CN208313056U - A kind of aluminium processing smelting furnace auto feed forklift for slag - Google Patents
A kind of aluminium processing smelting furnace auto feed forklift for slag Download PDFInfo
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- CN208313056U CN208313056U CN201820499659.XU CN201820499659U CN208313056U CN 208313056 U CN208313056 U CN 208313056U CN 201820499659 U CN201820499659 U CN 201820499659U CN 208313056 U CN208313056 U CN 208313056U
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- skimming
- charging
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- slag
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Abstract
A kind of aluminium processing smelting furnace auto feed forklift for slag, including the bottom cart that can be advanced, the charging track being juxtaposed on the cart of bottom and skims and track and be located at charging track and the feeding device and device for removing slag skimmed on track, the feeding device includes the charging trolley advanced on charging track along charging track, the trolley that feeds is equipped with the pusher for expecting gallbladder and driving material gallbladder, and pusher driving material gallbladder, which moves forward and backward, to be realized charging and exit；The device for removing slag include positioned at skim on track along the trolley of skimming for track traveling of skimming, for skim skim yaw and driving is skimmed the driving mechanism of trolley travelling.The utility model reduces the opening number and opening time of fire door, reduces dispersed heat due to oven door opening the utility model has the advantages that raising charging efficiency, to reduce energy consumption, improves the operating environment skimmed, reduces labor intensity.
Description
Technical field
The utility model relates to aluminium process equipment technical fields, and in particular to a kind of auto feed forklift for slag.
Background technique
With the rapid development of the national economy, China has become the big wrought aluminium products producing country of the first in the world.In aluminium alloy
In melting production process, according to the size of melting heat size, aluminium ingot and the additional amount of material is returned to from several tons to tons up to a hundred, therefore,
Traditional feed way, as fork truck feeds, it is impossible to disposably add material, need to be added several times, this just needs frequently to beat
Blow-on door, and the time for opening fire door every time is longer, this feed way not only inefficiency, and scatter and disappear from stove gate
Heat is more, not only causes unnecessary thermal loss, and keeps operating environment more severe.Therefore, how furnace charge is improved
Efficiency is added, reduces the opening/closing frequency of fire door, it is effective energy saving, optimize operating environment, is always aluminium processing smelting furnace neck
Domain technical problem urgently to be resolved.
In addition, in aluminium fusion process many aluminium slags can be generated, while in heating process because aoxidizing the addition with slag former
In, because combustion oxidation can generate many aluminium ashes.To guarantee molten aluminum quality, need to be taken off flake hearth-tapping before casting.Previous takes off
Mainly manually or fork truck is skimmed, because of fire box temperature height, large labor intensity, operating condition is severe for slag mode.
Utility model content
The technical problem to be solved by the utility model is to provide a kind of aluminium to process smelting furnace auto feed forklift for slag, solution
It needs repeatedly to open fire door in certainly existing aluminium alloy smelting production process and is fed and skimmed by the big work of manual labor's intensity
The problem of inclement condition.
Used technical solution is the utility model to solve above-mentioned technical problem: a kind of aluminium processing smelting furnace use is automatic
Feed forklift for slag, including the bottom cart that can be advanced, the charging track being juxtaposed on the cart of bottom and skim track and
The feeding device and device for removing slag for being located at charging track and skimming on track, the feeding device include being located at charging rail
The charging trolley advanced on road along charging track, charging trolley are driven by driving motor speed reducer, and charging trolley is equipped with material gallbladder
And the pusher of driving material gallbladder, pusher driving material gallbladder, which moves forward and backward, to be realized charging and exits；The dress of skimming
Set including be located at skim on track along the trolley of skimming for track traveling of skimming, for skim skim yaw and driving skim it is small
The driving mechanism of vehicle operation skims yaw horizontal rotary mechanism and yaw of skimming swings up and down machine skimming to be equipped on trolley
Structure is controlled by skim yaw horizontal rotary mechanism and yaw luffing mechanism of skimming and skims yaw level or swing up and down reality
It now skims function.
Bottom cart described in the utility model includes vehicle frame and the wheel for being set to bottom of frame, is set in one end of vehicle frame
There is control room, the cycloidal planetary gear speed reducer of driving wheel transverse shifting is additionally provided on vehicle frame.
Pusher described in the utility model includes motor reducer, sprocket wheel, chain, gear and rack gear, decelerating through motor
Machine, sprocket wheel, chain and gear are sequentially connected, and wheel and rack engagement, rack gear is connected with material gallbladder, motor reducer drive sprocket
Transmission belt moving gear is mobile on rack gear to realize that rack drives material gallbladder moves forward and backward, and completes charging and exits.The charging is small
The directive wheel that vehicle is arranged by its bottom is advanced along charging track.
One end of charging trolley described in the utility model is equipped with counterweight.
It is described in the utility model skim yaw horizontal rotary mechanism include skim cantilever and driving skim cantilever left rotation and right rotation
Power mechanism I, cantilever one end of skimming, which is set to, skims on trolley, and the other end is connect with yaw of skimming, power mechanism driving take off
Slag cantilever, which swings, realizes the horizontal rotation for yaw of skimming.
Yaw luffing mechanism described in the utility model of skimming yaw horizontal rotary mechanism of skimming includes skimming cantilever, is taken off
One parallel four-bar linkage is set on slag cantilever, the yaw hinge of skimming of the parallel four-bar linkage one end and cantilever end of skimming
It connects, the other end is connect with power mechanism II, and power mechanism II drives parallel four-bar linkage movement to skim on yaw to drive
Lower swing.
Power mechanism I and power mechanism II described in the utility model are hydraulic cylinder.
The beneficial effects of the utility model are: the present apparatus can add remelted aluminum ingot, return material etc. solid for more smelting furnaces simultaneously
Body material, primary that furnace charge is added is more, therefore improves charging efficiency, shortens feed time, reduce oven door opening number and
The time of opening improves the operating environment of worker, reduces labor intensity；In addition also have the function of to skim automatically, it can be effective
Dross and bottom ash are clawed, while also having reached energy-efficient purpose.
Detailed description of the invention
Fig. 1 is the utility model overall structure diagram；
Fig. 2 is the utility model overlooking structure diagram；
Fig. 3 is the utility model feeding device specific structure view；
Fig. 4 is the utility model device for removing slag concrete structure schematic diagram.
Marked in the figure: 1, bottom cart, 101, vehicle frame, 102, wheel, 103, cycloidal planetary gear speed reducer, 104, terrace rail
Road, 105, control room, 2, feeding device, 201, material gallbladder, 202, pusher, 203, charging trolley, 204, motor reducer I,
205, counterweight, 206, directive wheel, 207, motor reducer II, 208, sprocket wheel, 209, chain, 210, gear, 211, rack gear, 212,
Material-pushing frame, 3, device for removing slag, 301, trolley of skimming, 302, driving mechanism, 303, yaw horizontal rotary mechanism of skimming, 304, skim
Yaw luffing mechanism, 305, cantilever of skimming, 306, yaw of skimming, 307, track of skimming, 308, power mechanism I, 309, dynamic
Force mechanisms II, 310, parallel four-bar linkage.
Specific embodiment
As shown, a kind of aluminium processes smelting furnace auto feed forklift for slag, the bottom cart 1 including that can advance and difference
The feeding device 2 and device for removing slag 3 being set on bottom cart 1, the bottom cart 1 is including vehicle frame 101 and is set to vehicle
The wheel 102 of 101 bottom of frame is equipped with control room 105 in one end of vehicle frame 101, it is horizontal that driving wheel 102 is additionally provided on vehicle frame 101
To mobile cycloidal planetary gear speed reducer 103, charging track and track 307 of skimming are equipped on bottom cart 1 side by side；The charging
Device 2 includes the charging trolley 203 advanced on charging track along charging track, and charging trolley 203 is slowed down by driving motor
Machine I 204 drives, and the bottom of charging trolley 203 is equipped with the directive wheel 206 being used to support, and charging trolley 203 is equipped with material gallbladder 201
And the pusher 202 of driving material gallbladder 201, the driving material gallbladder of pusher 202, which moves forward and backward, to be realized charging and exits；It is described
Device for removing slag 3 include being skimmed on track 307 positioned at skimming along the trolley 301 of skimming for the traveling of track 307 of skimming, for what is skimmed
Yaw 306 and the driving mechanism 302 for driving the operation of trolley 301 of skimming, are respectively equipped with yaw water of skimming skimming on trolley 301
Flat rotating mechanism 303 and yaw luffing mechanism 304 of skimming pass through yaw horizontal rotary mechanism 303 and the pendulum of skimming of skimming
Skim yaw 306 of the head control of luffing mechanism 304 is horizontal or swing up and down realization and skim function.
Further, the pusher 202 include motor reducer II 207, sprocket wheel 208, chain 209, gear 210 and
Rack gear 211, motor reducer II 207, sprocket wheel 208, chain 209 and gear 210 are sequentially connected, and gear 210 is nibbled with rack gear 211
It closes, rack gear is connected with material gallbladder 201, and II 207 drive sprocket of motor reducer, 208 transmission belt moving gear 210 is moved up in rack gear 211
It is dynamic to realize that rack gear 211 drives material gallbladder 201 to move forward and backward, it completes charging and exits.Pusher 202 further includes a material-pushing frame
212, when expecting that gallbladder 201 retreats, material-pushing frame 212 pushes the material in material gallbladder 201 to move forward relative to material gallbladder 201, thus real
The process now to feed, material-pushing frame 212 are welded using thick steel plate and fashioned iron.
Further, one end of the charging trolley 203 is equipped with counterweight 205.
Further, the yaw horizontal rotary mechanism 303 of skimming includes skimming cantilever 305 and driving is skimmed cantilever left-right rotary
The power mechanism I 308 turned, 305 one end of cantilever of skimming, which is set to, skims on trolley 301, and the other end is connect with yaw 306 of skimming,
Power mechanism drives cantilever 305 of skimming to swing and realizes the horizontal rotation for yaw 306 of skimming.
Further, the yaw luffing mechanism 304 of skimming includes cantilever 305 of skimming, and is arranged one on cantilever 305 of skimming
The yaw 306 of skimming of parallel four-bar linkage 310,310 one end of parallel four-bar linkage and 305 end of cantilever of skimming is hinged,
The other end is connect with power mechanism II 309, and power mechanism II 309 drives the movement of parallel four-bar linkage 310 to skim to drive
Yaw 306 is swung up and down.
Further, the power mechanism I 307 and power mechanism II 309 are hydraulic cylinder.
Further, the vehicle frame 101 of bottom cart 1 is welded using fashioned iron, and cycloidal planetary gear speed reducer 103 is using double speed electricity
Machine is divided to low speed and high speed two grades of operations, and two drive simultaneously, frequency control, can feed respectively to more stoves, control room 105
Convenient for field observation operation.
The utility model design principle and working method: bottom cart is driven by manipulator and is run along terrace track 104, and
Before arbitrarily resting in different stoves as needed, fed and skimmed operation.When charging, by driving a vehicle aluminium ingot or returning to material
Material gallbladder 201 is hung in, and neatly packed as required；Charging trolley 203, which proceeds to, fixes position in furnace, pusher 202 starts to push away
Material, while the retrogressing of trolley 203 that feeds, i.e., retreat in pusher, the solid materials such as aluminium ingot be uniformly added into furnace, that is, complete primary add
Material；Then charging trolley 203 is retracted into the secondary past material gallbladder 201 of waiting driving in situ and feeds；When skimming, feeding device 2 exits furnace
Outside, power mechanism II 309 is risen by the yaw 306 that will skim of parallel four-bar linkage 308, and with skimming, trolley 301 enters in furnace.
Respectively using the yaw of skimming of different size when taking off dross and taking off bottom ash；And it replaces conveniently.Power mechanism II 309 when taking off dross
It pushes yaw of skimming to rotate smaller angle by connecting rod, first takes off slag charge to fire door out of furnace during trolley of skimming is come out of the stove
Place's (power mechanism II 309, which is in, releases stress), then again takes off slag charge outside coming out of the stove；Yaw 306 of skimming when taking off bottom ash rotation
Turn to drop down onto molten aluminum bottom, first take off slag charge to fire door out of furnace during trolley is come out of the stove, then takes off slag charge outside coming out of the stove,
Yaw compresses furnace bottom by hydraulic (pressure adjustable) always during skimming, the rise of yaw 306 of skimming after skimming, device for removing slag 3
It exits outside furnace.306 material of yaw of skimming is 304 stainless steels, and yaw 306 of skimming can be driven by power mechanism I 308 to be rotated left and right
10°.Device for removing slag 3 covers in cabinet, can reduce heat radiation, extends the service life.
Claims (8)
1. a kind of aluminium processes smelting furnace auto feed forklift for slag, it is characterised in that: including the bottom cart (1), simultaneously that can be advanced
It arranges the charging track that is set on bottom cart (1) and skims and track (307) and be located at charging track and track of skimming
(307) feeding device (2) and device for removing slag (3) on, the feeding device (2) include being located on charging track along charging rail
The charging trolley (203) that road is advanced, charging trolley (203) are driven by driving motor speed reducer I (204), in charging trolley (203)
Pusher (202) equipped with material gallbladder (201) and driving material gallbladder (201), pusher (202) driving material gallbladder move forward and backward
It realizes charging and exits；The device for removing slag (3) includes being located to skim on track (307) along skimming what track (307) was advanced
Skim trolley (301), the yaw of skimming (306) for skimming and driving skim trolley (301) operation driving mechanism
(302), it is respectively equipped on trolley of skimming (301) and skims yaw horizontal rotary mechanism (303) and yaw of skimming is swung up and down
Mechanism (304), by skimming yaw horizontal rotary mechanism (303) and yaw luffing mechanism (304) control of skimming is skimmed pendulum
Head (306) is horizontal or swings up and down realization and skims function.
2. a kind of aluminium according to claim 1 processes smelting furnace auto feed forklift for slag, it is characterised in that: the bottom
Cart (1) includes vehicle frame (101) and the wheel (102) for being set to vehicle frame (101) bottom, is equipped in one end of vehicle frame (101)
Control room (105) is additionally provided with the cycloidal planetary gear speed reducer (103) of driving wheel (102) transverse shifting on vehicle frame (101).
3. a kind of aluminium according to claim 1 processes smelting furnace auto feed forklift for slag, it is characterised in that: the pusher
Mechanism (202) includes motor reducer II (207), sprocket wheel (208), chain (209), gear (210) and rack gear (211), electricity
Machine speed reducer II (207), sprocket wheel (208), chain (209) and gear (210) are sequentially connected, and gear (210) is nibbled with rack gear (211)
It closes, rack gear is connected with material gallbladder (201), and motor reducer II (207) drive sprocket (208) transmission belt moving gear (210) is in tooth
It is mobile on item (211) to realize that rack gear (211) drive material gallbladder (201) to move forward and backward, it completes charging and exits.
4. a kind of aluminium according to claim 1 processes smelting furnace auto feed forklift for slag, it is characterised in that: the charging
The directive wheel (206) that trolley (203) is arranged by its bottom is advanced along charging track.
5. a kind of aluminium according to claim 1 processes smelting furnace auto feed forklift for slag, it is characterised in that: the charging
One end of trolley (203) is equipped with counterweight (205).
6. a kind of aluminium according to claim 1 processes smelting furnace auto feed forklift for slag, it is characterised in that: described to skim
Yaw horizontal rotary mechanism (303) include skim cantilever (305) and driving skim cantilever left rotation and right rotation power mechanism I (308),
Cantilever (305) one end of skimming is set on trolley of skimming (301), and the other end is connect with yaw of skimming (306), power mechanism I
(308) driving cantilever (305) realization that swings of skimming is skimmed the horizontal rotations of yaw (306).
7. a kind of aluminium according to claim 1 processes smelting furnace auto feed forklift for slag, it is characterised in that: described to skim
Yaw luffing mechanism (303) skim yaw horizontal rotary mechanism (303) include skim cantilever (305), cantilever of skimming (305)
One parallel four-bar linkage of upper setting (310), parallel four-bar linkage (310) one end are taken off with cantilever of skimming (305) end
Hingedly, the other end is connect slag yaw (306) with power mechanism II (309), and power mechanism II (309) drives parallel four-bar linkage
(310) movement is to drive yaw (306) of skimming to swing up and down.
8. a kind of aluminium according to claim 6 or 7 processes smelting furnace auto feed forklift for slag, it is characterised in that: described
Power mechanism I (308) and power mechanism II (309) are hydraulic cylinder.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820499659.XU CN208313056U (en) | 2018-04-10 | 2018-04-10 | A kind of aluminium processing smelting furnace auto feed forklift for slag |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201820499659.XU CN208313056U (en) | 2018-04-10 | 2018-04-10 | A kind of aluminium processing smelting furnace auto feed forklift for slag |
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| Publication Number | Publication Date |
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| CN208313056U true CN208313056U (en) | 2019-01-01 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201820499659.XU Active CN208313056U (en) | 2018-04-10 | 2018-04-10 | A kind of aluminium processing smelting furnace auto feed forklift for slag |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108592638A (en) * | 2018-04-10 | 2018-09-28 | 洛阳托普热能技术有限公司 | A kind of aluminium processing smelting furnace auto feed forklift for slag |
| CN114774721A (en) * | 2022-03-04 | 2022-07-22 | 宁波长振铜业有限公司 | Copper alloy smelting automatic system |
-
2018
- 2018-04-10 CN CN201820499659.XU patent/CN208313056U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108592638A (en) * | 2018-04-10 | 2018-09-28 | 洛阳托普热能技术有限公司 | A kind of aluminium processing smelting furnace auto feed forklift for slag |
| CN114774721A (en) * | 2022-03-04 | 2022-07-22 | 宁波长振铜业有限公司 | Copper alloy smelting automatic system |
| CN114774721B (en) * | 2022-03-04 | 2023-08-25 | 宁波长振铜业有限公司 | Copper alloy smelting automation system |
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