alignment molding sleeve at aperture member is inserted into hole, later, circumferential
Rotor stop motion, the action of pore-forming cylinder cut somebody's hair to be insert molded on set and are inserted into hole, complete one group of through-hole of filler body at
Type circumferentially rotates body and is rotated further later so that molding sleeve is again rotated through an angle so that at the alignment of cutting somebody's hair of aperture member
Next insertion hole on molding sleeve, action of cutting somebody's hair, realization are molded next through-hole in filler body, in this way, with
The intermittent rotary for circumferentially rotating body, realization is molded multigroup through-hole in filler body, filler body through-hole at
After the completion of type, body rotation is rotated positioned at conveying guide plate rear portion, the end of conveying guide plate is moved to molding sleeve, this
When, the oscillating cylinder in mobile mechanism stretches out, and oscillating rod keeps vertical state, rotating cylinder to be rotated with clamping jaw, and clamping jaw is clamped into
The outer wall of jacket, later, oscillating cylinder are shunk, and the angled holding of oscillating rod tilts, and the filler body in molding sleeve falls into defeated
It send on band, later, rotating cylinder and oscillating cylinder reset, and mobile bar is re-moved to the front end of conveying, and clamping jaw unclamps, molding
Set is put into the automatic moulding that next light porcelain structured packing is reentered to the front end of conveying, since the present invention is in light porcelain
It is not participated in manually in the production process of structured packing, realizes the automatic forming processing of light porcelain structured packing, improve light porcelain
Structured packing manufacture efficiency.
Description of the drawings
Fig. 1 is light porcelain structured packing structural schematic diagram after molding in the embodiment of the present invention;
Fig. 2 is the structural schematic diagram of the manufacturing method of light porcelain structured packing in the embodiment of the present invention;
Fig. 3 is the schematic cross-sectional view at A-A in Fig. 2;
Fig. 4 is the schematic cross-sectional view at B-B in Fig. 2;
Fig. 5 is the structural schematic diagram at aperture member in the embodiment of the present invention.
Specific implementation mode
Below in conjunction with attached drawing embodiment, present invention is further described in detail.
The manufacturing device involved by the light porcelain structured packing manufacturing method of the present invention is tentatively described first.Such as Fig. 1 to 5
Shown, the manufacturing device of the light porcelain structured packing in this implementation includes 4, two extruder 2, cutoff tool, molding sleeve conveyings
3, it rotates body 34, circumferentially rotate body 35, at aperture member 7, mobile mechanism 6 and conveyer belt 5.Wherein light porcelain of the invention is regular
Filler 1 includes filler body, and filler body includes a center ring 11 and multigroup side ring 12, and every group of side ring 12 is positioned opposite in center
The circumferential direction of ring 11, each side ring 12 are connected with the outer wall of center ring 11, are offered through center ring 11 on same group of side ring 12
Through-hole 13.
Wherein, extruder 2 is used to squeeze out the filler body of continuous length, and cutoff tool is set on the extruding end of extruder 2
Side, cutoff tool is for cutting off filler body, and horizontally disposed there are two opposite cloth along direction is squeezed out for the outside of extruder 2
The conveying guide plate 3 set, one of conveying guide plate 31 are inclined outwardly relative to another conveying guide plate 32, two conveying guide plates 3
Bottom between be formed with horizontal clearance 33, be placed with a molding sleeve 4 on two conveying guide plates 3, be provided on molding sleeve 4 with
Light porcelain 1 outer wall of structured packing is compatible to penetrate hole 41, is located at and 1 through-hole 13 of light porcelain structured packing on the outer wall of molding sleeve 4
Corresponding position, which offers, is inserted into hole 42, is useful for so that molding sleeve 4 circumferentially rotated in the middle part arranged for interval of each conveying guide plate 3
Body 35 is circumferentially rotated, the rotation axis of body 35 is circumferentially rotated along the length direction lateral arrangement of conveying guide plate 3, circumferentially rotates body
35 bearing arrangements, the outer wall for circumferentially rotating body 35 are arranged with an Anti-slip cover, body are circumferentially rotated on one of conveying 31
Body is positioned opposite and the two turns on the contrary, on the middle part of conveying guide plate 3 with circumferentially rotating on another conveying 32
Side is vertically provided with into aperture member 7, includes pore-forming cylinder 71 at aperture member 7, and the output end of pore-forming cylinder 71 is provided with and is molded light porcelain
Through-hole 13 is compatible in structured packing 1 cuts somebody's hair 72, is respectively separated to be disposed with and be used in the front side of each conveying guide plate 3 and rear side
So that molding sleeve 4 rotates body 34 along what conveying 3 length direction of guide plate moved, the vertical cloth of rotation axis of body 34 is rotated
It is placed in the width direction of conveying guide plate 3, it is a bearing arrangement to rotate body 34, and rotating the outer wall of body 34, to be arranged with one anti-
Sliding sleeve, rotating on one of conveying 31 rotate body with respect to cloth on body and another conveying 32
Set and the two turn on the contrary, conveying guide plate 3 end be provided with conveyer belt 5, conveying guide plate 3 top be provided with a movement
Mechanism 6, the mobile mechanism 6 include the guiding axis 61 for being located at 33 top lateral arrangement of horizontal clearance, are slideably positioned in guiding axis 61
On mobile bar 62, be rotatably dispose in 62 lower end of mobile bar oscillating rod 63, be set to 63 end of oscillating rod rotating cylinder 65, set
It is placed in the clamping jaw 66 of 65 output end of rotating cylinder, the pendulum for realizing that oscillating rod 63 is swung is provided between mobile bar 62 and oscillating rod 63
Dynamic cylinder 64.
In addition, the manufacturing method of the light porcelain structured packing of the present invention, includes the following steps:
(1), empty molding sleeve 4 is moved to front end by mobile mechanism 6 from the end of conveying guide plate 3, and be positioned over two it is defeated
It send on the horizontal clearance 33 of guide rail 3;
(2), extruder 2 squeezes out the filler body of the continuous length not with through-hole 13, and filler body is insert molded set 4
Interior penetrates in hole 41, is cut off to filler body using cutoff tool, is mounted with the molding sleeve of the light porcelain structured packing of non-pore-forming 1
4 are located at the front end of conveying guide plate 3, and clamping jaw 66 unclamps molding sleeve 4, and mobile mechanism 6 re-moves to the end of conveying guide plate 3;
(3), it is rotated positioned at the body 34 that rotates of 3 front of conveying guide plate, rotates the linear velocity direction of 34 outer wall of body
It is identical with the conveying length direction of guide plate 3, it rotates body 34 and conveys molding sleeve 4 to the middle part direction of conveying guide plate 3;
(4), molding sleeve 4 is moved to the middle part of conveying guide plate 3, at this point, the middle part of molding sleeve 4, which is located at, circumferentially rotates body 35
Region, the front end of molding sleeve 4 are contacted with the neighbouring body that rotates positioned at 3 rear portion of conveying guide plate, circumferentially rotate body 35
It all rotates, neighbouring positioned at conveying guide plate 3 rear portion rotates body remains stationary, circumferentially rotates body 35 and drives molding
Set 4 turns over an angle around own axes so that one of cutting somebody's hair on 72 alignment molding sleeves 4 at aperture member 7 is inserted into
Hole;
(5), 35 wholly off movement of body is circumferentially rotated, pore-forming cylinder 71 acts, the 72 insertion holes being insert molded on set 4 of cutting somebody's hair
42, complete one group of forming through holes of filler body;
(6), it circumferentially rotates body 35 to be rotated further so that molding sleeve 4 turns over an angle again so that at pushing away for aperture member 7
Next insertion hole on first 72 alignment molding sleeve 4,72 actions of cutting somebody's hair are realized and are carried out to next through-hole 13 in filler body
Molding;
(7), step (6) is repeated, until the hole 42 that penetrates on molding sleeve 4 is all realized to filler body progress through-hole 13
Molding;
(8), all rotations of body 34 are rotated positioned at 3 rear portion of conveying guide plate, molding sleeve 4 is moved to conveying guide plate 3
End;
(9), the oscillating cylinder 64 in mobile mechanism 6 stretches out, and oscillating rod 63 keeps vertical state, and rotating cylinder 65 is with clamping jaw 66
Rotation, clamping jaw 66 clamp the outer wall of molding sleeve 4, and later, oscillating cylinder 64 is shunk, and 63 angled holding of oscillating rod tilts,
Filler body in molding sleeve 4 is fallen on conveyer belt 5, and the light porcelain structured packing 1 on conveyer belt 5 is sent into sinter box and is carried out
Sintering.
Wherein, the present invention can be molded the light porcelain structured packing of a variety of different shape through-holes 13, plastic 13 shape of through-hole
Shape includes by strip, circle or petal, and accordingly, 72 cross-sectional shape of cutting somebody's hair is strip, circle or petal
Shape.
In addition, in step (3) and (8), body and another conveying are circumferentially rotated on one of conveying 31
Body is positioned opposite and the two turns on the contrary, improving and circumferentially rotates the rotation that body generates molding sleeve 4 for circumferentially rotating on guide rail 32
Ability.
In addition, in rapid (4), (6) and (7), on one of conveying 31 to rotate body defeated with another
Sending rotating on guide rail 32, body is positioned opposite and the two turns on the contrary, improving the conveying energy for rotating body to molding sleeve 4
Power.
To sum up, mobile mechanism 6 of the present invention with molding sleeve 4 in guiding axis 61 to sliding so that molding sleeve 4 is from conveying guide plate
3 end is moved to the front end of conveying guide plate 3, and extruder 2 squeezes out the filler body of the continuous length not with through-hole 13, filler
Ontology is insert molded penetrating in hole 41 in set 4, is cut off to filler body using cutoff tool, is located at 3 front of conveying guide plate
Rotate body 33 rotation, rotate body 33 with 4 horizontal transverse movement of molding sleeve to convey guide plate 3 middle part, molding
The middle part of set 4, which is located at, circumferentially rotates 35 region of body, and the both ends of molding sleeve 4 are contacted with the neighbouring body that rotates respectively, this
When, circumferentially rotate body 35 and all rotate, with the both ends of molding sleeve 4 it is neighbouring to rotate body static, circumferentially rotate body 35
Molding sleeve 4 is driven to turn over an angle around own axes, one of cutting somebody's hair on 72 alignment molding sleeves 4 at aperture member 7
It is inserted into hole, later, circumferentially rotates 35 stop motion of body, pore-forming cylinder 71 acts, the 72 insertion holes 43 being insert molded on set 4 of cutting somebody's hair,
One group of forming through holes for completing filler body circumferentially rotate body 35 and are rotated further so that molding sleeve 4 is again rotated through one later
Angle so that at the next insertion hole of aperture member 7 cut somebody's hair on 72 alignment molding sleeves 4, action of cutting somebody's hair is realized to filler sheet
Next through-hole on body is molded, in this way, with the intermittent rotary for circumferentially rotating body 35, is realized to more in filler body
Group through-hole 13 is molded, and after the completion of the through-hole 13 of filler body is molded, body is rotated positioned at 3 rear portion of conveying guide plate
34 rotations, the end of conveying guide plate 3 is moved to molding sleeve 4, at this point, the oscillating cylinder 64 in mobile mechanism 6 stretches out, oscillating rod
63 keep vertical state, rotating cylinder 65 to be rotated with clamping jaw 66, and clamping jaw 66 clamps the outer wall of molding sleeve 4, later, oscillating cylinder 64
It shrinks, 63 angled holding of oscillating rod tilts, and the filler body in molding sleeve 4 is fallen on conveyer belt 5, later, rotation
Cylinder 65 and oscillating cylinder 64 reset, and mobile bar 62 is re-moved to the front end of conveying 3, and clamping jaw 66 unclamps, molding sleeve 4 be put into
The front end of conveying 3 reenters the automatic moulding of next light porcelain structured packing 1, since the present invention is filled out light porcelain is regular
It is not participated in manually in the production process of material 1, realizes the automatic forming processing of light porcelain structured packing 1, it is regular to improve light porcelain
1 manufacture efficiency of filler.