CN103996469B - A kind of composite insulator one-shot forming compression bonding apparatus - Google Patents
A kind of composite insulator one-shot forming compression bonding apparatus Download PDFInfo
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- CN103996469B CN103996469B CN201410257119.7A CN201410257119A CN103996469B CN 103996469 B CN103996469 B CN 103996469B CN 201410257119 A CN201410257119 A CN 201410257119A CN 103996469 B CN103996469 B CN 103996469B
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- pressing plate
- platform
- lower movable
- plug
- movable platform
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- 239000012212 insulator Substances 0.000 title claims abstract description 29
- 239000002131 composite material Substances 0.000 title claims abstract description 17
- 230000006835 compression Effects 0.000 title claims abstract description 13
- 238000007906 compression Methods 0.000 title claims abstract description 13
- 238000003825 pressing Methods 0.000 claims abstract description 54
- PCHJSUWPFVWCPO-UHFFFAOYSA-N gold Chemical compound [Au] PCHJSUWPFVWCPO-UHFFFAOYSA-N 0.000 claims abstract description 33
- 239000010931 gold Substances 0.000 claims abstract description 33
- 229910052737 gold Inorganic materials 0.000 claims abstract description 33
- 238000002788 crimping Methods 0.000 abstract description 6
- 230000008901 benefit Effects 0.000 abstract description 3
- 230000005540 biological transmission Effects 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 229910052782 aluminium Inorganic materials 0.000 description 2
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 2
- 239000004020 conductor Substances 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 239000004411 aluminium Substances 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000011521 glass Substances 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 238000009413 insulation Methods 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 229910052751 metal Inorganic materials 0.000 description 1
- 239000002184 metal Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 230000008439 repair process Effects 0.000 description 1
- 125000006850 spacer group Chemical group 0.000 description 1
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Abstract
The present invention relates to a kind of composite insulator one-shot forming compression bonding apparatus, including frame, workbench and driving cylinder；Described workbench is arranged on the inside of frame, and workbench includes fixed platform and lower movable platform；Plug limited block is distributed on the lower surface of fixed platform, pilot hole is all had in four corners of upper fixed platform, plug is distributed on the upper surface of described lower movable platform and props up bracer, gold utensil pressing plate, seat B fixed by guide post and platform, described plug props up bracer altogether two, it is symmetrically distributed in the two ends of lower movable platform long axis direction, described plug props up the spacing hole forming an appearance stationary core rod with plug limited block after bracer merges, the two ends propping up bracer at plug are respectively provided with a gold utensil pressing plate, the upper surface of lower movable platform is provided with the guide post matched with pilot hole.It is an advantage of the current invention that: utilize this device that the composite insulator that length is shorter can complete one-shot forming crimping, very convenient.
Description
Technical field
The present invention relates to a kind of crimping apparatus, particularly to a kind of composite insulator one-shot forming compression bonding apparatus.
Background technology
Composite insulator is a kind of special insulation control, it is possible to play an important role in overhead transmission line.Between Zao Nian, insulator is used for electric pole, and along with the development of science and technology, the one end being slowly developed in high-tension bus-bar connection tower has hung the insulator of a lot of plate-like, and it is generally made up of glass or pottery to increase creep age distance, is just insulator.Insulator plays two basic roles in overhead transmission line, i.e. support wire and prevent electric current from going back to ground, the two effect must be guaranteed, insulator should not lose efficacy owing to environment and electric load condition change the various dynamo-electric stress caused, otherwise insulator would not produce great effect, will damage use and the service life of whole piece circuit.
Power transmission sequence is widely used iron or aluminum metal-ware, is referred to as gold utensil.Gold utensil is of a great variety; purposes is different; such as; the various wire clamps of conducting wire, the various links of composition insulator chain, connect the various aluminium hydraulic pressed connecting pipes of wire, repair sleeve; various types of conductor spacers etc. on split conductor; in addition with all kinds of metal parts of pull wires of shaft tower, and the size being used as protection wire is relevant, must work in coordination.Major part gold utensil is in operation to be needed to bear bigger pulling force, and have also to ensure that the contact of electric aspect is good simultaneously, and it is related to the safety of wire or shaft tower, though a damage, it is also possible to cause line fault.Therefore, the quality of gold utensil, proper use of and installation, the safe power transmission of circuit there is is certain impact.
In composite insulator production process, some length is being compared the insulator of end during crimping, its total length is at about 30cm, therefore using traditional large-scale crimping apparatus to crimp, it is the most convenient to operate, and owing to it is shorter and smaller, therefore it is accomplished by staff to hold plug and crimp, labour intensity is big, and sometimes also needs to be directed at the flange hole at the two ends of gold utensil, and operating efficiency is the highest.
Summary of the invention
The technical problem to be solved in the present invention is to provide a kind of easy to operate, is molded fast composite insulator one-shot forming compression bonding apparatus.
For solving above-mentioned technical problem, the technical scheme is that a kind of composite insulator one-shot forming compression bonding apparatus, its innovative point is: include frame, workbench and driving cylinder；
Described workbench is arranged on the inside of frame, and workbench includes fixed platform and lower movable platform, described lower movable platform can by the driving cylinder that is arranged in frame drive away from or near upper fixed platform；
Plug limited block being distributed on the lower surface of fixed platform, all has pilot hole in four corners of upper fixed platform, fixed platform is fixed seat A by the platform of surrounding and is fixed in frame；
Plug is distributed on the upper surface of described lower movable platform prop up bracer, gold utensil pressing plate, guide post and platform and fix seat B, described plug props up bracer altogether two, it is symmetrically distributed in the two ends of lower movable platform long axis direction, described plug props up the spacing hole forming an appearance stationary core rod with plug limited block after bracer merges, the two ends propping up bracer at plug are respectively provided with a gold utensil pressing plate, being provided with the guide post matched with pilot hole on the upper surface of lower movable platform, described lower movable platform is fixed seat B by platform and is fixed in frame.
Further, it is slidably connected between described gold utensil pressing plate and lower movable platform, is provided with dipper crowding gear at the two ends of gold utensil pressing plate, and can be forced away from by dipper crowding gear or prop up bracer near plug.
Further, described dipper crowding gear includes limiting plate, connecting rod and flexible handle, limiting plate is fixedly mounted on the side of the long axis direction of lower movable platform, limiting plate has the through hole that an appearance connecting rod passes, one end of connecting rod is fixing with gold utensil pressing plate to be connected, the other end is hinged with flexible handle, and can by flexible handle pull gold utensil pressing plate away from or near limiting plate.
Further, described gold utensil pressing plate is provided with two spacing holes, is embedded in a limited block matched with insulator flange hole at spacing hole, is flexibly connected between limited block with gold utensil pressing plate.
Further, described platform is fixed seat A and is included whorl brace rod A, pressing plate A, fixing seat A and locking nut A, described fixing seat A is arranged in frame, whorl brace rod A is arranged between fixing seat A and upper fixed platform, pressing plate A is sleeved on whorl brace rod A, one end of pressing plate A is connected with fixing seat A, and the other end is connected with upper fixed platform, and described pressing plate A is locked by locking nut A.
Further, described platform is fixed seat B and is included whorl brace rod B, pressing plate B, fixing seat B and locking nut B, described fixing seat B is arranged in frame, whorl brace rod B is arranged between fixing seat B and lower movable platform, pressing plate B is sleeved on whorl brace rod B, one end of pressing plate B is connected with fixing seat B, and the other end is connected with lower movable platform, and described pressing plate B is locked by locking nut B.
It is an advantage of the current invention that: utilize this device during crimping, by both sides, the composite insulator that length is shorter can be completed one-shot forming crimping；Gold utensil pressing plate arranges limited block flange is carried out spacing, it is ensured that the flange hole at insulator two ends is at same position；Can be adjusted according to the length of insulator by pushing structure, very convenient, it is correspondingly improved operating efficiency.
Accompanying drawing explanation
Fig. 1 is the schematic diagram of the composite insulator one-shot forming compression bonding apparatus of the present invention.
Fig. 2 is the top view of the lower movable platform of the composite insulator one-shot forming compression bonding apparatus of the present invention.
Detailed description of the invention
Schematic diagram as shown in Figure 1 understands, and the composite insulator one-shot forming compression bonding apparatus of the present invention includes frame 1, workbench and driving cylinder 2.
Workbench is arranged on the inside of frame, and workbench includes fixed platform 3 and lower movable platform 4, lower movable platform 4 can by the driving cylinder 2 being arranged in frame 1 drive away from or near upper fixed platform 3.
Plug limited block 5 being distributed on the lower surface of upper fixed platform 3, all have pilot hole in four corners of the lower surface of upper fixed platform 3, upper fixed platform 3 is fixed seat A by the platform of surrounding and is fixed in frame.
Platform is fixed seat A and is included whorl brace rod A8, pressing plate A7, fixing seat A6 and locking nut A9, fixing seat A6 is arranged in frame 1, whorl brace rod A8 is arranged between fixing seat A6 and upper fixed platform 3, pressing plate A7 is sleeved on whorl brace rod A8, one end of pressing plate A7 is connected with fixing seat A6, the other end of pressing plate A7 is connected with upper fixed platform 3, and pressing plate A7 is locked by locking nut A9.
On the upper surface of lower movable platform 4, plug is distributed prop up bracer 11, gold utensil pressing plate 12, guide post 10 and platform and fix seat B, plug props up bracer 11 1 and has two, it is symmetrically distributed in the two ends of lower movable platform 4 long axis direction, plug props up the spacing hole forming an appearance stationary core rod with plug limited block 5 after bracer 11 merges, the two ends propping up bracer 11 at plug are respectively provided with a gold utensil pressing plate 12, being provided with the guide post 10 matched with pilot hole on the upper surface of lower movable platform 4, lower movable platform 4 is fixed seat B by platform and is fixed in frame 1.
Platform is fixed seat B and is included whorl brace rod B16, pressing plate B14, fixing seat B15 and locking nut B13, fixing seat B15 is arranged in frame 1, whorl brace rod B16 is arranged between fixing seat B15 and lower movable platform 4, pressing plate B14 is sleeved on whorl brace rod B16, one end of pressing plate B14 is connected with fixing seat B15, the other end of pressing plate B14 is connected with lower movable platform 4, and pressing plate B14 is locked by locking nut B13.
Schematic diagram as shown in Figure 2 understands, it is slidably connected between gold utensil pressing plate 12 and lower movable platform 4, it is provided with dipper crowding gear at the two ends of gold utensil pressing plate 12, and gold utensil pressing plate 12 can be forced away from by dipper crowding gear or props up bracer 11 near plug, gold utensil pressing plate 12 is provided with two spacing holes, it is embedded in limited location block 18 at spacing hole, is flexibly connected between limited block 18 with gold utensil pressing plate 12.
Dipper crowding gear includes limiting plate 13, connecting rod 17 and flexible handle 14, limiting plate 13 is fixedly mounted on the side of the long axis direction of lower movable platform 4, limiting plate 13 has the through hole that an appearance connecting rod 17 passes, one end of connecting rod 17 is fixing with gold utensil pressing plate 12 to be connected, the other end of connecting rod 17 is hinged with flexible handle 14, and connecting rod 17 can by flexible handle 14 pull gold utensil pressing plate 12 away from or near limiting plate 13.
The general principle of the present invention and principal character and advantages of the present invention have more than been shown and described.Skilled person will appreciate that of the industry; the present invention is not restricted to the described embodiments; the principle that the present invention is simply described described in above-described embodiment and specification; without departing from the spirit and scope of the present invention; the present invention also has various changes and modifications, and these changes and improvements both fall within scope of the claimed invention.Claimed scope is defined by appending claims and equivalent thereof.
Claims (4)
1. a composite insulator one-shot forming compression bonding apparatus, it is characterised in that: include frame, workbench and driving cylinder；Described workbench is arranged on the inside of frame, and workbench includes fixed platform and lower movable platform, described lower movable platform can by the driving cylinder that is arranged in frame drive away from or near upper fixed platform；Plug limited block being distributed on the lower surface of fixed platform, all has pilot hole in four corners of upper fixed platform, fixed platform is fixed seat A by the platform of surrounding and is fixed in frame；Plug is distributed on the upper surface of described lower movable platform prop up bracer, gold utensil pressing plate, guide post and platform and fix seat B, described plug props up bracer altogether two, it is symmetrically distributed in the two ends of lower movable platform long axis direction, described plug props up the spacing hole forming an appearance stationary core rod with plug limited block after bracer merges, the two ends propping up bracer at plug are respectively provided with a gold utensil pressing plate, being provided with the guide post matched with pilot hole on the upper surface of lower movable platform, described lower movable platform is fixed seat B by platform and is fixed in frame；It is slidably connected between described gold utensil pressing plate and lower movable platform, is provided with dipper crowding gear at the two ends of gold utensil pressing plate, and can be forced away from by dipper crowding gear or prop up bracer near plug；Described dipper crowding gear includes limiting plate, connecting rod and flexible handle, limiting plate is fixedly mounted on the side of the long axis direction of lower movable platform, limiting plate has the through hole that an appearance connecting rod passes, one end of connecting rod is fixing with gold utensil pressing plate to be connected, the other end is hinged with flexible handle, and can by flexible handle pull gold utensil pressing plate away from or near limiting plate.
Composite insulator one-shot forming compression bonding apparatus the most according to claim 1, it is characterized in that: on described gold utensil pressing plate, be provided with two spacing holes, it is embedded in a limited block matched with insulator flange hole at spacing hole, is flexibly connected between limited block with gold utensil pressing plate.
Composite insulator one-shot forming compression bonding apparatus the most according to claim 1, it is characterized in that: described platform is fixed seat A and included whorl brace rod A, pressing plate A, fixing seat A and locking nut A, described fixing seat A is arranged in frame, whorl brace rod A is arranged between fixing seat A and upper fixed platform, pressing plate A is sleeved on whorl brace rod A, one end of pressing plate A is connected with fixing seat A, and the other end is connected with upper fixed platform, and described pressing plate A is locked by locking nut A.
Composite insulator one-shot forming compression bonding apparatus the most according to claim 1, it is characterized in that: described platform is fixed seat B and included whorl brace rod B, pressing plate B, fixing seat B and locking nut B, described fixing seat B is arranged in frame, whorl brace rod B is arranged between fixing seat B and lower movable platform, pressing plate B is sleeved on whorl brace rod B, one end of pressing plate B is connected with fixing seat B, and the other end is connected with lower movable platform, and described pressing plate B is locked by locking nut B.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410257119.7A CN103996469B (en) | 2014-06-11 | 2014-06-11 | A kind of composite insulator one-shot forming compression bonding apparatus |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201410257119.7A CN103996469B (en) | 2014-06-11 | 2014-06-11 | A kind of composite insulator one-shot forming compression bonding apparatus |
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| Publication Number | Publication Date |
|---|---|
| CN103996469A CN103996469A (en) | 2014-08-20 |
| CN103996469B true CN103996469B (en) | 2016-08-24 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201410257119.7A Active CN103996469B (en) | 2014-06-11 | 2014-06-11 | A kind of composite insulator one-shot forming compression bonding apparatus |
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Families Citing this family (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107993781A (en) * | 2017-02-23 | 2018-05-04 | 李倍 | A kind of circuit on power system insulator auxiliary machining device |
| CN111276303B (en) * | 2018-12-05 | 2021-11-26 | 马鞍山市华能电力线路器材有限责任公司 | High efficiency composite insulator one shot forming crimping device |
| CN109708834B (en) * | 2019-01-04 | 2020-06-30 | 江苏省建筑材料研究设计院有限公司 | Porcelain pillar insulator vibration acoustics detection test bench |
| CN111091937A (en) * | 2019-12-31 | 2020-05-01 | 江苏恒高电气制造有限公司 | Three post insulator crimping equipment of GIL conductor |
Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1544171A (en) * | 2003-08-27 | 2004-11-10 | 凤城市金伟汽车配件厂 | Inside spin spline cold extrusion forming and processing method and device |
| CN101284414A (en) * | 2008-05-29 | 2008-10-15 | 白玉成 | Composite long rod insulator injection molding machine |
| CN203456206U (en) * | 2013-08-23 | 2014-02-26 | 大连电瓷集团股份有限公司 | Coaxial crimping positioning device for post type composite insulator fitting |
| CN203931680U (en) * | 2014-06-11 | 2014-11-05 | 江苏祥源电气设备有限公司 | A kind of composite insulator one-shot forming compression bonding apparatus |
Family Cites Families (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| JP2008259382A (en) * | 2007-04-09 | 2008-10-23 | Kyushu Denki Sangyo Kk | Reinforcing hardware of insulator |
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2014
- 2014-06-11 CN CN201410257119.7A patent/CN103996469B/en active Active
Patent Citations (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN1544171A (en) * | 2003-08-27 | 2004-11-10 | 凤城市金伟汽车配件厂 | Inside spin spline cold extrusion forming and processing method and device |
| CN101284414A (en) * | 2008-05-29 | 2008-10-15 | 白玉成 | Composite long rod insulator injection molding machine |
| CN203456206U (en) * | 2013-08-23 | 2014-02-26 | 大连电瓷集团股份有限公司 | Coaxial crimping positioning device for post type composite insulator fitting |
| CN203931680U (en) * | 2014-06-11 | 2014-11-05 | 江苏祥源电气设备有限公司 | A kind of composite insulator one-shot forming compression bonding apparatus |
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| CN103996469A (en) | 2014-08-20 |
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