CN205032716U - Portable gear shaping formula ladle covers device with getting - Google Patents

Portable gear shaping formula ladle covers device with getting Download PDF

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Publication number
CN205032716U
CN205032716U CN201520743544.7U CN201520743544U CN205032716U CN 205032716 U CN205032716 U CN 205032716U CN 201520743544 U CN201520743544 U CN 201520743544U CN 205032716 U CN205032716 U CN 205032716U
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ladle
cover
pins
steel
steel structure
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CN201520743544.7U
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Chinese (zh)
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陈韦玮
倪春伟
郁冬健
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NANTONG HUANGPU MACHINERY MANUFACTURE CO Ltd
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NANTONG HUANGPU MACHINERY MANUFACTURE CO Ltd
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Abstract

本实用新型公开了一种可移动插齿式钢包加取盖装置,包括位于钢包移动通道上钢结构支架,钢结构支架上部设置移动式框架,移动式框架左、右两端分别与钢结构支架上部的左、右轨道配合,三个插齿固装在移动式框架上,三个插齿分别与钢包盖上的三个插孔配合,三个插齿的上表面均为斜坡面,中间一根插齿的斜坡面后设置水平面;钢包盖上设置盖子挂钩,盖子挂钩与钢包上的铰链配合。本实用新型结构合理,实现安全可靠、平稳快捷地加取钢包盖。

The utility model discloses a movable gear-slotted steel ladle adding and removing device, which comprises a steel structure support located on the ladle moving channel, a movable frame is arranged on the upper part of the steel structure support, and the left and right ends of the mobile frame are connected with the steel structure support respectively. The upper left and right rails cooperate, and the three pins are fixed on the mobile frame. The three pins are respectively matched with the three sockets on the ladle cover. The upper surfaces of the three pins are all slope surfaces, and the middle one A horizontal plane is set behind the slope surface of the root gear; a lid hook is set on the ladle cover, and the lid hook cooperates with the hinge on the steel ladle. The utility model has a reasonable structure, and realizes safe, reliable, stable and rapid addition and removal of the ladle cover.

Description

可移动插齿式钢包加取盖装置Movable gear-type ladle adding and removing device

技术领域 technical field

本实用新型涉及一种钢包加取盖装置。 The utility model relates to a ladle adding and removing cover device.

背景技术 Background technique

目前国内炼钢厂、炼钢铸造厂或其它冶炼企业,大多采用无盖开口钢水包来盛运钢水或其它冶炼高温熔化的金属液。显然,将钢或其它冶炼铸造金属用高温化为液体需要耗费大量能源。并且冶炼区域各工序间距离跨度较大,每一个工序间等待时间较长,高温金属溶液在生产过程中迅速降温,唯有在每个冶炼工艺上依赖电力或是其他介质不间断的升温,才能满足整体冶炼上的生产需求。钢水包在长时间的运输过程中包口是敞开的,钢水直接与空气接触。由于钢水与空气存在温差,两者不断发生热对流,钢水损失大量热量;同时钢水包敞开散发大量的烟尘对环境造成污染也降低了设备的使用寿命。 At present, domestic steelworks, steelmaking foundries or other smelting enterprises mostly use open ladles without lids to carry molten steel or other smelting molten metals at high temperatures. Obviously, it takes a lot of energy to convert steel or other smelted and cast metals into liquid at high temperature. In addition, the distance between each process in the smelting area is relatively large, and the waiting time between each process is long. The high-temperature metal solution cools down rapidly during the production process. Only by relying on electricity or other media for continuous heating in each smelting process can it To meet the production needs of the overall smelting. The mouth of the ladle is open during the long-term transportation, and the molten steel is in direct contact with the air. Due to the temperature difference between the molten steel and the air, heat convection occurs continuously between the two, and the molten steel loses a lot of heat; at the same time, the molten steel ladle emits a large amount of smoke and dust, which pollutes the environment and reduces the service life of the equipment.

发明内容 Contents of the invention

本实用新型的目的在于提供一种结构合理,实现安全可靠、平稳快捷地加取钢包盖的可移动插齿式钢包加取盖装置。 The purpose of this utility model is to provide a kind of structure is reasonable, realizes safe, reliable, smooth and quick ladle cover adding and removing device of the moveable pinch-type ladle.

本实用新型的技术解决方案是: The technical solution of the utility model is:

一种可移动插齿式钢包加取盖装置,其特征是:包括位于钢包移动通道上钢结构支架,钢结构支架上部设置移动式框架,移动式框架左、右两端分别与钢结构支架上部的左、右轨道配合,三个插齿固装在移动式框架上,三个插齿分别与钢包盖上的三个插孔配合,三个插齿的上表面均为斜坡面,中间一根插齿的斜坡面后设置水平面;钢包盖上设置盖子挂钩,盖子挂钩与钢包上的铰链配合。 A movable pinion type steel ladle adding and removing device is characterized in that it includes a steel structure support located on the ladle moving channel, a movable frame is arranged on the upper part of the steel structure support, and the left and right ends of the mobile frame are respectively connected to the upper part of the steel structure support. The left and right rails of the three pins are fixed on the mobile frame, and the three pins are respectively matched with the three jacks on the ladle cover. The upper surfaces of the three pins are slope surfaces, and the middle one A horizontal plane is arranged behind the slope surface of the teeth; a lid hook is arranged on the ladle cover, and the lid hook cooperates with the hinge on the steel ladle.

移动式框架与动力元件(液压缸、电液推杆、卷扬机、电动缸等)连接。移动式框架的长度方向与左、右轨道的长度方向垂直。 The mobile frame is connected with power components (hydraulic cylinder, electro-hydraulic push rod, winch, electric cylinder, etc.). The length direction of the movable frame is perpendicular to the length direction of the left and right rails.

本实用新型结构合理,可以满足车间轨道距离短的要求,加取盖装置与轨道垂直安装,通过插齿机构的移动实现安全可靠、平稳快捷的加取钢包盖。可移动插齿式钢包加取盖装置主要用于使钢包在整个炼钢—连铸工艺过程除转炉出钢和精炼以外都处于带盖状态,并且不增加行车的工作量和人工,吨钢可节约生产成本20-30元,大幅度降低炼钢生产成本,显著改进炼钢区域的环境质量,是目前国内钢厂节能环保必定引进的项目,具有广阔的市场需要及发展前景。 The utility model has a reasonable structure and can meet the requirement of a short track distance in the workshop. The cover adding device is vertically installed with the track, and the ladle cover can be added safely, reliably, smoothly and quickly through the movement of the gear-shaping mechanism. The movable gear-type ladle adding and removing device is mainly used to keep the ladle in the covered state during the entire steelmaking-continuous casting process except for converter tapping and refining, and does not increase the workload and labor of driving. The ton of steel can be Saving 20-30 yuan in production costs, greatly reducing steelmaking production costs, and significantly improving the environmental quality of steelmaking areas is a project that must be introduced in domestic steel mills for energy conservation and environmental protection, and has broad market needs and development prospects.

本实用新型的优点还在于:降低能耗、减少散热,节约成本。取消在线烘烤钢包,取消覆盖剂。使包内钢水温度更加均匀,增加了钢包耐材的使用寿命。在加盖和取盖操作时不需要占用车间生产用行车。运行平稳安全可靠。与同类产品相比,可以在轨道距离短的车间安装运行。适用于转炉工位钢包车轨道与LF炉钢包车轨道垂直的工况。 The utility model also has the advantages of reducing energy consumption, reducing heat dissipation, and saving costs. Cancel the online baking ladle and cancel the covering agent. Make the temperature of molten steel in the ladle more uniform, and increase the service life of the refractory material of the ladle. There is no need to occupy the production vehicle in the workshop during the capping and capping operations. The operation is stable, safe and reliable. Compared with similar products, it can be installed and operated in workshops with short track distances. It is suitable for the working condition where the ladle car track of the converter station is perpendicular to the ladle car track of the LF furnace.

附图说明 Description of drawings

下面结合附图和实施例对本实用新型作进一步说明。 Below in conjunction with accompanying drawing and embodiment the utility model is further described.

图1是本实用新型一个实施例的结构示意图。 Fig. 1 is a schematic structural view of an embodiment of the utility model.

图2是准备取盖时的状态示意图。 Fig. 2 is a schematic diagram of the state when the cover is ready to be removed.

图3是取盖过程中插齿与插孔刚接触时的状态示意图。 Fig. 3 is a schematic diagram of the state when the plug teeth are just in contact with the socket during the cover removal process.

图4是取盖过程中盖子位于最高点时的状态示意图。 Fig. 4 is a schematic diagram of the state when the cover is at the highest point during the process of removing the cover.

图5是取盖过程中脱钩位的状态示意图。 Fig. 5 is a schematic diagram of the state of the unhook position during the cover removal process.

图6是取盖完成状态示意图。 Fig. 6 is a schematic diagram of the state of removing the cover.

图7是加盖状态示意图。 Fig. 7 is a schematic diagram of the capped state.

具体实施方式 detailed description

一种可移动插齿式钢包加取盖装置,包括位于钢包移动通道上钢结构支架1,钢结构支架上部设置移动式框架2,移动式框架左、右两端分别与钢结构支架上部的左、右轨道3、4配合,三个插齿5固装在移动式框架上,三个插齿分别与钢包盖6上的三个插孔配合,三个插齿的上表面均为斜坡面,中间一根插齿的斜坡面后设置水平面;钢包盖上设置盖子挂钩7,盖子挂钩与钢包上的铰链8配合。 A movable pinion-type ladle adding and removing device, including a steel structure support 1 located on the ladle moving channel, a movable frame 2 is arranged on the upper part of the steel structure support, and the left and right ends of the movable frame are respectively connected to the left and right sides of the upper part of the steel structure support. , right track 3, 4 cooperate, three pins 5 are fixedly mounted on the movable frame, and three pins respectively cooperate with three sockets on the ladle cover 6, and the upper surfaces of the three pins are slope surfaces, A horizontal plane is set behind the slope surface of a slotting tooth in the middle; a lid hook 7 is set on the ladle cover, and the lid hook cooperates with the hinge 8 on the steel ladle.

移动式框架与动力元件(液压缸、电液推杆、卷扬机、电动缸等)9连接。移动式框架的长度方向与左、右轨道的长度方向垂直。图中还有钢包9。 The mobile frame is connected with power components (hydraulic cylinder, electro-hydraulic push rod, winch, electric cylinder, etc.) 9 . The length direction of the movable frame is perpendicular to the length direction of the left and right rails. Also have ladle 9 among the figure.

加取盖过程主要通过插齿借助动力元件(液压缸、电液推杆、卷扬机、电动缸等)伸缩使插齿前后运动来完成加取盖动作,加取盖过程中钢包车通过接近开关停准位置。 The process of adding and removing the cap is mainly through the telescopic movement of the shaping gear with the help of power components (hydraulic cylinder, electro-hydraulic push rod, hoist, electric cylinder, etc.) to complete the action of adding and removing the cap. quasi-position.

1、准备取盖 1. Prepare to remove the cover

带盖空包吊到钢包车上前进至指定位置后停下,钢包停准位置后,插齿通过动力元件收缩往钢包那端行驶,准备取盖。 The empty ladle with cover is hoisted to the ladle car, advances to the designated position and then stops. After the ladle stops at the correct position, the gears are driven to the end of the ladle through the contraction of the power element, and the cover is ready to be removed.

2、取盖 2. Remove the cover

当插齿机构上的三个插齿与钢包盖上的形成插孔的三根销轴接触时,靠动力元件动作,插齿继续往前行驶,钢包盖也随着插齿斜坡面往上运动,直至停止在中间插齿平面上,完成取盖动作。 When the three gears on the gear shaping mechanism are in contact with the three pins forming the jacks on the ladle cover, the power components act, the gears continue to move forward, and the ladle cover also moves upwards along with the slope of the gears. Until it stops on the middle pinion plane, the action of removing the cover is completed.

3.取盖完成 3. Remove the cover and complete

插齿取下钢包盖后,插齿带着钢包盖继续往前行驶一段距离后停下。钢包则随着轨道运行至转炉或精炼炉工位接钢水。 After the pinion takes off the ladle cover, the pinion takes the ladle cover and continues to drive forward for a certain distance and then stops. The ladle moves along the track to the converter or refining furnace station to receive molten steel.

4.加盖 4. Stamped

钢水接收完成后,钢包返回到限定位置。插齿通过动力元件伸长,往后运动,当盖子挂钩与钢包上铰链碰撞时,随着插齿的继续伸长,钢包盖慢慢沿着插齿斜面滑下,盖在钢包上,自动完成加盖动作。 After receiving the molten steel, the ladle returns to the limited position. The gear is extended by the power element and moves backward. When the cover hook collides with the upper hinge of the ladle, as the gear continues to extend, the ladle cover slowly slides down along the slope of the gear and covers the ladle, which is automatically completed Capping action.

5.起吊 5. Lifting

加盖完成后,钢包继续行驶到起吊工位,带盖钢包由车间行车吊走进入下一道工序。 After the capping is completed, the steel ladle continues to drive to the lifting station, and the covered steel ladle is hoisted by the workshop to enter the next process.

Claims (3)

1.一种可移动插齿式钢包加取盖装置,其特征是:包括位于钢包移动通道上钢结构支架,钢结构支架上部设置移动式框架,移动式框架左、右两端分别与钢结构支架上部的左、右轨道配合,三个插齿固装在移动式框架上,三个插齿分别与钢包盖上的三个插孔配合,三个插齿的上表面均为斜坡面,中间一根插齿的斜坡面后设置水平面;钢包盖上设置盖子挂钩,盖子挂钩与钢包上的铰链配合。 1. A movable pinion-type steel ladle capping device is characterized in that: it includes a steel structure support located on the ladle moving channel, a mobile frame is arranged on the upper part of the steel structure support, and the left and right ends of the mobile frame are respectively connected to the steel structure. The left and right rails on the upper part of the bracket cooperate, and the three pins are fixed on the mobile frame. The three pins are respectively matched with the three jacks on the ladle cover. The upper surfaces of the three pins are slope surfaces, and the middle A horizontal plane is set behind the slope surface of a tooth; a cover hook is set on the ladle cover, and the cover hook cooperates with the hinge on the steel ladle. 2.根据权利要求1所述的可移动插齿式钢包加取盖装置,其特征是:移动式框架与动力元件连接。 2. The movable pin-type ladle adding and removing device according to claim 1, characterized in that: the movable frame is connected with the power element. 3.根据权利要求1或2所述的可移动插齿式钢包加取盖装置,其特征是:移动式框架的长度方向与左、右轨道的长度方向垂直。 3. The movable pin-type ladle adding and removing device according to claim 1 or 2, characterized in that: the length direction of the movable frame is perpendicular to the length direction of the left and right rails.
CN201520743544.7U 2015-09-24 2015-09-24 Portable gear shaping formula ladle covers device with getting Expired - Lifetime CN205032716U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106086316A (en) * 2016-08-17 2016-11-09 中国重型机械研究院股份公司 A kind of molten steel vacuum degassing furnace online steel ladle covering/uncovering system and method
CN110860679A (en) * 2019-11-13 2020-03-06 鞍钢重型机械有限责任公司 A kind of LF furnace ladle capping device and using method thereof
CN113059148A (en) * 2021-03-19 2021-07-02 山东钢铁集团日照有限公司 A kind of iron ladle automatic capping device and its implementation method
CN114932530A (en) * 2022-06-06 2022-08-23 重庆钢铁股份有限公司 Fixed type steel ladle hinged support tool rack and using method thereof

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106086316A (en) * 2016-08-17 2016-11-09 中国重型机械研究院股份公司 A kind of molten steel vacuum degassing furnace online steel ladle covering/uncovering system and method
CN110860679A (en) * 2019-11-13 2020-03-06 鞍钢重型机械有限责任公司 A kind of LF furnace ladle capping device and using method thereof
CN113059148A (en) * 2021-03-19 2021-07-02 山东钢铁集团日照有限公司 A kind of iron ladle automatic capping device and its implementation method
CN114932530A (en) * 2022-06-06 2022-08-23 重庆钢铁股份有限公司 Fixed type steel ladle hinged support tool rack and using method thereof
CN114932530B (en) * 2022-06-06 2023-11-10 重庆钢铁股份有限公司 Fixed steel ladle hinged-support tool rack and use method thereof

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Granted publication date: 20160217