CN106555032A - A kind of full-automatic supersonic frequency induction hardening machine - Google Patents

A kind of full-automatic supersonic frequency induction hardening machine Download PDF

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Publication number
CN106555032A
CN106555032A CN201710058690.XA CN201710058690A CN106555032A CN 106555032 A CN106555032 A CN 106555032A CN 201710058690 A CN201710058690 A CN 201710058690A CN 106555032 A CN106555032 A CN 106555032A
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CN
China
Prior art keywords
guide
cylinder
drive
oil cylinder
deflector roll
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Granted
Application number
CN201710058690.XA
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Chinese (zh)
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CN106555032B (en
Inventor
杨春锦
杨元赞
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
QUANZHOU HUAMAO MACHINERY EQUIPMENT Co Ltd
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QUANZHOU HUAMAO MACHINERY EQUIPMENT Co Ltd
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Priority to CN201710058690.XA priority Critical patent/CN106555032B/en
Publication of CN106555032A publication Critical patent/CN106555032A/en
Application granted granted Critical
Publication of CN106555032B publication Critical patent/CN106555032B/en
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Classifications

    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D1/00General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
    • C21D1/06Surface hardening
    • C21D1/09Surface hardening by direct application of electrical or wave energy; by particle radiation
    • C21D1/10Surface hardening by direct application of electrical or wave energy; by particle radiation by electric induction
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D1/00General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
    • C21D1/62Quenching devices
    • C21D1/667Quenching devices for spray quenching
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/0062Heat-treating apparatus with a cooling or quenching zone
    • CCHEMISTRY; METALLURGY
    • C21METALLURGY OF IRON
    • C21DMODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
    • C21D9/00Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
    • C21D9/0068Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for particular articles not mentioned below
    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P10/00Technologies related to metal processing
    • Y02P10/25Process efficiency

Abstract

The present invention relates to a kind of full-automatic supersonic frequency induction hardening machine, including frame and the supersonic frequency induction hardening mechanism being arranged in frame, also include conveying the feed mechanism and the guide placement mechanism to place guide of guide, can be arranged in the frame in the way of guide placement mechanism movement, the discharge end correspondence guide placement mechanism of the feed mechanism is arranged for the supersonic frequency induction hardening mechanism.After technical scheme, guide is delivered to one by one in guide placement mechanism by feed mechanism, supersonic frequency induction hardening mechanism is moved to guide placement mechanism nearby carries out Quenching Treatment to guide, compare artificial clamping guide, supersonic frequency induction hardening and feed mechanism are combined together by the present invention, labour intensity is alleviated, labor productivity is improve.

Description

A kind of full-automatic supersonic frequency induction hardening machine
Technical field
The present invention relates to a kind of full-automatic supersonic frequency induction hardening machine.
Background technology
Supersonic frequency induction hardening machine is a kind of important Equipment for Heating Processing that local heat treatmet is carried out to metal surface, and it is using sensing Coil makes surface of the work be heated rapidly, and center portion intensification very little, while improving the processing performance of surface of the work, will not change Its internal performance.Such as 205669045 U of CN, in the Chinese utility model patent of entitled " packaged type supersonic frequency induction hardening machine ", A kind of packaged type supersonic frequency induction hardening machine, including heater block are disclosed, also including mobile support, mobile support is provided with lifting Mechanism, elevating mechanism include lifting platform, and hook is provided with the top of heater block, hang on lifting platform, and heater block includes Induction coil and the casing for fixed inductor.For another example it is in 203451567 U of Authorization Notice No. CN, entitled " a kind of high In the Chinese utility model patent of frequency quenching unit ", disclose a kind of hardening apparatus by high frequency current, including high frequency electric source, induction coil, Workbench, cooling body, the high frequency electric source constitute loop with induction coil, and magnetic inductive block, workbench are bonded with induction coil For placing workpiece, induction coil is arranged with workbench correspondence position, and cooling body is cooled down for the workpiece on workbench, described High frequency electric source is all solid state superaudio induction heating power.
Traditional this kind of quenching press, when quenching processing is carried out, needs clamping workpiece one by one to carry out putting quenching, its production Less efficient, when guide is processed, the reason for guide self structure, its feeding and processing are more bothered.
In consideration of it, the present inventor carries out in-depth study to the problems referred to above, there is then this case to produce.
The content of the invention
It is an object of the invention to provide a kind of higher full-automatic supersonic frequency induction hardening machine of working (machining) efficiency.
In order to achieve the above object, the present invention adopts such technical scheme:
A kind of full-automatic supersonic frequency induction hardening machine, including frame and the supersonic frequency induction hardening mechanism being arranged in frame, also include To the feed mechanism and guide placement mechanism to place guide that convey guide, the supersonic frequency induction hardening mechanism is with can phase The mode of guide placement mechanism movement is arranged in the frame, the discharge end correspondence guide of the feed mechanism Placement mechanism is arranged.
Used as a kind of preferred embodiment of the present invention, also including guide steering mechanism, guide steering mechanism includes receiving The cushion cap of the guide and the cushion cap drive mechanism to drive cushion cap to rotate, the cushion cap is with can relatively described cushion cap driving machine The mode that structure is rotated is connected in the cushion cap drive mechanism.
As a kind of preferred embodiment of the present invention, also including setting up separately in the first correcting block and second school of the cushion cap both sides Positive block, also includes driving first correcting block and the second correcting block move toward one another or the correcting block of opposite motion to drive Motivation structure, the correcting block drive mechanism are double piston-rod cylinder or oil cylinder, first correcting block and second correcting block It is separately mounted on the two-piston bar of the double piston-rod cylinder or oil cylinder, the cylinder body of the double piston-rod cylinder or oil cylinder is installed In the cushion cap drive mechanism, the cushion cap is fixed on the cylinder body of the double piston-rod cylinder or oil cylinder, the double-piston Bar cylinder or oil cylinder are arranged between the cushion cap drive mechanism and the cushion cap, and the cushion cap includes base portion, erects described The first stringer board and the second stringer board on base portion, first stringer board are be arranged in parallel with second stringer board, on first stringer board The first V-arrangement guide groove is formed, the first V-arrangement guide groove is extended downwardly from the upper surface of first stringer board, on second stringer board The second V-arrangement guide groove corresponding with the first V-arrangement guide groove is formed, the second V-arrangement guide groove faces down from the upper end of second stringer board Extend, the first V-arrangement guide groove is collectively forming to support the supporting surface of the guide with the second V-arrangement guide groove.
As a kind of preferred embodiment of the present invention, also include folding up the feeding clip mechanism of the guide, the clamping machine Structure includes material clamping robot and the machine to drive material clamping robot to move between the cushion cap and the guide placement mechanism Tool hand-drive mechanism, is provided with slide rail in the frame and coordinates the slide plate on slide rail, and the mechanical arm drive mechanism is to push away Take offence cylinder or oil cylinder, the pusher cylinder or oil cylinder are horizontally disposed, the cylinder body of pusher cylinder or oil cylinder is fixed on described In frame, the piston rod of the pusher cylinder or oil cylinder is connected with the slide plate, the material clamping robot pass through lift cylinder or Oil cylinder is connected on the slide plate, and the lift cylinder or oil cylinder are vertically arranged, and the material clamping robot includes first Fixture block, the second fixture block and the fixture block drive mechanism being arranged between first fixture block and second fixture block, described first Form to hold between fixture block and second fixture block guide holds space.
Used as a kind of preferred embodiment of the present invention, the fixture block drive mechanism is double-rod cylinder or oil cylinder, and described first presss from both sides Block and second fixture block set up separately on the two-piston bar of the double-rod cylinder or oil cylinder, and the double-rod cylinder or oil cylinder are along level Direction is arranged, and first fixture block and second fixture block are vertically arranged, and the double-rod cylinder or oil cylinder are by turning to Lug is hinged on the lower end of the piston rod of the lift cylinder or oil cylinder, and first fixture block is provided with the first upper clip arm and first Lower clip arm, second fixture block are provided with the second upper clip arm and the second lower clip arm, and first upper clip arm is pressed from both sides with described first time Into the first jaw, second upper clip arm and second lower clip arm surround the second jaw to upper-arm circumference, first jaw with it is described Second jaw is oppositely arranged.
Used as a kind of preferred embodiment of the present invention, the feed mechanism includes bracing frame, base plate, bottom is provided with bracing frame The both sides of plate are equipped with first baffle and second baffle, enclose between the first baffle, the second baffle and the base plate Feed into being formed between one end of the chamber resettling to place guide, one end of the first baffle and the second baffle End, forms discharge end between the other end of the first baffle and the other end of the second baffle, sets on the discharge end Have and between the upper end of third baffle, the lower end of the third baffle and the base plate, form the blowing passed through for a guide Space, the base plate relative level are obliquely installed, and the height of the feed end is higher than the height of the discharge end, and it is right also to include The lifting mechanism and the stock guide being correspondingly arranged above lifting mechanism of the blowing space setting, the stock guide is answered to be abutted against One end of the third baffle is guide end, and the other end is free end, and the stock guide relative level is obliquely installed, described to lead Material end is higher than the free end.
As a kind of preferred embodiment of the present invention, between the first baffle and the second baffle, regulating fender is provided with, The regulating fender by can relative to the first baffle move in the way of be connected on the second baffle, the second baffle with Linked together by multiple adjustment bolts between the regulating fender, the lower end of the regulating fender is provided with support flat board, also Including the first guide rail and the second guide rail, first guide rail is arranged on the base plate, and second guide rail is arranged on described On support flat board, first guide rail and second guide rail extend to the discharge end along the feed end, also including being connected to Limiting plate on support frame as described above, forms between limiting plate and the third baffle and is oriented to the guide risen for the guide Passage, the lifting mechanism are fixed on support frame as described above for the cylinder body of lifting cylinder or oil cylinder, lifting cylinder or oil cylinder, lifting The piston rod correspondence guide guide channel of cylinder or oil cylinder is arranged.
As the present invention a kind of preferred embodiment, the guide placement mechanism include pedestal, the first deflector roll, the second deflector roll with And the deflector roll drive mechanism to drive first deflector roll and/or second deflector roll to rotate, first deflector roll and described Second deflector roll is rotatably arranged on the pedestal, and first deflector roll and second deflector roll are with respect to horizontal plane Arrange, first deflector roll and second deflector roll be arranged in parallel, formed between first deflector roll and second deflector roll and used That places guide puts material space, also includes limiting the gag lever post of guide slippage, and gag lever post can by gag lever post drive mechanism It is movably arranged on the pedestal, the gag lever post is arranged perpendicular to the pedestal, the gag lever post drive mechanism is spacing The cylinder body of cylinder or oil cylinder, the limiting cylinder or oil cylinder is fixed on the pedestal, the piston of the limiting cylinder or oil cylinder Bar is connected with the gag lever post, and the deflector roll drive mechanism is motor, and the output shaft of motor is provided with driving wheel, and described first leads Roller and/or second deflector roll are provided with driven pulley, and the driving wheel passes through belt with the driven pulley or gear drive connects Connect.
Used as a kind of preferred embodiment of the present invention, the frame is provided with tilting table, and the supersonic frequency induction hardening mechanism installs On tilting table, tilting table relative level is obliquely installed, and is provided with guided way and coordinates leading on guided way on tilting table To block, the supersonic frequency induction hardening mechanism is arranged on the guide pad, also includes driving the guide pad along the guiding The guide pad drive mechanism of rail movement, the guide placement mechanism are arranged on the tilting table, the guide pad drive mechanism Including the feed screw nut of lead screw motor, screw mandrel and cooperation on screw mandrel, the lead screw motor is fixed on the tilting table, institute State screw mandrel to be arranged in parallel with the guided way, the guide pad is fixedly connected with the feed screw nut.
As a kind of preferred embodiment of the present invention, also including cooling body, the cooling body correspondence guide placement mechanism It is arranged in the frame.
After using technical scheme, guide is delivered to one by one in guide placement mechanism by feed mechanism, will Supersonic frequency induction hardening mechanism is moved to guide placement mechanism and nearby carries out Quenching Treatment to guide, compares artificial clamping guide, this It is bright that supersonic frequency induction hardening and feed mechanism are combined together, labour intensity is alleviated, labor productivity is improve.
Description of the drawings
The dimensional structure diagram of Fig. 1 present invention;
Fig. 2 is the dimensional structure diagram of another angle of the invention;
Fig. 3 is dimensional structure diagram of the present invention (in figure, feed mechanism is to illustrate);
Fig. 4 is the overlooking the structure diagram of the present invention;
Fig. 5 is the side structure schematic view of the present invention;
Fig. 6 is the structural representation of feed mechanism in the present invention;
Fig. 7 is the partial structural diagram of the present invention;
Fig. 8 is the structural representation watched in the present invention bottom-up;
Fig. 9 is the enlarged drawing at A in Fig. 1;
Figure 10 is the enlarged drawing at B in Fig. 3;
In figure:
The first support beam of 10- frames 11-
12- the second support beam 20- supersonic frequency induction hardenings mechanism
201- casing 202- induction coils
203- guide pad 204- guided ways
The adjustment arms of 205- first 206- second adjusts arm
207- the first deep-slotted chip breaker the second deep-slotted chip breakers of 208-
209- lead screw motor 210- screw mandrels
211- feed screw nut's 212- tilting tables
213- low side 214- are high-end
215- the first adjustment bolt 216- web beams
30- feed mechanism 301- bracing frames
302- base plate 303- first baffles
304- second baffle 305- third baffles
306- regulating fenders the first guide rails of 307-
The second guide rails of 308- 309- supports flat board
310- stock guide 311- guide guide channels
312- limiting plates 313- liftings cylinder or oil cylinder
The first adjusting nut of 314- adjustment bolts 315-
316- the second adjusting nut 40- guide placement mechanisms
401- pedestals the first deflector rolls of 402-
403- the second deflector roll 404- gag lever posts
405- gag lever post drive mechanism 406- motors
407- driving wheel 408- driven pulleys
409- first time lug of the first upper lug 410-
Second time lug 50- guidees steering mechanism of 411-
500- cushion cap drive mechanism 501- cushion caps
502- correcting blocks the first correcting block of drive mechanism 503-
504- the second correcting block the first stringer boards of 505-
506- the second stringer board 507- base portions
60- feeding clip mechanism 601- slide plates
602- slide rail 603- mechanical arm drive mechanisms
604- lift cylinders or oil cylinder 605- material clamping robots
606- the first fixture block the second fixture blocks of 607-
608- the first upper clip arm the first lower clip arms of 609-
610- the second upper clip arm the second lower clip arms of 611-
70- guide 80- cooling bodies
Specific embodiment
In order to technical scheme is explained further, it is described in detail below in conjunction with the accompanying drawings.
Referring to figs. 1 to Figure 10, a kind of full-automatic supersonic frequency induction hardening machine, including frame 10 and the Supersonic being arranged in frame 10 Frequency quenching mechanism 20, also includes conveying the feed mechanism 30 and the guide placement mechanism to place guide 70 of guide 70 40, the supersonic frequency induction hardening mechanism 20 is can be arranged on the frame 10 in the way of the guide placement mechanism 40 movement On, the discharge end of the feed mechanism 30 corresponds to the guide placement mechanism 40 and arranges.Wherein, cylinder of the guide 70 for both ends open Body.
As the present invention a kind of preferred embodiment, also including guide steering mechanism 50, guide steering mechanism 50 include to The cushion cap 501 and the cushion cap drive mechanism 500 to drive cushion cap 501 to rotate of the guide 70 are received, the cushion cap 501 is with can The mode rotated relative to the cushion cap drive mechanism 500 is connected in the cushion cap drive mechanism 500.
Present invention additionally comprises guide 70 is pinched to guide from cushion cap 501 by feeding clip mechanism 60 and is put by feeding clip mechanism 60 Put in mechanism 40.
As a kind of preferred embodiment of the present invention, also including 503 He of the first correcting block set up separately in 501 both sides of the cushion cap Second correcting block 504, also includes driving first correcting block 503 and 504 move toward one another of the second correcting block or phase Unlucky dynamic correcting block drive mechanism 502.The correcting block drive mechanism 502 is double piston-rod cylinder or oil cylinder, described first Correcting block 503 and second correcting block 504 are separately mounted on the two-piston bar of the double piston-rod cylinder or oil cylinder, are passed through Two-piston bar it is flexible so that first correcting block 503 and 504 move toward one another of the second correcting block, first correction Block 503 and second correcting block 504 support the two ends in guide 70 vertically respectively, realize that guide 70 is upper in cushion cap 501 The adjustment put.The cylinder body of double piston-rod cylinder or oil cylinder is arranged in the cushion cap drive mechanism 500, and the cushion cap 501 is fixed On the cylinder body of the double piston-rod cylinder or oil cylinder, the double piston-rod cylinder or oil cylinder are arranged on the cushion cap drive mechanism Between 500 and the cushion cap 501, cushion cap drive mechanism 500 is main to drive double piston-rod cylinder or oil cylinder and 501 turns of cushion cap Dynamic predetermined angle, in embodiment, double piston-rod cylinder or oil cylinder, the first correcting block 503 and the second correcting block 504 are constituted Finger cylinder, cushion cap drive mechanism 500 select rotary cylinder, specifically select MSQB rotary cylinders.
In the present invention, the cushion cap 501 includes base portion 507, the first stringer board 505 erected on the base portion 507 and Two stringer boards 506, first stringer board 505 are be arranged in parallel with second stringer board 506, and a V is formed on first stringer board 505 Shape guide groove, the first V-arrangement guide groove are extended downwardly from the upper surface of first stringer board 505, are formed on second stringer board 506 The second V-arrangement guide groove corresponding with the first V-arrangement guide groove, the second V-arrangement guide groove face down from the upper end of second stringer board 506 and prolong Stretch, the first V-arrangement guide groove is collectively forming to support the supporting surface of the guide 70 with the second V-arrangement guide groove, during use, Guide 70 is rolled into the first V-arrangement guide groove and the second V-arrangement guide groove from stock guide described below 310 and is erected at a V On shape guide groove and the second V-arrangement guide groove, and roll under Action of Gravity Field to the minimum point of the first V-arrangement guide groove and the second V-arrangement guide groove.
Used as a kind of preferred embodiment of the present invention, first correcting block 503 is arranged on the one of the first V-arrangement guide groove Side, second correcting block 504 are arranged on the side of the second V-arrangement guide groove, and first correcting block 503 and described second Correcting block 504 is vertically arranged with the guide 70.
After technical scheme, after guide 70 is placed on cushion cap 501, can by cushion cap drive mechanism 500 To drive cushion cap 501 to rotate 180 degree, the adjustment in 70 orientation of guide is realized, by the first correcting block 503 and the second correcting block 504 The position of guide 70 can be corrected so that guide 70 is in suitable position on the first V-arrangement guide groove and the second V-arrangement guide groove Put, compared to artificial blowing, the present invention can carry out the adjustment of guide position, realize accurate blowing, preferably to be quenched Processing.
As a kind of preferred embodiment of the present invention, also include folding up the feeding clip mechanism 60 of the guide 70, the folder Material mechanism 60 includes material clamping robot 605 and to drive material clamping robot 605 to place machine with the guide in the cushion cap 501 The mechanical arm drive mechanism 603 moved between structure 40, is provided with slide rail 602 in the frame 10 and coordinates on slide rail 602 Slide plate 601, the mechanical arm drive mechanism 603 are pusher cylinder or oil cylinder, and the pusher cylinder or oil cylinder are set in the horizontal direction Put, the cylinder body of pusher cylinder or oil cylinder is fixed in the frame 10, the piston rod of the pusher cylinder or oil cylinder and the cunning Plate 601 connects.The material clamping robot 603 is connected on the slide plate 601 by lift cylinder or oil cylinder, the lift cylinder Or oil cylinder is vertically arranged, the cylinder body of lift cylinder or oil cylinder is fixed on slide plate 601, the piston of lift cylinder or oil cylinder Bar is connected with material clamping robot 603.The material clamping robot 603 includes the first fixture block 606, the second fixture block 607 and is arranged on Fixture block drive mechanism between first fixture block 606 and second fixture block 607, first fixture block 606 and described second Form to hold between fixture block 607 guide 70 holds space.
Used as a kind of preferred embodiment of the present invention, the fixture block drive mechanism is double-rod cylinder or oil cylinder, and described first presss from both sides Block 606 and second fixture block 607 set up separately on the two-piston bar of the double-rod cylinder or oil cylinder, the double-rod cylinder or oil cylinder Horizontally disposed, first fixture block 606 and second fixture block 607 are vertically arranged, the double-rod cylinder or Oil cylinder is provided with by turning to the lower end that lug is hinged on the piston rod of the lift cylinder or oil cylinder, first fixture block 606 First upper clip arm 608 and the first lower clip arm 609, the first upper clip arm 608 and the first lower clip arm 609 extend towards the second fixture block 607, Second fixture block 607 is provided with the second upper clip arm 610 and the second lower clip arm 611, the second upper clip arm 610 and the second lower clip arm 611 extend towards the first fixture block 606, and first upper clip arm 608 surrounds the first jaw with first lower clip arm 609, described Second upper clip arm 610 surrounds the second jaw with second lower clip arm 611, and first jaw is relative with second jaw to be set Put.
As the present invention a kind of preferred embodiment, the slide rail 602 be two, be provided with the slide plate 601 with it is described The chute that slide rail 602 coordinates.
After using technical scheme, 605 integral level of material clamping robot is driven to move by pusher cylinder or oil cylinder It is dynamic, drive material clamping robot 605 to move up and down by lift cylinder or oil cylinder 604, drive first to press from both sides by fixture block drive mechanism Block 606 and the second fixture block 607 grip or discharge guide 70, using technical scheme, compared to manual gripping guide 70, the present invention can lift the feeding degree of accuracy and the efficiency of guide 70, reduce labor intensity.
Used as a kind of preferred embodiment of the present invention, the feed mechanism 30 includes bracing frame 301, sets on bracing frame 301 The both sides for having base plate 302, base plate 302 are equipped with first baffle 303 and second baffle 304, first baffle 303 and second baffle 304 are vertically arranged, surround between the first baffle 303, the second baffle 304 and the base plate 302 to Place the chamber resettling of guide 70.Charging is formed between one end of one end of the first baffle 303 and the second baffle 304 End, forms discharge end between the other end of the first baffle 303 and the other end of the second baffle 304, in the discharging End is provided between the upper end of third baffle 305, the lower end of the third baffle 305 and the base plate 302 and is formed for an institute The blowing space of the process of guide 70 is stated, 302 relative level of the base plate is obliquely installed, the height of the feed end is higher than described The height of discharge end, the lifting mechanism for also arranging including the correspondence blowing space and is correspondingly arranged above lifting mechanism Stock guide 310, it is guide end that the stock guide 310 is abutted against one end of the third baffle 305, and the other end is free end, described 310 relative level of stock guide is obliquely installed, and the guide end is higher than the free end.
As a kind of preferred embodiment of the present invention, adjustment between the first baffle 303 and the second baffle 304, is provided with Baffle plate 306, the regulating fender 306 is can be connected to the second baffle 304 in the way of the movement of the first baffle 303 On, linked together by multiple adjustment bolts 314 between the second baffle 304 and the regulating fender 306, in adjustment spiral shell Bolt 314 is provided with the first adjusting nut 315 and the second adjusting nut 316, by the first adjusting nut 315 and the second adjusting nut 316 positioning for realizing regulating fender 306, the correspondence of regulating fender 306 offer the perforation passed through for adjustment bolt 314, adjust spiral shell Bolt 314 can be moved in perforation.The lower end of the regulating fender 306 is provided with support flat board 309, also including 307 He of the first guide rail Second guide rail 308, first guide rail 307 are arranged on the base plate 302, and second guide rail 307 is arranged on the support On flat board 309, first guide rail 307 and second guide rail 308 extend to the discharge end along the feed end.Using this Structure is planted, the spacing between second baffle 304 and regulating fender 306 can be adjusted, to the guide for conveying different length specification 70。
Present invention additionally comprises the limiting plate 310 being connected on support frame as described above 301, limiting plate 310 and the third baffle Formed between 305 with the guide guide channel 311 risen for the guide 70, the lifting mechanism is lifting cylinder or oil cylinder 313, the cylinder body of lifting cylinder or oil cylinder 313 is fixed on support frame as described above 301, the piston rod pair of lifting cylinder or oil cylinder 313 Guide guide channel 311 is answered to arrange.In feeding, guide 70 is arranged between second baffle 304 and regulating fender 306 so that Guide 70 is vertically kept flat with second baffle 304, and a guide 70 is tumbled out from blowing space, and guide 70 falls into guide and is oriented to and leads to Road 311, by lifting cylinder or oil cylinder 313 by the guide end of 70 jack-up of guide to stock guide 310, effect of the guide 70 in gravity Under tumble to cushion cap 501.
After technical scheme, guide 70 is deposited in accommodation space, and under gravity from blowing Slide in space to the upper end of lifting mechanism, and by lifting mechanism by 70 guide ends to stock guide 310 of guide support, guide 70 from stock guide 310 skid off and drop down onto on cushion cap 501 under gravity, thus, the present invention can realize guide 70 Convey one by one, compare artificial pinch, the present invention can reduce labour intensity, raise labour efficiency.
As a kind of preferred embodiment of the present invention, the guide placement mechanism 40 include pedestal 401, the first deflector roll 402, the Two deflector rolls 403 and the deflector roll drive mechanism to drive first deflector roll 402 and/or second deflector roll 403 to rotate.Institute State the first deflector roll 402 and second deflector roll 403 is rotatably arranged on the pedestal 401,402 He of the first deflector roll Second deflector roll 403 is arranged with respect to horizontal plane, and first deflector roll 402 and second deflector roll 403 be arranged in parallel, Formation between first deflector roll 402 and second deflector roll 403 is placed guide 70 and puts material space, also includes limiting The gag lever post 404 that guide 70 is slipped, gag lever post 404 are movably disposed on the pedestal 401 by gag lever post drive mechanism, The gag lever post 404 is arranged perpendicular to the pedestal 401.During use, guide 70 is same with the first deflector roll 402 and the second deflector roll 403 Axle is placed on the first deflector roll 402 and the second deflector roll 403, limits guide 70 from the first deflector roll 402 and second by gag lever post 404 Slide in deflector roll 403.The gag lever post drive mechanism 405 is the cylinder body of limiting cylinder or oil cylinder, the limiting cylinder or oil cylinder It is fixed on the pedestal 401, the piston rod of the limiting cylinder or oil cylinder is connected with the gag lever post 404, the deflector roll drives Motivation structure 406 is motor, and the output shaft of motor 406 is provided with driving wheel 407, first deflector roll 402 and/or described second is led Roller 403 is provided with driven pulley 408, and the driving wheel 407 is connected by belt or gear drive with the driven pulley 408.
Used as a kind of preferred embodiment of the present invention, the pedestal 401 is provided with the first upper lug 409, first time lug 410th, the second upper lug and second time lug 411, first deflector roll 402 are rotatably arranged in first upper lug 409 and first time lug 410 on, second deflector roll 403 is rotatably arranged in second upper lug and described On two times lugs 411.
As a kind of preferred embodiment of the present invention, the correspondence of the gag lever post 404 first time lug 410 and described second Lower lug 411 is arranged between first deflector roll 402 and second deflector roll 403.
After using technical scheme, guide 70 is placed on the first deflector roll 402 and the second deflector roll 403, and is sold Set 70 is arranged parallel to the first deflector roll 402 and the second deflector roll 403, drives the first deflector roll 402 and second by deflector roll drive mechanism Deflector roll 403 is rotated, so as to drive 70 uniform rotation of guide, after realizing that uniform hardening, quenching are finished, by gag lever post drive mechanism 405 cause gag lever post 404 to decline, and guide 70 is slided from the first deflector roll 402 with the second deflector roll 403 under gravity, real Existing discharging, thus, the present invention can raise labour productivity, lighten one's labor burden, it is ensured that guide uniform hardening.
Used as a kind of preferred embodiment of the present invention, the frame 10 is provided with tilting table 212, above-mentioned pedestal 410 with incline Sloping platform 212 is structure as a whole, and both form a platform being inclined relative to horizontal.The supersonic frequency induction hardening mechanism 20 is arranged on On tilting table 212,212 relative level of tilting table is obliquely installed, and is provided with guided way 204 and coordinates and leading on tilting table 212 To the guide pad 203 on rail 204, the supersonic frequency induction hardening mechanism 20 specifically be arranged on the guide pad 204 on, also include to The guide pad drive mechanism for driving the guide pad 203 to move along the guided way 204, the guide placement mechanism 40 are arranged on On the tilting table 212, specifically may be installed on pedestal 401, the guide pad drive mechanism includes lead screw motor 209, screw mandrel 210 and coordinate feed screw nut 211 on screw mandrel 210, the lead screw motor 209 is fixed on the tilting table 212, described Screw mandrel 210 is be arranged in parallel with the guided way 204, and the guide pad 203 is fixedly connected with the feed screw nut 211.
Used as a kind of preferred embodiment of the present invention, the tilting table 212 is set to low side along the two ends of the guided way 204 213 and high-end 214, height of high-end 214 height higher than the low side 213, the low side 213 are hinged on the frame On 10, described high-end 214 are connected in the frame 10 by way of height regulating mechanism is with height-adjustable.
As a kind of preferred embodiment of the present invention, the first adjustment arm 205 and the second adjustment arm on described high-end 214, are connected with 206, the first adjustment arm 205 is provided with the first deep-slotted chip breaker 207 that vertically direction opens up, on the second adjustment arm 206 The second deep-slotted chip breaker 208 for vertically arranging is provided with, the first support beam 11 and the second support beam are provided with the frame 10 12, the height regulating mechanism is the first adjustment bolt 215 for being located in first deep-slotted chip breaker 207 and is located in described the The second adjustment bolt in two deep-slotted chip breakers 208, first adjustment bolt 215 are resisted against in first support beam 11, described Second adjustment bolt is resisted against on second deep-slotted chip breaker 208.First adjustment bolt 215 and the second adjustment bolt can be locked respectively The diverse location of the first deep-slotted chip breaker 207 and the second deep-slotted chip breaker 208 is scheduled on, so as to adjust the angle of inclination of tilting table 212, by adjusting The angle of inclination of whole tilting table 212, can cause guide 70 in discharging, can smoothly from the first deflector roll 402 and the second deflector roll Slide in 403, or enable coolant smooth and discharge from guide 70.
As a kind of preferred embodiment of the present invention, it is provided between the first adjustment arm 205 and the second adjustment arm 206 Web beam 216.
Used as a kind of preferred embodiment of the present invention, the supersonic frequency induction hardening mechanism 20 includes casing 201 and is connected to casing The structure of the induction coil 202 on 201, casing 201 and induction coil 202 is using structure in prior art, when in use, sensing Coil 202 is stretched into and guide 70 is quenched in guide 70.
As a kind of preferred embodiment of the present invention, also including cooling body 80, the correspondence of cooling body 80 guide is placed Mechanism 40 is arranged in the frame 10.
After using technical scheme, guide 70 is placed on guide placement mechanism 40, is driven by guide pad Mechanism drives guide pad 203 to move so that supersonic frequency induction hardening mechanism 20 carries out quenching processing near guide, and quenching processes it Afterwards, supersonic frequency induction hardening mechanism 20 is removed from guide 70, tilting table of the present invention 212 is inclined relative to horizontal setting, is cooled down When, coolant can be injected directly on guide 70, afterwards, be injected in the coolant on guide 70 under gravity from guide Middle disengaging, thus, the present invention is cooled down without the need for gripping guide in addition, it is possible to increase working (machining) efficiency and reduce labor intensity.
In the present invention, supersonic frequency induction hardening mechanism 20, guide placement mechanism 40, material clamping robot 65, lift cylinder or oil Cylinder 604 is two sets, and Liang Tao supersonic frequency induction hardenings mechanism 20 and guide placement mechanism 40 set up separately in the both sides of guide steering mechanism 50, By two sets of 605 blowings of material clamping robot and material folding, to improve quenching working (machining) efficiency.
After using technical scheme, in processing, guide 70 is emitted on the first guide rail 307 and the second guide rail 308 On, a guide 70 is tumbled to guide guide channel 311 from blowing space, is lifted guide 70 by lifting cylinder or oil cylinder 313 Rise to stock guide 310, guide 70 is tumbled to cushion cap 501 under gravity, and frame is placed on the first V-arrangement deflector chute and the In two V-arrangement deflector chutes, cushion cap 501 is rotated into 90 degree by guide steering mechanism 50, by mechanical arm drive mechanism 603, lifting Cylinder or oil cylinder 604 and fixture block drive mechanism gripping guide 70, and transfer on guide placement mechanism 40, motor 406 drives First deflector roll 402 and the second deflector roll 403 are rotated, and the first deflector roll 402 and the second deflector roll 403 drive guide 70 to rotate so that guide 70 each positions can uniform hardening, lead screw motor 209 drives slide plate 203 and supersonic frequency induction hardening mechanism 20 to move, and causes sensing Coil 202 is stretched into and guide 70 is quenched in guide 70, and after the completion of quenching, lead screw motor 209 drives slide plate 203 and superaudio Quenching mechanism 20 moves return, and cooling body 80 pairs is to 70 spray cooling liquid of guide, after cooling is finished, gag lever post drive mechanism 405 drive gag lever post 404 so that gag lever post 404 sinks, and guide 70 is acted in gravity and the first deflector roll 402 and the second deflector roll 403 Slide, and fall in corresponding splicing frame.
In the present invention, induction coil 202 and cooling body 80 are only illustrated in Figure 5, and its structure adopts conventional structure.
The product form of the present invention is not limited to this case diagram and embodiment, and anyone carries out the appropriate of similar thinking to which Change is modified, and all should be regarded as the patent category without departing from the present invention.

Claims (10)

1. a kind of full-automatic supersonic frequency induction hardening machine, including frame and the supersonic frequency induction hardening mechanism being arranged in frame, its feature exist In:Also include conveying the feed mechanism and the guide placement mechanism to place guide of guide, the supersonic frequency induction hardening Mechanism by can relative to the guide placement mechanism move in the way of be arranged in the frame, the discharge end pair of the feed mechanism The guide placement mechanism is answered to arrange.
2. a kind of full-automatic supersonic frequency induction hardening machine as claimed in claim 1, it is characterised in that:Also include guide steering mechanism, Guide steering mechanism includes the cushion cap for receiving the guide and the cushion cap drive mechanism to drive cushion cap to rotate, described to hold Platform is can be connected in the cushion cap drive mechanism in the way of cushion cap drive mechanism rotation.
3. a kind of full-automatic supersonic frequency induction hardening machine as claimed in claim 2, it is characterised in that:Also include setting up separately in the cushion cap First correcting block and the second correcting block of both sides, also includes driving first correcting block and second correcting block opposite Motion or the correcting block drive mechanism of opposite motion, the correcting block drive mechanism is double piston-rod cylinder or oil cylinder, described the One correcting block and second correcting block are separately mounted on the two-piston bar of the double piston-rod cylinder or oil cylinder, the dual-active The cylinder body of stopper rod cylinder or oil cylinder be arranged on the cushion cap drive mechanism on, the cushion cap be fixed on the double piston-rod cylinder or On the cylinder body of oil cylinder, the double piston-rod cylinder or oil cylinder are arranged between the cushion cap drive mechanism and the cushion cap, described Cushion cap includes base portion, the first stringer board erected on the base portion and the second stringer board, first stringer board and second stringer board It is arranged in parallel, on first stringer board, forms the first V-arrangement guide groove, the first V-arrangement guide groove is from the upper surface of first stringer board Extend downwardly, on second stringer board, form the second V-arrangement guide groove corresponding with the first V-arrangement guide groove, the second V-arrangement guide groove is from institute The upper surface for stating the second stringer board extends downwardly, and the first V-arrangement guide groove is collectively forming to support institute with the second V-arrangement guide groove State the supporting surface of guide.
4. a kind of full-automatic supersonic frequency induction hardening machine as claimed in claim 3, it is characterised in that:Also include folding up the pin The feeding clip mechanism of set, the feeding clip mechanism include material clamping robot and to drive material clamping robot in the cushion cap and the pin The mechanical arm drive mechanism moved between set placement mechanism, is provided with slide rail in the frame and coordinates the slide plate on slide rail, The mechanical arm drive mechanism is pusher cylinder or oil cylinder, and the pusher cylinder or oil cylinder are horizontally disposed, pusher cylinder Or the cylinder body of oil cylinder is fixed in the frame, the piston rod of the pusher cylinder or oil cylinder is connected with the slide plate, the folder Material manipulator is connected on the slide plate by lift cylinder or oil cylinder, and the lift cylinder or oil cylinder are vertically arranged, The material clamping robot includes the first fixture block, the second fixture block and is arranged between first fixture block and second fixture block Fixture block drive mechanism, form to hold between first fixture block and second fixture block guide hold space.
5. a kind of full-automatic supersonic frequency induction hardening machine as claimed in claim 4, it is characterised in that:The fixture block drive mechanism is double Bar cylinder or oil cylinder, first fixture block and second fixture block set up separately on the two-piston bar of the double-rod cylinder or oil cylinder, The double-rod cylinder or oil cylinder are horizontally disposed, and first fixture block and second fixture block are vertically arranged, institute Double-rod cylinder or oil cylinder are stated by turning to the lower end that lug is hinged on the piston rod of the lift cylinder or oil cylinder, first folder Block is provided with the first upper clip arm and the first lower clip arm, and second fixture block is provided with the second upper clip arm and the second lower clip arm, described First upper clip arm surrounds the first jaw with first lower clip arm, and second upper clip arm surrounds second with second lower clip arm Jaw, first jaw are oppositely arranged with second jaw.
6. a kind of full-automatic supersonic frequency induction hardening machine as claimed in claim 2, it is characterised in that:The feed mechanism includes supporting Frame, is provided with base plate on bracing frame, and the both sides of base plate are equipped with first baffle and second baffle, the first baffle, described Surround to place the chamber resettling of guide, one end of the first baffle and described second between two baffle plates and the base plate Formed out between the other end that feed end, the other end of the first baffle and the second baffle are formed between one end of baffle plate Material end, is provided with the discharge end between the upper end of third baffle, the lower end of the third baffle and the base plate and forms confession The blowing space that one guide is passed through, the base plate relative level are obliquely installed, and the height of the feed end is higher than institute State the height of discharge end, the lifting mechanism that also arranges including the correspondence blowing space and be correspondingly arranged above lifting mechanism Stock guide, the stock guide be abutted against the third baffle one end be guide end, the other end is free end, the stock guide phase Horizontal plane is arranged, the guide end is higher than the free end.
7. a kind of full-automatic supersonic frequency induction hardening machine as claimed in claim 6, it is characterised in that:The first baffle and described Be provided with regulating fender between two baffle plates, the regulating fender by can relative to the first baffle move in the way of be connected to described the On two baffle plates, linked together by multiple adjustment bolts between the second baffle and the regulating fender, the adjustment gear The lower end of plate is provided with support flat board, and also including the first guide rail and the second guide rail, first guide rail is arranged on the base plate, institute State the second guide rail to be arranged on the support flat board, first guide rail and second guide rail along the feed end to it is described go out Material end extend, also including the limiting plate being connected on support frame as described above, formed between limiting plate and the third baffle with for The guide guide channel that the guide rises, the lifting mechanism are the cylinder body of lifting cylinder or oil cylinder, lifting cylinder or oil cylinder It is fixed on support frame as described above, the piston rod correspondence guide guide channel of lifting cylinder or oil cylinder is arranged.
8. a kind of full-automatic supersonic frequency induction hardening machine as claimed in claim 1, it is characterised in that:The guide placement mechanism includes Pedestal, the first deflector roll, the second deflector roll and the deflector roll driving to drive first deflector roll and/or second deflector roll to rotate Mechanism, first deflector roll and second deflector roll are rotatably arranged on the pedestal, first deflector roll and described Second deflector roll is arranged with respect to horizontal plane, and first deflector roll and second deflector roll be arranged in parallel, first deflector roll The gag lever post put material space, also include limiting guide slippage of guide, limit are placed in the formation and second deflector roll between Position bar is movably disposed on the pedestal by gag lever post drive mechanism, and the gag lever post is arranged perpendicular to the pedestal, The gag lever post drive mechanism is fixed on the pedestal for the cylinder body of limiting cylinder or oil cylinder, the limiting cylinder or oil cylinder, The piston rod of the limiting cylinder or oil cylinder is connected with the gag lever post, the deflector roll drive mechanism be motor, the output of motor Axle is provided with driving wheel, and first deflector roll and/or second deflector roll are provided with driven pulley, and the driving wheel is driven with described Wheel is connected by belt or gear drive.
9. a kind of full-automatic supersonic frequency induction hardening machine as claimed in claim 1, it is characterised in that:The frame is provided with inclination Platform, the supersonic frequency induction hardening mechanism are arranged on tilting table, and tilting table relative level is obliquely installed, and is provided with and leads on tilting table To rail and coordinate guide pad on guided way, the supersonic frequency induction hardening mechanism is arranged on the guide pad, also include to The guide pad drive mechanism for driving the guide pad to move along the guided way, the guide placement mechanism are arranged on the inclination On platform, the guide pad drive mechanism includes lead screw motor, screw mandrel and coordinates the feed screw nut on screw mandrel, the screw mandrel electricity Machine is fixed on the tilting table, and the screw mandrel is be arranged in parallel with the guided way, and the guide pad is solid with the feed screw nut It is fixed to connect.
10. a kind of full-automatic supersonic frequency induction hardening machine as described in any one of claim 1 to 9, it is characterised in that:Also include cooling Mechanism, the cooling body correspondence guide placement mechanism are arranged in the frame.
CN201710058690.XA 2017-01-23 2017-01-23 A kind of full-automatic supersonic frequency induction hardening machine Active CN106555032B (en)

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CN201810235358.0A CN108588347B (en) 2017-01-23 2017-01-23 Improved full-automatic superaudio quenching machine

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