CN108588347A - A kind of improved full-automatic supersonic frequency induction hardening machine - Google Patents
A kind of improved full-automatic supersonic frequency induction hardening machine Download PDFInfo
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- CN108588347A CN108588347A CN201810235358.0A CN201810235358A CN108588347A CN 108588347 A CN108588347 A CN 108588347A CN 201810235358 A CN201810235358 A CN 201810235358A CN 108588347 A CN108588347 A CN 108588347A
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- guide
- cylinder
- oil cylinder
- deflector roll
- baffle
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- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/06—Surface hardening
- C21D1/09—Surface hardening by direct application of electrical or wave energy; by particle radiation
- C21D1/10—Surface hardening by direct application of electrical or wave energy; by particle radiation by electric induction
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D1/00—General methods or devices for heat treatment, e.g. annealing, hardening, quenching or tempering
- C21D1/62—Quenching devices
- C21D1/667—Quenching devices for spray quenching
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/0062—Heat-treating apparatus with a cooling or quenching zone
-
- C—CHEMISTRY; METALLURGY
- C21—METALLURGY OF IRON
- C21D—MODIFYING THE PHYSICAL STRUCTURE OF FERROUS METALS; GENERAL DEVICES FOR HEAT TREATMENT OF FERROUS OR NON-FERROUS METALS OR ALLOYS; MAKING METAL MALLEABLE, e.g. BY DECARBURISATION OR TEMPERING
- C21D9/00—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor
- C21D9/0068—Heat treatment, e.g. annealing, hardening, quenching or tempering, adapted for particular articles; Furnaces therefor for particular articles not mentioned below
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P10/00—Technologies related to metal processing
- Y02P10/25—Process efficiency
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Physics & Mathematics (AREA)
- Thermal Sciences (AREA)
- Crystallography & Structural Chemistry (AREA)
- Mechanical Engineering (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Heat Treatment Of Articles (AREA)
Abstract
The present invention relates to a kind of improved full-automatic supersonic frequency induction hardening machines, including rack and the supersonic frequency induction hardening mechanism being arranged in rack, further include conveying the feed mechanism of guide and to place the guide placement mechanism of guide, the supersonic frequency induction hardening mechanism is arranged in a manner of it can be moved relative to the guide placement mechanism in the rack, and the discharge end of the feed mechanism corresponds to the guide placement mechanism setting.After technical solution using the present invention, guide is delivered to one by one in guide placement mechanism by feed mechanism, supersonic frequency induction hardening mechanism is moved near guide placement mechanism, quenching treatment is carried out to guide, compared to artificial clamping guide, supersonic frequency induction hardening and feed mechanism are combined together by the present invention, labor intensity is alleviated, labor productivity is improved.
Description
This case is the division Shen of entitled " a kind of full-automatic supersonic frequency induction hardening machine " application No. is 201710058690.X
Please, the applying date of female case is 2017-01-23.
Technical field
The present invention relates to a kind of improved full-automatic supersonic frequency induction hardening machines.
Background technology
Supersonic frequency induction hardening machine is a kind of important Equipment for Heating Processing that local heat treatmet is carried out to metal surface, it utilizes induction
Coil makes workpiece surface be heated rapidly, and center portion heating very little, while improving the processing performance of workpiece surface, will not change
Its internal performance.Such as 205669045 U of CN, in the Chinese utility model patent of entitled " packaged type supersonic frequency induction hardening machine ",
A kind of packaged type supersonic frequency induction hardening machine, including heating element are disclosed, further includes mobile holder, mobile holder is equipped with lifting
Mechanism, elevating mechanism include lifting platform, and the top of heating element is equipped with hook, hangs on lifting platform, heating element includes
Induction coil and babinet for fixed inductor.For another example in Authorization Notice No. CN
203451567U in the Chinese utility model patent of entitled " a kind of hardening apparatus by high frequency current ", is disclosed a kind of high
Frequency quenching unit, including high frequency electric source, induction coil, workbench, cooling body, the high frequency electric source form back with induction coil
Road is bonded with magnetic inductive block on induction coil, and for placing workpiece, induction coil is arranged workbench with workbench corresponding position, cold
But mechanism is all solid state superaudio induction heating power for the workpiece cooling on workbench, the high frequency electric source.
Traditional this kind of quenching press, carry out quenching processing when, need one by one clamping workpiece carry out putting quenching, production
Less efficient, when processing guide, the reason of guide self structure, feeding and processing are more troublesome.
In consideration of it, the present inventor carries out in-depth study to the above problem, there is this case generation then.
Invention content
The purpose of the present invention is to provide a kind of higher improved full-automatic supersonic frequency induction hardening machines of processing efficiency.
In order to achieve the above object, the present invention uses such technical solution：
A kind of improved full-automatic supersonic frequency induction hardening machine, including rack and the supersonic frequency induction hardening mechanism that is arranged in rack,
Further include conveying the feed mechanism of guide and to place the guide placement mechanism of guide, the supersonic frequency induction hardening mechanism
It is arranged in the rack in a manner of it can be moved relative to the guide placement mechanism, the discharge end of the feed mechanism corresponds to institute
State the setting of guide placement mechanism.
Further include guide steering mechanism, guide steering mechanism includes receiving as a kind of preferred embodiment of the present invention
The cushion cap of the guide and cushion cap driving mechanism to drive cushion cap to rotate, the cushion cap is with can the relatively described cushion cap driving machine
The mode of structure rotation is connected in the cushion cap driving mechanism.
Further include the first correcting block and the second school set up separately in the cushion cap both sides as a kind of preferred embodiment of the present invention
Positive block, further include drive first correcting block and second correcting block move toward one another or the correcting block of back movement drive
Motivation structure, the correcting block driving mechanism are double piston-rod cylinder or oil cylinder, first correcting block and second correcting block
It is separately mounted on the two-piston bar of the double piston-rod cylinder or oil cylinder, the cylinder body installation of the double piston-rod cylinder or oil cylinder
In the cushion cap driving mechanism, the cushion cap is fixed on the cylinder body of the double piston-rod cylinder or oil cylinder, the double-piston
Bar cylinder or oil cylinder are arranged between the cushion cap driving mechanism and the cushion cap, and the cushion cap includes base portion, erects described
The first stringer board on base portion and the second stringer board, first stringer board are arranged in parallel with second stringer board, on first stringer board
The first V-arrangement guide groove is formed, the first V-arrangement guide groove is extended downwardly from the upper surface of first stringer board, on second stringer board
Form corresponding with the first V-arrangement guide groove the second V-arrangement guide groove, the second V-arrangement guide groove from the upper end of second stringer board downwards
Extend, the first V-arrangement guide groove is collectively formed to support the supporting surface of the guide with the second V-arrangement guide groove.
Further include the feeding clip mechanism for folding up the guide, the clamping machine as a kind of preferred embodiment of the present invention
Structure includes material clamping robot and the machine to drive material clamping robot to be moved between the cushion cap and the guide placement mechanism
Tool hand-drive mechanism, is equipped with the slide plate of sliding rail and cooperation on sliding rail in the rack, and the mechanical arm drive mechanism is to push away
It takes offence cylinder or oil cylinder, the pusher cylinder or oil cylinder are horizontally disposed, and the cylinder body of pusher cylinder or oil cylinder is fixed on described
In rack, the piston rod of the pusher cylinder or oil cylinder is connect with the slide plate, the material clamping robot by lifting cylinder or
Oil cylinder is connected on the slide plate, and the lifting cylinder or oil cylinder are vertically arranged, and the material clamping robot includes first
Fixture block, the second fixture block and the fixture block driving mechanism being arranged between first fixture block and second fixture block, described first
It is formed between fixture block and second fixture block and holds space to hold guide.
As a kind of preferred embodiment of the present invention, the fixture block driving mechanism is double-rod cylinder or oil cylinder, first folder
Block and second fixture block set up separately on the two-piston bar of the double-rod cylinder or oil cylinder, and the double-rod cylinder or oil cylinder are along horizontal
Direction is arranged, and first fixture block and second fixture block are vertically arranged, and the double-rod cylinder or oil cylinder pass through steering
Lug is hinged on the lower end of the piston rod of the lifting cylinder or oil cylinder, and first fixture block is equipped with the first upper clip arm and first
Lower clip arm, second fixture block are equipped with the second upper clip arm and the second lower clip arm, first upper clip arm and described first time folder
For upper-arm circumference at the first clamping jaw, second upper clip arm and second lower clip arm surround the second clamping jaw, first clamping jaw with it is described
Second clamping jaw is oppositely arranged.
As a kind of preferred embodiment of the present invention, the feed mechanism includes supporting rack, and bottom plate, bottom are equipped on supporting rack
The both sides of plate are equipped with first baffle and second baffle, are enclosed between the first baffle, the second baffle and the bottom plate
At to place the chamber resettling of guide, charging is formed between one end of the first baffle and one end of the second baffle
End, forms discharge end between the other end of the first baffle and the other end of the second baffle, is set on the discharge end
There is third baffle, forms the blowing passed through for a guide between the lower end of the third baffle and the upper end of the bottom plate
Space, the bottom plate relative level are obliquely installed, and the height of the feed end is higher than the height of the discharge end, further includes pair
The stock guide answered the lifting mechanism of the blowing space setting and be correspondingly arranged above lifting mechanism, the stock guide are abutted against
One end of the third baffle is guide end, and the other end is free end, and the stock guide relative level is obliquely installed, described to lead
Expect that end is higher than the free end.
As a kind of preferred embodiment of the present invention, regulating fender is equipped between the first baffle and the second baffle,
The regulating fender by can relative to the first baffle move in a manner of be connected on the second baffle, the second baffle with
It is linked together by multiple adjustment bolts between the regulating fender, the lower end of the regulating fender is equipped with support tablet, also
Including the first guide rail and the second guide rail, first guide rail is arranged on the bottom plate, and second guide rail is arranged in the branch
It supports on tablet, first guide rail and second guide rail extend along the feed end to the discharge end, further include being connected to
Limiting plate on support frame as described above is formed between limiting plate and the third baffle and is oriented to the guide risen for the guide
Channel, the lifting mechanism are lifting cylinder or oil cylinder, and the cylinder body for being lifted cylinder or oil cylinder is fixed on support frame as described above, is lifted
The piston rod of cylinder or oil cylinder corresponds to the setting of guide guide channel.
As the present invention a kind of preferred embodiment, the guide placement mechanism include pedestal, the first deflector roll, the second deflector roll with
And the deflector roll driving mechanism to drive first deflector roll and/or second deflector roll to rotate, first deflector roll and described
Second deflector roll is rotatably arranged on the pedestal, and first deflector roll and the equal relative level of second deflector roll tilt
Setting, first deflector roll and second deflector roll are arranged in parallel, and are formed and are used between first deflector roll and second deflector roll
That places guide sets material space, further includes the gag lever post for limiting guide slippage, gag lever post can by gag lever post driving mechanism
It is movably arranged on the pedestal, the gag lever post is arranged perpendicular to the pedestal, and the gag lever post driving mechanism is limit
The cylinder body of cylinder or oil cylinder, the limiting cylinder or oil cylinder is fixed on the pedestal, the piston of the limiting cylinder or oil cylinder
Bar is connect with the gag lever post, and the deflector roll driving mechanism is motor, and the output shaft of motor is equipped with driving wheel, and described first leads
Roller and/or second deflector roll are equipped with driven wheel, and the driving wheel is connected with the driven wheel by belt or gear drive
It connects.
As a kind of preferred embodiment of the present invention, the rack is equipped with tilting table, the supersonic frequency induction hardening mechanism installation
On tilting table, tilting table relative level is obliquely installed, and guided way and cooperation leading on guided way are equipped on tilting table
To block, the supersonic frequency induction hardening mechanism installation further includes driving the guide pad along the guiding on the guide pad
The guide pad driving mechanism of rail movement, the guide placement mechanism are mounted on the tilting table, the guide pad driving mechanism
Including lead screw motor, lead screw and the feed screw nut on lead screw, the lead screw motor is coordinated to be fixed on the tilting table, institute
It states lead screw to be arranged in parallel with the guided way, the guide pad is fixedly connected with the feed screw nut.
Further include cooling body, cooling body corresponds to the guide placement mechanism as a kind of preferred embodiment of the present invention
It is arranged in the rack.
After technical solution using the present invention, guide is delivered to one by one in guide placement mechanism by feed mechanism, it will
Supersonic frequency induction hardening mechanism is moved to guide placement mechanism and nearby carries out quenching treatment to guide, compared to artificial clamping guide, this hair
It is bright to be combined together supersonic frequency induction hardening and feed mechanism, labor intensity is alleviated, labor productivity is improved.Moreover, by pin
Set is placed on the first deflector roll and the second deflector roll, and guide is parallel to the first deflector roll and the setting of the second deflector roll, is driven by deflector roll
Mechanism drives the first deflector roll and the rotation of the second deflector roll, to drive guide uniform rotation, realizes uniform hardening, after quenching,
By gag lever post driving mechanism gag lever post is declined, guide is sliding from the first deflector roll and the second deflector roll under gravity
Under, it realizes discharging, in this way, the present invention can raise labour productivity, mitigates labour burden, ensure guide uniform hardening.
Description of the drawings
The dimensional structure diagram of Fig. 1 present invention；
Fig. 2 is the dimensional structure diagram of another angle of the invention；
Fig. 3 is dimensional structure diagram of the present invention (feed mechanism is to show in figure)；
Fig. 4 is the overlooking structure diagram of the present invention；
Fig. 5 is the side structure schematic view of the present invention；
Fig. 6 is the structural schematic diagram of feed mechanism in the present invention；
Fig. 7 is the partial structural diagram of the present invention；
Fig. 8 is the structural schematic diagram watched bottom-up in the present invention；
Fig. 9 is the enlarged drawing at A in Fig. 1；
Figure 10 is the enlarged drawing at B in Fig. 3；
In figure：
10- racks the first supporting beams of 11-
12- the second supporting beam 20- supersonic frequency induction hardenings mechanism
201- babinet 202- induction coils
203- guide pad 204- guided ways
205- the first adjustment arm 206- second adjustment arms
207- the first arc groove the second arc grooves of 208-
209- lead screw motor 210- lead screws
211- feed screw nut's 212- tilting tables
213- low sides 214- is high-end
215- the first adjustment bolt 216- web beams
30- feed mechanism 301- supporting racks
302- bottom plate 303- first baffles
304- second baffle 305- third baffles
306- regulating fenders the first guide rails of 307-
The second guide rails of 308- 309- supports tablet
310- stock guide 311- guide guide channels
312- limiting plates 313- lifting cylinders or oil cylinder
314- adjustment bolt 315- the first adjustment nuts
316- second adjustment nut 40- guide placement mechanisms
401- pedestals the first deflector rolls of 402-
403- the second deflector roll 404- gag lever posts
405- gag lever post driving mechanism 406- motors
407- driving wheel 408- driven wheels
409- the first upper lug first time lug of 410-
Second time lug 50- guidees steering mechanism of 411-
500- cushion cap driving mechanism 501- cushion caps
502- correcting block driving mechanism the first correcting blocks of 503-
504- the second correcting block the first stringer boards of 505-
506- the second stringer board 507- base portions
60- feeding clip mechanism 601- slide plates
602- sliding rail 603- mechanical arm drive mechanisms
604- lifting cylinders or oil cylinder 605- material clamping robots
606- the first fixture block the second fixture blocks of 607-
608- the first upper clip arm the first lower clip arms of 609-
610- the second upper clip arm the second lower clip arms of 611-
70- guide 80- cooling bodies
Specific implementation mode
In order to further explain the technical solution of the present invention, being described in detail below in conjunction with the accompanying drawings.
Referring to figs. 1 to Figure 10, a kind of improved full-automatic supersonic frequency induction hardening machine, including rack 10 and setting are in rack 10
Supersonic frequency induction hardening mechanism 20, further include conveying the feed mechanism 30 of guide 70 and being put to the guide for placing guide 70
Mechanism 40 is set, the supersonic frequency induction hardening mechanism 20 is arranged in a manner of it can be moved relative to the guide placement mechanism 40 in the machine
On frame 10, the discharge end of the feed mechanism 30 corresponds to the guide placement mechanism 40 and is arranged.Wherein, guide 70 is both ends open
Cylinder.
Further include guide steering mechanism 50 as a kind of preferred embodiment of the present invention, guide steering mechanism 50 include to
The cushion cap 501 of the guide 70 and the cushion cap driving mechanism 500 to drive cushion cap 501 to rotate are received, the cushion cap 501 is with can
Mode relative to the cushion cap driving mechanism 500 rotation is connected in the cushion cap driving mechanism 500.
The invention also includes feeding clip mechanisms 60, pinch to guide guide 70 from cushion cap 501 by feeding clip mechanism 60 and put
It sets in mechanism 40.
Further include 503 He of the first correcting block set up separately in 501 both sides of the cushion cap as a kind of preferred embodiment of the present invention
Second correcting block 504 further includes driving first correcting block 503 and second correcting block 504 moves toward one another or phase
Unlucky dynamic correcting block driving mechanism 502.The correcting block driving mechanism 502 be double piston-rod cylinder or oil cylinder, described first
Correcting block 503 and second correcting block 504 are separately mounted on the two-piston bar of the double piston-rod cylinder or oil cylinder, are passed through
Two-piston bar stretches so that first correcting block 503 and second correcting block 504 move toward one another, first correction
Block 503 and second correcting block 504 support the both ends in guide 70 in an axial direction respectively, realize that guide 70 is upper in cushion cap 501
The adjustment set.The cylinder body of double piston-rod cylinder or oil cylinder is mounted in the cushion cap driving mechanism 500, and the cushion cap 501 is fixed
On the cylinder body of the double piston-rod cylinder or oil cylinder, the double piston-rod cylinder or oil cylinder are arranged in the cushion cap driving mechanism
Between 500 and the cushion cap 501, cushion cap driving mechanism 500 is mainly driving double piston-rod cylinder or oil cylinder and 501 turns of cushion cap
Scheduled angle is moved, in embodiment, double piston-rod cylinder or oil cylinder, the first correcting block 503 and the second correcting block 504 constitute
Finger cylinder, cushion cap driving mechanism 500 selects rotary cylinder, specific to select MSQB rotary cylinders.
In the present invention, the cushion cap 501 includes base portion 507, erects the first stringer board 505 on the base portion 507 and the
Two stringer boards 506, first stringer board 505 are arranged in parallel with second stringer board 506, and the first V is formed on first stringer board 505
Shape guide groove, the first V-arrangement guide groove are extended downwardly from the upper surface of first stringer board 505, are formed on second stringer board 506
The second V-arrangement guide groove corresponding with the first V-arrangement guide groove, the second V-arrangement guide groove prolong downwards from the upper end of second stringer board 506
It stretches, the first V-arrangement guide groove is collectively formed to support the supporting surface of the guide 70 with the second V-arrangement guide groove, in use,
Guide 70 rolls into the first V-arrangement guide groove and the second V-arrangement guide groove from stock guide 310 described below and is erected at the first V
It is rolled on shape guide groove and the second V-arrangement guide groove, and under gravity to the minimum point of the first V-arrangement guide groove and the second V-arrangement guide groove.
As a kind of preferred embodiment of the present invention, first correcting block 503 is arranged the one of the first V-arrangement guide groove
Side, second correcting block 504 are arranged in the side of the second V-arrangement guide groove, and first correcting block 503 and described second
Correcting block 504 is vertically arranged with the guide 70.
It, can by cushion cap driving mechanism 500 after guide 70 is placed on cushion cap 501 after technical solution using the present invention
To drive cushion cap 501 to rotate 180 degree, realizes the adjustment in 70 orientation of guide, pass through the first correcting block 503 and the second correcting block 504
The position of guide 70 can be corrected so that guide 70 is in suitable position on the first V-arrangement guide groove and the second V-arrangement guide groove
It sets, compared to artificial blowing, the present invention can carry out the adjustment of guide position, accurate blowing be realized, preferably to be quenched
Processing.
Further include the feeding clip mechanism 60 for folding up the guide 70, the folder as a kind of preferred embodiment of the present invention
Material mechanism 60 is including material clamping robot 605 and to drive material clamping robot 605 to place machine in the cushion cap 501 and the guide
The mechanical arm drive mechanism 603 moved between structure 40 is equipped with sliding rail 602 and cooperation on sliding rail 602 in the rack 10
Slide plate 601, the mechanical arm drive mechanism 603 are pusher cylinder or oil cylinder, and the pusher cylinder or oil cylinder are set in the horizontal direction
It sets, the cylinder body of pusher cylinder or oil cylinder is fixed in the rack 10, the piston rod of the pusher cylinder or oil cylinder and the cunning
Plate 601 connects.The material clamping robot 603 is connected to by lifting cylinder or oil cylinder on the slide plate 601, the lifting cylinder
Or oil cylinder is vertically arranged, the cylinder body of lifting cylinder or oil cylinder is fixed on slide plate 601, the piston of lifting cylinder or oil cylinder
Bar is connect with material clamping robot 603.The material clamping robot 603 includes that the first fixture block 606, the second fixture block 607 and setting exist
Fixture block driving mechanism between first fixture block 606 and second fixture block 607, first fixture block 606 and described second
It is formed between fixture block 607 and holds space to hold guide 70.
As a kind of preferred embodiment of the present invention, the fixture block driving mechanism is double-rod cylinder or oil cylinder, first folder
Block 606 and second fixture block 607 set up separately on the two-piston bar of the double-rod cylinder or oil cylinder, the double-rod cylinder or oil cylinder
Horizontally disposed, first fixture block 606 and second fixture block 607 are vertically arranged, the double-rod cylinder or
The lower end that oil cylinder is hinged on the piston rod of the lifting cylinder or oil cylinder by turning to lug, first fixture block 606 are equipped with
First upper clip arm 608 and the first lower clip arm 609, the first upper clip arm 608 and the first lower clip arm 609 extend towards the second fixture block 607,
Second fixture block 607 is equipped with the second upper clip arm 610 and the second lower clip arm 611, the second upper clip arm 610 and the second lower clip arm
611 extend towards the first fixture block 606, and first upper clip arm 608 surrounds the first clamping jaw with first lower clip arm 609, described
Second upper clip arm 610 surrounds the second clamping jaw with second lower clip arm 611, and first clamping jaw is opposite with second clamping jaw to be set
It sets.
As a kind of preferred embodiment of the present invention, the sliding rail 602 is two, be provided on the slide plate 601 with it is described
The sliding slot that sliding rail 602 coordinates.
After technical solution using the present invention, 605 integral level of material clamping robot is driven to move by pusher cylinder or oil cylinder
It is dynamic, it drives material clamping robot 605 to move up and down by lifting cylinder or oil cylinder 604, the first folder is driven by fixture block driving mechanism
Block 606 and the gripping of the second fixture block 607 or release guide 70, technical solution using the present invention, compared to gripping guide by hand
70, the present invention can promote feeding accuracy and the efficiency of guide 70, reduce labor intensity.
As a kind of preferred embodiment of the present invention, the feed mechanism 30 includes supporting rack 301, is set on supporting rack 301
There are bottom plate 302, the both sides of bottom plate 302 to be equipped with first baffle 303 and second baffle 304, first baffle 303 and second baffle
304 are vertically arranged, surrounded between the first baffle 303, the second baffle 304 and the bottom plate 302 to
Place the chamber resettling of guide 70.Charging is formed between one end of the first baffle 303 and one end of the second baffle 304
End, forms discharge end, in the discharging between the other end of the first baffle 303 and the other end of the second baffle 304
End is equipped with third baffle 305, is formed between the lower end of the third baffle 305 and the upper end of the bottom plate 302 and supplies an institute
The blowing space of the process of guide 70 is stated, 302 relative level of the bottom plate is obliquely installed, and the height of the feed end is higher than described
The height of discharge end further includes the lifting mechanism of the corresponding blowing space setting and is correspondingly arranged above lifting mechanism
Stock guide 310, one end that the stock guide 310 is abutted against the third baffle 305 is guide end, and the other end is free end, described
310 relative level of stock guide is obliquely installed, and the guide end is higher than the free end.
As a kind of preferred embodiment of the present invention, adjustment is equipped between the first baffle 303 and the second baffle 304
Baffle 306, the regulating fender 306 are connected to the second baffle 304 in a manner of it can be moved relative to the first baffle 303
On, it is linked together by multiple adjustment bolts 314 between the second baffle 304 and the regulating fender 306, in adjustment spiral shell
Bolt 314 is equipped with the first adjustment nut 315 and second adjustment nut 316, passes through the first adjustment nut 315 and second adjustment nut
316 realize that the positioning of regulating fender 306, the correspondence of regulating fender 306 offer the perforation passed through for adjustment bolt 314, adjust spiral shell
Bolt 314 can move in perforation.The lower end of the regulating fender 306 is equipped with support tablet 309, further includes 307 He of the first guide rail
Second guide rail 308, first guide rail 307 are arranged on the bottom plate 302, and second guide rail 308 is arranged in the support
On tablet 309, first guide rail 307 and second guide rail 308 extend along the feed end to the discharge end.Using this
Kind structure, can adjust the spacing between second baffle 304 and regulating fender 306, to convey the guide of different length specification
70。
The invention also includes the stock guide 310 being connected on support frame as described above 301, stock guide 310 and the third baffle
The guide guide channel 311 risen for the guide 70 is formed between 305, the lifting mechanism is lifting cylinder or oil cylinder
313, the cylinder body for being lifted cylinder or oil cylinder 313 is fixed on support frame as described above 301, is lifted the piston rod pair of cylinder or oil cylinder 313
Guide guide channel 311 is answered to be arranged.In feeding, guide 70 is arranged between second baffle 304 and regulating fender 306 so that
Guide 70 is vertically kept flat with second baffle 304, and a guide 70 is tumbled out from blowing space, and guide 70, which falls into guide and is oriented to, to be led to
Road 311 is jacked up guide 70 to the guide end of stock guide 310, effect of the guide 70 in gravity by being lifted cylinder or oil cylinder 313
Under tumble to cushion cap 501.
After technical solution using the present invention, guide 70 is deposited in accommodating space, and under gravity from blowing
It slides in space and plays guide support 70 to the guide end of stock guide 310, guide to the upper end of lifting mechanism, and by lifting mechanism
70 in stock guide 310 under gravity from skidding off and dropping down onto on cushion cap 501, in this way, the present invention can realize guide 70
It conveys, is pinched compared to artificial, the present invention can reduce labor intensity, improve labor efficiency one by one.
As a kind of preferred embodiment of the present invention, the guide placement mechanism 40 includes pedestal 401, the first deflector roll 402, the
Two deflector rolls 403 and deflector roll driving mechanism to drive first deflector roll 402 and/or second deflector roll 403 to rotate.Institute
It states the first deflector roll 402 and second deflector roll 403 is rotatably arranged on the pedestal 401,402 He of the first deflector roll
Second deflector roll, 403 equal relative level is obliquely installed, and first deflector roll 402 and second deflector roll 403 are arranged in parallel,
Formation places guide 70 and sets material space between first deflector roll 402 and second deflector roll 403, further includes limiting
The gag lever post 404 that guide 70 slips, gag lever post 404 are movably disposed at by gag lever post driving mechanism on the pedestal 401,
The gag lever post 404 is arranged perpendicular to the pedestal 401.In use, guide 70 and the first deflector roll 402 and the second deflector roll 403 are same
Axis is placed on the first deflector roll 402 and the second deflector roll 403, and guide 70 is limited from the first deflector roll 402 and second by gag lever post 404
It is slid in deflector roll 403.The gag lever post driving mechanism 405 is the cylinder body of limiting cylinder or oil cylinder, the limiting cylinder or oil cylinder
It is fixed on the pedestal 401, the piston rod of the limiting cylinder or oil cylinder is connect with the gag lever post 404, and the deflector roll drives
Motivation structure 406 is motor, and the output shaft of motor 406 is equipped with driving wheel 407, and first deflector roll 402 and/or described second are led
Roller 403 is equipped with driven wheel 408, and the driving wheel 407 is connect with the driven wheel 408 by belt or gear drive.
As a kind of preferred embodiment of the present invention, the pedestal 401 is equipped with the first upper lug 409, first time lug
410, the second upper lug and second time lug 411, first deflector roll 402 are rotatably arranged in first upper lug
409 and first time lug 410 on, second deflector roll 403 is rotatably arranged in second upper lug and described
On two times lugs 411.
As a kind of preferred embodiment of the present invention, the gag lever post 404 corresponds to first time lug 410 and described second
Lower lug 411 is arranged between first deflector roll 402 and second deflector roll 403.
After technical solution using the present invention, guide 70 is placed on the first deflector roll 402 and the second deflector roll 403, and is sold
Set 70 is parallel to the first deflector roll 402 and the setting of the second deflector roll 403, and the first deflector roll 402 and second is driven by deflector roll driving mechanism
Deflector roll 403 rotates, and to drive 70 uniform rotation of guide, realizes uniform hardening, after quenching, passes through gag lever post driving mechanism
405 so that gag lever post 404 declines, and guide 70 is slided from the first deflector roll 402 on the second deflector roll 403 under gravity, real
Existing discharging mitigates labour burden in this way, the present invention can raise labour productivity, and ensures guide uniform hardening.
As the present invention a kind of preferred embodiment, the rack 10 be equipped with tilting table 212, above-mentioned pedestal 410 with incline
Sloping platform 212 is structure as a whole, and the two forms a platform being inclined relative to horizontal.The supersonic frequency induction hardening mechanism 20 is mounted on
On tilting table 212,212 relative level of tilting table is obliquely installed, and guided way 204 is equipped on tilting table 212 and cooperation is being led
Guide pad 203 on rail 204, the supersonic frequency induction hardening mechanism 20 specifically be mounted on the guide pad 203 on, further include to
The guide pad driving mechanism for driving the guide pad 203 to be moved along the guided way 204, the guide placement mechanism 40 are mounted on
On the tilting table 212, can specifically it install on the base 401, the guide pad driving mechanism includes lead screw motor 209, lead screw
210 and coordinate feed screw nut 211 on lead screw 210, the lead screw motor 209 is fixed on the tilting table 212, described
Lead screw 210 is arranged in parallel with the guided way 204, and the guide pad 203 is fixedly connected with the feed screw nut 211.
As a kind of preferred embodiment of the present invention, the tilting table 212 is set as low side along the both ends of the guided way 204
213 and high-end 214, high-end 214 height is higher than the height of the low side 213, and the low side 213 is hinged on the rack
On 10, described high-end 214 are connected in the rack 10 height regulating mechanism in a manner of height-adjustable.
As a kind of preferred embodiment of the present invention, the first adjustment arm 205 and second adjustment arm are connected on described high-end 214
206, the first adjustment arm 205 is equipped with the first arc groove 207 for opening up in the vertical direction, on the second adjustment arm 206
Equipped with the second arc groove 208 being vertically arranged, the first supporting beam 11 and the second supporting beam are equipped in the rack 10
12, the height regulating mechanism is the first adjustment bolt 215 being threaded through in first arc groove 207 and is threaded through described the
Second adjustment bolt in two arc grooves 208, the first adjustment bolt 215 is resisted against in first supporting beam 11, described
Second adjustment bolt is resisted against on second arc groove 208.The first adjustment bolt 215 and second adjustment bolt can be locked respectively
It is scheduled on the different location of the first arc groove 207 and the second arc groove 208, so as to adjust the angle of inclination of tilting table 212, passes through tune
The angle of inclination of whole tilting table 212 can make guide 70 in discharging, can be smoothly from the first deflector roll 402 and the second deflector roll
It is slid in 403, or enables coolant liquid smooth and be discharged from guide 70.
As a kind of preferred embodiment of the present invention, it is equipped between the first adjustment arm 205 and the second adjustment arm 206
Web beam 216.
As a kind of preferred embodiment of the present invention, the supersonic frequency induction hardening mechanism 20 includes babinet 201 and is connected to babinet
The structure of induction coil 202 on 201, babinet 201 and induction coil 202 is using structure in the prior art, when in use, induction
Coil 202 is stretched into guide 70 and is quenched to guide 70.
Further include cooling body 80 as a kind of preferred embodiment of the present invention, cooling body 80 corresponds to the guide and places
Mechanism 40 is arranged in the rack 10.
After technical solution using the present invention, guide 70 is placed on guide placement mechanism 40, is driven by guide pad
Mechanism drives guide pad 203 to move so that supersonic frequency induction hardening mechanism 20 carries out quenching processing close to guide, and quenching processes it
Afterwards, supersonic frequency induction hardening mechanism 20 is removed from guide 70, tilting table 212 of the present invention is inclined relative to horizontal setting, cooling
When, coolant liquid can inject directly on guide 70, later, be injected in the coolant liquid on guide 70 under the effect of gravity from guide
Middle disengaging can improve processing efficiency and reduce labor intensity in this way, the present invention is cooled down without in addition gripping guide.
In the present invention, supersonic frequency induction hardening mechanism 20, guide placement mechanism 40, material clamping robot 65, lifting cylinder or oil
Cylinder 604 is two sets, and Liang Tao supersonic frequency induction hardenings mechanism 20 and guide placement mechanism 40 set up separately in the both sides of guide steering mechanism 50,
By two sets of 605 blowings of material clamping robot and material folding, to improve quenching processing efficiency.
After technical solution using the present invention, in processing, guide 70 is emitted on the first guide rail 307 and the second guide rail 308
On, a guide 70 is tumbled from blowing space to guide guide channel 311, is lifted guide 70 by being lifted cylinder or oil cylinder 313
It rises at stock guide 310, guide 70 is tumbled under gravity to cushion cap 501, and frame is placed on the first V-arrangement deflector chute and the
In two V-arrangement deflector chutes, cushion cap 501 is rotated 90 degree by guide steering mechanism 50, passes through mechanical arm drive mechanism 603, lifting
Cylinder or oil cylinder 604 and fixture block driving mechanism grip guide 70, and transfer on guide placement mechanism 40, and motor 406 drives
First deflector roll 402 and the rotation of the second deflector roll 403, the first deflector roll 402 and the second deflector roll 403 drive guide 70 to rotate so that guide
70 each positions can uniform hardening, lead screw motor 209 drives guide pad 203 and supersonic frequency induction hardening mechanism 20 to move, and makes sense
It answers coil 202 to stretch into guide 70 to quench guide 70, after the completion of quenching, lead screw motor 209 drives guide pad 203 and surpasses
Audio quenching mechanism 20 moves return, and the 70 spray cooling liquid of opposite guide of cooling body 80, after cooling finishes, gag lever post drives
Mechanism 405 drives gag lever post 404 so that gag lever post 404 sinks, and guide 70 is in gravity and the first deflector roll 402 and the second deflector roll 403
Effect slides, and falls into corresponding splicing frame.
In the present invention, induction coil 202 and cooling body 80 are only illustrated in Figure 5, and structure is all made of conventional structure.
The product form of the present invention is not limited to this case diagram and embodiment, anyone carries out it the appropriate of similar thinking
Changes or modifications all should be regarded as the patent category for not departing from the present invention.
Claims (9)
1. a kind of improved full-automatic supersonic frequency induction hardening machine, including rack and the supersonic frequency induction hardening mechanism that is arranged in rack,
It is characterized in that：Further include conveying the feed mechanism of guide and to place the guide placement mechanism of guide, the Supersonic
Frequency quenching mechanism is arranged in a manner of it can be moved relative to the guide placement mechanism in the rack, and the feed mechanism goes out
Material end corresponds to the guide placement mechanism setting, and the guide placement mechanism includes pedestal, the first deflector roll, the second deflector roll and use
With the deflector roll driving mechanism for driving first deflector roll and/or second deflector roll to rotate, first deflector roll and described second
Deflector roll is rotatably arranged on the pedestal, and first deflector roll and the equal relative level inclination of second deflector roll are set
It sets, first deflector roll and second deflector roll are arranged in parallel, and are formed between first deflector roll and second deflector roll with putting
That sets guide sets material space, further includes the gag lever post for limiting guide slippage, and gag lever post is removable by gag lever post driving mechanism
It is arranged dynamicly on the pedestal, the gag lever post is arranged perpendicular to the pedestal, and the gag lever post driving mechanism is limit gas
The cylinder body of cylinder or oil cylinder, the limiting cylinder or oil cylinder is fixed on the pedestal, the piston rod of the limiting cylinder or oil cylinder
It is connect with the gag lever post, the deflector roll driving mechanism is motor, and the output shaft of motor is equipped with driving wheel, first deflector roll
And/or second deflector roll is equipped with driven wheel, the driving wheel is connect with the driven wheel by belt or gear drive.
2. a kind of improved full-automatic supersonic frequency induction hardening machine as described in claim 1, it is characterised in that：Further include that guide turns to
Mechanism, guide steering mechanism include receive the guide cushion cap and to drive cushion cap rotate cushion cap driving mechanism,
The cushion cap is connected in a manner of it can be rotated relative to the cushion cap driving mechanism in the cushion cap driving mechanism.
3. a kind of improved full-automatic supersonic frequency induction hardening machine as claimed in claim 2, it is characterised in that：Further include setting up separately in institute
The first correcting block and the second correcting block for stating cushion cap both sides further include driving first correcting block and second correction
Block moves toward one another or the correcting block driving mechanism of back movement, the correcting block driving mechanism be double piston-rod cylinder or oil cylinder,
First correcting block and second correcting block are separately mounted on the two-piston bar of the double piston-rod cylinder or oil cylinder, institute
The cylinder body for stating double piston-rod cylinder or oil cylinder is mounted in the cushion cap driving mechanism, and the cushion cap is fixed on the double piston-rod
On the cylinder body of cylinder or oil cylinder, the double piston-rod cylinder or oil cylinder setting the cushion cap driving mechanism and the cushion cap it
Between, the cushion cap includes base portion, erects the first stringer board and the second stringer board on the base portion, first stringer board and described the
Two stringer boards are arranged in parallel, and form the first V-arrangement guide groove on first stringer board, and the first V-arrangement guide groove is from first stringer board
Upper surface extends downwardly, and the second V-arrangement guide groove corresponding with the first V-arrangement guide groove is formed on second stringer board, and second V-arrangement is led
Slot is extended downwardly from the upper surface of second stringer board, the first V-arrangement guide groove and the second V-arrangement guide groove be collectively formed to
Support the supporting surface of the guide.
4. a kind of improved full-automatic supersonic frequency induction hardening machine as claimed in claim 3, it is characterised in that：Further include folding up
The feeding clip mechanism of the guide, the feeding clip mechanism include material clamping robot and to drive material clamping robot the cushion cap with
The mechanical arm drive mechanism moved between the guide placement mechanism is equipped with sliding rail and cooperation on sliding rail in the rack
Slide plate, the mechanical arm drive mechanism are pusher cylinder or oil cylinder, and the pusher cylinder or oil cylinder are horizontally disposed, are pushed
The cylinder body of cylinder or oil cylinder is fixed in the rack, and the piston rod of the pusher cylinder or oil cylinder is connect with the slide plate, institute
It states material clamping robot to be connected on the slide plate by lifting cylinder or oil cylinder, the lifting cylinder or oil cylinder are vertically set
Set, the material clamping robot include the first fixture block, the second fixture block and setting first fixture block and second fixture block it
Between fixture block driving mechanism, formed between first fixture block and second fixture block and hold space to hold guide.
5. a kind of improved full-automatic supersonic frequency induction hardening machine as claimed in claim 4, it is characterised in that：The fixture block driving machine
Structure is double-rod cylinder or oil cylinder, and first fixture block and second fixture block set up the two-piston in the double-rod cylinder or oil cylinder separately
On bar, the double-rod cylinder or oil cylinder are horizontally disposed, and first fixture block and second fixture block are vertically set
It sets, the lower end that the double-rod cylinder or oil cylinder are hinged on the piston rod of the lifting cylinder or oil cylinder by turning to lug is described
First fixture block is equipped with the first upper clip arm and the first lower clip arm, and second fixture block is equipped with the second upper clip arm and second time folder
Arm, first upper clip arm surround the first clamping jaw, second upper clip arm and second lower clip arm with first lower clip arm
The second clamping jaw is surrounded, first clamping jaw is oppositely arranged with second clamping jaw.
6. a kind of improved full-automatic supersonic frequency induction hardening machine as claimed in claim 2, it is characterised in that：The feed mechanism packet
Supporting rack is included, is equipped with bottom plate on supporting rack, the both sides of bottom plate are equipped with first baffle and second baffle, the first baffle,
Surround to place the chamber resettling of guide, one end of the first baffle and institute between the second baffle and the bottom plate
It states and forms feed end between one end of second baffle, between the other end of the first baffle and the other end of the second baffle
Discharge end is formed, third baffle is equipped on the discharge end, between the lower end of the third baffle and the upper end of the bottom plate
The blowing space passed through for a guide is formed, the bottom plate relative level is obliquely installed, the height of the feed end
Further include the lifting mechanism and be correspondingly arranged at lifting machine that the corresponding blowing space is arranged higher than the height of the discharge end
Stock guide above structure, one end that the stock guide is abutted against the third baffle is guide end, and the other end is free end, described to lead
Flitch relative level is obliquely installed, and the guide end is higher than the free end.
7. a kind of improved full-automatic supersonic frequency induction hardening machine as claimed in claim 6, it is characterised in that：The first baffle with
Regulating fender is equipped between the second baffle, the regulating fender is connected in a manner of it can be moved relative to the first baffle
On the second baffle, linked together by multiple adjustment bolts between the second baffle and the regulating fender, it is described
The lower end of regulating fender is equipped with support tablet, further includes the first guide rail and the second guide rail, and first guide rail is arranged at the bottom
On plate, second guide rail is arranged on the support tablet, and first guide rail and second guide rail are along the feed end
Extend to the discharge end, further includes the limiting plate being connected on support frame as described above, shape between limiting plate and the third baffle
At with the guide guide channel risen for the guide, the lifting mechanism is lifting cylinder or oil cylinder, is lifted cylinder or oil
The cylinder body of cylinder is fixed on support frame as described above, and the piston rod for being lifted cylinder or oil cylinder corresponds to the setting of guide guide channel.
8. a kind of improved full-automatic supersonic frequency induction hardening machine as described in claim 1, it is characterised in that：The rack is equipped with
Tilting table, the supersonic frequency induction hardening mechanism are mounted on tilting table, and tilting table relative level is obliquely installed, and is set on tilting table
There are the guide pad of guided way and cooperation on guided way, the supersonic frequency induction hardening mechanism to install on the guide pad, further includes
To the guide pad driving mechanism for driving the guide pad to be moved along the guided way, the guide placement mechanism is mounted on described
On tilting table, the guide pad driving mechanism includes the feed screw nut of lead screw motor, lead screw and cooperation on lead screw, the silk
Bar motor is fixed on the tilting table, and the lead screw is arranged in parallel with the guided way, the guide pad and the lead screw spiral shell
Mother is fixedly connected.
9. such as a kind of improved full-automatic supersonic frequency induction hardening machine of claim 1 to 8 any one of them, it is characterised in that：Also wrap
Cooling body is included, cooling body corresponds to the guide placement mechanism and is arranged in the rack.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810235358.0A CN108588347B (en) | 2017-01-23 | 2017-01-23 | Improved full-automatic superaudio quenching machine |
Applications Claiming Priority (2)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201710058690.XA CN106555032B (en) | 2017-01-23 | 2017-01-23 | A kind of full-automatic supersonic frequency induction hardening machine |
| CN201810235358.0A CN108588347B (en) | 2017-01-23 | 2017-01-23 | Improved full-automatic superaudio quenching machine |
Related Parent Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201710058690.XA Division CN106555032B (en) | 2017-01-23 | 2017-01-23 | A kind of full-automatic supersonic frequency induction hardening machine |
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| Publication Number | Publication Date |
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| CN108588347A true CN108588347A (en) | 2018-09-28 |
| CN108588347B CN108588347B (en) | 2020-01-03 |
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| CN201710058690.XA Active CN106555032B (en) | 2017-01-23 | 2017-01-23 | A kind of full-automatic supersonic frequency induction hardening machine |
| CN201810235358.0A Active CN108588347B (en) | 2017-01-23 | 2017-01-23 | Improved full-automatic superaudio quenching machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN106555032B (en) * | 2017-01-23 | 2018-05-22 | 泉州市华茂机械设备有限公司 | A kind of full-automatic supersonic frequency induction hardening machine |
| CN111683423B (en) * | 2020-06-23 | 2022-03-15 | 安徽金骏感应加热设备有限公司 | Superaudio induction heating equipment convenient to fixed mounting |
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| CN104831030A (en) * | 2015-03-23 | 2015-08-12 | 宁波霍科电器有限公司 | Auto quenching device and auto quenching method |
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| CN106555032B (en) * | 2017-01-23 | 2018-05-22 | 泉州市华茂机械设备有限公司 | A kind of full-automatic supersonic frequency induction hardening machine |
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| JP3115233B2 (en) * | 1995-06-19 | 2000-12-04 | マツダ株式会社 | Induction quenching method and apparatus and quenched product |
| RU2251578C2 (en) * | 2003-04-21 | 2005-05-10 | Открытое акционерное общество "Чебоксарский агрегатный завод" (ОАО "ЧАЗ") | Automatic machine for quenching bolt heads at hf-current heating of them |
| CN206494954U (en) * | 2017-01-23 | 2017-09-15 | 泉州市华茂机械设备有限公司 | A kind of full-automatic supersonic frequency induction hardening machine |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN104831030A (en) * | 2015-03-23 | 2015-08-12 | 宁波霍科电器有限公司 | Auto quenching device and auto quenching method |
| CN204779683U (en) * | 2015-05-13 | 2015-11-18 | 徐州徐工履带底盘有限公司 | Guide guenching unit |
| CN105483349A (en) * | 2015-12-24 | 2016-04-13 | 嵊州市意海电机配件厂 | Automatic pushing device for annealing of steel tube billets |
| CN106119508A (en) * | 2016-08-29 | 2016-11-16 | 宁波万盛智能科技股份有限公司 | Axle class automatic quenching device |
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Also Published As
| Publication number | Publication date |
|---|---|
| CN106555032A (en) | 2017-04-05 |
| CN106555032B (en) | 2018-05-22 |
| CN108588347B (en) | 2020-01-03 |
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