CN108580871B - A kind of molten aluminum holding furnace device for removing slag - Google Patents
A kind of molten aluminum holding furnace device for removing slag Download PDFInfo
- Publication number
- CN108580871B CN108580871B CN201810348469.2A CN201810348469A CN108580871B CN 108580871 B CN108580871 B CN 108580871B CN 201810348469 A CN201810348469 A CN 201810348469A CN 108580871 B CN108580871 B CN 108580871B
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- CN
- China
- Prior art keywords
- pedestal
- skimming
- clamp piece
- molten aluminum
- holding furnace
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Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B22—CASTING; POWDER METALLURGY
- B22D—CASTING OF METALS; CASTING OF OTHER SUBSTANCES BY THE SAME PROCESSES OR DEVICES
- B22D43/00—Mechanical cleaning, e.g. skimming of molten metals
-
- F—MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
- F27—FURNACES; KILNS; OVENS; RETORTS
- F27D—DETAILS OR ACCESSORIES OF FURNACES, KILNS, OVENS, OR RETORTS, IN SO FAR AS THEY ARE OF KINDS OCCURRING IN MORE THAN ONE KIND OF FURNACE
- F27D3/00—Charging; Discharging; Manipulation of charge
- F27D3/15—Tapping equipment; Equipment for removing or retaining slag
- F27D3/1545—Equipment for removing or retaining slag
- F27D3/1554—Equipment for removing or retaining slag for removing the slag from the surface of the melt
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- General Engineering & Computer Science (AREA)
- Furnace Charging Or Discharging (AREA)
- Vertical, Hearth, Or Arc Furnaces (AREA)
Abstract
The invention discloses a kind of molten aluminum holding furnace device for removing slag, including pedestal, driving mechanism, horicontal motion mechanism, accommodating mechanism, slag scraping mechanism and clamp piece, the driving mechanism is set to the side of pedestal, the horicontal motion mechanism is set to base rear end, the accommodating mechanism is set to the front end of pedestal, the slag scraping mechanism is set on horicontal motion mechanism, and the slag scraping mechanism is connected by clamp piece with horicontal motion mechanism.The configuration of the present invention is simple improves quality of skimming, effectively reduces the time skimmed, and improves the access times for taking off slag bucket, reduces energy consumption, improve operability while improving security reliability, facilitate the collection of clinker, has stronger practicability.
Description
Technical field
The present invention relates to device for removing slag more particularly to a kind of molten aluminum holding furnace device for removing slag.
Background technique
When existing molten aluminum mixes in holding furnace, usually using the Slag Tool of artificial and fork truck transformation, in furnace
Dross is cleared up, and this Slag Tool will be skimmed on the non-telescoping fork shovel for being fixed on fork truck of arm, before fork truck
Into, retreat realize skim arm disengaging burner hearth skim, slag-removing time is long, generally wants 30 minutes or more.And quality of skimming is low, takes off
The deformation of slag rake is larger, it is easy to damage, consumption is also big, comprehensive cannot skim and clearing furnace.Existing slag skimming process
In molten aluminum mixed process, fire door opens wide overlong time, will lose a large amount of heat, to cause the waste of the energy.
Summary of the invention
The present invention provides a kind of molten aluminum holding furnace device for removing slag, and to solve above-mentioned the deficiencies in the prior art, slag is taken off in raising
Amount, effectively reduces the time skimmed, and improves the access times for taking off slag bucket, reduces energy consumption, is improving the same of security reliability
When improve operability, facilitate the collection of clinker, have stronger practicability.
In order to achieve the object of the present invention, the following technology of proposed adoption:
A kind of molten aluminum holding furnace device for removing slag, including pedestal, driving mechanism, horicontal motion mechanism, accommodating mechanism, mucking machine
Structure and clamp piece, the driving mechanism are set to the side of pedestal, and the horicontal motion mechanism is set to base rear end, the storage
Mechanism is set to the front end of pedestal, and the slag scraping mechanism is set on horicontal motion mechanism, and the slag scraping mechanism by clamp piece and
Horicontal motion mechanism connection；
The base rear end is equipped with horicontal motion mechanism pedestal, and the horicontal motion mechanism the middle of the base is parallel to long side
Equipped with motion guide rail slot, the front end of the pedestal is equipped with accommodating mechanism pedestal, if the accommodating mechanism pedestal is equipped with support column
It is dry；
The driving mechanism includes cylinder, and one end of the cylinder is set on the short side of horicontal motion mechanism pedestal,
And the quantity of the cylinder is two, is equipped with cylinder rod on the other end of the cylinder, sets on the other end of the cylinder rod
There is maneuvering board, the middle part of the maneuvering board is equipped with push-pull rod；
The horicontal motion mechanism includes horizontal movement platform, and the lower end of the horizontal movement platform is set to motion guide rail slot
Interior, the side of the horizontal movement platform is fixed on the other end of push-pull rod, one end of the horizontal movement platform upper surface
Equipped with motor, it is connected with speed reducer on one end of the motor, reel, the deceleration are connected on the other end of the speed reducer
The lower end of machine and reel is both secured on horizontal movement platform, and the reel is equipped with transmission rope, the horizontal movement platform
Middle part rear end is equipped with vertical pole, and the upper end of the vertical pole is equipped with cross support arm, and the cross support arm is concave architecture, the cross support arm
The interior pulley that is equipped with is several, and the transmission rope is set on pulley；
The accommodating mechanism includes containing box, and the lower end of the containing box is set on support column, the upper end of the containing box
It struggles against equipped with storage, the bottom of the containing box is several equipped with turning rod, and the upper end of the turning rod stretches out in storage bucket top；
The slag scraping mechanism includes case of skimming, and the upper end of the case of skimming is equipped with connector, and the connector is set to clamp
The lower end of part, the open end downside of the case of skimming are equipped with horizontal shovel, and it is several that the bottom of the case of skimming is equipped with leak hole；
The clamp piece includes clamp cylinder, and the clamp cylinder is set on transmission rope, and the lower end of the clamp cylinder is equipped with clamp
Part buck plate, the clamp piece buck plate are equipped with assembles post, and the lower end of the clamp piece buck plate is assemblied on connector, and
The clamp piece buck plate is connected by assembles post with connector.
Further, the transmission rope is made of glass fibre.
Further, the cross support arm is located above the turning rod.
Further, the turning rod turns forward and is tiltedly set on containing box, and the upper end of the turning rod is equipped with gulf
Hook.
Further, the slag scraping mechanism is suppressed by graphite.
Further, the case of skimming is the structure of the small big cavity of opening.
Further, the connector, which is located on case of skimming, pushes up middle part, and the connector is away from the box opening end of skimming
Distance be greater than distance of the connector away from the not opening end of case of skimming.
Further, the clamp piece is made of high chromiumnickel austenite stainless steel.
The advantages of above-mentioned technical proposal, is:
1, the pedestal being equipped with according to the present invention plays a part of support to whole device, whole device is enable to stablize
Operation；
2, it is defeated can to provide stable power for the movement of horicontal motion mechanism for the driving mechanism being equipped with according to the present invention
Out, so that slag scraping mechanism can be comprehensive carry out take off slag operation, improve the maneuverability of device for removing slag, raising is taken off
Slag efficiency；
3, the horicontal motion mechanism being equipped with according to the present invention can drive slag scraping mechanism to move horizontally, to complete to mix
Different parts take off slag operation in furnace, and drive slag scraping mechanism to move back and forth by transmission rope, and transmission rope uses resistance to height
Adiabator can long-term work at high temperature, and its intensity will not have greatly changed, to improve the steady of whole device
It is qualitative, furthermore use transmission rope that can reduce the load of motor as the power resources of slag scraping mechanism, to improve making for motor
With the service life, production cost is reduced；
4, the accommodating mechanism being equipped with according to the present invention, the residue that can be shifted so far to slag scraping mechanism are collected, can be improved
Clean-up performance by holding furnace, and the generation of safety accident can be effectively prevented, wherein turning rod can facilitate slag scraping mechanism
Overturning, to improve efficiency of skimming；Wherein storage bucket greatly possible can be collected slag, prevent slag from falling；Wherein
Containing box can effectively store slag, to reduce safety accident, and improve the clean-up performance before holding furnace；
5, the slag scraping mechanism being equipped with according to the present invention can effectively clear up the residue in holding furnace, wherein horizontal
Shovel, which can reduce, skims case at a distance from molten aluminum, improves efficiency of skimming；Wherein leak hole can leak down molten aluminum, to reduce molten aluminum
Waste；It skims made of graphite case, the access times for case of skimming can be improved, reduce costs investment, and its is light, reduce
Energy consumption；Close to the connector of not opening end design, the effect for implementing overturning to case of skimming can be facilitated；Again according to case of skimming
The structure of the small big cavity of opening, can be improved the amount that can be accommodated of residue, to improve efficiency of skimming, and can prevent from skimming
Residue returns in molten aluminum in the process, improves the quality skimmed；
6, the clamp piece being equipped with according to the present invention, plays the role of connecting transmission rope and slag scraping mechanism, and according to its by
High chromiumnickel austenite stainless steel is made, and improves its heat resistance, makes its still intensity with higher at high temperature, and mention
The high access times of slag scraping mechanism；
7, the configuration of the present invention is simple improves quality of skimming, effectively reduces the time skimmed, and improves the use time for taking off slag bucket
Number, reduces energy consumption, improves operability while improving security reliability, facilitate the collection of clinker, have stronger
Practicability.
Detailed description of the invention
To make the objectives, technical solutions, and advantages of the present invention clearer, below in conjunction with attached drawing to the present invention do into
The detailed description of one step.Wherein:
Fig. 1 shows three-dimensional structure diagram of the present invention.
Fig. 2 shows clamp piece three-dimensional structure diagrams of the present invention.
Specific embodiment
As shown in Fig. 1 ~ Fig. 2, a kind of molten aluminum holding furnace device for removing slag, including pedestal 1, driving mechanism 2, horicontal motion mechanism
3, accommodating mechanism 4, slag scraping mechanism 5 and clamp piece 6, the driving mechanism 2 are set to the side of pedestal 1, the horizontal motion machine
Structure 3 is set to 1 rear end of pedestal, and the accommodating mechanism 4 is set to the front end of pedestal 1, and the slag scraping mechanism 5 is set to horicontal motion mechanism 3
On, and the slag scraping mechanism 5 is connected by clamp piece 6 and horicontal motion mechanism 3；
1 rear end of pedestal is equipped with horicontal motion mechanism pedestal 10, is parallel in the middle part of the horicontal motion mechanism pedestal 10
Long side is equipped with motion guide rail slot 100, and the front end of the pedestal 1 is equipped with accommodating mechanism pedestal 11, the accommodating mechanism pedestal 11
It is several to be equipped with support column 110；
The driving mechanism 2 includes cylinder 20, and one end of the cylinder 20 is set to the short side of horicontal motion mechanism pedestal 10
On side, and the quantity of the cylinder 20 is two, is equipped with cylinder rod 21, the cylinder rod on the other end of the cylinder 20
21 other end is equipped with maneuvering board 22, and the middle part of the maneuvering board 22 is equipped with push-pull rod 23；
The horicontal motion mechanism 3 includes horizontal movement platform 30, and the lower end of the horizontal movement platform 30 is set to movement
In guide-track groove 100, the side of the horizontal movement platform 30 is fixed on the other end of push-pull rod 23, the horizontal movement platform
One end of 30 upper surfaces is equipped with motor 31, is connected with speed reducer 32 on one end of the motor 31, the speed reducer 32 it is another
It is connected with reel 33 on end, the lower end of the speed reducer 32 and reel 33 is both secured on horizontal movement platform 30, the reel
33 are equipped with transmission rope 34, and the middle part rear end of the horizontal movement platform 30 is equipped with vertical pole 35, the upper end of the vertical pole 35
Equipped with cross support arm 36, the cross support arm 36 is concave architecture, several equipped with pulley 37 in the cross support arm 36, the transmission rope 34
On pulley 37；
The accommodating mechanism 4 includes containing box 40, and the lower end of the containing box 40 is set on support column 110, the storage
The upper end of case 40 is equipped with storage bucket 41, and the bottom of the containing box 40 is several equipped with turning rod 42, the upper end of the turning rod 42
Stretch out in 41 top of storage bucket；
The slag scraping mechanism 5 includes case 50 of skimming, and the upper end of the case 50 of skimming is equipped with connector 51, the connector 51
It is equipped with horizontal shovel 52 set on the lower end of clamp piece 6, on the downside of the open end of the case 50 of skimming, is set on the bottom of the case 50 of skimming
There is leak hole 500 several；
The clamp piece 6 includes clamp cylinder 60, and the clamp cylinder 60 is set on transmission rope 34, the lower end of the clamp cylinder 60
Equipped with clamp piece buck plate 61, the clamp piece buck plate 61 is equipped with assembles post 62, the lower end of the clamp piece buck plate 61
It is assemblied on connector 51, and the clamp piece buck plate 61 is connected by assembles post 62 and connector 51.
The transmission rope 34 is made of glass fibre.
The cross support arm 36 is located at 42 top of turning rod.
The turning rod 42 turns forward and is tiltedly set on containing box 40, and the upper end of the turning rod 42 is equipped with gulf hook
420。
The slag scraping mechanism 5 is suppressed by graphite.
The case 50 of skimming is the structure of the small big cavity of opening.
The connector 51, which is located on case 50 of skimming, pushes up middle part, and the connector 51 is away from 50 open end of case of skimming
Distance is greater than distance of the connector 51 away from the not opening end of case 50 of skimming.
The clamp piece 6 is made of high chromiumnickel austenite stainless steel.
In the use of the present invention, starting motor 31 first, so that motor 31 drives speed reducer 32, then speed reducer 32 is driven
The operating of reel 33, and reel 33 has directly driven movement of the transmission rope 34 on pulley 37, the movement of transmission rope 34 drives
The movement of clamp piece 6, and the movement of clamp piece 6 has driven the movement for case 50 of skimming, such transferring kinetic energy makes case 50 of skimming
Slag operation is taken off in completion, constantly moves forward and backward under the movement of the transmission rope 34 for case 40 of skimming, the residue in molten aluminum is constantly turned
Move to and skim in case 50, case 50 to be skimmed was skimmed in holding furnace after a period of time, by transmission rope 34 make to skim case 50 to
It is moved outside holding furnace, when the lower end for case 50 of skimming, which is reversed bar 42, is forced stop motion equipped with gulf hook 420, skims case 50 i.e.
It is flipped, and residue therein is translated into containing box 40, after to be poured, the case 50 that makes to skim restores normally, then
Start driving mechanism 2, so that horicontal motion mechanism 3 starts to advance, after the distance of 3 advance one end of horicontal motion mechanism, stops driving
Motivation structure 2, then as abovementioned steps start the operation skimmed and toppled over, repeatedly until completing to take off slag operation.
The above description is only a preferred embodiment of the present invention, is not intended to restrict the invention, it is clear that those skilled in the art
Various changes and modifications can be made to the invention by member without departing from the spirit and scope of the present invention.If in this way, of the invention
Within the scope of the claims of the present invention and its equivalent technology, then the present invention is also intended to encompass these to these modifications and variations
Including modification and variation.
Claims (8)
1. a kind of molten aluminum holding furnace device for removing slag, which is characterized in that including pedestal (1), driving mechanism (2), horicontal motion mechanism
(3), accommodating mechanism (4), slag scraping mechanism (5) and clamp piece (6), the driving mechanism (2) are set to the side of pedestal (1), institute
Horicontal motion mechanism (3) are stated set on pedestal (1) rear end, the accommodating mechanism (4) is set to the front end of pedestal (1), the mucking machine
Structure (5) is set on horicontal motion mechanism (3), and the slag scraping mechanism (5) is connected by clamp piece (6) and horicontal motion mechanism (3)
It connects；
Pedestal (1) rear end is equipped with horicontal motion mechanism pedestal (10), parallel in the middle part of the horicontal motion mechanism pedestal (10)
Motion guide rail slot (100) are equipped in long side, the front end of the pedestal (1) is equipped with accommodating mechanism pedestal (11), the storage machine
It is several that structure pedestal (11) is equipped with support column (110)；
The driving mechanism (2) includes cylinder (20), and one end of the cylinder (20) is set to horicontal motion mechanism pedestal (10)
On short side, and the quantity of the cylinder (20) is two, is equipped with cylinder rod (21) on the other end of the cylinder (20),
The other end of the cylinder rod (21) is equipped with maneuvering board (22), and the middle part of the maneuvering board (22) is equipped with push-pull rod (23)；
The horicontal motion mechanism (3) includes horizontal movement platform (30), and the lower end of the horizontal movement platform (30) is set to fortune
In dynamic guide-track groove (100), the side of the horizontal movement platform (30) is fixed on the other end of push-pull rod (23), the level
One end of motion platform (30) upper surface is equipped with motor (31), is connected with speed reducer (32), institute on one end of the motor (31)
It states and is connected on the other end of speed reducer (32) reel (33), the lower end of the speed reducer (32) and reel (33) is both secured to water
On flat motion platform (30), the reel (33) is equipped with transmission rope (34), the middle part rear end of the horizontal movement platform (30)
Equipped with vertical pole (35), the upper end of the vertical pole (35) is equipped with cross support arm (36), and the cross support arm (36) is concave architecture, institute
It is interior several equipped with pulley (37) to state cross support arm (36), the transmission rope (34) is set on pulley (37)；
The accommodating mechanism (4) includes containing box (40), and the lower end of the containing box (40) is set on support column (110), described
The upper end of containing box (40) is equipped with storage bucket (41), and the bottom of the containing box (40) is several equipped with turning rod (42), described to turn over
The upper end of bull stick (42) stretches out in above storage bucket (41)；
The slag scraping mechanism (5) includes skimming case (50), and the upper end of the case of skimming (50) is equipped with connector (51), the connection
Part (51) is set to the lower end of clamp piece (6), and horizontal shovel (52), the case of skimming are equipped on the downside of the open end of the case of skimming (50)
(50) it is several that bottom is equipped with leak hole (500)；
The clamp piece (6) includes clamp cylinder (60), and the clamp cylinder (60) is set on transmission rope (34), the clamp cylinder (60)
Lower end be equipped with clamp piece buck plate (61), the clamp piece buck plate (61) is equipped with assembles post (62), clamp piece dress
The lower end of matching board (61) is assemblied on connector (51), and the clamp piece buck plate (61) passes through assembles post (62) and connector
(51) it connects.
2. molten aluminum holding furnace device for removing slag according to claim 1, which is characterized in that the transmission rope (34) is by glass fibers
Dimension is made.
3. molten aluminum holding furnace device for removing slag according to claim 1, which is characterized in that the cross support arm (36) is located at described
Above turning rod (42).
4. molten aluminum holding furnace device for removing slag according to claim 1, which is characterized in that the turning rod (42) turns forward
It is tiltedly set on containing box (40), the upper end of the turning rod (42) is equipped with gulf hook (420).
5. molten aluminum holding furnace device for removing slag according to claim 1, which is characterized in that the slag scraping mechanism (5) is by graphite
It suppresses.
6. molten aluminum holding furnace device for removing slag according to claim 1, which is characterized in that the case of skimming (50) is small opening
The structure of big cavity.
7. molten aluminum holding furnace device for removing slag according to claim 1, which is characterized in that the connector (51), which is located at, to be skimmed
Middle part is pushed up on case (50), and distance of the connector (51) away from case of skimming (50) open end is greater than the connector (51)
Distance away from the not opening end of the case of skimming (50).
8. molten aluminum holding furnace device for removing slag according to claim 1, which is characterized in that clamp piece (6) the You Gaoge nickel
Austenitic stainless steel is made.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810348469.2A CN108580871B (en) | 2018-04-18 | 2018-04-18 | A kind of molten aluminum holding furnace device for removing slag |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810348469.2A CN108580871B (en) | 2018-04-18 | 2018-04-18 | A kind of molten aluminum holding furnace device for removing slag |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108580871A CN108580871A (en) | 2018-09-28 |
| CN108580871B true CN108580871B (en) | 2019-11-08 |
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ID=63613688
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810348469.2A Active CN108580871B (en) | 2018-04-18 | 2018-04-18 | A kind of molten aluminum holding furnace device for removing slag |
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| Country | Link |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN116100012B (en) * | 2022-11-16 | 2023-07-28 | 临沂利信铝业有限公司 | Preparation device and preparation method for heat-resistant high-strength cast ingot for automobile piston |
| CN117824370A (en) * | 2024-03-05 | 2024-04-05 | 陕西大秦铝业有限责任公司 | Slag skimming device of smelting furnace |
Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5038058B2 (en) * | 1971-09-06 | 1975-12-06 | ||
| JPS5832571A (en) * | 1981-08-19 | 1983-02-25 | Sumitomo Alum Smelt Co Ltd | Automatic and continuous skimming device |
| JPH0475768A (en) * | 1990-07-18 | 1992-03-10 | Mitsubishi Materials Corp | Slag skimming device for branched trough |
| CN1225300A (en) * | 1998-07-22 | 1999-08-11 | 中南工业大学 | Scraper for cleaning skimming |
| CN202779778U (en) * | 2012-09-24 | 2013-03-13 | 湖北万山宏业汽车零部件有限公司 | Slagging-off device |
-
2018
- 2018-04-18 CN CN201810348469.2A patent/CN108580871B/en active Active
Patent Citations (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JPS5038058B2 (en) * | 1971-09-06 | 1975-12-06 | ||
| JPS5832571A (en) * | 1981-08-19 | 1983-02-25 | Sumitomo Alum Smelt Co Ltd | Automatic and continuous skimming device |
| JPH0475768A (en) * | 1990-07-18 | 1992-03-10 | Mitsubishi Materials Corp | Slag skimming device for branched trough |
| CN1225300A (en) * | 1998-07-22 | 1999-08-11 | 中南工业大学 | Scraper for cleaning skimming |
| CN202779778U (en) * | 2012-09-24 | 2013-03-13 | 湖北万山宏业汽车零部件有限公司 | Slagging-off device |
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| Publication number | Publication date |
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| CN108580871A (en) | 2018-09-28 |
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