CN108588347B - Improved full-automatic superaudio quenching machine - Google Patents
Improved full-automatic superaudio quenching machine Download PDFInfo
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- CN108588347B CN108588347B CN201810235358.0A CN201810235358A CN108588347B CN 108588347 B CN108588347 B CN 108588347B CN 201810235358 A CN201810235358 A CN 201810235358A CN 108588347 B CN108588347 B CN 108588347B
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/06—Surface hardening
- C21D1/09—Surface hardening by direct application of electrical or wave energy; by particle radiation
- C21D1/10—Surface hardening by direct application of electrical or wave energy; by particle radiation by electric induction
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/62—Quenching devices
- C21D1/667—Quenching devices for spray quenching
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/0062—Heat-treating apparatus with a cooling or quenching zone
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/0068—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for particular articles not mentioned below
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
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- Materials Engineering (AREA)
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- Organic Chemistry (AREA)
- Heat Treatment Of Articles (AREA)
Abstract
The invention relates to an improved full-automatic ultrasonic quenching machine which comprises a rack, an ultrasonic quenching mechanism arranged on the rack, a feeding mechanism used for conveying pin sleeves and a pin sleeve placing mechanism used for placing the pin sleeves, wherein the ultrasonic quenching mechanism is arranged on the rack in a manner of moving relative to the pin sleeve placing mechanism, and the discharge end of the feeding mechanism is arranged corresponding to the pin sleeve placing mechanism. After the technical scheme is adopted, the pin sleeves are conveyed into the pin sleeve placing mechanism one by one through the feeding mechanism, the superaudio frequency quenching mechanism is moved to the position close to the pin sleeve placing mechanism to carry out quenching treatment on the pin sleeves, and compared with manual pin sleeve clamping, the pin sleeve placing mechanism has the advantages that superaudio frequency quenching and the feeding mechanism are combined together, the labor intensity is reduced, and the labor productivity is improved.
Description
The application is a divisional application with the application number of 201710058690.X and the name of a full-automatic superaudio quenching machine, and the application date of a parent application is 2017-01-23.
Technical Field
The invention relates to an improved full-automatic superaudio quenching machine.
Background
The supersonic frequency quenching machine is an important heat treatment equipment for local heat treatment of metal surface, and utilizes induction coil to make workpiece surface be quickly heated, and its central portion has small temp. rise, so that it can raise technological property of workpiece surface, and at the same time its internal property can not be changed. Like CN 205669045U, in the chinese utility model patent of the name "movable superaudio quenches quick-wittedly", disclose a movable superaudio quenches quick-wittedly, including the heater block, still including removing the support, be equipped with elevating system on removing the support, elevating system includes the elevating platform, and the top of heater block is equipped with the couple, and the couple is hung on the elevating platform, and the heater block includes induction coil and the box that is used for fixed induction coil. Again, for example, at the grant notice number CN
203451567U, the name of which is "a high frequency quenching device", discloses a high frequency quenching device, which comprises a high frequency power supply, an induction coil, a workbench and a cooling mechanism, wherein the high frequency power supply and the induction coil form a loop, a magnetic conduction block is bonded on the induction coil, the workbench is used for placing a workpiece, the induction coil is arranged at a position corresponding to the workbench, the cooling mechanism cools the workpiece on the workbench, and the high frequency power supply is an all-solid-state superaudio frequency induction heating power supply.
When the traditional quenching machine is used for quenching, workpieces need to be clamped one by one for placing and quenching, the production efficiency is low, and when the pin bush is machined, the feeding and machining of the pin bush are troublesome due to the structure of the pin bush.
Accordingly, the present inventors have made extensive studies to solve the above problems and have made the present invention.
Disclosure of Invention
The invention aims to provide an improved full-automatic ultrasonic frequency quenching machine with higher processing efficiency.
In order to achieve the purpose, the invention adopts the following technical scheme:
the utility model provides a full-automatic superaudio of modified quenches quick-wittedly, includes the frame and sets up the superaudio of in the frame quenches the mechanism, still includes the feeding mechanism who is used for carrying the pin bush and is used for placing the pin bush placement machine of pin bush to construct, superaudio quenches the mechanism with can be relative the mode setting that the pin bush placement machine removed is in the frame, feeding mechanism's discharge end corresponds the setting of pin bush placement machine.
As a preferable mode of the present invention, the pin bush steering apparatus further includes a pin bush steering mechanism, the pin bush steering mechanism includes a bearing platform for receiving the pin bush and a bearing platform driving mechanism for driving the bearing platform to rotate, and the bearing platform is connected to the bearing platform driving mechanism in a manner rotatable relative to the bearing platform driving mechanism.
As a preferred mode of the present invention, the present invention further comprises a first correction block and a second correction block respectively disposed at two sides of the bearing platform, and further comprises a correction block driving mechanism for driving the first correction block and the second correction block to move in opposite directions or back to back, the correction block driving mechanism is a dual-piston rod cylinder or an oil cylinder, the first correction block and the second correction block are respectively mounted on two piston rods of the dual-piston rod cylinder or the oil cylinder, a cylinder body of the dual-piston rod cylinder or the oil cylinder is mounted on the bearing platform driving mechanism, the bearing platform is fixed on a cylinder body of the dual-piston rod cylinder or the oil cylinder, the dual-piston rod cylinder or the oil cylinder is disposed between the bearing platform driving mechanism and the bearing platform, the bearing platform comprises a base, a first vertical plate and a second vertical plate vertically disposed on the base, and the first vertical plate and the second vertical plate are disposed in parallel, form first V-arrangement guide slot on the first vertical plate, first V-arrangement guide slot is followed the up end downwardly extending of first vertical plate, form the second V-arrangement guide slot that corresponds with first V-arrangement guide slot on the second vertical plate, the second V-arrangement guide slot is followed the up end downwardly extending of second vertical plate, first V-arrangement guide slot with the common formation of second V-arrangement guide slot is used for supporting the holding surface of pin bushing.
As a preferable mode of the invention, the pin bush clamping device further comprises a clamping mechanism for clamping and placing the pin bush, the clamping mechanism comprises a clamping manipulator and a manipulator driving mechanism for driving the clamping manipulator to move between the bearing platform and the pin bush placing mechanism, a slide rail and a slide plate matched with the slide rail are arranged on the rack, the manipulator driving mechanism is a pushing cylinder or an oil cylinder, the pushing cylinder or the oil cylinder is arranged along the horizontal direction, a cylinder body of the pushing cylinder or the oil cylinder is fixed on the rack, a piston rod of the pushing cylinder or the oil cylinder is connected with the slide plate, the clamping manipulator is connected to the slide plate through a lifting cylinder or an oil cylinder, the lifting cylinder or the oil cylinder is arranged along the vertical direction, the clamping manipulator comprises a first clamping block, a second clamping block and a clamping block driving mechanism arranged between the first clamping block and the second clamping block, and a clamping space for clamping the pin sleeve is formed between the first clamping block and the second clamping block.
As a preferable mode of the present invention, the clamping block driving mechanism is a dual-rod cylinder or an oil cylinder, the first clamping block and the second clamping block are respectively disposed on two piston rods of the dual-rod cylinder or the oil cylinder, the dual-rod cylinder or the oil cylinder is disposed along a horizontal direction, the first clamping block and the second clamping block are disposed along a vertical direction, the dual-rod cylinder or the oil cylinder is hinged to a lower end of a piston rod of the lifting cylinder or the oil cylinder through a steering lug, the first clamping block is provided with a first upper clamping arm and a first lower clamping arm, the second clamping block is provided with a second upper clamping arm and a second lower clamping arm, the first upper clamping arm and the first lower clamping arm define a first clamping jaw, the second upper clamping arm and the second lower clamping arm define a second clamping jaw, and the first clamping jaw and the second clamping jaw are disposed opposite to each other.
As a preferable mode of the invention, the feeding mechanism comprises a support frame, a bottom plate is arranged on the support frame, a first baffle plate and a second baffle plate are vertically arranged on two sides of the bottom plate, an accommodating chamber for placing a pin bush is enclosed among the first baffle plate, the second baffle plate and the bottom plate, a feeding end is formed between one end of the first baffle plate and one end of the second baffle plate, a discharging end is formed between the other end of the first baffle plate and the other end of the second baffle plate, a third baffle plate is arranged on the discharging end, a discharging space for the pin bush to pass through is formed between the lower end of the third baffle plate and the upper end of the bottom plate, the bottom plate is obliquely arranged relative to a horizontal plane, the height of the feeding end is higher than that of the discharging end, the feeding mechanism comprises a lifting mechanism arranged corresponding to the discharging space and a guide plate correspondingly arranged above the lifting mechanism, one end of the material guide plate, which is abutted to the third baffle, is a material guide end, the other end of the material guide plate is a free end, the material guide plate is obliquely arranged relative to the horizontal plane, and the material guide end is higher than the free end.
As a preferable mode of the present invention, an adjusting baffle is disposed between the first baffle and the second baffle, the adjusting baffle is movably connected to the second baffle, the second baffle is connected to the adjusting baffle through a plurality of adjusting bolts, a supporting plate is disposed at a lower end of the adjusting baffle, the adjusting baffle further includes a first guide rail and a second guide rail, the first guide rail is disposed on the bottom plate, the second guide rail is disposed on the supporting plate, the first guide rail and the second guide rail extend to the discharge end along the feed end, the adjusting baffle further includes a limiting plate connected to the supporting frame, a pin bush guide channel for the pin bush to rise is formed between the limiting plate and the third baffle, the lifting mechanism is a lifting cylinder or an oil cylinder, a cylinder body of the lifting cylinder or oil cylinder is fixed to the supporting frame, and a piston rod of the lifting cylinder or the oil cylinder is arranged corresponding to the pin bush guide channel.
As a preferred mode of the present invention, the pin bush placing mechanism includes a base, a first guide roller, a second guide roller, and a guide roller driving mechanism for driving the first guide roller and/or the second guide roller to rotate, the first guide roller and the second guide roller are both rotatably disposed on the base, the first guide roller and the second guide roller are both disposed obliquely with respect to a horizontal plane, the first guide roller and the second guide roller are disposed in parallel, a material placing space for placing the pin bush is formed between the first guide roller and the second guide roller, the pin bush placing mechanism further includes a limit rod for limiting the slip of the pin bush, the limit rod is movably disposed on the base through the limit rod driving mechanism, the limit rod is disposed perpendicular to the base, the limit rod driving mechanism is a limit cylinder or an oil cylinder, and a cylinder body of the limit cylinder or oil cylinder is fixed on the base, the piston rod of spacing cylinder or hydro-cylinder with the gag lever post is connected, deflector roll actuating mechanism is the motor, is equipped with the action wheel on the output shaft of motor, first deflector roll and/or be equipped with on the second deflector roll from the driving wheel, the action wheel with pass through belt or gear drive from the driving wheel and connect.
As a preferable mode of the present invention, an inclined table is arranged on the rack, the ultrasonic quenching mechanism is mounted on the inclined table, the inclined table is arranged obliquely with respect to a horizontal plane, a guide rail and a guide block fitted on the guide rail are arranged on the inclined table, the ultrasonic quenching mechanism is mounted on the guide block, the ultrasonic quenching mechanism further includes a guide block driving mechanism for driving the guide block to move along the guide rail, the pin bush placing mechanism is mounted on the inclined table, the guide block driving mechanism includes a lead screw motor, a lead screw and a lead screw nut fitted on the lead screw, the lead screw motor is fixed on the inclined table, the lead screw is arranged in parallel with the guide rail, and the guide block is fixedly connected with the lead screw nut.
As a preferable mode of the present invention, the pin bush placing device further includes a cooling mechanism provided on the frame in correspondence with the pin bush placing mechanism.
After the technical scheme is adopted, the pin sleeves are conveyed into the pin sleeve placing mechanism one by one through the feeding mechanism, the superaudio frequency quenching mechanism is moved to the position close to the pin sleeve placing mechanism to carry out quenching treatment on the pin sleeves, and compared with manual pin sleeve clamping, the pin sleeve placing mechanism has the advantages that superaudio frequency quenching and the feeding mechanism are combined together, the labor intensity is reduced, and the labor productivity is improved. And the pin bush is placed on the first guide roller and the second guide roller and is arranged in parallel to the first guide roller and the second guide roller, the first guide roller and the second guide roller are driven to rotate by the guide roller driving mechanism, so that the pin bush is driven to uniformly rotate, uniform quenching is realized, after quenching is finished, the limiting rod is driven to descend by the limiting rod driving mechanism, and the pin bush slides down from the first guide roller and the second guide roller under the action of gravity, so that unloading is realized.
Drawings
FIG. 1 is a schematic perspective view of the present invention;
FIG. 2 is a schematic perspective view of another embodiment of the present invention;
FIG. 3 is a schematic perspective view of the present invention (the feeding mechanism is shown in the figure);
FIG. 4 is a schematic top view of the present invention;
FIG. 5 is a schematic side view of the present invention;
FIG. 6 is a schematic structural view of a feeding mechanism according to the present invention;
FIG. 7 is a partial schematic view of the present invention;
FIG. 8 is a schematic view of the present invention viewed from the bottom up;
FIG. 9 is an enlarged view taken at A in FIG. 1;
FIG. 10 is an enlarged view at B in FIG. 3;
in the figure:
10-frame 11-first support beam
12-second support beam 20-ultrasonic frequency quenching mechanism
201-case 202-induction coil
203-guide block 204-guide rail
205-first adjustment arm 206-second adjustment arm
207-first arc chute 208-second arc chute
209-screw motor 210-screw
211-feed screw nut 212-tilting table
213-low end 214-high end
215-first adjusting bolt 216-reinforcing cross member
30-feeding mechanism 301-support frame
302-bottom plate 303-first baffle
304-second baffle 305-third baffle
306-adjusting flap 307-first guide
308-second guide rail 309-support plate
310-guide plate 311-pin sleeve guide channel
312-limiting plate 313-lifting cylinder or oil cylinder
314-adjusting bolt 315-first adjusting nut
316-second adjusting nut 40-pin bushing placement mechanism
401-base 402-first guide roller
403-second guide roller 404-stop lever
405-stop lever drive mechanism 406-motor
407-driving wheel 408-driven wheel
409-first upper lug 410-first lower lug
411-second lower lug 50-pin bush steering mechanism
500-cushion cap drive mechanism 501-cushion cap
502-correction Block drive mechanism 503-first correction Block
504-second correction block 505-first longitudinal plate
506-second longitudinal plate 507-base
60-material clamping mechanism 601-sliding plate
602-slide rail 603-manipulator driving mechanism
604-lifting cylinder or oil cylinder 605-material clamping manipulator
606-first clamp block 607-second clamp block
608-first upper clamp arm 609-first lower clamp arm
610-second upper clamping arm 611-second lower clamping arm
70-pin bush 80-cooling mechanism
Detailed Description
In order to further explain the technical scheme of the invention, the following detailed description is combined with the accompanying drawings.
Referring to fig. 1 to 10, an improved full-automatic ultrasonic quenching machine includes a rack 10 and an ultrasonic quenching mechanism 20 disposed on the rack 10, and further includes a feeding mechanism 30 for conveying pin sleeves 70 and a pin sleeve placing mechanism 40 for placing the pin sleeves 70, the ultrasonic quenching mechanism 20 is disposed on the rack 10 in a manner of being movable relative to the pin sleeve placing mechanism 40, and a discharge end of the feeding mechanism 30 is disposed corresponding to the pin sleeve placing mechanism 40. The pin bush 70 is a cylindrical body with openings at both ends.
In a preferred embodiment of the present invention, the pin bush steering mechanism 50 further includes a bearing platform 501 for receiving the pin bush 70 and a bearing platform driving mechanism 500 for driving the bearing platform 501 to rotate, and the bearing platform 501 is rotatably connected to the bearing platform driving mechanism 500 relative to the bearing platform driving mechanism 500.
The invention also comprises a material clamping mechanism 60, and the pin sleeve 70 is clamped and conveyed from the bearing platform 501 to the pin sleeve placing mechanism 40 through the material clamping mechanism 60.
As a preferred mode of the present invention, the present invention further includes a first correction block 503 and a second correction block 504 respectively disposed at two sides of the supporting platform 501, and further includes a correction block driving mechanism 502 for driving the first correction block 503 and the second correction block 504 to move toward or away from each other. The correcting block driving mechanism 502 is a double-piston rod cylinder or oil cylinder, the first correcting block 503 and the second correcting block 504 are respectively mounted on two piston rods of the double-piston rod cylinder or oil cylinder, the first correcting block 503 and the second correcting block 504 move in opposite directions through the extension and retraction of the two piston rods, and the first correcting block 503 and the second correcting block 504 respectively abut against two ends of the pin sleeve 70 along the axial direction, so that the position of the pin sleeve 70 on the bearing platform 501 is adjusted. The cylinder body of double-piston rod cylinder or hydro-cylinder is installed on cushion cap actuating mechanism 500, cushion cap 501 is fixed on the cylinder body of double-piston rod cylinder or hydro-cylinder, double-piston rod cylinder or hydro-cylinder setting are in cushion cap actuating mechanism 500 with between the cushion cap 501, cushion cap actuating mechanism 500 mainly is used for driving double-piston rod cylinder or hydro-cylinder and cushion cap 501 to rotate predetermined angle, in the embodiment, finger cylinder has been constituteed to double-piston rod cylinder or hydro-cylinder, first correction block 503 and second correction block 504, and cushion cap actuating mechanism 500 chooses for use revolving cylinder, specifically chooses for use MSQB revolving cylinder.
In the present invention, the platform 501 includes a base 507, a first vertical plate 505 and a second vertical plate 506 standing on the base 507, the first vertical plate 505 and the second vertical plate 506 are arranged in parallel, a first V-shaped guide groove is formed on the first vertical plate 505, the first V-shaped guide groove extends downward from the upper end surface of the first vertical plate 505, the second vertical plate 506 is formed with a second V-shaped guide groove corresponding to the first V-shaped guide groove, the second V-shaped guide groove extends downward from the upper end surface of the second vertical plate 506, and the first V-shaped guide groove and the second V-shaped guide groove together form a support surface for supporting the pin sleeve 70, and when in use, the pin sleeves 70 roll from the guide plate 310, which will be described below, into and bridge the first and second V-shaped guide grooves, and roll to the lowest points of the first and second V-shaped guide grooves by gravity.
As a preferable mode of the present invention, the first correcting block 503 is provided at one side of the first V-shaped guide groove, the second correcting block 504 is provided at one side of the second V-shaped guide groove, and both the first correcting block 503 and the second correcting block 504 are provided perpendicular to the pin sleeve 70.
After the technical scheme is adopted, after the pin sleeve 70 is placed on the bearing platform 501, the bearing platform 501 can be driven to rotate 180 degrees through the bearing platform driving mechanism 500, so that the position of the pin sleeve 70 is adjusted, the position of the pin sleeve 70 can be corrected through the first correcting block 503 and the second correcting block 504, the pin sleeve 70 is located at the proper position on the first V-shaped guide groove and the second V-shaped guide groove, and compared with manual discharging, the pin sleeve position adjusting device can adjust the pin sleeve position, so that accurate discharging is realized, and quenching processing is better performed.
As a preferable mode of the present invention, the present invention further includes a material clamping mechanism 60 for clamping the pin bush 70, the material clamping mechanism 60 includes a material clamping manipulator 605 and a manipulator driving mechanism 603 for driving the material clamping manipulator 605 to move between the bearing platform 501 and the pin bush placing mechanism 40, a slide rail 602 and a slide plate 601 fitted on the slide rail 602 are disposed on the rack 10, the manipulator driving mechanism 603 is a pushing cylinder or an oil cylinder, the pushing cylinder or the oil cylinder is disposed along a horizontal direction, a cylinder body of the pushing cylinder or the oil cylinder is fixed on the rack 10, and a piston rod of the pushing cylinder or the oil cylinder is connected to the slide plate 601. The material clamping manipulator 603 is connected to the sliding plate 601 through a lifting cylinder or an oil cylinder, the lifting cylinder or the oil cylinder is arranged along the vertical direction, a cylinder body of the lifting cylinder or the oil cylinder is fixed to the sliding plate 601, and a piston rod of the lifting cylinder or the oil cylinder is connected to the material clamping manipulator 603. The material clamping manipulator 603 comprises a first clamping block 606, a second clamping block 607 and a clamping block driving mechanism arranged between the first clamping block 606 and the second clamping block 607, and a clamping space for clamping the pin sleeve 70 is formed between the first clamping block 606 and the second clamping block 607.
As a preferable mode of the present invention, the clamping block driving mechanism is a dual-rod cylinder or oil cylinder, the first clamping block 606 and the second clamping block 607 are respectively disposed on two piston rods of the dual-rod cylinder or oil cylinder, the dual-rod cylinder or oil cylinder is disposed along a horizontal direction, the first clamping block 606 and the second clamping block 607 are disposed along a vertical direction, the dual-rod cylinder or oil cylinder is hinged at a lower end of a piston rod of the lifting cylinder or oil cylinder through a steering lug, the first clamping block 606 is provided with a first upper clamping arm 608 and a first lower clamping arm 609, the first upper clamping arm 608 and the first lower clamping arm 609 extend toward the second clamping block 607, the second clamping block 607 is provided with a second upper clamping arm 610 and a second lower clamping arm 611, the second upper clamping arm 610 and the second lower clamping arm 611 extend toward the first clamping block 606, the first upper clamping arm 608 and the first lower clamping arm 609 enclose a first clamping jaw 609, the second upper clamping arm 610 and the second lower clamping arm 611 enclose a second clamping jaw, and the first clamping jaw and the second clamping jaw are arranged oppositely.
As a preferable mode of the present invention, there are two slide rails 602, and a sliding groove engaged with the slide rail 602 is provided on the slide plate 601.
After the technical scheme of the invention is adopted, the pushing cylinder or the oil cylinder drives the material clamping manipulator 605 to move horizontally as a whole, the lifting cylinder or the oil cylinder 604 drives the material clamping manipulator 605 to move up and down, and the clamping block driving mechanism drives the first clamping block 606 and the second clamping block 607 to clamp or release the pin sleeve 70.
As a preferred mode of the present invention, the feeding mechanism 30 includes a supporting frame 301, a bottom plate 302 is disposed on the supporting frame 301, a first baffle 303 and a second baffle 304 are vertically disposed on two sides of the bottom plate 302, the first baffle 303 and the second baffle 304 are disposed along a vertical direction, and an accommodating chamber for accommodating the pin sleeve 70 is defined between the first baffle 303, the second baffle 304 and the bottom plate 302. The material guide plate is characterized in that a feeding end is formed between one end of the first baffle plate 303 and one end of the second baffle plate 304, a discharging end is formed between the other end of the first baffle plate 303 and the other end of the second baffle plate 304, a third baffle plate 305 is arranged on the discharging end, a material feeding space for the pin sleeve 70 to pass through is formed between the lower end of the third baffle plate 305 and the upper end of the bottom plate 302, the bottom plate 302 is obliquely arranged relative to the horizontal plane, the feeding end is higher than the discharging end, the material guide plate further comprises a lifting mechanism corresponding to the material feeding space and a material guide plate 310 correspondingly arranged above the lifting mechanism, one end of the material guide plate 310, which is abutted to the third baffle plate 305, is a material guide end, the other end of the material guide plate is a free end, the material guide plate 310 is obliquely arranged relative to the horizontal plane, and the material guide end is higher.
As a preferable mode of the present invention, an adjusting baffle 306 is disposed between the first baffle 303 and the second baffle 304, the adjusting baffle 306 is movably connected to the second baffle 304 relative to the first baffle 303, the second baffle 304 and the adjusting baffle 306 are connected together by a plurality of adjusting bolts 314, a first adjusting nut 315 and a second adjusting nut 316 are disposed on the adjusting bolts 314, the positioning of the adjusting baffle 306 is realized by the first adjusting nut 315 and the second adjusting nut 316, the adjusting baffle 306 is correspondingly provided with through holes for the adjusting bolts 314 to pass through, and the adjusting bolts 314 can move in the through holes. The lower end of the adjusting baffle 306 is provided with a support plate 309, and the adjusting baffle further comprises a first guide rail 307 and a second guide rail 308, wherein the first guide rail 307 is arranged on the bottom plate 302, the second guide rail 308 is arranged on the support plate 309, and the first guide rail 307 and the second guide rail 308 extend towards the discharge end along the feed end. With this arrangement, the spacing between the second stop 304 and the adjustment stop 306 can be adjusted to deliver pin sleeves 70 of different length gauges.
The invention further comprises a material guide plate 310 connected to the support frame 301, a pin sleeve guide channel 311 for lifting the pin sleeve 70 is formed between the material guide plate 310 and the third baffle 305, the lifting mechanism is a lifting cylinder or oil cylinder 313, a cylinder body of the lifting cylinder or oil cylinder 313 is fixed on the support frame 301, and a piston rod of the lifting cylinder or oil cylinder 313 is arranged corresponding to the pin sleeve guide channel 311. During feeding, the pin bushings 70 are arranged between the second baffle 304 and the adjusting baffle 306, so that the pin bushings 70 are vertically and horizontally arranged with the second baffle 304, one pin bushing 70 falls out of the feeding space, the pin bushing 70 falls into the pin bushing guide channel 311, the pin bushing 70 is jacked up to the material guiding end of the material guiding plate 310 through the lifting cylinder or the oil cylinder 313, and the pin bushing 70 falls onto the bearing platform 501 under the action of gravity.
After the technical scheme of the invention is adopted, the pin sleeves 70 are stacked in the accommodating space and slide down to the upper end of the lifting mechanism from the material accommodating space under the action of gravity, the pin sleeve supports 70 are lifted to the material guiding end of the material guiding plate 310 through the lifting mechanism, and the pin sleeves 70 slide out of the material guiding plate 310 and fall onto the bearing platform 501 under the action of gravity.
In a preferred embodiment of the present invention, the pin bush housing mechanism 40 includes a base 401, a first guide roller 402, a second guide roller 403, and a guide roller driving mechanism for driving the first guide roller 402 and/or the second guide roller 403 to rotate. First deflector roll 402 with second deflector roll 403 all rotationally sets up on the base 401, first deflector roll 402 with second deflector roll 403 all sets up to the slope of horizontal plane, first deflector roll 402 with second deflector roll 403 parallel arrangement, first deflector roll 402 with form between the second deflector roll 403 and put the material space with placing the cotter 70, still include the gag lever post 404 that is used for restricting the cotter 70 slippage, and gag lever post 404 passes through the movably setting of gag lever post actuating mechanism on the base 401, gag lever post 404 perpendicular to the base 401 sets up. In use, the pin bush 70 is placed on the first guide roller 402 and the second guide roller 403 coaxially with the first guide roller 402 and the second guide roller 403, and the pin bush 70 is restricted from sliding off the first guide roller 402 and the second guide roller 403 by the stopper rod 404. Gag lever post actuating mechanism 405 is spacing cylinder or hydro-cylinder, the cylinder body of spacing cylinder or hydro-cylinder is fixed on the base 401, the piston rod of spacing cylinder or hydro-cylinder with gag lever post 404 is connected, deflector roll actuating mechanism 406 is the motor, is equipped with action wheel 407 on the output shaft of motor 406, first deflector roll 402 and/or be equipped with on the second deflector roll 403 from driving wheel 408, action wheel 407 with pass through belt or gear drive from driving wheel 408 and connect.
In a preferred embodiment of the present invention, the base 401 is provided with a first upper lug 409, a first lower lug 410, a second upper lug and a second lower lug 411, the first guide roller 402 is rotatably disposed on the first upper lug 409 and the first lower lug 410, and the second guide roller 403 is rotatably disposed on the second upper lug and the second lower lug 411.
As a preferred mode of the present invention, the stopper rod 404 is disposed between the first guide roller 402 and the second guide roller 403 corresponding to the first lower lug 410 and the second lower lug 411.
After the technical scheme of the invention is adopted, the pin bush 70 is placed on the first guide roller 402 and the second guide roller 403, the pin bush 70 is arranged in parallel to the first guide roller 402 and the second guide roller 403, the first guide roller 402 and the second guide roller 403 are driven to rotate by the guide roller driving mechanism, so that the pin bush 70 is driven to uniformly rotate, uniform quenching is realized, after quenching is finished, the limiting rod 404 is lowered by the limiting rod driving mechanism 405, and the pin bush 70 slides down from the first guide roller 402 and the second guide roller 403 under the action of gravity, so that unloading is realized.
In a preferred embodiment of the present invention, the frame 10 is provided with a tilting table 212, and the base 410 and the tilting table 212 are integrally formed and form a platform tilted with respect to a horizontal plane. The ultrasonic frequency quenching mechanism 20 is installed on an inclined table 212, the inclined table 212 is inclined relative to a horizontal plane and is arranged, a guide rail 204 and a guide block 203 matched with the guide rail 204 are arranged on the inclined table 212, the ultrasonic frequency quenching mechanism 20 is specifically installed on the guide block 203, the ultrasonic frequency quenching mechanism further comprises a guide block driving mechanism used for driving the guide block 203 to move along the guide rail 204, a pin bush placing mechanism 40 is installed on the inclined table 212 and can be installed on a base 401, the guide block driving mechanism comprises a lead screw motor 209, a lead screw 210 and a lead screw nut 211 matched with the lead screw 210, the lead screw motor 209 is fixed on the inclined table 212, the lead screw 210 is arranged in parallel with the guide rail 204, and the guide block 203 is fixedly connected with the lead screw nut 211.
In a preferred embodiment of the present invention, the inclined platform 212 is provided with a lower end 213 and an upper end 214 along both ends of the guide rail 204, the height of the upper end 214 is higher than the height of the lower end 213, the lower end 213 is hinged to the frame 10, and the upper end 214 is connected to the frame 10 in a height adjustable manner by a height adjusting mechanism.
As a preferred mode of the present invention, the high end 214 is connected to a first adjusting arm 205 and a second adjusting arm 206, the first adjusting arm 205 is provided with a first arc-shaped groove 207 formed along the vertical direction, the second adjusting arm 206 is provided with a second arc-shaped groove 208 formed along the vertical direction, the rack 10 is provided with a first support beam 11 and a second support beam 12, the height adjusting mechanism is a first adjusting bolt 215 inserted into the first arc-shaped groove 207 and a second adjusting bolt inserted into the second arc-shaped groove 208, the first adjusting bolt 215 abuts against the first support beam 11, and the second adjusting bolt abuts against the second arc-shaped groove 208. The first adjusting bolt 215 and the second adjusting bolt can be locked at different positions of the first arc-shaped groove 207 and the second arc-shaped groove 208 respectively, so that the inclination angle of the inclined table 212 can be adjusted, and by adjusting the inclination angle of the inclined table 212, the pin bush 70 can smoothly slide down from the first guide roller 402 and the second guide roller 403 when unloading, or the cooling liquid can be smoothly discharged from the pin bush 70.
In a preferred embodiment of the present invention, a reinforcing beam 216 is disposed between the first adjusting arm 205 and the second adjusting arm 206.
In a preferred embodiment of the present invention, the ultrasonic quenching mechanism 20 includes a box 201 and an induction coil 202 connected to the box 201, the box 201 and the induction coil 202 are structured in the prior art, and when in use, the induction coil 202 extends into the pin bush 70 to quench the pin bush 70.
In a preferred embodiment of the present invention, the pin bush placing mechanism 40 further includes a cooling mechanism 80, and the cooling mechanism 80 is provided on the frame 10.
After the technical scheme is adopted, the pin bush 70 is placed on the pin bush placing mechanism 40, the guide block 203 is driven to move through the guide block driving mechanism, the superaudio frequency quenching mechanism 20 is close to the pin bush to be quenched, and after the quenching is finished, the superaudio frequency quenching mechanism 20 is moved away from the pin bush 70.
In the invention, the ultrasonic frequency quenching mechanism 20, the pin bush placing mechanism 40, the material clamping mechanical arm 65 and the lifting cylinder or oil cylinder 604 are respectively provided with two sets, the two sets of ultrasonic frequency quenching mechanisms 20 and the pin bush placing mechanism 40 are respectively arranged at two sides of the pin bush steering mechanism 50, and the two sets of material clamping mechanical arms 605 are used for discharging and clamping materials, so that the quenching processing efficiency is improved.
After the technical scheme of the invention is adopted, during processing, the pin bush 70 is arranged on the first guide rail 307 and the second guide rail 308, one pin bush 70 rolls down to the pin bush guide channel 311 from the material placing space, the pin bush 70 is lifted up to the material guide plate 310 through the lifting cylinder or the oil cylinder 313, the pin bush 70 rolls down to the bearing platform 501 under the action of gravity and is erected in the first V-shaped material guide groove and the second V-shaped material guide groove, the bearing platform 501 is rotated by 90 degrees through the pin bush steering mechanism 50, the pin bush 70 is clamped through the manipulator driving mechanism 603, the lifting cylinder or the oil cylinder 604 and the clamping block driving mechanism and is transferred to the pin bush placing mechanism 40, the motor 406 drives the first guide roller 402 and the second guide roller 403 to rotate, the first guide roller 402 and the second guide roller 403 drive the pin bush 70 to rotate, so that each part of the pin bush 70 can be quenched uniformly, the lead screw motor 209 drives the guide block 203 and the super audio frequency quenching mechanism 20 to move, and the induction coil 202 extends into the pin bush 70 to quench the pin bush 70, after quenching is completed, the lead screw motor 209 drives the guide block 203 and the ultrasonic frequency quenching mechanism 20 to move and return, the cooling mechanism 80 sprays cooling liquid to the pin bush 70, after cooling is completed, the limiting rod driving mechanism 405 drives the limiting rod 404 to enable the limiting rod 404 to sink, and the pin bush 70 slides under the action of gravity and the first guide roller 402 and the second guide roller 403 and falls into the corresponding material receiving frame.
In the present invention, the induction coil 202 and the cooling mechanism 80 are only illustrated in fig. 5, and the structures thereof are conventional.
The product form of the present invention is not limited to the embodiments and examples shown in the present application, and any suitable changes or modifications of the similar ideas should be made without departing from the patent scope of the present invention.
Claims (7)
1. The utility model provides a full-automatic superaudio of modified quenches quick-wittedly, includes the frame and sets up the superaudio quenching mechanism in the frame, its characterized in that: the ultrasonic quenching machine further comprises a feeding mechanism for conveying pin sleeves and a pin sleeve placing mechanism for placing the pin sleeves, the ultrasonic quenching mechanism is arranged on the machine frame in a mode of moving relative to the pin sleeve placing mechanism, the discharge end of the feeding mechanism corresponds to the pin sleeve placing mechanism, the pin sleeve placing mechanism comprises a base, a first guide roller, a second guide roller and a guide roller driving mechanism for driving the first guide roller and/or the second guide roller to rotate, the first guide roller and the second guide roller are both rotatably arranged on the base, the first guide roller and the second guide roller are both obliquely arranged relative to the horizontal plane, the first guide roller and the second guide roller are arranged in parallel, a material placing space for placing the pin sleeves is formed between the first guide roller and the second guide roller, the ultrasonic quenching machine further comprises a limiting rod for limiting the slippage of the pin sleeves, and the limiting rod is movably arranged on the base through the limiting rod driving mechanism, the gag lever post perpendicular to the base sets up, gag lever post actuating mechanism is spacing cylinder or hydro-cylinder, the cylinder body of spacing cylinder or hydro-cylinder is fixed on the base, the piston rod of spacing cylinder or hydro-cylinder with the gag lever post is connected, deflector roll actuating mechanism is the motor, is equipped with the action wheel on the output shaft of motor, first deflector roll and/or be equipped with on the second deflector roll from the driving wheel, the action wheel with pass through belt or gear drive from the driving wheel and connect.
2. The improved fully automatic supersonic frequency quenching machine as set forth in claim 1, wherein: the pin bush steering mechanism comprises a bearing platform for receiving the pin bush and a bearing platform driving mechanism for driving the bearing platform to rotate, and the bearing platform is connected to the bearing platform driving mechanism in a manner of rotating relative to the bearing platform driving mechanism.
3. The improved fully automatic supersonic frequency quenching machine as set forth in claim 2, wherein: the correcting block driving mechanism is a double-piston-rod cylinder or an oil cylinder, the first correcting block and the second correcting block are respectively installed on two piston rods of the double-piston-rod cylinder or the oil cylinder, a cylinder body of the double-piston-rod cylinder or the oil cylinder is installed on the bearing platform driving mechanism, the bearing platform is fixed on the cylinder body of the double-piston-rod cylinder or the oil cylinder, the double-piston-rod cylinder or the oil cylinder is arranged between the bearing platform driving mechanism and the bearing platform, the bearing platform comprises a base part, a first longitudinal plate and a second longitudinal plate which are vertically arranged on the base part, the first longitudinal plate and the second longitudinal plate are arranged in parallel, and a first V-shaped guide groove is formed on the first longitudinal plate, the utility model discloses a support for the pin bush, including the frame, the frame is equipped with slide rail and the slide plate of cooperation on the slide rail, first V-arrangement guide slot is followed the up end downwardly extending of first vertical board, form the second V-arrangement guide slot that corresponds with first V-arrangement guide slot on the second vertical board, the second V-arrangement guide slot is followed the up end downwardly extending of second vertical board, first V-arrangement guide slot with the common holding surface that is used for supporting of second V-arrangement guide slot still includes the clamp material mechanism that is used for pressing from both sides to put the pin bush, clamp material mechanism includes clamp material manipulator and is used for driving clamp material manipulator and is in the cushion cap with the manipulator actuating mechanism that the pin bush placed the removal between the mechanism, be equipped with slide rail and the slide plate of cooperation on the slide rail in the frame, manipulator actuating mechanism is push cylinder or hydro-cylinder, push cylinder or hydro-cylinder set up along the horizontal direction, and the cylinder body of push cylinder or hydro-cylinder is fixed in the, press from both sides the material manipulator and pass through lift cylinder or hydro-cylinder connection on the slide, lift cylinder or hydro-cylinder set up along vertical direction, it includes first clamp splice, second clamp splice and sets up to press from both sides the material manipulator first clamp splice with clamp splice actuating mechanism between the second clamp splice, first clamp splice with form between the second clamp splice and be used for pressing from both sides the clamp of embracing the cotter bush and embrace the space.
4. The improved fully automatic supersonic frequency quenching machine as set forth in claim 3, wherein: the clamping block driving mechanism is a double-rod air cylinder or an oil cylinder, the first clamping block and the second clamping block are respectively arranged on two piston rods of the double-rod air cylinder or the oil cylinder, the double-rod air cylinder or the oil cylinder is arranged along the horizontal direction, the first clamping block and the second clamping block are arranged along the vertical direction, the double-rod air cylinder or the oil cylinder is hinged to the lower end of the piston rod of the lifting air cylinder or the oil cylinder through a steering lug, a first upper clamping arm and a first lower clamping arm are arranged on the first clamping block, a second upper clamping arm and a second lower clamping arm are arranged on the second clamping block, the first upper clamping arm and the first lower clamping arm are encircled to form a first clamping jaw, the second upper clamping arm and the second lower clamping arm are encircled to form a second clamping jaw, and the first clamping jaw and the second clamping jaw are arranged oppositely.
5. The improved fully automatic supersonic frequency quenching machine as set forth in claim 2, wherein: the feeding mechanism comprises a support frame, a bottom plate is arranged on the support frame, a first baffle and a second baffle are vertically arranged on two sides of the bottom plate, an accommodating cavity for placing a pin bush is enclosed among the first baffle, the second baffle and the bottom plate, a feeding end is formed between one end of the first baffle and one end of the second baffle, a discharging end is formed between the other end of the first baffle and the other end of the second baffle, a third baffle is arranged on the discharging end, a discharging space for the pin bush to pass through is formed between the lower end of the third baffle and the upper end of the bottom plate, the bottom plate is obliquely arranged relative to a horizontal plane, the height of the feeding end is higher than that of the discharging end, the feeding mechanism also comprises a lifting mechanism arranged corresponding to the discharging space and a guide plate correspondingly arranged above the lifting mechanism, and one end of the guide plate is a guide end abutted to the third baffle, the other end is a free end, the material guide plate is obliquely arranged relative to the horizontal plane, and the material guide end is higher than the free end.
6. The improved fully automatic supersonic frequency quenching machine as set forth in claim 5, wherein: an adjusting baffle is arranged between the first baffle and the second baffle and is connected to the second baffle in a manner of moving relative to the first baffle, the second baffle plate is connected with the adjusting baffle plate through a plurality of adjusting bolts, the lower end of the adjusting baffle plate is provided with a supporting flat plate, the adjusting baffle plate also comprises a first guide rail and a second guide rail, the first guide rail is arranged on the bottom plate, the second guide rail is arranged on the support flat plate, the first guide rail and the second guide rail extend to the discharge end along the feed end, the pin bush lifting device further comprises a limiting plate connected to the supporting frame, a pin bush guide channel for the pin bush to lift is formed between the limiting plate and the third baffle plate, the lifting mechanism is a lifting cylinder or an oil cylinder, the cylinder body of the lifting cylinder or the oil cylinder is fixed on the support frame, and the piston rod of the lifting cylinder or the oil cylinder is arranged corresponding to the pin sleeve guide channel.
7. The improved fully automatic supersonic frequency quenching machine as set forth in claim 1, wherein: be equipped with the sloping bench in the frame, ultrasonic frequency quenching mechanism installs on the sloping bench, and the relative horizontal plane slope of sloping bench sets up, is equipped with guided way and the guide block of cooperation on the guided way on the sloping bench, ultrasonic frequency quenching mechanism installs on the guide block, still including being used for driving the guide block is followed the guide block actuating mechanism that the guided way removed, the round pin bush placement machine constructs to be installed on the sloping bench, guide block actuating mechanism includes lead screw motor, lead screw and the screw-nut of cooperation on the lead screw, the lead screw motor is fixed on the sloping bench, the lead screw with guide rail parallel arrangement, the guide block with screw-nut fixed connection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810235358.0A CN108588347B (en) | 2017-01-23 | 2017-01-23 | Improved full-automatic superaudio quenching machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810235358.0A CN108588347B (en) | 2017-01-23 | 2017-01-23 | Improved full-automatic superaudio quenching machine |
| CN201710058690.XA CN106555032B (en) | 2017-01-23 | 2017-01-23 | A kind of full-automatic supersonic frequency induction hardening machine |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201710058690.XA Division CN106555032B (en) | 2017-01-23 | 2017-01-23 | A kind of full-automatic supersonic frequency induction hardening machine |
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| CN108588347A CN108588347A (en) | 2018-09-28 |
| CN108588347B true CN108588347B (en) | 2020-01-03 |
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| CN201710058690.XA Active CN106555032B (en) | 2017-01-23 | 2017-01-23 | A kind of full-automatic supersonic frequency induction hardening machine |
| CN201810235358.0A Active CN108588347B (en) | 2017-01-23 | 2017-01-23 | Improved full-automatic superaudio quenching machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106555032B (en) * | 2017-01-23 | 2018-05-22 | 泉州市华茂机械设备有限公司 | A kind of full-automatic supersonic frequency induction hardening machine |
| CN111235363B (en) * | 2019-12-17 | 2024-06-07 | 凯斯炉业科技江苏有限公司 | Quenching carrying system for quenching tank workpiece |
| CN111683423B (en) * | 2020-06-23 | 2022-03-15 | 安徽金骏感应加热设备有限公司 | Superaudio induction heating equipment convenient to fixed mounting |
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| CN104831030A (en) * | 2015-03-23 | 2015-08-12 | 宁波霍科电器有限公司 | Auto quenching device and auto quenching method |
| CN204779683U (en) * | 2015-05-13 | 2015-11-18 | 徐州徐工履带底盘有限公司 | Guide guenching unit |
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| CN106555032B (en) * | 2017-01-23 | 2018-05-22 | 泉州市华茂机械设备有限公司 | A kind of full-automatic supersonic frequency induction hardening machine |
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| JP3115233B2 (en) * | 1995-06-19 | 2000-12-04 | マツダ株式会社 | Induction quenching method and apparatus and quenched product |
| RU2251578C2 (en) * | 2003-04-21 | 2005-05-10 | Открытое акционерное общество "Чебоксарский агрегатный завод" (ОАО "ЧАЗ") | Automatic machine for quenching bolt heads at hf-current heating of them |
| CN206494954U (en) * | 2017-01-23 | 2017-09-15 | 泉州市华茂机械设备有限公司 | A kind of full-automatic supersonic frequency induction hardening machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104831030A (en) * | 2015-03-23 | 2015-08-12 | 宁波霍科电器有限公司 | Auto quenching device and auto quenching method |
| CN204779683U (en) * | 2015-05-13 | 2015-11-18 | 徐州徐工履带底盘有限公司 | Guide guenching unit |
| CN105483349A (en) * | 2015-12-24 | 2016-04-13 | 嵊州市意海电机配件厂 | Automatic pushing device for annealing of steel tube billets |
| CN106119508A (en) * | 2016-08-29 | 2016-11-16 | 宁波万盛智能科技股份有限公司 | Axle class automatic quenching device |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN108588347A (en) | 2018-09-28 |
| CN106555032B (en) | 2018-05-22 |
| CN106555032A (en) | 2017-04-05 |
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