CN206516435U - A kind of electric insulator automated production equipment - Google Patents

Abstract

The utility model is related to a kind of electric insulator automated production equipment, including bottom plate, shearing device, conveying device, transposer, shaped device and edge-neatening apparatus；Described bottom plate is of an L-shaped structure, conveying device is located between shearing device and transposer, shaped device is located at transposer dead astern, and shearing device, conveying device, transposer and shaped device are located on the same line, edge-neatening apparatus is located at below shaped device, edge-neatening apparatus bottom is fixed on bottom plate, and edge-neatening apparatus is arranged vertically with shaped device.The utility model has insulator blank cut-out, blank conveying, removes a variety of functions such as material feed, extrusion forming and blank deburring deburring, mechanical automation degree is high, realize the function of automated production insulator, reduce the occupancy of human resources, insulator production efficiency is improved, the insulator quality of production is also improved.

Description

A kind of electric insulator automated production equipment

Technical field

The utility model is related to electric power accessory processing machinery field, specifically a kind of electric insulator automated production Equipment.

Background technology

Insulator be power system generating, power transformation, transmission of electricity, distribution, with the indispensable insulator arrangement of electrical domain, it is main to rise Mechanically connect and electric insulation effect；Insulator is divided into porcelain insulator, glass insulator, composite insulator by material difference and mixed The cost for closing insulator on insulator, overhead transmission line accounts for the 11%~24% of transmission line of electricity total cost, but is used as network system Key components and parts, the relationship between quality of insulator the safe operation of power network；Insulator is a kind of special insulation control, various electricity The outside energized conductor of gas equipment must support with insulator, and be allowed to the earth (or ground connection thing) or other have leading for potential difference Body insulate；What insulator was typically commonly used has ceramic insulator, glass fiber reinforced plastic insulator, composite insulator and semiconducting insulation.Porcelain Matter insulator is most a kind of insulators at present, and the main material that porcelain insulator makes is silt, porcelain insulator Essential in manufacturing process is also that most important technique is exactly to be molded, and is that silt slurry is added before porcelain insulator shaping Cylindrical-shaped structure is made in water, then using mould extrusion forming, then carries out deburring processing to insulator blank, is finally burnt Kiln, above process is separated progress, is generally that artificial operation is carried out, automaticity is low, occupies substantial amounts of labour, so that The cost of insulator production is increased, simultaneously because it is artificial random big, cause insulator sizes specification quality qualification rate relatively low. In consideration of it, the utility model provides a kind of electric insulator automated production equipment.

Utility model content

In order to make up the deficiencies in the prior art, the utility model provides a kind of electric insulator automated production equipment.

The utility model to be solved its technical problem and use following technical scheme to realize.

A kind of electric insulator automated production equipment, including bottom plate, shearing device, conveying device, transposer, shaping Device and edge-neatening apparatus；Described bottom plate is of an L-shaped structure, and conveying device is located between shearing device and transposer, shaping dress Setting in transposer dead astern, and shearing device, conveying device, transposer and shaped device are located on the same line, Edge-neatening apparatus is located at below shaped device, and edge-neatening apparatus bottom is fixed on bottom plate, and edge-neatening apparatus cloth vertical with shaped device Put.

Further, described shearing device includes cut-out support, cut-out elevating lever, cut-out crossbeam and cutter blades；It is described Cut-out pedestal lower end be provided with convex framework, cut-out pedestal upper end is provided with cut-out bracket, cuts off the curved shape structure of bracket, Arc groove is offered at cut-out bracket upper surface middle part position, cut-out elevating lever bottom is fixed on the convex of cut-out pedestal lower end On framework, cut-out elevating lever top is fixed with cut-out crossbeam, and cut-out crossbeam is provided with cutter blades on lower surface, and cutter blades are in Incomplete toroidal structure；Cutter blades are just placed in material cutting-off process at cut-out bracket upper surface middle part position In arc groove, prevent that cutter blades shift after material cut-out；Shearing device is mainly used in the cylindrical-shaped structure to whole piece Silt slurry carries out cutting into the sectional cylinder of certain length, and sectional silt slurry cylinder is i.e. as insulation The blank of son shaping.

Further, described conveying device include transfer gantry, conveying motor, driving pulley, driven pulley, transmission belt, Drive roll, driven voller and conveyer belt；Described conveying motor is located at transfer gantry lower position, driving pulley and conveying motor It is connected between output shaft using key, driven pulley is fixed on drive roll one end, and is used between driving pulley and driven pulley Transmission belt is attached, and drive roll two ends are separately mounted to the left and right sides of transfer gantry rear end, and driven voller is arranged on conveying branch Frame front end, conveyer belt one end is arranged on drive roll, and the conveyer belt other end is arranged on driven voller, and conveyer belt material is flexible rubber Spaced set between two row's annular retaining rings, and two row's annular retaining rings is provided with glue material, belt outer surface medium position There is Anti skid stop dog；Conveying device is used for defeated to the sectional silt slurry cylinder insulator shaping blank progress after cut-out Send, two row's annular retaining rings can carry out enclosing to the insulator shaping blank left and right sides, Anti skid stop dog is used for insulator into parison Expect the supporting of fore-and-aft direction, conveying device is serving left and right to insulator shaping blank course of conveying to insulator shaping blank Front and rear four direction enclosing supporting, it is to avoid insulator shaping blank eely problem on the conveyor belt, conveying stability is good.

Further, described transposer includes up-down swing mechanism, feed mechanism and supporting mechanism；Described feeder Structure is located at directly over up-down swing mechanism, and supporting mechanism is located at feed mechanism rear.

Further, described up-down swing mechanism includes lifting push rod, U-shaped seat, turning motor, revolving cylinder, spacing pushed away Bar and limiting card cylinder；Described U-shaped seat is fixed on lifting push rod upper end, and turning motor is fixed on U-shaped seat right-hand member madial wall, is returned Tumbler cylinder middle part is provided with gyroaxis, and gyroaxis right-hand member is connected with turning motor, and gyroaxis left end is arranged on U-shaped by bearing On seat left end madial wall, and projection, spacing push rod are evenly arranged with along the circumferential direction of revolving cylinder on revolving cylinder left side It is located at turn around between roller left side and U-shaped seat left side wall, spacing push rod bottom is fixed on U-shaped seat left side wall, spacing push rod Top is provided with limiting card cylinder, and limiting card tube rear end is provided with installation nut, and limiting card cylinder front end is provided with left with revolving cylinder The cylinder seat that projection is engaged on end face.

Further, described feed mechanism includes feeding support plate, feeding tub, extension spring, folding baffle plate, connecting hinge Chain, regulation push rod and regulation ear mount；Described feeding support plate is fixed on above the revolving cylinder of up-down swing mechanism, feeding support plate It is provided with front side of upper end at vertical panel, feeding support plate upper surface medium position and is provided with arc fixed seat, feeding tub lower end is consolidated It is scheduled in arc fixed seat, material reducing mouthful is offered in feeding tub circumferential side wall, feeding tub upper end offers strip gab groove, Extension spring one end is fixed on the vertical panel on front side of feeding support plate upper end, and the extension spring other end is fixed on folding baffle plate, Folding baffle plate is arranged on feeding tub rear end by connects hinge, and regulation push rod is located between feeding support plate and folding baffle plate, Regulation push rod one end is connected with the vertical panel on feeding support plate, and the regulation push rod other end is by adjusting ear mount and folding baffle plate phase Connection.

Further, described supporting mechanism includes supporting box, support electric pushrod, supporting hinges and support spring；Institute The supporting box upper end stated is provided with rotatable case lid, and support electric pushrod one end is fixed on supporting box by supporting hinges On rear wall, the support electric pushrod other end is arranged on by supporting hinges on the case lid of supporting box, support spring difference position In the left and right sides of support electric pushrod.

The course of work of transposer：The whole height of up-down swing mechanism can be adjusted by lifting push rod first, just During insulator shaping blank is received feeding tub is located in same level with conveyer belt in regulation revolving cylinder, And passing through the movement of the stretching, extension drive limiting card cylinder horizontal plane of spacing push rod, limiting card cylinder inserts convex on revolving cylinder left side On post, so as to serve spacing effect to revolving cylinder, prevent revolving cylinder occur before and after deflection phenomenon, when insulator into Parison material is entered in feeding tub, after control lifting push rod ascending motion to certain altitude；Then turn of turning motor is passed through It is dynamic to drive feeding tub to rotate 90 degree in the counterclockwise direction so that feeding tub is vertically right against supporting mechanism, and controls lifting Push rod drops to the motion for stopping lifting push rod when feeding tub is just slightly above the case lid upper surface of supporting box；Again by adjusting The contractile motion of section push rod drives folding baffle plate to carry out clockwise rotation by rotary shaft of connects hinge so that folding baffle plate In open mode, the insulator shaping blank in feeding tub vertically drops to the case lid upper surface of supporting box；Change The feed mechanism of position device can carry out the motion that a translation one rotates totally two free degree directions, and motion stabilization in space, Automatic open-close, can place the progress of insulator shaping blank in order.

Further, described shaped device includes movable stand, shaping motor, mobile leading screw, travelling nut, movable frame Body, pressure-ram, extrusion spring, mould, mandrel and jacking push rod；Described shaping motor bottom is fixed on movable stand Upper end rear end face, mobile leading screw one end is connected with shaping motor output shaft, before the mobile leading screw other end and movable stand upper end It is connected between end face using bearing, travelling nut is arranged at mobile leading screw medium position, and mobile framework is fixed on mobile spiral shell Female upper end, pressure-ram is respectively symmetrically arranged on the left and right ends on the inside of mobile framework, and pressure-ram is fixedly arranged at the front end with shaping mould Tool, extrusion spring is located at pressure-ram front and rear sides respectively, and extrusion spring one end is connected with mobile framework, and extrusion spring is another One end is fixed on mould lateral wall, mould semicircular in shape column structure, and forming cavity is provided with the inside of mould Body, molding cavity is to offer the semicircle groove run through, and shaping mould in the middle part of half umbrella-shaped structure of two rows, molding cavity Tool material is cast iron materials, and mandrel bottom is provided with the semicircular pillar being engaged with the semicircle groove run through in the middle part of molding cavity Crosspiece is provided with the middle part of axle, mandrel, crosspiece rear and front end is provided with the compression spring being connected with molding cavity upper surface, mandrel Top is provided with L-type support, and jacking push rod bottom is fixed on mould upper surface, jacking push rod top and mandrel top L-type support is connected.

Rotation by being molded motor drives the rotation of movable wire thick stick, is passed between mobile leading screw and travelling nut using screw thread It is dynamic, it is achieved thereby that the level of mobile framework is moved forward and backward, when mobile framework move to above supporting mechanism and mould just For the case lid upper surface for being placed on supporting box insulator shaping blank when, driven into by the stretching routine of pressure-ram The opposite inwardly motion of pattern tool, is squeezed into so as to realize to the insulator shaping blank of the case lid upper surface of supporting box Type, after the completion of extruding, then is risen by synchronous with moving mandrel of the ascending motion of jacking push rod, so that by mandrel from molding cavity The semicircle groove at middle part is extracted out, and the then rotation by being molded motor drives the rotation of movable wire thick stick, so as to drive shaping mould Tool is moved horizontally together with the good insulator blank of extrusion forming, when mould is moved to directly over next process When, drive mould to move out in opposite directions by the contractile motion of pressure-ram, it is achieved thereby that exhausted to what is extruded The function of edge blank release, shaped device insulator shaping blank can be carried out extrusion forming, automatic core-pulling, mobile conveying and A series of automatic release operations of insulator blank, single extrusion speed is fast, and shaping spoilage is low, full process automatization degree It is high.

Further, described edge-neatening apparatus includes deburring support, deburring motor, deburring driving wheel, deburring driven pulley, deburring Transmission belt, deburring drive roll, deburring driven voller, deburring conveyer belt, store mechanism, shrink push rod, shock-absorbing spring and deburring brush body； It is provided with the inside of described deburring pedestal lower end at installing plate, deburring support middle inside position and is provided with division board, deburring electricity Machine is located at deburring stent outer, and deburring driving wheel is arranged on deburring motor output shaft, deburring driving wheel and deburring driven pulley it Between be attached using deburring transmission belt, deburring driven pulley is fixed on deburring drive roll one end, and deburring drive roll is arranged on deburring On installing plate on the inside of pedestal lower end, it is attached between deburring drive roll and deburring driven voller using deburring conveyer belt, deburring Semicircle projection seat is evenly arranged with belt outer surface, mechanism is stored installed in deburring support middle position, shrinks push rod Between deburring support and deburring brush body, shock-absorbing spring one end is connected with deburring support, the shock-absorbing spring other end and deburring Brush body is connected, and deburring brush body rear end is provided with brush holder, and the vertical cross section of brush holder is convex triangular structure, and deburring brush body front end is set It is equipped with hairbrush, and hairbrush material palm fiber material.

Further, the described mechanism that stores includes storing support, store cylinder, electric rotating machine and storing seat；Described storage Put the pedestal upper end left and right sides and be respectively symmetrically provided with deck, deck and offer semi-circular recesses, store in pedestal upper end face Portion equidistantly offers mounting hole at position, stores cylinder correspondence and is arranged in the mounting hole stored at pedestal upper end Middle face position Underface, stores cylinder top and is provided with mounting platform, electric rotating machine bottom is fixed on mounting platform, and it is circle to store a lower end Disk-like structure, and store a lower end and be connected through mounting hole with electric rotating machine output shaft, store a upper end and be provided with and store branch Bar.

Core bore in the middle part of insulator blank, which is sleeved on, stores storing on pole on seat, the motion by storing cylinder first Height and position of the insulator blank in the middle of deburring brush body is regulated, and the rotation for storing seat is driven by rotating for electric rotating machine Turn, so as to drive insulator blank together with storing a synchronous rotary；Then deburring driving wheel is driven by the rotation of deburring motor Rotate, so as to realize deburring conveyer belt to storing the conveying of mechanism by V belt translation, and can be adjusted by shrinking push rod and repaiied Side brush body and the exposure level of insulator blank outer surface, so that indirectly regulation deburring brush body is inswept to insulator blank brush Brush in journey sweeps light and heavy degree, and the deburring brush body for the convex triangular structure being symmetrically oppositely arranged is formd to insulator blank appearance The full encirclement in face, insulator blank produces friction in advance mobile conveying and rotary course with the hairbrush of deburring brush body front end, It is achieved thereby that the function of burr removal and deburring is carried out to insulator blank outer surface, and automaticity is high, without artificial Operation, and insulator blank fixing-stable during deburring, are not in the phenomenon that skew slides, and single is to insulator blank Outer surface is carried out and cleans deburring deburring comprehensively, and operating efficiency is high.

Compared with prior art, the utility model has advantages below：

(1) the utility model has insulator blank cut-out, blank conveying, removes material feed, extrusion forming and blank unhairing A variety of functions such as deburring are pierced, mechanical automation degree is high, realizes the function of automated production insulator, reduces human resources Occupancy, improve insulator production efficiency, also improve the insulator quality of production.

(2) shearing device of the present utility model can cut into one section of certain length to the cylindrical-shaped structure silt slurry of whole piece One section of cylinder, and cutter blades are just placed to the arc at cut-out bracket upper surface middle part position in material cutting-off process In connected in star, prevent that cutter blades shift after material cut-out.

(3) conveying device of the present utility model be used for the sectional silt slurry cylinder insulator after cut-out into Parison material is conveyed, and conveying device is serving left and right to insulator shaping blank course of conveying to insulator shaping blank Front and rear four direction enclosing supporting, it is to avoid insulator shaping blank eely problem on the conveyor belt, conveying stability is good.

(4) transposer of the present utility model can carry out the fortune that a translation one rotates totally two free degree directions in space It is dynamic, and motion stabilization, automatic open-close, the progress of insulator shaping blank in order can be placed.

(5) shaped device of the present utility model can be defeated to insulator shaping blank progress extrusion forming, automatic core-pulling, movement Send and discharge a series of operations of insulator blank automatically, single extrusion speed is fast, and shaping spoilage is low, full process automatization Degree is high.

(6) edge-neatening apparatus of the present utility model can carry out the function of burr removal and deburring to insulator blank outer surface, And automaticity is high, operated without artificial, and insulator blank fixing-stable during deburring, be not in what skew slid Phenomenon, and single carries out insulator blank outer surface cleaning deburring deburring comprehensively, operating efficiency is high.

Brief description of the drawings

The utility model is further illustrated with reference to the accompanying drawings and examples.

Fig. 1 is dimensional structure diagram of the present utility model；

Dimensional structure diagram when Fig. 2 is the utility model shearing device and conveying device cooperation；

Dimensional structure diagram when Fig. 3 is the utility model transposer, shaped device and edge-neatening apparatus cooperation；

Dimensional structure diagram when Fig. 4 is the utility model shaped device and edge-neatening apparatus cooperation；

Fig. 5 is the dimensional structure diagram of the utility model transposer；

Fig. 6 is the dimensional structure diagram of the utility model supporting mechanism；

Fig. 7 is the dimensional structure diagram of the utility model shaped device；

Fig. 8 is the dimensional structure diagram of the utility model edge-neatening apparatus；

Fig. 9 is the front view of the utility model edge-neatening apparatus；

Figure 10 is the dimensional structure diagram that the utility model stores mechanism.

Embodiment

In order that technological means, creation characteristic, reached purpose and effect that the utility model is realized are easy to understand, under Face combines and is specifically illustrating, and the utility model is expanded on further.

As shown in Figures 1 to 10, a kind of electric insulator automated production equipment, including bottom plate 1, shearing device 2, conveying Device 3, transposer 4, shaped device 5 and edge-neatening apparatus 6；Described bottom plate 1 is of an L-shaped structure, and conveying device 3 is located at cut-out and filled Put between 2 and transposer 4, shaped device 5 is located at the dead astern of transposer 4, and shearing device 2, conveying device 3, transposition dress Put 4 and shaped device 5 be located on the same line, edge-neatening apparatus 6 is located at the lower section of shaped device 5, and the bottom of edge-neatening apparatus 6 is fixed on On bottom plate 1, and edge-neatening apparatus 6 is arranged vertically with shaped device 5.

Described shearing device 2 includes cut-out support 21, cut-out elevating lever 22, cut-out crossbeam 23 and cutter blades 24；Institute The lower end of cut-out support 21 stated is provided with convex framework, and cut-out support 21 upper end is provided with cut-out bracket, and cut-out bracket is curved Arc groove is offered at shape structure, cut-out bracket upper surface middle part position, cut-out elevating lever 22 bottom is fixed on cut-out support On the convex framework of 21 lower ends, cut-out elevating lever 22 top is fixed with cut-out crossbeam 23, and cut-out crossbeam 23 is provided with lower surface Cutter blades 24, cutter blades 24 are in incomplete toroidal structure；Cutter blades 24 are just placed in material cutting-off process Cut off in the arc groove at bracket upper surface middle part position, prevent that cutter blades 24 shift after material cut-out；Cut-out dress 2 are put to be mainly used in that the cylindrical-shaped structure silt slurry of whole piece is carried out to cut into the sectional cylinder of certain length, one section One section of silt slurry cylinder is the blank being molded as insulator.

Described conveying device 3 includes transfer gantry 31, conveying motor 32, driving pulley 33, driven pulley 34, transmission belt 35th, drive roll 36, driven voller 37 and conveyer belt 38；Described conveying motor 32 is located at the lower position of transfer gantry 31, actively It is connected between belt wheel 33 and the conveying output shaft of motor 32 using key, driven pulley 34 is fixed on the one end of drive roll 36, and actively It is attached between belt wheel 33 and driven pulley 34 using transmission belt 35, the two ends of drive roll 36 are separately mounted to after transfer gantry 31 The left and right sides at end, driven voller 37 is arranged on the front end of transfer gantry 31, and the one end of conveyer belt 38 is arranged on drive roll 36, conveyer belt 38 other ends are arranged on driven voller 37, and the material of conveyer belt 38 is at flexible rubber material, the outer surface medium position of conveyer belt 38 Being provided with spaced set between two row's annular retaining rings, and two row's annular retaining rings has Anti skid stop dog；Conveying device 3 is used for cut-out Sectional silt slurry cylinder insulator shaping blank afterwards is conveyed, and two row's annular retaining rings can be molded to insulator The blank left and right sides carries out enclosing, and Anti skid stop dog is used for the supporting to insulator shaping blank fore-and-aft direction, and conveying device 3 is right Insulator shaping blank course of conveying serves left-right and front-back four direction enclosing supporting to insulator shaping blank, it is to avoid absolutely Edge shaping blank eely problem on the conveyor belt, conveying stability is good.

Described transposer 4 includes up-down swing mechanism 41, feed mechanism 42 and supporting mechanism 43；Described feeder Structure 42 is located at directly over up-down swing mechanism 41, and supporting mechanism 43 is located at the rear of feed mechanism 42；Described up-down swing mechanism 41 include lifting push rod 411, U-shaped seat 412, turning motor 413, revolving cylinder 414, spacing push rod 415 and limiting card cylinder 416； Described U-shaped seat 412 is fixed on lifting push rod 411 upper end, and turning motor 413 is fixed on the U-shaped right-hand member madial wall of seat 412, is returned The middle part of tumbler cylinder 414 is provided with gyroaxis, and gyroaxis right-hand member is connected with turning motor 413, and gyroaxis left end is pacified by bearing On the U-shaped left end madial wall of seat 412, and it is uniformly arranged on the left side of revolving cylinder 414 along the circumferential direction of revolving cylinder 414 There is projection, spacing push rod 415 is located at turn around between the left side of roller 414 and the left side wall of U-shaped seat 412, the spacing bottom of push rod 415 is consolidated It is scheduled on the U-shaped left side wall of seat 412, the spacing top of push rod 415 is provided with limiting card cylinder 416,416 rear ends of limiting card cylinder are provided with peace Fill nut, the cylinder seat that 416 front ends of limiting card cylinder are provided with projection is engaged on the left side of revolving cylinder 414；Described send Expect that mechanism 42 includes feeding support plate 421, feeding tub 422, extension spring 423, folding baffle plate 424, connects hinge 425, regulation Push rod 426 and regulation ear mount 427；Described feeding support plate 421 is fixed on the top of revolving cylinder 414 of up-down swing mechanism 41, It is provided with front side of the upper end of feeding support plate 421 at vertical panel, the upper surface medium position of feeding support plate 421 and is provided with arc fixed seat, The lower end of feeding tub 422 is fixed in arc fixed seat, and material reducing mouthful, feeding tub are offered in the circumferential side wall of feeding tub 422 422 upper ends offer strip gab groove, and the one end of extension spring 423 is fixed on the vertical panel on front side of the upper end of feeding support plate 421, draw Stretch the other end of spring 423 to be fixed on folding baffle plate 424, folding baffle plate 424 is arranged on feeding tub by connects hinge 425 422 rear ends, regulation push rod 426 is located between feeding support plate 421 and folding baffle plate 424, regulation one end of push rod 426 and feeding branch Vertical panel on plate 421 is connected, and the regulation other end of push rod 426 is connected by adjusting ear mount 427 with folding baffle plate 424；Institute The supporting mechanism 43 stated includes supporting box 431, support electric pushrod 432, supporting hinges 433 and support spring 434；Described The upper end of supporting box 431 is provided with rotatable case lid, and support one end of electric pushrod 432 is fixed on branch by supporting hinges 433 Support on casing rear wall, the support other end of electric pushrod 432 is arranged on by supporting hinges 433 on the case lid of supporting box 431, Support spring 434 is located at the left and right sides of support electric pushrod 432 respectively.

The course of work of transposer 4：First the overall high of up-down swing mechanism 41 can be adjusted by lifting push rod 411 Degree, is easy to regulation revolving cylinder 414 during insulator shaping blank is received so that feeding tub 422 is located at conveyer belt 38 In same level, and the movement for the stretching, extension drive limiting card cylinder horizontal plane for passing through spacing push rod 415, limiting card cylinder insertion revolution On projection on the left side of roller 414, so as to serve spacing effect to revolving cylinder 414, prevent revolving cylinder 414 from occurring The phenomenon of front and rear deflection, when insulator shaping blank is entered in feeding tub 422, the control lifting ascending motion of push rod 411 is arrived After certain altitude；Then feed cylinder frame 422 is driven to rotate 90 degree in the counterclockwise direction by the rotation of turning motor 413 so that Feeding tub 422 is vertically right against supporting mechanism 43, and controls lifting push rod 411 to drop to feeding tub 422 to be just slightly above Stop the motion of lifting push rod 411 during the case lid upper surface of supporting box 431；Again by adjusting the contractile motion band of push rod 426 Dynamic folding baffle plate 424 is that rotary shaft carries out clockwise rotation with connects hinge 425 so that folding baffle plate 424, which is in, to be opened State, the insulator shaping blank in feeding tub 422 vertically drops to the case lid upper surface of supporting box 431；Transposition The feed mechanism 42 of device 4 can carry out the motion that a translation one rotates totally two free degree directions, and motion stabilization in space, Automatic open-close, can place the progress of insulator shaping blank in order.

Further, described shaped device 5 includes movable stand 51, shaping motor 52, mobile leading screw 53, travelling nut 54th, mobile framework 55, pressure-ram 56, extrusion spring 57, mould 58, mandrel 59 and jacking push rod 510；Described shaping The bottom of motor 52 is fixed on the upper end rear end face of movable stand 51, and mobile one end of leading screw 53 is connected with the shaping output shaft of motor 52, It is connected between the mobile other end of leading screw 53 and the upper end front end face of movable stand 51 using bearing, travelling nut 54 is arranged on movement At the medium position of leading screw 53, mobile framework 55 is fixed on the upper end of travelling nut 54, and pressure-ram 56 is respectively symmetrically arranged on movement The left and right ends of the inner side of framework 55, pressure-ram 56 is fixedly arranged at the front end with mould 58, and extrusion spring 57 is pushed away positioned at extruding respectively The front and rear sides of bar 56, and the one end of extrusion spring 57 is connected with mobile framework 55, the other end of extrusion spring 57 is fixed on shaping mould Have on 58 lateral walls, the semicircular in shape column structure of mould 58, the inner side of mould 58 is provided with molding cavity, molding cavity For half umbrella-shaped structure of two rows, molding cavity middle part offers the semicircle groove run through, and the material of mould 58 is Cast iron materials, the bottom of mandrel 59 is provided with the semicircle axis of a cylinder being engaged with the semicircle groove run through in the middle part of molding cavity, core The middle part of axle 59 is provided with crosspiece, and crosspiece rear and front end is provided with the compression spring being connected with molding cavity upper surface, mandrel 59 Top is provided with L-type support, and the bottom of jacking push rod 510 is fixed on the upper surface of mould 58, the top of jacking push rod 510 and core The L-type support on the top of axle 59 is connected.Rotation by being molded motor 52 drives the rotation of movable wire thick stick 53, mobile leading screw 53 with Screw-driven is used between travelling nut 54, it is achieved thereby that the level of mobile framework 55 is moved forward and backward, when mobile framework 55 is transported Move the top of supporting mechanism 431 and mould 58 is right against the insulator shaping for the case lid upper surface for being placed on supporting box 43 During blank, the opposite inwardly motion of mould 58 is driven by the stretching routine of pressure-ram 56, so as to realize to supporting box The insulator shaping blank of 43 case lid upper surface carries out extrusion forming, after the completion of extruding, then passes through the rising of jacking push rod 510 Synchronous rising of the motion with moving mandrel 59, so that semicircle groove of the mandrel 59 in the middle part of molding cavity be extracted out, then passes through The rotation for being molded motor 52 drives the rotation of movable wire thick stick 53, so as to drive mould 58 together with the good insulator of extrusion forming Blank is moved horizontally together, when mould 58 is moved to directly over next process, passes through pressure-ram 56 Contractile motion drive mould 58 to move out in opposite directions, it is achieved thereby that the work(discharged to the insulator blank that has extruded Can, shaped device 5 can carry out extrusion forming, automatic core-pulling, mobile conveying to insulator shaping blank and discharge insulator automatically A series of operations of blank, single extrusion speed is fast, and shaping spoilage is low, and full process automatization degree is high.

Described edge-neatening apparatus 6 includes deburring support 61, deburring motor 62, deburring driving wheel 63, deburring driven pulley 64, repaiied Side transmission belt 65, deburring drive roll 66, deburring driven voller 67, deburring conveyer belt 68, store mechanism 69, shrink push rod 610, vibration damping Spring 611 and deburring brush body 612；The described lower end inside of deburring support 61 is provided with installing plate, the middle inside of deburring support 61 Division board is provided with position, deburring motor 62 is located at the outside of deburring support 61, and deburring driving wheel 63 is arranged on deburring motor 62 On output shaft, it is attached between deburring driving wheel 63 and deburring driven pulley 64 using deburring transmission belt 65, deburring driven pulley 64 The one end of deburring drive roll 66 is fixed on, deburring drive roll 66 is arranged on the installing plate of the lower end inside of deburring support 61, deburring master Dynamic to be attached between roller 66 and deburring driven voller 67 using deburring conveyer belt 68, deburring conveyer belt 68 is uniformly arranged on outer surface Have semicircle projection seat, store mechanism 69 installed in the middle position of deburring support 61, shrink push rod 610 be located at deburring support 61 with Between deburring brush body 612, the one end of shock-absorbing spring 611 is connected with deburring support 61, the other end of shock-absorbing spring 611 and deburring brush body 612 are connected, and the rear end of deburring brush body 612 is provided with brush holder, and the vertical cross section of brush holder is convex triangular structure, deburring brush body 612 Front end is provided with hairbrush, and hairbrush material palm fiber material；The described mechanism 69 that stores includes storing support 691, storing cylinder 692nd, electric rotating machine 693 and seat 694 is stored；The described upper end left and right sides of support 691 that stores respectively symmetrically is provided with deck, card Semi-circular recesses are offered on seat, stores and equidistantly offers mounting hole at the upper surface medium position of support 691, store cylinder 692 correspondences are arranged in immediately below the mounting hole stored at the upper surface medium position of support 691, are stored the top of cylinder 692 and are provided with Mounting platform, the bottom of electric rotating machine 693 is fixed on mounting platform, stores the lower end of seat 694 for disc-shaped structure, and store seat 694 lower ends are connected through mounting hole with the output shaft of electric rotating machine 693, store the upper end of seat 694 and are provided with and store pole.Insulator Core bore in the middle part of blank, which is sleeved on, stores storing on pole on seat 694, well exhausted by storing the motor adjustment of cylinder 692 first Height and position of the edge blank in the middle of deburring brush body 612, and the rotation for storing seat 694 is driven by rotating for electric rotating machine 693 Turn, so as to drive insulator blank together with storing the synchronous rotary of seat 694；Then deburring master is driven by the rotation of deburring motor 62 Driving wheel 63 is rotated, so that the conveying that 68 pairs of deburring conveyer belt stores mechanism 69 is realized by V belt translation, and by shrinking push rod 610 can adjust the exposure level of deburring brush body 612 and insulator blank outer surface, so that indirectly regulation deburring brush body 612 Brush during being swept to insulator blank brush sweeps light and heavy degree, the deburring brush body for the convex triangular structure being symmetrically oppositely arranged 612 form the full encirclement to insulator blank outer surface, and insulator blank is in advance mobile conveying and rotary course with repairing The hairbrush of the front end of side brush body 612 produces friction, it is achieved thereby that carrying out burr removal and deburring to insulator blank outer surface Function, and automaticity is high, is operated without artificial, and insulator blank fixing-stable during deburring, be not in skew The phenomenon of landing, and single carries out insulator blank outer surface cleaning deburring deburring comprehensively, operating efficiency is high.

The overall workflow that the application insulator is manufactured：First, cylindric knot of the shearing device 2 to whole piece is passed through Structure silt slurry carries out cutting into the sectional cylinder of certain length, and sectional silt slurry cylinder is i.e. as exhausted The blank of edge shaping, and by the sectional silt slurry cylinder insulator after the cut-out of 3 pairs of conveying device into parison Material is conveyed；Then, the insulator shaping blank in conveying device 3 is placed into by supporting mechanism by transposer 4 automatically On 43；Extrusion forming, automatic core-pulling are carried out to insulator shaping blank by 5 pairs of shaped device again, mobile convey and releases automatically Insulator blank is put, it is achieved thereby that being insulator blank by insulator shaping blank extrusion forming；Finally use edge-neatening apparatus 6 Deburring and deburring processing are carried out to insulator blank outer surface, that is, obtains insulation submodel to be burnt.

General principle of the present utility model, principal character and advantage has been shown and described above.The technical staff of the industry It should be appreciated that the utility model is not restricted to the described embodiments, the simply explanation of the description in above-described embodiment and specification Principle of the present utility model, on the premise of the utility model spirit and scope are not departed from, the utility model also has various changes Change and improve, these changes and improvements are both fallen within the range of claimed the utility model.Model is claimed in the utility model Enclose by appended claims and its equivalent thereof.

Claims (7)

1. a kind of electric insulator automated production equipment, it is characterised in that：Including bottom plate, shearing device, conveying device, transposition Device, shaped device and edge-neatening apparatus；Described bottom plate is of an L-shaped structure, conveying device be located at shearing device and transposer it Between, shaped device is located at transposer dead astern, and shearing device, conveying device, transposer and shaped device are positioned at same On bar straight line, edge-neatening apparatus is located at below shaped device, and edge-neatening apparatus bottom is fixed on bottom plate, and edge-neatening apparatus is filled with shaping Put and be arranged vertically；Wherein：

Described shearing device includes cut-out support, cut-out elevating lever, cut-out crossbeam and cutter blades；Under described cut-out support End is provided with convex framework, and cut-out pedestal upper end is provided with cut-out bracket, cuts off the curved shape structure of bracket, cuts off bracket upper table Arc groove is offered at Middle face position, cut-out elevating lever bottom is fixed on the convex framework of cut-out pedestal lower end, cut-out Elevating lever top is fixed with cut-out crossbeam, cut-out crossbeam lower surface and is provided with cutter blades, and cutter blades are in incomplete circular Shape structure；

Described conveying device includes transfer gantry, conveying motor, driving pulley, driven pulley, transmission belt, drive roll, driven Roller and conveyer belt；Described conveying motor is located at transfer gantry lower position, between driving pulley and conveying motor output shaft It is connected using key, driven pulley is fixed on drive roll one end, and is carried out between driving pulley and driven pulley using transmission belt Connection, drive roll two ends are separately mounted to the left and right sides of transfer gantry rear end, and driven voller is arranged on transfer gantry front end, conveying Band one end is arranged on drive roll, and the conveyer belt other end is arranged on driven voller；

Described transposer includes up-down swing mechanism, feed mechanism and supporting mechanism；Described feed mechanism is located at lifting Directly over slew gear, supporting mechanism is located at feed mechanism rear；

Described edge-neatening apparatus includes deburring support, deburring motor, deburring driving wheel, deburring driven pulley, deburring transmission belt, deburring Drive roll, deburring driven voller, deburring conveyer belt, store mechanism, shrink push rod, shock-absorbing spring and deburring brush body；Described deburring It is provided with the inside of pedestal lower end at installing plate, deburring support middle inside position and is provided with division board, deburring motor is located at deburring Stent outer, deburring driving wheel is arranged on deburring motor output shaft, and deburring is used between deburring driving wheel and deburring driven pulley Transmission belt is attached, and deburring driven pulley is fixed on deburring drive roll one end, and deburring drive roll is arranged in deburring pedestal lower end On the installing plate of side, it is attached between deburring drive roll and deburring driven voller using deburring conveyer belt, deburring conveyer belt appearance Semicircle projection seat is evenly arranged with face, mechanism is stored installed in deburring support middle position, push rod is shunk and is located at deburring branch Between frame and deburring brush body, shock-absorbing spring one end is connected with deburring support, and the shock-absorbing spring other end is connected with deburring brush body, Deburring brush body rear end is provided with brush holder, and the vertical cross section of brush holder is convex triangular structure, and deburring brush body front end is provided with hairbrush, and Hairbrush material palm fiber material.

2. a kind of electric insulator automated production equipment according to claim 1, it is characterised in that：Described shaping dress Put including movable stand, shaping motor, mobile leading screw, travelling nut, mobile framework, pressure-ram, extrusion spring, shaping mould Tool, mandrel and jacking push rod；Described shaping motor bottom is fixed on movable stand upper end rear end face, mobile leading screw one end with into Type motor output shaft is connected, and is connected between mobile the leading screw other end and movable stand upper end front end face using bearing, mobile Nut is arranged at mobile leading screw medium position, and mobile framework is fixed on travelling nut upper end, and pressure-ram is respectively symmetrically installed Left and right ends on the inside of mobile framework, pressure-ram is fixedly arranged at the front end with mould, and extrusion spring is located at pressure-ram respectively Front and rear sides, and extrusion spring one end is connected with mobile framework, the extrusion spring other end is fixed on mould lateral wall, Molding cavity is provided with the inside of mould semicircular in shape column structure, mould, molding cavity is half umbrella of two rows The semicircle groove run through is offered in the middle part of type structure, molding cavity, and mould material is cast iron materials, mandrel bottom is set It is equipped with the middle part of the semicircle axis of a cylinder being engaged with the semicircle groove run through in the middle part of molding cavity, mandrel and is provided with crosspiece, crosspiece Rear and front end is provided with the compression spring being connected with molding cavity upper surface, and mandrel top is provided with L-type support, jacking push rod Bottom is fixed on mould upper surface, and jacking push rod top is connected with the L-type support on mandrel top.

3. a kind of electric insulator automated production equipment according to claim 1, it is characterised in that：Described lifting is returned Rotation mechanism includes lifting push rod, U-shaped seat, turning motor, revolving cylinder, spacing push rod and limiting card cylinder；Described U-shaped seat is fixed In lifting push rod upper end, turning motor is fixed on U-shaped seat right-hand member madial wall, and gyroaxis is provided with the middle part of revolving cylinder, is turned round Axle right-hand member is connected with turning motor, and gyroaxis left end is arranged on U-shaped seat left end madial wall by bearing, and revolving cylinder is left Projection is evenly arranged with along the circumferential direction of revolving cylinder on end face, spacing push rod is located at turn around roller left side and U-shaped seat is left Between the wall of side, spacing push rod bottom is fixed on U-shaped seat left side wall, and spacing push rod top is provided with limiting card cylinder, limiting card cylinder Rear end is provided with installation nut, the cylinder seat that limiting card cylinder front end is provided with projection is engaged on revolving cylinder left side.

4. a kind of electric insulator automated production equipment according to claim 1, it is characterised in that：Described feeder Structure includes feeding support plate, feeding tub, extension spring, folding baffle plate, connects hinge, regulation push rod and regulation ear mount；Described Feeding support plate is fixed on above the revolving cylinder of up-down swing mechanism, and vertical panel, feeding branch are provided with front side of feeding support plate upper end Arc fixed seat is provided with the medium position of plate upper surface, feeding tub lower end is fixed in arc fixed seat, feeding tub week Material reducing mouthful is offered on to side wall, feeding tub upper end offers strip gab groove, and extension spring one end is fixed on feeding support plate On vertical panel on front side of upper end, the extension spring other end is fixed on folding baffle plate, and folding baffle plate is arranged on by connects hinge Feeding tub rear end, regulation push rod is located between feeding support plate and folding baffle plate, on regulation push rod one end and feeding support plate Vertical panel is connected, and the regulation push rod other end is connected by adjusting ear mount with folding baffle plate.

5. a kind of electric insulator automated production equipment according to claim 1, it is characterised in that：Described support machine Structure includes supporting box, support electric pushrod, supporting hinges and support spring；Described supporting box upper end is provided with rotatable Case lid, support electric pushrod one end be fixed on by supporting hinges on supporting box rear wall, support the electric pushrod other end On the case lid that supporting box is arranged on by supporting hinges, support spring is located at the left and right sides of support electric pushrod respectively.

6. a kind of electric insulator automated production equipment according to claim 1, it is characterised in that：Described stores machine Structure includes storing support, store cylinder, electric rotating machine and storing seat；The described pedestal upper end left and right sides that stores respectively symmetrically is set It is equipped with deck, deck and offers semi-circular recesses, store and equidistantly offer mounting hole at pedestal upper end Middle face position, stores up Deflation cylinder correspondence is arranged in immediately below the mounting hole stored at pedestal upper end Middle face position, is stored cylinder top and is provided with installation Platform, electric rotating machine bottom is fixed on mounting platform, stores a lower end for disc-shaped structure, and stores a lower end through installation Hole is connected with electric rotating machine output shaft, stores a upper end and is provided with and stores pole.

7. a kind of electric insulator automated production equipment according to claim 1, it is characterised in that：Described conveyer belt Material is that two row's annular retaining rings are provided with flexible rubber material, belt outer surface medium position, and two row's annular retaining rings it Between spaced set have Anti skid stop dog.