CN109177295B - Activated carbon rapid forming equipment and activated carbon rapid forming method - Google Patents
Activated carbon rapid forming equipment and activated carbon rapid forming method Download PDFInfo
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- CN109177295B CN109177295B CN201811094888.4A CN201811094888A CN109177295B CN 109177295 B CN109177295 B CN 109177295B CN 201811094888 A CN201811094888 A CN 201811094888A CN 109177295 B CN109177295 B CN 109177295B
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B11/00—Presses specially adapted for forming shaped articles from material in particulate or plastic state, e.g. briquetting presses, tabletting presses
- B30B11/22—Extrusion presses; Dies therefor
- B30B11/26—Extrusion presses; Dies therefor using press rams
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/02—Dies; Inserts therefor; Mounting thereof; Moulds
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B30—PRESSES
- B30B—PRESSES IN GENERAL
- B30B15/00—Details of, or accessories for, presses; Auxiliary measures in connection with pressing
- B30B15/08—Accessory tools, e.g. knives; Mountings therefor
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Abstract
The invention relates to an active carbon rapid forming device and an active carbon rapid forming method. The invention can solve the problems that the prior activated carbon powder needs to be processed into activated carbon blocks with different shapes to meet different market requirements, the activated carbon blocks with different specifications need to be extruded and molded by different molds, the mold replacement is complicated, the molded activated carbon needs to be cut off, the mold after work needs to be cleaned, the working process is slow, the consumed time is long, and the like, and can realize the functions of processing, molding and stably cutting off the activated carbon powder with different specifications and shapes.
Description
Technical Field
The invention relates to the field of active carbon processing, in particular to active carbon rapid forming equipment and an active carbon rapid forming method.
Background
The active carbon is a black porous solid carbon, and is produced by crushing and molding coal or carbonizing and activating uniform coal particles. The main component is carbon and contains a small amount of elements such as oxygen, hydrogen, sulfur, nitrogen, chlorine and the like, wherein the activated carbon adsorption is widely applied to the field of environmental protection and is often applied to urban sewage treatment, drinking water and industrial wastewater treatment, the adsorption efficiency is high, the adsorption capacity is large, the application range is wide, the maintenance is convenient, the activated carbon blocks with different shapes need to be processed to meet different application occasions in the production and processing of the activated carbon, the activated carbon blocks with different specifications need to be extruded and formed by different molds, the mold replacement is complicated, the formed activated carbon needs to be cut off, the mold after the work needs to be cleaned, the working process is slow, and the consumed time is long.
Disclosure of Invention
In order to solve the problems, the invention provides an active carbon rapid forming device and an active carbon rapid forming method, can solve the problems that the prior activated carbon powder needs to be processed into activated carbon blocks with different shapes to meet different market demands, the activated carbon blocks with different specifications need different molds to be extruded and molded, the mold replacement is complicated, the molded activated carbon needs to be cut off, the mold after work needs to be cleaned, the working process is slow, the consumed time is long, and the like, can realize the functions of processing, molding and stable shearing of the activated carbon powder with different specifications and shapes, automatically switches molding dies without manual replacement, improves the replacement speed, the formed activated carbon blocks are stably cut off, and the formed dies after working are cleaned, so that the working efficiency is improved, and the method has the advantages of simplicity in operation, short consumed time and the like.
In order to achieve the purpose, the invention adopts the following technical scheme: the utility model provides an active carbon rapid prototyping equipment, includes spacing support, extrusion device, shearing mechanism and auto-change over device, the upper end of spacing support install the extrusion device, auto-change over device is installed to the right-hand member of extrusion device, shearing mechanism is installed to the left end of extrusion device.
The limiting support comprises a base plate, a support frame, two connecting frames, two pairs of cylinders and two limiting toothed plates, the support frame is installed at the left end of the base plate, a limiting groove is formed in the support frame, an extrusion device is installed at the upper end of the support frame, the two connecting frames are installed in the middle of the support frame, the cylinders are installed on the connecting frames, the top ends of the cylinders are installed on the limiting toothed plates through flanges, when the shearing device is lifted to a proper position during specific work, the two limiting toothed plates are driven by the cylinders to clamp the shearing device, the working stability of the shearing device is enhanced, the limiting support assists the shearing device to stably cut the formed active carbon blocks, the consumption is short, and the operation is simple.
The extrusion device comprises a cylinder, a lifting support, a connecting plate, an extrusion cylinder, a clamping plate, two limiting plates, two limiting cylinders and a piston plate, wherein the lifting support is installed at the left end of the cylinder, a clamping groove is formed in the lower end of the cylinder, the connecting plate is installed at the upper end of the lifting support, the extrusion cylinder is installed at the right end of the connecting plate, the top end of the extrusion cylinder is installed on the clamping plate, a piston plate is arranged below the clamping plate, the two limiting cylinders are installed on the piston plate, the top end of the limiting cylinder is installed on the limiting plate, during specific work, a switching device switches a mould with work requirements to the lower side of the cylinder, the mixed pulp of the active carbon powder and the coagulant is conveyed into the cylinder, the extrusion cylinder drives the piston plate to press the mixed pulp of the active carbon powder and the coagulant downwards, the mixed pulp of the active carbon powder and the coagulant is molded from the mould, the piston plate can be, the cooperation auto-change over device carries out the shaping and handles, and the piston plate can be dismantled and wash, has improved work efficiency, consumes the weak point, easy operation.
The shearing device comprises a fixing frame, a connecting cylinder, an auxiliary plate, a clamping plate, an auxiliary frame, a rotating shaft, a cylinder, two cylinders, a first cutting knife and a second cutting knife, wherein the fixing frame is arranged on the extrusion device, the connecting cylinder is arranged at the lower end of the fixing frame, the top end of the connecting cylinder is arranged on the auxiliary plate, the clamping plate is arranged at the left end of the auxiliary plate and is positioned in a limiting groove, the cylinder is arranged at the rear end of the auxiliary plate through a pin shaft, the top end of the cylinder is arranged on the first cutting knife through a pin shaft, the two cylinders are arranged at the front end of the auxiliary plate through a pin shaft, the top ends of the two cylinders are arranged on the second cutting knife through pin shafts, the first cutting knife and the second cutting knife are arranged on the auxiliary frame through rotating shafts, the left end of the auxiliary frame is arranged on the auxiliary plate, during specific work, the connecting cylinder drives the first cutting knife and the second cutting knife to be lifted to, the first cutting knife and the second cutting knife move oppositely to cut off the formed mixed pulp, and the cutting device cuts off the formed activated carbon blocks, so that the operation is simple and the consumption is short.
As a preferred technical scheme of the invention, the switching device comprises a straight rod, a clamping frame, an auxiliary sliding groove, an auxiliary sliding block, a fixed frame, a propping cylinder, a working frame, a rotating motor, a rotating brush, a fixed plate, a rotating clamping mechanism, a first forming frame, a second forming frame, a third forming frame and a fourth forming frame, the straight rod is arranged at the right end of the extrusion device, the right end of the straight rod is arranged on the clamping frame, the upper end of the clamping frame is provided with the auxiliary groove, the clamping frame is internally and symmetrically provided with the auxiliary sliding groove, the auxiliary sliding groove is connected with the auxiliary sliding block in a sliding fit manner, the auxiliary sliding block is arranged on the working frame, the clamping frame is provided with the fixed frame, the propping cylinder is arranged between the fixed frame and the working frame, the right side of the lower end of the working frame is provided with the rotating motor, the output shaft of the rotating motor is provided with the rotating brush, the left side of, the left end of the rotary clamping mechanism is provided with a first forming frame, the front end of the rotary clamping mechanism is provided with a second forming frame, the right end of the rotary clamping mechanism is provided with a third forming frame, the rear end of the rotary clamping mechanism is provided with a fourth forming frame, when the rotary clamping mechanism works, the rotary clamping mechanism drives the first forming frame, the second forming frame, the third forming frame and the fourth forming frame to rotate to proper positions according to working requirements, after the rotary clamping mechanism rotates, the supporting cylinder drives the working frame to ascend to support the upper end of the clamping frame, the first forming frame, the second forming frame, the third forming frame and the fourth forming frame meet requirements are clamped into the clamping groove, when the next forming mold needs to be switched, the supporting cylinder drives the working frame to descend to support the lower end of the clamping frame, the first forming frame, the second forming frame, the third forming frame and the fourth forming frame descend to continue to rotate, the switching device automatically switches the forming molds, the manual replacement is not needed, the replacement speed is increased, the working mold is cleaned, the working efficiency is improved, the consumption is short, and the operation is simple.
As a preferred technical scheme of the invention, the clamping frame is of a concave structure and limits the working frame.
As a preferable technical scheme of the invention, the rotary brush is in a convex structure, so that the rotary brush can be ensured to be rotated to various positions.
As a preferred technical scheme of the invention, the middle part of the first forming frame is provided with a forming round frame, the middle part of the second forming frame is provided with a round hole frame, the radius of the forming round frame is larger than that of the round hole frame, and the forming treatment is carried out according to different types of activated carbon.
As a preferable technical scheme of the invention, the middle part of the third forming frame is provided with a forming frame, the middle part of the fourth forming frame is provided with a square frame, the width of the forming frame is larger than that of the square frame, and the forming treatment is carried out according to different types of activated carbon.
As a preferred technical scheme of the invention, the rotary clamping mechanism comprises an operating motor, a rotating plate, a telescopic rod, clamping slide rods, an auxiliary cylinder, a cross and four lifting rods, wherein the operating motor is installed at the lower end of a fixed plate through a base, the rotating plate is installed on an output group of the operating motor, the telescopic rod is installed at the right end of the fixed plate, the clamping slide rods are installed at the top ends of the telescopic rods, the auxiliary cylinder is installed at the lower end of the rotating plate, the top end of the auxiliary cylinder is installed on the cross, and the four lifting rods are uniformly installed on the cross No. two become the frame, No. three become the frame and No. four become the frame and switch the location processing, improved work efficiency, consume the weak point, easy operation.
As a preferred technical scheme of the invention, the rotating plate is provided with the auxiliary sliding groove, the rotating plate is uniformly provided with four round holes along the circumferential direction of the rotating plate, the four round holes are communicated with the auxiliary sliding groove, the clamping slide rod is positioned in the auxiliary sliding groove, and the lifting rod is positioned in the round holes, so that the operation is simple.
As a preferred technical scheme of the invention, the limiting toothed plates are uniformly provided with limiting teeth, and the two limiting toothed plates are symmetrically arranged to limit and adjust the clamping and connecting plate, so that the operation is simple.
As a preferable technical scheme of the invention, the middle part of the piston plate is provided with a cross groove, so that the clamping plate is ensured to be clamped in the cross groove.
According to a preferred technical scheme, the clamping plate is of a cross structure, the clamping plate is located in the cross groove, the left end and the right end of the clamping plate are provided with limiting grooves, the limiting plates are located in the limiting grooves, and the limiting plates are clamped into the limiting grooves to limit the clamping plate.
As a preferable technical scheme of the invention, the right end of the second cutting knife is provided with an open slot, and the second cutting knife is positioned in the open slot, so that the second cutting knife and the first cutting knife can be ensured to completely cut off the formed activated carbon.
In addition, the invention also provides an activated carbon rapid forming method of the activated carbon rapid forming equipment, which comprises the following steps:
1. firstly, the switching device starts to work, and the rotary clamping mechanism drives the first forming frame, the second forming frame, the third forming frame and the fourth forming frame to rotate to proper positions according to working requirements;
2. after the rotation is finished, the supporting cylinder drives the working frame to ascend to support the upper end of the clamping frame, a forming die meeting the requirements in the first forming frame, the second forming frame, the third forming frame and the fourth forming frame is clamped into the clamping groove, when the next forming die is required to be switched, the supporting cylinder drives the working frame to descend to support the lower end of the clamping frame, and the first forming frame, the second forming frame, the third forming frame and the fourth forming frame descend to continue to rotate;
3. then the rotary clamping mechanism starts to work, when the rotary clamping mechanism rotates, the auxiliary cylinder drives the four lifting rods to ascend, so that the upper end faces of the four lifting rods fill up four round hole faces, when clamping is needed, the auxiliary cylinder drives the four lifting rods to descend, and the clamping slide rod is clamped in to limit when rotating to the next round hole;
4. the extrusion device starts to work, the switching device switches the mould with the working requirement to the lower part of the cylinder, the mixed pulp of the activated carbon powder and the coagulant is conveyed into the cylinder, the extrusion cylinder drives the piston plate to press the mixed pulp of the activated carbon powder and the coagulant, the mixed pulp of the activated carbon powder and the coagulant is molded from the mould, and the piston plate can be detached and cleaned;
5. and fourthly, the limiting support starts to work, when the shearing device is lifted to the proper position, the two cylinders drive the two limiting toothed plates to clamp the shearing device, the working stability of the shearing device is enhanced, and the functions of processing and forming activated carbon powder with different specifications and shapes and stably shearing can be realized.
The invention has the beneficial effects that:
1. the invention can solve the problems that the prior activated carbon powder needs to be processed into activated carbon blocks with different shapes to meet different market demands, the activated carbon blocks with different specifications need different molds to be extruded and formed, the mold replacement is complicated, the formed activated carbon needs to be cut off, the mold after working needs to be cleaned, the working process is slow, the consumed time is long, and the like, can realize the functions of processing, forming and stable cutting of the activated carbon powder with different specifications and shapes, automatically switches the forming mold without manual replacement, improves the replacement speed, stably cuts off the formed activated carbon block, cleans the forming mold after working, improves the working efficiency, has simple operation, consumes short time, and the like;
2. the limiting bracket is arranged, the limiting bracket assists the shearing device to stably cut the formed activated carbon block, the consumption is short, and the operation is simple;
3. the invention is provided with the extrusion device, the extrusion device extrudes the mixed slurry of the activated carbon powder and the coagulant downwards, the molding treatment is carried out by matching with the switching device, and the piston plate can be disassembled and cleaned, thereby improving the working efficiency, having short consumption and simple operation;
4. the invention is provided with the shearing device which is used for cutting off the formed activated carbon block, so that the operation is simple and the consumption is short;
5. the automatic forming die changing device is provided with the switching device, the forming die is automatically switched by the switching device, manual replacement is not needed, the replacing speed is increased, the working efficiency is improved by cleaning the working forming die, the consumption is short, and the operation is simple.
Drawings
The invention is further illustrated with reference to the following figures and examples.
FIG. 1 is a schematic view of a first configuration of the present invention;
FIG. 2 is a second schematic structural view of the present invention;
FIG. 3 is a schematic view of the structure of the extrusion apparatus 2 of the present invention;
fig. 4 is a schematic view of a first structure of the switching device 4 of the present invention;
fig. 5 is a schematic diagram of a second structure of the switching device 4 of the present invention.
Detailed Description
In order to make the technical means, the creation characteristics, the achievement purposes and the effects of the invention easy to understand, the invention is further explained below by combining the specific drawings. It should be noted that the embodiments and features of the embodiments in the present application may be combined with each other without conflict.
As shown in fig. 1 to 5, the active carbon rapid prototyping device comprises a limiting support 1, an extrusion device 2, a shearing device 3 and a switching device 4, wherein the extrusion device 2 is installed at the upper end of the limiting support 1, the switching device 4 is installed at the right end of the extrusion device 2, and the shearing device 3 is installed at the left end of the extrusion device 2.
The limiting support 1 comprises a bottom plate 11, a support frame 12, two connecting frames 13, two pairs of air cylinders 14 and two limiting toothed plates 15, the support frame 12 is installed at the left end of the bottom plate 11, a limiting groove is formed in the support frame 12, an extruding device 2 is installed at the upper end of the support frame 12, the two connecting frames 13 are installed in the middle of the support frame 12, the air cylinders 14 are installed on the connecting frames 13, the top ends of the air cylinders 14 are installed on the limiting toothed plates 15 through flanges, in the specific working process, when the shearing device 3 is lifted to a proper position, the two limiting toothed plates 15 are driven by the air cylinders 14 to clamp the shearing device 3, the working stability of the shearing device 3 is enhanced, the limiting support 1 assists the shearing device 3 to stably cut the formed activated carbon blocks, consumption is short, and operation is simple.
The extrusion device 2 comprises a cylinder 21, a lifting support 22, a connecting plate 23, an extrusion cylinder 24, a clamping plate 25, two limiting plates 26, two limiting cylinders 27 and a piston plate 28, the lifting support 22 is installed at the left end of the cylinder 21, a clamping groove is formed in the lower end of the cylinder 21, the connecting plate 23 is installed at the upper end of the lifting support 22, the extrusion cylinder 24 is installed at the right end of the connecting plate 23, the top end of the extrusion cylinder 24 is installed on the clamping plate 25, a piston plate 28 is arranged below the clamping plate 25, the two limiting cylinders 27 are installed on the piston plate 28, the top end of each limiting cylinder 27 is installed on the limiting plate 26, when the extrusion device works specifically, a mold with working requirements is switched to the lower portion of the cylinder 21 by a switching device 4, the activated carbon powder and mixed coagulant pulp are conveyed into the cylinder 21, the extrusion cylinder 24 drives the piston plate 28 to press down the activated carbon powder and mixed pulp, and the activated carbon, the piston plate 28 can be detached and cleaned, the extrusion device 2 extrudes the mixed slurry of the activated carbon powder and the coagulant downwards, the molding treatment is carried out by matching with the switching device 4, and the piston plate 28 can be detached and cleaned, so that the working efficiency is improved, the consumption is short, and the operation is simple.
The shearing device 3 comprises a fixed frame 31, a connecting cylinder 32, an auxiliary plate 33, a clamping plate 34, an auxiliary frame 35, a rotating shaft 36, a cylinder 37, two cylinders 38, a first cutting knife 39 and a second cutting knife 40, wherein the fixed frame 31 is arranged on the extrusion device 2, the connecting cylinder 32 is arranged at the lower end of the fixed frame 31, the auxiliary plate 33 is arranged at the top end of the connecting cylinder 32, the clamping plate 34 is arranged at the left end of the auxiliary plate 33, the clamping plate 34 is positioned in a limiting groove, the cylinder 37 is arranged at the rear end of the auxiliary plate 33 through a pin shaft, the top end of the cylinder 37 is arranged on the first cutting knife 39 through a pin shaft, the two cylinders 38 are arranged at the front end of the auxiliary plate 33 through a pin shaft, the top ends of the two cylinders 38 are arranged on the second cutting knife 40 through a pin shaft, the first cutting knife 39 and the second cutting knife 40 are arranged on the auxiliary frame 35 through the rotating shaft 36, the left end of the auxiliary frame 35 is arranged on the auxiliary plate 33, and, the first air cylinder 37 drives the first cutter 39 to carry out angle adjustment, the second air cylinder 38 drives the second cutter 40 to carry out angle adjustment, the first cutter 39 and the second cutter 40 move oppositely to cut off the formed mixed pulp, and the cutting device 3 carries out cutting treatment on the formed activated carbon block, so that the operation is simple, and the consumption is short.
The switching device 4 comprises a straight rod 41, a clamping frame 42, an auxiliary sliding groove 43, an auxiliary sliding block 44, a fixing frame 45, a propping cylinder 46, a working frame 47, a rotating motor 48, a rotating brush 49, a fixing plate 50, a rotating clamping mechanism 51, a first forming frame 52, a second forming frame 53, a third forming frame 54 and a fourth forming frame 55, the straight rod 41 is arranged at the right end of the extrusion device 2, the right end of the straight rod 41 is arranged on the clamping frame 42, an auxiliary groove is arranged at the upper end of the clamping frame 42, the auxiliary sliding grooves 43 are symmetrically arranged in the clamping frame 42, the auxiliary sliding groove 43 is connected with the auxiliary sliding block 44 in a sliding fit manner, the auxiliary sliding block 44 is arranged on the working frame 47, the fixing frame 45 is arranged on the clamping frame 42, the propping cylinder 46 is arranged between the fixing frame 45 and the working frame 47, the rotating motor 48 is arranged at the right side of the lower end of the working frame 47, the rotating brush 49 is arranged on an output shaft of the rotating motor, the lower end of the fixed plate 50 is provided with a rotary clamping mechanism 51, the left end of the rotary clamping mechanism 51 is provided with a first forming frame 52, the front end of the rotary clamping mechanism 51 is provided with a second forming frame 53, the right end of the rotary clamping mechanism 51 is provided with a third forming frame 54, the rear end of the rotary clamping mechanism 51 is provided with a fourth forming frame 55, when the rotary clamping mechanism 51 works, the rotary clamping mechanism 51 drives the first forming frame 52, the second forming frame 53, the third forming frame 54 and the fourth forming frame 55 to rotate to proper positions according to working requirements, after the rotary clamping mechanism finishes rotating, the cylinder 46 is supported to drive the working frame 47 to ascend to support the upper end of the clamping frame 42, the forming molds meeting requirements in the first forming frame 52, the second forming frame 53, the third forming frame 54 and the fourth forming frame 55 are clamped into the clamping groove, when the clamping is required to be switched to the next forming mold, the cylinder 46 drives the working frame 47 to descend to support the lower end of the clamping frame 42, no. one shaping frame 52, No. two shaping frames 53, No. three shaping frame 54 and No. four shaping frames 55 descend and continue to rotate, and auto-change over device 4 changes over forming die voluntarily, need not manual change, has improved change speed, and carries out cleaning process to forming die after the work, has improved work efficiency, consumes for a short time, easy operation.
The clamping frame 42 is of a concave structure, and the clamping frame 42 limits the working frame 47.
The rotary brush 49 is in a convex structure, and the rotary brush 49 is ensured to be rotated to various positions.
The middle part of the first forming frame 52 is provided with a forming circular frame, the middle part of the second forming frame 53 is provided with a circular hole frame, the radius of the forming circular frame is larger than that of the circular hole frame, and the forming treatment is carried out according to different types of activated carbon.
The middle part of No. three shaping frame 54 be provided with the shaping square frame, the middle part of No. four shaping frame 55 is provided with the square body frame, and the width of shaping square frame is greater than the width of square body frame, carries out according to the active carbon of different grade type and handles to the shaping.
The rotary clamping mechanism 51 comprises an operation motor 511, a rotating plate 512, an expansion link 513, a clamping slide rod 514, an auxiliary air cylinder 515, a cross 516 and four lifting rods 517, wherein the operation motor 511 is installed at the lower end of a fixed plate 50 through a base, the rotating plate 512 is installed on an output group of the operation motor 511, the expansion link 513 is installed at the right end of the fixed plate 50, the clamping slide rod 514 is installed at the top end of the expansion link 513, the auxiliary air cylinder 515 is installed at the lower end of the rotating plate 512, the top end of the auxiliary air cylinder 515 is installed on the cross 516, the four lifting rods 517 are uniformly installed on the cross 516, during specific work, when the rotary clamping mechanism 51 rotates, the auxiliary air cylinder 515 drives the four lifting rods 517 to ascend so that the upper end faces of the four lifting rods 517 fill four circular hole faces, when clamping is needed, the auxiliary air cylinder 515 drives the four lifting rods to descend 517, and when the clamping slide rod 514 rotates to a next circular, the rotary clamping mechanism 51 performs switching positioning processing on the first forming frame 52, the second forming frame 53, the third forming frame 54 and the fourth forming frame 55, so that the working efficiency is improved, the consumption is short, and the operation is simple.
The rotating plate 512 is provided with an auxiliary sliding groove, the rotating plate 512 is evenly provided with four round holes along the circumferential direction, the four round holes are communicated with the auxiliary sliding groove, the clamping sliding rod 514 is positioned in the auxiliary sliding groove, and the lifting rod 517 is positioned in the round holes, so that the operation is simple.
The limiting tooth plates 15 are evenly provided with limiting teeth, the two limiting tooth plates 15 are symmetrically arranged, the clamping plate 34 is limited and adjusted, and the operation is simple.
The middle part of the piston plate 28 is provided with a cross groove to ensure that the clamping plate 25 is clamped in the cross groove.
The clamping plate 25 is of a cross structure, the clamping plate 25 is located in a cross groove, limiting grooves are formed in the left end and the right end of the clamping plate 25, the limiting plates 26 are located in the limiting grooves, and the limiting plates 26 are clamped into the limiting grooves to limit the clamping plate 25.
An open slot is arranged at the right end of the second cutting knife 40, and the first cutting knife 39 is positioned in the open slot, so that the second cutting knife 40 and the first cutting knife 39 can completely cut off the formed activated carbon.
In addition, the invention also provides an activated carbon rapid forming method of the activated carbon rapid forming equipment, which comprises the following steps:
1. firstly, the switching device 4 starts to work, and the rotation clamping mechanism 51 drives the first forming frame 52, the second forming frame 53, the third forming frame 54 and the fourth forming frame 55 to rotate to proper positions according to working requirements;
2. after the rotation is finished, the abutting cylinder 46 drives the working frame 47 to ascend to abut against the upper end of the clamping frame 42, a forming die meeting the requirements in the first forming frame 52, the second forming frame 53, the third forming frame 54 and the fourth forming frame 55 is clamped into the clamping groove, when the next forming die is required to be switched, the abutting cylinder 46 drives the working frame 47 to descend to abut against the lower end of the clamping frame 42, and the first forming frame 52, the second forming frame 53, the third forming frame 54 and the fourth forming frame 55 descend to continue to rotate;
3. then the rotary clamping mechanism 51 starts to work, when the rotary clamping mechanism 51 rotates, the auxiliary cylinder 515 drives the four lifting rods 517 to ascend, so that the upper end surfaces of the four lifting rods 517 fill up four round hole surfaces, when clamping is needed, the auxiliary cylinder 515 drives the four lifting rods 517 to descend, and the clamping slide rod 514 rotates to the next round hole and is clamped in for limiting;
4. the extrusion device 2 starts to work, the switching device 4 switches the mould with the working requirement to the lower part of the cylinder 21, the mixed pulp of the activated carbon powder and the coagulant is conveyed into the cylinder 21, the extrusion cylinder 24 drives the piston plate 28 to press the mixed pulp of the activated carbon powder and the coagulant, the mixed pulp of the activated carbon powder and the coagulant is molded from the mould, and the piston plate 28 can be detached and cleaned;
5. the shearing device 3 starts to work, the connecting air cylinder 32 drives the first cutter 39 and the second cutter 40 to ascend to a proper position, the air cylinder 37 drives the first cutter 39 to carry out angle adjustment, the two air cylinders 38 drives the second cutter 40 to carry out angle adjustment, the first cutter 39 and the second cutter 40 move oppositely to cut off the formed mixed slurry, the fourth step is that the limiting bracket 1 starts to work, when the shearing device 3 ascends to a proper position, the two pair air cylinders 14 drive the two limiting toothed plates 15 to clamp the shearing device 3, the working stability of the shearing device 3 is enhanced, the functions of processing, forming and stably shearing the activated carbon powder with different specifications and shapes are realized, the problems that the existing activated carbon powder needs to be processed into activated carbon blocks with different shapes according to different market requirements, the activated carbon blocks with different specifications need to be extruded and formed by different molds, and the replacement of the molds is complicated, the formed active carbon needs to be cut off, a working die needs to be cleaned, the working process is slow, the consumed time is long, and the like, thereby achieving the aim.
The foregoing illustrates and describes the principles, general features, and advantages of the present invention. It will be understood by those skilled in the art that the present invention is not limited to the embodiments described above, which are given by way of illustration of the principles of the present invention, and that various changes and modifications may be made without departing from the spirit and scope of the invention as defined by the appended claims. The scope of the invention is defined by the appended claims and equivalents thereof.
Claims (6)
1. The utility model provides an active carbon rapid prototyping equipment, includes spacing support (1), extrusion device (2), shearing mechanism (3) and auto-change over device (4), its characterized in that: the upper end of the limiting bracket (1) is provided with an extrusion device (2), the right end of the extrusion device (2) is provided with a switching device (4), and the left end of the extrusion device (2) is provided with a shearing device (3);
the limiting support (1) comprises a bottom plate (11), a support frame (12), two connecting frames (13), two opposite air cylinders (14) and two limiting toothed plates (15), the support frame (12) is installed at the left end of the bottom plate (11), a limiting groove is formed in the support frame (12), an extrusion device (2) is installed at the upper end of the support frame (12), the two connecting frames (13) are installed in the middle of the support frame (12), the opposite air cylinders (14) are installed on the connecting frames (13), and the top ends of the opposite air cylinders (14) are installed on the limiting toothed plates (15) through flanges;
the extrusion device (2) comprises a cylinder (21), a lifting support (22), a connecting plate (23), an extrusion cylinder (24), a clamping plate (25), two limiting plates (26), two limiting cylinders (27) and a piston plate (28), wherein the lifting support (22) is installed at the left end of the cylinder (21), a clamping groove is formed in the lower end of the cylinder (21), the connecting plate (23) is installed at the upper end of the lifting support (22), the extrusion cylinder (24) is installed at the right end of the connecting plate (23), the top end of the extrusion cylinder (24) is installed on the clamping plate (25), the piston plate (28) is arranged below the clamping plate (25), the two limiting cylinders (27) are installed on the piston plate (28), and the top ends of the limiting cylinders (27) are installed on the limiting plates (26);
the shearing device (3) comprises a fixing frame (31), a connecting cylinder (32), an auxiliary plate (33), a clamping plate (34), an auxiliary frame (35), a rotating shaft (36), a cylinder (37), two cylinders (38), a cutting knife (39) and a cutting knife (40), wherein the fixing frame (31) is installed on the extrusion device (2), the connecting cylinder (32) is installed at the lower end of the fixing frame (31), the top end of the connecting cylinder (32) is installed on the auxiliary plate (33), the clamping plate (34) is installed at the left end of the auxiliary plate (33), the clamping plate (34) is located in a limiting groove, the cylinder (37) is installed at the rear end of the auxiliary plate (33) through a pin shaft, the top end of the cylinder (37) is installed on the cutting knife (39) through a pin shaft, the two cylinders (38) are installed at the front end of the auxiliary plate (33) through a pin shaft, the top ends of the two cylinders (38) are installed on the cutting knife (, a cutting knife (39) and a cutting knife (40) are arranged on the auxiliary frame (35) through a rotating shaft (36), and the left end of the auxiliary frame (35) is arranged on the auxiliary plate (33);
the switching device (4) comprises a straight rod (41), a clamping frame (42), an auxiliary sliding groove (43), an auxiliary sliding block (44), a fixing frame (45), a propping cylinder (46), a working frame (47), a rotating motor (48), a rotating brush (49), a fixing plate (50), a rotating clamping mechanism (51), a first forming frame (52), a second forming frame (53), a third forming frame (54) and a fourth forming frame (55), wherein the straight rod (41) is arranged at the right end of the extrusion device (2), the right end of the straight rod (41) is arranged on the clamping frame (42), an auxiliary groove is arranged at the upper end of the clamping frame (42), the auxiliary sliding grooves (43) are symmetrically arranged in the clamping frame (42), the auxiliary sliding grooves (43) are connected with the auxiliary sliding block (44) in a sliding fit manner, the auxiliary sliding block (44) is arranged on the working frame (47), and the fixing frame (45) is arranged on the clamping frame (42), a supporting cylinder (46) is arranged between the fixed frame (45) and the working frame (47), a rotating motor (48) is arranged on the right side of the lower end of the working frame (47), a rotating brush (49) is arranged on an output shaft of the rotating motor (48), a fixed plate (50) is arranged on the left side of the lower end of the working frame (47), a rotating clamping mechanism (51) is arranged at the lower end of the fixed plate (50), a first forming frame (52) is arranged at the left end of the rotating clamping mechanism (51), a second forming frame (53) is arranged at the front end of the rotating clamping mechanism (51), a third forming frame (54) is arranged at the right end of the rotating clamping mechanism (51), and a fourth forming frame (55) is arranged at the rear end of the rotating clamping mechanism (51);
the clamping frame (42) is of a concave structure;
the rotary brush (49) is in a convex structure.
2. The activated carbon rapid prototyping apparatus of claim 1 wherein: a forming round frame is arranged in the middle of the first forming frame (52), a round hole frame is arranged in the middle of the second forming frame (53), and the radius of the forming round frame is larger than that of the round hole frame;
the middle part of the third forming frame (54) is provided with a forming square frame, the middle part of the fourth forming frame (55) is provided with a square frame, and the width of the forming square frame is larger than that of the square frame.
3. The activated carbon rapid prototyping apparatus of claim 1 wherein: the rotary clamping mechanism (51) comprises an operation motor (511), a rotating plate (512), an expansion rod (513), a clamping slide rod (514), an auxiliary air cylinder (515), a cross (516) and four lifting rods (517), wherein the operation motor (511) is installed at the lower end of a fixed plate (50) through a base, the rotating plate (512) is installed on an output group of the operation motor (511), the expansion rod (513) is installed at the right end of the fixed plate (50), the clamping slide rod (514) is installed at the top end of the expansion rod (513), the auxiliary air cylinder (515) is installed at the lower end of the rotating plate (512), the top end of the auxiliary air cylinder (515) is installed on the cross (516), and the four lifting rods (517) are uniformly installed on the cross (516);
the rotary plate (512) is provided with an auxiliary sliding groove, the rotary plate (512) is uniformly provided with four round holes along the circumferential direction, the four round holes are communicated with the auxiliary sliding groove, the clamping sliding rod (514) is positioned in the auxiliary sliding groove, and the lifting rod (517) is positioned in the round holes.
4. The activated carbon rapid prototyping apparatus of claim 1 wherein: the limiting toothed plates (15) are evenly provided with limiting teeth, and the two limiting toothed plates (15) are symmetrically arranged.
5. The activated carbon rapid prototyping apparatus of claim 1 wherein: the middle part of the piston plate (28) is provided with a cross groove;
cardboard (25) be cross structure, cardboard (25) are located the cross recess, both ends are provided with the spacing groove about cardboard (25), and limiting plate (26) are located the spacing inslot.
6. The activated carbon rapid prototyping apparatus of claim 1 wherein: an open slot is arranged at the right end of the second cutting knife (40), and a cutting knife (39) is positioned in the open slot.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811094888.4A CN109177295B (en) | 2018-09-19 | 2018-09-19 | Activated carbon rapid forming equipment and activated carbon rapid forming method |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201811094888.4A CN109177295B (en) | 2018-09-19 | 2018-09-19 | Activated carbon rapid forming equipment and activated carbon rapid forming method |
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| CN109177295A CN109177295A (en) | 2019-01-11 |
| CN109177295B true CN109177295B (en) | 2020-05-22 |
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| CN109758950B (en) * | 2019-01-25 | 2020-06-16 | 维希艾环保新材料(上海)股份有限公司 | Stirring device for controlling weight proportion of water-soluble antirust agent raw materials |
| CN111746032B (en) * | 2020-07-06 | 2021-08-24 | 辽宁东颢化工有限公司 | Preparation process of activated carbon |
| CN112679248B (en) * | 2020-12-30 | 2022-07-05 | 山东和众康源生物科技有限公司 | Method for preparing organic fertilizer by sludge fermentation |
| CN112848482B (en) * | 2021-01-13 | 2022-11-25 | 九江职业技术学院 | Automatic change commentaries on classics formula material extrusion equipment |
| CN114654785B (en) * | 2022-03-09 | 2024-04-26 | 贵州泉天欣实业有限责任公司 | Physical wrapping type water purifier active carbon filter element processing equipment |
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| CN2920632Y (en) * | 2006-07-12 | 2007-07-11 | 邹炎 | Active carbon forming device |
| CN101829858B (en) * | 2010-05-18 | 2012-03-21 | 浙江新劲空调设备有限公司 | Multi-station welding device and method for auto expansion valve |
| CN103386277B (en) * | 2012-05-10 | 2016-12-14 | 安徽省昊晟能源科技有限公司 | A kind of intelligent biological matter forming machine of mould electric switching |
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| CN207566888U (en) * | 2017-07-05 | 2018-07-03 | 浙江省林业科学研究院 | A kind of molding facility for granulating of powdery wood material phosphoric acid method making granular activated carbon |
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| CN207509804U (en) * | 2017-11-23 | 2018-06-19 | 浙江省林业科学研究院 | A kind of equipment for preparing different shape and size forming charcoal |
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Inventor after: Zhang Yuanliang Inventor after: Peng Ting Inventor before: Peng Ting |
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Effective date of registration: 20200429 Address after: 215500 Jiangsu city of Suzhou province Changshou City Mei Li Tong Hong Kong Road No. 98 Building 1 Applicant after: SUZHOU AIKEHUA CHARCOAL STOVE TECHNOLOGY Co.,Ltd. Address before: 245400 Outsourcing Group of Banyuan Village, Qiyunshan Town, Xiuning County, Huangshan City, Anhui Province Applicant before: Peng Ting |
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