CN108565080A - A kind of circuit on power system insulator molding making auxiliary machining device - Google Patents

A kind of circuit on power system insulator molding making auxiliary machining device Download PDF

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Publication number
CN108565080A
CN108565080A CN201810076798.6A CN201810076798A CN108565080A CN 108565080 A CN108565080 A CN 108565080A CN 201810076798 A CN201810076798 A CN 201810076798A CN 108565080 A CN108565080 A CN 108565080A
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deburring
molding
insulator
storage
edge
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CN108565080B (en
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宋当建
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Jiangxi Pingxiang Porcelain Electrical Appliance Factory
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    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B19/00Apparatus or processes specially adapted for manufacturing insulators or insulating bodies
    • HELECTRICITY
    • H01ELECTRIC ELEMENTS
    • H01BCABLES; CONDUCTORS; INSULATORS; SELECTION OF MATERIALS FOR THEIR CONDUCTIVE, INSULATING OR DIELECTRIC PROPERTIES
    • H01B19/00Apparatus or processes specially adapted for manufacturing insulators or insulating bodies
    • H01B19/04Treating the surfaces, e.g. applying coatings

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  • Devices For Post-Treatments, Processing, Supply, Discharge, And Other Processes (AREA)
  • Insulating Bodies (AREA)

Abstract

The present invention relates to a kind of circuit on power system insulator molding making auxiliary machining devices, including bottom plate, molding machine and edge-neatening apparatus;The bottom plate is of an L-shaped structure, and edge-neatening apparatus is located at below molding machine, and edge-neatening apparatus bottom end is fixed on bottom plate, and edge-neatening apparatus is arranged vertically with molding machine;The present invention has to insulator blank extrusion forming and blank deburring deburring dual function, mechanical automation degree is high, realize the function of automated production insulator, reduce the occupancy of human resources, improve insulator production efficiency, also improve the insulator quality of production, its molding machine can carry out insulator shaping blank extrusion forming, automatic core-pulling, mobile conveying and a series of automatic release operations of insulator blank, single extrusion speed is fast, it is low to be molded spoilage, full process automatization degree is high.

Description

A kind of circuit on power system insulator molding making auxiliary machining device
The present invention be the applying date be on February 23rd, 2017 submit application No. is 2017100985399, it is entitled A kind of divisional application of the Chinese patent application of circuit on power system insulator auxiliary machining device.
Technical field
The present invention relates to electric power accessory processing machinery field, specifically a kind of circuit on power system insulator molding system Make auxiliary machining device.
Background technology
Insulator be electric system power generation, power transformation, transmission of electricity, distribution, with the indispensable insulator arrangement of electrical domain, it is main to rise Mechanical connection and electric insulation effect;Insulator is divided into porcelain insulator, glass insulator, composite insulator by material difference and mixes Insulator is closed, the cost of insulator accounts for the 11%~24% of transmission line of electricity total cost on overhead transmission line, but as network system The relationship between quality of key components and parts, insulator the safe operation of power grid;Insulator is a kind of special insulation control, various electricity The external energized conductor of gas equipment must support with insulator, and be allowed to the earth (or ground connection object) or other have leading for potential difference Body insulate;Generally there are commonly ceramic insulator, glass fiber reinforced plastic insulator, composite insulator and semiconducting insulation for insulator.Porcelain Matter insulator is most a kind of insulators at present, and the main material that porcelain insulator makes is silt, porcelain insulator Essential in the production process and most important technique is exactly to be molded, and before porcelain insulator molding is added to silt slurry Cylindrical-shaped structure is made in water, then uses mold extrusion forming, then carry out deburring processing to insulator blank, is finally burnt Kiln, the above process are separated progress, and mostly manual operation carries out, and the degree of automation is low, occupies a large amount of labour, to The cost of insulator production is increased, arbitrariness is also big simultaneously because artificial, causes insulator sizes specification quality qualification rate relatively low. In consideration of it, the present invention provides a kind of circuit on power system insulator molding making auxiliary machining devices.
Invention content
In order to make up for the deficiencies of the prior art, the present invention provides a kind of circuit on power system insulator molding making auxiliary Processing unit (plant).
The present invention to be solved its technical problem and be realized using following technical scheme.
A kind of circuit on power system insulator molding making auxiliary machining device, including bottom plate, molding machine and deburring dress It sets;The bottom plate is of an L-shaped structure, and edge-neatening apparatus is located at below molding machine, and edge-neatening apparatus bottom end is fixed on bottom plate, and is repaiied Side device is arranged vertically with molding machine.
Further, the molding machine includes movable stand, molding motor, mobile leading screw, travelling nut, movable frame Body, pressure-ram squeeze spring, molding die, mandrel and jacking push rod;The molding motor bottom end is fixed on movable stand Upper end rear end face, mobile leading screw one end are connected with molding motor output shaft, before the mobile leading screw other end and movable stand upper end It is connected using bearing between end face, travelling nut is mounted at mobile leading screw medium position, and mobile framework is fixed on mobile spiral shell Female upper end, mobile framework inside lower end are provided with T-shaped slide rail, and Ω type cavitys, the setting of Ω type cavity insides are offered in T-shaped slide rail Have and the matched rolling steel ball in movable stand upper surface;Pressure-ram is respectively symmetrically mounted on the left and right two on the inside of mobile framework End, pressure-ram are fixedly arranged at the front end with molding die, squeeze spring and are located at pressure-ram front and rear sides, and squeeze spring one end It is connected with mobile framework, squeezes the spring other end and be fixed on molding die lateral wall, molding die semicircular in shape cylinder knot Structure, molding die inside are provided with molding cavity, and molding cavity is half umbrella-shaped structure of two rows, is opened up in the middle part of molding cavity There is perforative semicircle straight slot, and molding die material is cast iron materials, mandrel lower part is provided with and runs through in the middle part of molding cavity The matched semicircle axis of a cylinder of semicircle straight slot, be provided with crosspiece in the middle part of mandrel, crosspiece rear and front end is provided with and forming cavity The compressed spring that body upper surface is connected, mandrel top are provided with L-type support, and jacking push rod bottom end is fixed on molding die upper end On face, jacking push rod top is connected with the L-type support on mandrel top.
Rotation by being molded motor drives the rotation of mobile leading screw, is passed using screw thread between mobile leading screw and travelling nut It is dynamic, be moved forward and backward to realize the horizontal of mobile framework, by the stretching routine of pressure-ram drive molding die in opposite directions to Interior movement carries out extrusion forming to realize to insulator shaping blank, after the completion of extruding, then the upper elevator by jacking push rod The dynamic synchronous rising with moving mandrel, to extract semicircle straight slot of the mandrel in the middle part of molding cavity out, then by being molded electricity The rotation of machine drives the rotation of mobile leading screw, to drive molding die to be carried out together with the good insulator blank of extrusion forming Move horizontally, when molding die moves to right over next process, by the contractile motion of pressure-ram drive at Pattern tool moves out in opposite directions, and to realize the function to the insulator blank release squeezed, molding machine can be to insulation Sub- shaping blank carries out extrusion forming, automatic core-pulling, mobile conveying and a series of automatic release operations of insulator blank, single and squeezes Molded speed is fast, and molding spoilage is low, and full process automatization degree is high.
Further, the edge-neatening apparatus includes deburring holder, deburring motor, deburring driving wheel, deburring driven wheel, deburring Transmission belt, deburring driven voller, deburring conveyer belt, storage mechanism, shrinks push rod, shock-absorbing spring and deburring brush body at deburring drive roll; It is provided with mounting plate on the inside of the deburring pedestal lower end, isolation board, deburring electricity are provided at deburring holder middle inside position Machine is located at deburring stent outer, and deburring driving wheel is mounted on deburring motor output shaft, deburring driving wheel and deburring driven wheel it Between be attached using deburring transmission belt, deburring driven wheel is fixed on deburring drive roll one end, and deburring drive roll is mounted on deburring On mounting plate on the inside of pedestal lower end, it is attached using deburring conveyer belt between deburring drive roll and deburring driven voller, deburring Semicircle projection seat is evenly arranged in belt outer surface, storage mechanism is mounted on deburring holder middle position, shrinks push rod Between deburring holder and deburring brush body, shock-absorbing spring one end is connected with deburring holder, the shock-absorbing spring other end and deburring Brush body is connected, and deburring brush body rear end is provided with brush holder, and the vertical cross section of brush holder is convex triangular structure, and deburring brush body front end is set It is equipped with hairbrush, and hairbrush material palm fiber material.
Further, the storage mechanism includes storage holder, storage cylinder, electric rotating machine and storage seat;The storage It puts and has been symmetrically arranged deck at left and right sides of pedestal upper end, semi-circular recesses are offered on deck, store in pedestal upper end face Mounting hole is equidistantly offered at portion position, storage cylinder corresponds to the mounting hole being arranged at storage pedestal upper end Middle face position Underface, storage cylinder top are provided with mounting platform, and electric rotating machine bottom end is fixed on mounting platform, and storage seat lower end is circle Disk-like structure, and store seat lower end and be connected with electric rotating machine output shaft across mounting hole, storage seat upper end is provided with storage branch Bar.
Core bore in the middle part of insulator blank is sleeved on the storage strut on storage seat, the movement first by storing cylinder Height and position of the insulator blank among deburring brush body is regulated, and drives the rotation of storage seat by the rotation of electric rotating machine Turn, to drive insulator blank together with storage seat synchronous rotary;Then deburring driving wheel is driven by the rotation of deburring motor Rotation to realize deburring conveyer belt to storing the conveying of mechanism by V belt translation, and can be adjusted by contraction push rod and be repaiied The exposure level of side brush body and insulator blank outer surface, to indirectly adjust deburring brush body inswept to insulator blank brush Brush in journey sweeps light and heavy degree, and the deburring brush body for the convex triangular structure being symmetrically oppositely arranged is formd to insulator blank appearance The full encirclement in face, insulator blank generate friction in advance mobile conveying and rotary course with the hairbrush of deburring brush body front end, To realize the function of carrying out burr removal and deburring to insulator blank outer surface, and high degree of automation, without artificial Operation, and insulator blank fixing-stable during deburring are not in the phenomenon that offset slides, and single is to insulator blank Outer surface carries out and cleans deburring deburring comprehensively, and operating efficiency is high.
Compared with prior art, the present invention has the following advantages:
(1) present invention has to insulator blank extrusion forming and blank deburring deburring dual function, mechanical automation Degree is high, realizes the function of automated production insulator, reduces the occupancy of human resources, improves insulator production effect Rate also improves the insulator quality of production.
(2) molding machine of the invention insulator shaping blank can be carried out extrusion forming, automatic core-pulling, mobile conveying and A series of automatic release operations of insulator blank, single extrusion speed is fast, and molding spoilage is low, full process automatization degree It is high.
(3) edge-neatening apparatus of the invention can carry out insulator blank outer surface the function of burr removal and deburring, and certainly Dynamicization degree is high, without human intervention, and insulator blank fixing-stable during deburring, be not in showing for offset landing As, and single carries out insulator blank outer surface and cleans deburring deburring comprehensively, operating efficiency is high.
Description of the drawings
Present invention will be further explained below with reference to the attached drawings and examples.
Fig. 1 is the dimensional structure diagram of the present invention;
Fig. 2 is the dimensional structure diagram of molding machine of the present invention;
Fig. 3 is the dimensional structure diagram of edge-neatening apparatus of the present invention;
Fig. 4 is the front view of edge-neatening apparatus of the present invention;
Fig. 5 is the dimensional structure diagram of present invention storage mechanism.
Specific implementation mode
In order to make the technical means, the creative features, the aims and the efficiencies achieved by the present invention be easy to understand, tie below Conjunction is specifically illustrating, and the present invention is further explained.
As shown in Figures 1 to 5, a kind of circuit on power system insulator molding making auxiliary machining device, including bottom plate 1, Molding machine 5 and edge-neatening apparatus 6;The bottom plate 1 is of an L-shaped structure, and edge-neatening apparatus 6 is located at 5 lower section of molding machine, edge-neatening apparatus 6 bottom ends are fixed on bottom plate 1, and edge-neatening apparatus 6 is arranged vertically with molding machine 5.
Further, the molding machine 5 includes movable stand 51, molding motor 52, mobile leading screw 53, travelling nut 54, mobile framework 55, pressure-ram 56, extruding spring 57, molding die 58, mandrel 59 and jacking push rod 510;The molding 52 bottom end of motor is fixed on 51 upper end rear end face of movable stand, and mobile 53 one end of leading screw is connected with molding 52 output shaft of motor, It is connected using bearing between mobile 53 other end of leading screw and 51 upper end front end face of movable stand, travelling nut 54 is mounted on movement At 53 medium position of leading screw, mobile framework 55 is fixed on 54 upper end of travelling nut, and 55 inside lower end of mobile framework is provided with T-type cunning Rail offers Ω type cavitys in T-shaped slide rail, and Ω type cavity insides are provided with and the matched rolling steel in 51 upper surface of movable stand Pearl;Pressure-ram 56 is respectively symmetrically mounted on the left and right ends of 55 inside of mobile framework, and pressure-ram 56 is fixedly arranged at the front end with molding Mold 58 squeezes spring 57 and is located at 56 front and rear sides of pressure-ram, and squeezes 57 one end of spring and be connected with mobile framework 55 It connects, squeezes 57 other end of spring and be fixed on 58 lateral wall of molding die, 58 semicircular in shape column structure of molding die, shaping mould 58 inside of tool is provided with molding cavity, and molding cavity is half umbrella-shaped structure of two rows, offers and runs through in the middle part of molding cavity Semicircle straight slot, and 58 material of molding die be cast iron materials, 59 lower part of mandrel be provided with molding cavity in the middle part of it is perforative The matched semicircle axis of a cylinder of semicircle straight slot, 59 middle part of mandrel are provided with crosspiece, and crosspiece rear and front end is provided with and forming cavity The compressed spring that body upper surface is connected, 59 top of mandrel are provided with L-type support, and 510 bottom end of jacking push rod is fixed on shaping mould Have on 58 upper surfaces, jacking 510 top of push rod is connected with the L-type support on 59 top of mandrel.By the rotation for being molded motor 52 The rotation of mobile leading screw 53 is driven, screw-driven is used between mobile leading screw 53 and travelling nut 54, to realize movable frame The horizontal of body 55 is moved forward and backward, and the opposite inwardly movement of molding die 58 is driven by the stretching routine of pressure-ram 56, to real Extrusion forming now is carried out to insulator shaping blank, after the completion of extruding, then the ascending motion band moving mandrel by jacking push rod 510 Then 59 synchronous rising passes through to extract semicircle straight slot of the mandrel 59 in the middle part of molding cavity out and is molded motor 52 Rotation drives the rotation of mobile leading screw 53, to drive molding die 58 to be carried out together with the good insulator blank of extrusion forming It moves horizontally, when molding die 58 moves to right over next process, passes through the contractile motion band of pressure-ram 56 Dynamic molding die 58 moves out in opposite directions, and to realize the function to the insulator blank release squeezed, molding machine 5 can Extrusion forming, automatic core-pulling, mobile conveying and a series of automatic release operations of insulator blank are carried out to insulator shaping blank, Single extrusion speed is fast, and molding spoilage is low, and full process automatization degree is high.
The edge-neatening apparatus 6 includes deburring holder 61, deburring motor 62, deburring driving wheel 63, deburring driven wheel 64, repaiies Side transmission belt 65, deburring driven voller 67, deburring conveyer belt 68, storage mechanism 69, shrinks push rod 610, vibration damping at deburring drive roll 66 Spring 611 and deburring brush body 612;61 lower end inside of deburring holder is provided with mounting plate, 61 middle inside of deburring holder Isolation board is provided at position, deburring motor 62 is located at 61 outside of deburring holder, and deburring driving wheel 63 is mounted on deburring motor 62 On output shaft, it is attached using deburring transmission belt 65 between deburring driving wheel 63 and deburring driven wheel 64, deburring driven wheel 64 It is fixed on 66 one end of deburring drive roll, deburring drive roll 66 is mounted on the mounting plate of 61 lower end inside of deburring holder, deburring master Dynamic to be attached using deburring conveyer belt 68 between roller 66 and deburring driven voller 67, deburring conveyer belt is uniformly arranged on 68 outer surface Have a semicircle projection seat, storage mechanism 69 is mounted on 61 middle position of deburring holder, shrink push rod 610 be located at deburring holder 61 and Between deburring brush body 612,611 one end of shock-absorbing spring is connected with deburring holder 61,611 other end of shock-absorbing spring and deburring brush body 612 are connected, and 612 rear end of deburring brush body is provided with brush holder, and the vertical cross section of brush holder is convex triangular structure, deburring brush body 612 Front end is provided with hairbrush, and hairbrush material palm fiber material;The storage mechanism 69 includes storage holder 691, storage cylinder 692, electric rotating machine 693 and storage seat 694;It has been symmetrically arranged deck at left and right sides of 691 upper end of storage holder, has been blocked Semi-circular recesses are offered on seat, stores and equidistantly offers mounting hole at 691 upper surface medium position of holder, store cylinder 692 correspond to immediately below the mounting hole being arranged at storage 691 upper surface medium position of holder, and 692 top of storage cylinder is provided with Mounting platform, 693 bottom end of electric rotating machine are fixed on mounting platform, and 694 lower end of storage seat is disc-shaped structure, and stores seat 694 lower ends are connected across mounting hole with 693 output shaft of electric rotating machine, and 694 upper end of storage seat is provided with storage strut.Insulator Core bore in the middle part of blank is sleeved on the storage strut on storage seat 694, good exhausted by storing the motor adjustment of cylinder 692 first Height and position of the edge blank among deburring brush body 612, and the rotation for storing seat 694 is driven by the rotation of electric rotating machine 693 Turn, to drive insulator blank together with storage 694 synchronous rotary of seat;Then deburring master is driven by the rotation of deburring motor 62 Driving wheel 63 rotates, and to realize deburring conveyer belt 68 to storing the conveying of mechanism 69 by V belt translation, and passes through contraction push rod 610 can adjust the exposure level of deburring brush body 612 and insulator blank outer surface, to indirectly adjust deburring brush body 612 Brush during being swept to insulator blank brush sweeps light and heavy degree, the deburring brush body for the convex triangular structure being symmetrically oppositely arranged 612 form the full encirclement to insulator blank outer surface, insulator blank in advance mobile conveying and rotary course with repair The hairbrush of 612 front end of side brush body generates friction, and burr removal and deburring are carried out to insulator blank outer surface to realize Function, and high degree of automation, without human intervention, and insulator blank fixing-stable during deburring, be not in offset The phenomenon that landing, and single carries out insulator blank outer surface and cleans deburring deburring comprehensively, operating efficiency is high.
The overall workflow that the application insulator is manufactured:First, by molding machine 5 to insulator at parison Material carries out extrusion forming, automatic core-pulling, mobile conveying and automatic release insulator blank, to realize insulator into parison Material extrusion forming is insulator blank;Edge-neatening apparatus 6 is used to carry out deburring and deburring processing to insulator blank outer surface again, Obtain insulation submodel to be burnt.
The basic principles, main features and advantages of the invention have been shown and described above.The technical staff of the industry should Understand, the present invention is not limited to the above embodiments, and the description in above embodiments and description only illustrates the present invention Principle, without departing from the spirit and scope of the present invention, various changes and improvements may be made to the invention, these change and change Into all fall within the protetion scope of the claimed invention.The claimed scope of the invention is by appended claims and its equivalent It defines.

Claims (2)

1. a kind of circuit on power system insulator molding making auxiliary machining device, it is characterised in that:Including bottom plate, molding machine And edge-neatening apparatus;The bottom plate is of an L-shaped structure, and edge-neatening apparatus is located at below molding machine, and edge-neatening apparatus bottom end is fixed on bottom On plate, and edge-neatening apparatus is arranged vertically with molding machine;Wherein:
The molding machine include movable stand, molding motor, mobile leading screw, travelling nut, mobile framework, pressure-ram, Squeeze spring, molding die, mandrel and jacking push rod;The molding motor bottom end is fixed on movable stand upper end rear end face, Mobile leading screw one end is connected with molding motor output shaft, is used between the mobile leading screw other end and movable stand upper end front end face Bearing is connected, and travelling nut is mounted at mobile leading screw medium position, and mobile framework is fixed on travelling nut upper end, and extruding pushes away Bar is respectively symmetrically mounted on the left and right ends on the inside of mobile framework, and pressure-ram is fixedly arranged at the front end with molding die, squeezes spring point Not Wei Yu pressure-ram front and rear sides, and squeeze spring one end be connected with mobile framework, extruding the spring other end be fixed on into Pattern has on lateral wall, and mandrel is mounted on molding die central interior, and jacking push rod bottom end is fixed on molding die upper surface, Jacking push rod top is connected with mandrel top;
The edge-neatening apparatus includes deburring holder, deburring motor, deburring driving wheel, deburring driven wheel, deburring transmission belt, deburring Drive roll, deburring conveyer belt, storage mechanism, shrinks push rod, shock-absorbing spring and deburring brush body at deburring driven voller;The deburring It is provided with mounting plate on the inside of pedestal lower end, isolation board is provided at deburring holder middle inside position, deburring motor is located at deburring Stent outer, deburring driving wheel are mounted on deburring motor output shaft, and deburring is used between deburring driving wheel and deburring driven wheel Transmission belt is attached, and deburring driven wheel is fixed on deburring drive roll one end, and deburring drive roll is mounted in deburring pedestal lower end It on the mounting plate of side, is attached using deburring conveyer belt between deburring drive roll and deburring driven voller, deburring conveyer belt appearance Semicircle projection seat is evenly arranged on face, storage mechanism is mounted on deburring holder middle position, shrinks push rod and is located at deburring branch Between frame and deburring brush body, shock-absorbing spring one end is connected with deburring holder, and the shock-absorbing spring other end is connected with deburring brush body;
The mobile framework inside lower end is provided with T-shaped slide rail, and Ω type cavitys, Ω type cavity insides are offered in T-shaped slide rail It is provided with and the matched rolling steel ball in movable stand upper surface;
The deburring brush body rear end is provided with brush holder, and the vertical cross section of brush holder is convex triangular structure, and deburring brush body front end is set It is equipped with hairbrush, and hairbrush material palm fiber material;
The molding die semicircular in shape column structure, molding die inside are provided with molding cavity, and molding cavity is upper and lower Half two rows of umbrella-shaped structures, molding cavity middle part offers perforative semicircle straight slot, and molding die material is cast iron materials;
The mandrel lower part is provided with and the perforative semicircle matched semicircle axis of a cylinder of straight slot, mandrel in the middle part of molding cavity Middle part is provided with crosspiece, and crosspiece rear and front end is provided with the compressed spring being connected with molding cavity upper surface, and mandrel top is set It is equipped with L-type support.
2. a kind of circuit on power system insulator molding making auxiliary machining device according to claim 1, feature exist In:The storage mechanism includes storage holder, storage cylinder, electric rotating machine and storage seat;The storage pedestal upper end is left Right both sides have been symmetrically arranged deck, offer semi-circular recesses on deck, at storage pedestal upper end Middle face position etc. between Away from mounting hole is offered, storage cylinder corresponds to immediately below the mounting hole being arranged at storage pedestal upper end Middle face position, storage Cylinder top is provided with mounting platform, and electric rotating machine bottom end is fixed on mounting platform, and storage seat lower end is disc-shaped structure, and Storage seat lower end is connected across mounting hole with electric rotating machine output shaft, and storage seat upper end is provided with storage strut.
CN201810076798.6A 2017-02-23 2017-02-23 A kind of circuit on power system insulator molding making auxiliary machining device Active CN108565080B (en)

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CN110808136A (en) * 2019-11-26 2020-02-18 王斌斌 Column type insulator production processing former
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CN109326397A (en) * 2018-10-31 2019-02-12 苏州达力客自动化科技有限公司 A kind of high-tension insulator rubs a molding equipment and control method
CN109326397B (en) * 2018-10-31 2024-02-23 苏州达力客自动化科技有限公司 High-voltage insulator head kneading forming equipment and control method
CN110808136A (en) * 2019-11-26 2020-02-18 王斌斌 Column type insulator production processing former
CN111952023A (en) * 2020-08-28 2020-11-17 湖南太阳电力电瓷电器制造有限公司 Electric porcelain pin type insulator forming device and working principle thereof
CN111952023B (en) * 2020-08-28 2021-11-09 湖南太阳电力电瓷电器制造有限公司 Electric porcelain pin type insulator forming device and working principle thereof

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CN106653254B (en) 2018-05-08

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