A kind of circuit on power system insulator auxiliary machining device
Technical field
The present invention relates to electric power accessory processing machinery field, specifically a kind of circuit on power system insulator auxiliary plus
Frock is put.
Background technology
Insulator be power system generating, power transformation, transmission of electricity, distribution, with the indispensable insulator arrangement of electrical domain, act primarily as
It is mechanically connected and electric insulation is acted on;Insulator is divided into porcelain insulator, glass insulator, composite insulator by material difference and mixes
Insulator is closed, the cost of insulator accounts for the 11%~24% of transmission line of electricity total cost on overhead transmission line, but as network system
Key components and partss, the relationship between quality of insulator the safe operation of electrical network;Insulator is a kind of special insulation control, various electricity
The outside energized conductor of gas equipment must be supported with insulator, and be allowed to the earth (or ground connection thing) or other have leading for potential difference
Body insulate;What insulator was typically commonly used has ceramic insulator, glass fiber reinforced plastic insulator, composite insulator and semiconducting insulation.Porcelain
Matter insulator is a kind of current most insulator, and the main material that porcelain insulator makes is silt, porcelain insulator
In manufacturing process it is essential be also most important technique be exactly molding, be that silt slurry is added before porcelain insulator molding
Water makes cylindrical-shaped structure, then using mould extrusion molding, then carries out deburring process to insulator blank, is finally burnt
Kiln, above operation is separately to be carried out, and mostly artificial operation is carried out, and automaticity is low, occupies substantial amounts of labour force, so as to
The cost of insulator production is increased, simultaneously because it is artificial random big, cause insulator sizes specification quality qualification rate relatively low.
In consideration of it, a kind of the invention provides circuit on power system insulator auxiliary machining device.
The content of the invention
In order to make up the deficiencies in the prior art, the invention provides a kind of circuit on power system insulator secondary process dress
Put.
It is employed the following technical solutions realizing that the present invention will solve its technical problem.
A kind of circuit on power system insulator auxiliary machining device, including base plate, shaped device and edge-neatening apparatus;Described
Base plate is of an L-shaped structure, edge-neatening apparatus be located at shaped device below, edge-neatening apparatus bottom is fixed on base plate, and edge-neatening apparatus with
Shaped device is arranged vertically.
Further, described shaped device includes movable stand, molding motor, mobile leading screw, travelling nut, movable frame
Body, pressure-ram, extrusion spring, mould, mandrel and jacking push rod;Described molding motor bottom is fixed on movable stand
Upper end rear end face, mobile leading screw one end are connected with molding motor output shaft, before the mobile leading screw other end and movable stand upper end
It is connected using bearing between end face, travelling nut is arranged at mobile leading screw medium position, and mobile framework is fixed on mobile spiral shell
Female upper end, mobile framework inside lower end are provided with T-shaped slide rail, and Ω type cavitys are offered on T-shaped slide rail, and Ω types cavity inside is arranged
There is the rolling steel ball being engaged with movable stand upper surface;Pressure-ram is respectively symmetrically the left and right two on the inside of mobile framework
End, pressure-ram are fixedly arranged at the front end with mould, and extrusion spring is located at both sides before and after pressure-ram, and extrusion spring one end respectively
It is connected with mobile framework, the extrusion spring other end is fixed on mould lateral wall, mould semicircular in shape cylinder knot
Structure, is provided with molding cavity on the inside of mould, molding cavity is half umbrella-shaped structure of two rows, opens up in the middle part of molding cavity
There is the semicircle groove for running through, and mould material is cast iron materials, mandrel bottom is provided with to be run through with the middle part of molding cavity
The semicircle axis of a cylinder that is engaged of semicircle groove, crosspiece is provided with the middle part of mandrel, crosspiece rear and front end is provided with and forming cavity
The compression spring that body upper surface is connected, mandrel top are provided with L-type support, and jacking push rod bottom is fixed on mould upper end
On face, jacking push rod top is connected with the L-type support on mandrel top.
The rotation of movable wire thick stick is driven by the rotation of molding motor, is passed using screw thread between mobile leading screw and travelling nut
It is dynamic, it is achieved thereby that the level of mobile framework is moved forward and backward, by the stretching of pressure-ram drive mould in opposite directions to
Interior motion, so as to realize carrying out extrusion molding to insulator shaping blank, after the completion of extruding, then the upper elevator by jacking push rod
The dynamic synchronous rising with moving mandrel, so as to the semicircle groove by mandrel from the middle part of molding cavity is extracted out, then by molding electricity
The rotation of machine drives the rotation of movable wire thick stick, so as to drive mould to carry out together with the good insulator blank of extrusion molding
Move horizontally, when mould is moved to directly over next process, driven into by the contractile motion of pressure-ram
Pattern tool is moved out in opposite directions, it is achieved thereby that the function of the insulator blank release to having extruded, shaped device can be to insulation
Sub- shaping blank carries out extrusion molding, automatic core-pulling, mobile conveying and is automatically releasable a series of operations of insulator blank, and single is squeezed
Molded speed is fast, and molding spoilage is low, and full process automatization degree is high.
Further, described edge-neatening apparatus include deburring support, deburring motor, deburring drivewheel, deburring driven pulley, deburring
Transmission belt, deburring drive roll, deburring driven voller, deburring conveyer belt, store mechanism, shrink push rod, shock-absorbing spring and deburring brush body;
Installing plate is provided with the inside of described deburring pedestal lower end, division board, deburring electricity at deburring support middle inside position, is provided with
Machine is located at deburring stent outer, and deburring drivewheel is arranged on deburring motor output shaft, deburring drivewheel and deburring driven pulley it
Between be attached using deburring transmission belt, deburring driven pulley is fixed on deburring drive roll one end, and deburring drive roll is arranged on deburring
On installing plate on the inside of pedestal lower end, it is attached using deburring conveyer belt between deburring drive roll and deburring driven voller, deburring
Semicircle projection seat is evenly arranged with belt outer surface, mechanism is stored installed in deburring support middle position, is shunk push rod
Between deburring support and deburring brush body, shock-absorbing spring one end is connected with deburring support, the shock-absorbing spring other end and deburring
Brush body is connected, and deburring brush body rear end is provided with brush holder, and the vertical cross section of brush holder is convex triangular structure, and deburring brush body front end sets
It is equipped with hairbrush, and hairbrush material palm fiber material.
Further, the described mechanism that stores includes storing support, stores cylinder, electric rotating machine and store seat;Described storage
Put the pedestal upper end left and right sides and be respectively symmetrically and be provided with deck, semi-circular recesses are offered on deck, is stored in pedestal upper end face
Installing hole is equidistantly offered at portion position, cylinder correspondence is stored and is arranged in the installing hole stored at pedestal upper end Middle face position
Underface, stores cylinder top and is provided with mounting platform, and electric rotating machine bottom is fixed on mounting platform, stores a lower end for circle
Disk-like structure, and store a lower end and be connected with electric rotating machine output shaft through installing hole, is stored a upper end and is provided with and stored
Bar.
Core bore in the middle part of insulator blank is sleeved on stores storing on pole on seat, first by storing the motion of cylinder
Height and position of the insulator blank in the middle of deburring brush body is regulated, and the rotation for storing seat is driven by the rotation of electric rotating machine
Turn, so as to drive insulator blank together with storing a synchronous rotary;Then deburring drivewheel is driven by the rotation of deburring motor
Rotate, so that deburring conveyer belt is realized to storing the conveying of mechanism by V belt translation, and repaiied by shrinking push rod and can adjust
The exposure level of side brush body and insulator blank outer surface, so as to indirectly adjust deburring brush body inswept to insulator blank brush
Brush in journey sweeps light and heavy degree, and the deburring brush body of the convex triangular structure being symmetrically oppositely arranged is defined to insulator blank appearance
The full encirclement in face, insulator blank produce friction with the hairbrush of deburring brush body front end in advance mobile conveying and rotary course,
It is achieved thereby that the function of burr removal and deburring is carried out to insulator blank outer surface, and high degree of automation, without the need for artificial
Operation, and insulator blank fixing-stable during deburring, are not in the phenomenon of skew landing, and single are to insulator blank
Outer surface is carried out, and working performance is high.
Compared with prior art, the present invention has advantages below:
(1) present invention is with to insulator blank extrusion molding and blank deburring deburring dual-use function, mechanical automation
Degree is high, realizes the function of automated production insulator, reduces the occupancy of human resourcess, improves insulator production effect
Rate, also improves the insulator quality of production.
(2) shaped device of the invention insulator shaping blank can be carried out extrusion molding, automatic core-pulling, mobile conveying and
A series of operations of insulator blank are automatically releasable, single extrusion speed is fast, and molding spoilage is low, full process automatization degree
It is high.
(3) edge-neatening apparatus of the invention can carry out the function of burr removal and deburring, and oneself to insulator blank outer surface
Dynamicization degree is high, without the need for manually operating, and insulator blank fixing-stable during deburring, be not in showing for skew landing
As, and single carries out cleaning deburring deburring comprehensively to insulator blank outer surface, working performance is high.
Description of the drawings
The present invention is further described with reference to the accompanying drawings and examples.
Fig. 1 is the dimensional structure diagram of the present invention;
Fig. 2 is the dimensional structure diagram of shaped device of the present invention;
Fig. 3 is the dimensional structure diagram of edge-neatening apparatus of the present invention;
Fig. 4 is the front view of edge-neatening apparatus of the present invention;
Fig. 5 is the dimensional structure diagram that the present invention stores mechanism.
Specific embodiment
In order that technological means, creation characteristic, reached purpose and effect that the present invention is realized are easy to understand, tie below
Conjunction is specifically illustrating, and the present invention is expanded on further.
As shown in Figures 1 to 5, a kind of circuit on power system insulator auxiliary machining device, including base plate 1, shaped device 5
With edge-neatening apparatus 6;Described base plate 1 is of an L-shaped structure, and edge-neatening apparatus 6 are located at below shaped device 5, and 6 bottom of edge-neatening apparatus is fixed
On base plate 1, and edge-neatening apparatus 6 are arranged vertically with shaped device 5.
Further, described shaped device 5 includes movable stand 51, molding motor 52, mobile leading screw 53, travelling nut
54th, mobile framework 55, pressure-ram 56, extrusion spring 57, mould 58, mandrel 59 and jacking push rod 510;Described molding
52 bottom of motor is fixed on 51 upper end rear end face of movable stand, and mobile 53 one end of leading screw is connected with 52 output shaft of molding motor,
It is connected using bearing between mobile 53 other end of leading screw and 51 upper end front end face of movable stand, travelling nut 54 is arranged on movement
At 53 medium position of leading screw, mobile framework 55 is fixed on 54 upper end of travelling nut, and 55 inside lower end of mobile framework is provided with T-shaped cunning
Rail, offers Ω type cavitys on T-shaped slide rail, Ω type cavity insides are provided with the rolling steel being engaged with 51 upper surface of movable stand
Pearl;Pressure-ram 56 is respectively symmetrically the left and right two ends on the inside of mobile framework 55, and pressure-ram 56 is fixedly arranged at the front end with molding
Mould 58, extrusion spring 57 are located at both sides before and after pressure-ram 56 respectively, and 57 one end of extrusion spring is connected with mobile framework 55
Connect, 57 other end of extrusion spring is fixed on 58 lateral wall of mould, 58 semicircular in shape column structure of mould, shaping mould
Molding cavity is provided with the inside of tool 58, molding cavity is half umbrella-shaped structure of two rows, offers and run through in the middle part of molding cavity
Semicircle groove, and 58 material of mould is cast iron materials, and mandrel 59 bottom is provided with and runs through in the middle part of molding cavity
The semicircle axis of a cylinder that semicircle groove is engaged, is provided with crosspiece in the middle part of mandrel 59, crosspiece rear and front end is provided with and forming cavity
The compression spring that body upper surface is connected, 59 top of mandrel are provided with L-type support, and 510 bottom of jacking push rod is fixed on shaping mould
Have on 58 upper surfaces, 510 top of jacking push rod is connected with the L-type support on 59 top of mandrel.By the rotation of molding motor 52
The rotation of mobile leading screw 53 is driven, and screw-driven is adopted between mobile leading screw 53 and travelling nut 54, it is achieved thereby that movable frame
The level of body 55 is moved forward and backward, and drives the opposite inwardly motion of mould 58 by the stretching of pressure-ram 56, so as to reality
Extrusion molding is carried out to insulator shaping blank now, after the completion of extruding, then the ascending motion band moving mandrel by jacking push rod 510
59 synchronous rising, so as to the semicircle groove by mandrel 59 from the middle part of molding cavity is extracted out, then by molding motor 52
The rotation for driving movable wire thick stick 53 is rotated, so as to drive mould 58 to carry out together with the good insulator blank of extrusion molding
Move horizontally, when mould 58 is moved to directly over next process, by the contractile motion band of pressure-ram 56
Dynamic mould 58 is moved out in opposite directions, it is achieved thereby that the function of the insulator blank release to having extruded, shaped device 5 can
Extrusion molding, automatic core-pulling, mobile conveying are carried out to insulator shaping blank and a series of operations of insulator blank are automatically releasable,
Single extrusion speed is fast, and molding spoilage is low, and full process automatization degree is high.
Described edge-neatening apparatus 6 include deburring support 61, deburring motor 62, deburring drivewheel 63, deburring driven pulley 64, repair
Side transmission belt 65, deburring drive roll 66, deburring driven voller 67, deburring conveyer belt 68, store mechanism 69, shrink push rod 610, vibration damping
Spring 611 and deburring brush body 612;Described 61 lower end inside of deburring support is provided with installing plate, 61 middle inside of deburring support
Division board is provided with position, deburring motor 62 is located on the outside of deburring support 61, and deburring drivewheel 63 is arranged on deburring motor 62
On output shaft, it is attached using deburring transmission belt 65 between deburring drivewheel 63 and deburring driven pulley 64, deburring driven pulley 64
66 one end of deburring drive roll is fixed on, deburring drive roll 66 is arranged on the installing plate of 61 lower end inside of deburring support, deburring master
It is attached using deburring conveyer belt 68 between dynamic roller 66 and deburring driven voller 67, is uniformly arranged on 68 outer surface of deburring conveyer belt
Have semicircle projection seat, store mechanism 69 installed in 61 middle position of deburring support, shrink push rod 610 be located at deburring support 61 with
Between deburring brush body 612,611 one end of shock-absorbing spring is connected with deburring support 61,611 other end of shock-absorbing spring and deburring brush body
612 are connected, and 612 rear end of deburring brush body is provided with brush holder, and the vertical cross section of brush holder is convex triangular structure, deburring brush body 612
Front end is provided with hairbrush, and hairbrush material palm fiber material;The described mechanism 69 that stores includes storing support 691, stores cylinder
692nd, electric rotating machine 693 and store seat 694;It is described store the 691 upper end left and right sides of support and be respectively symmetrically be provided with deck, block
Semi-circular recesses are offered on seat, to be stored and installing hole is equidistantly offered at 691 upper surface medium position of support, store cylinder
692 correspondences are arranged in immediately below the installing hole stored at 691 upper surface medium position of support, are stored 692 top of cylinder and are provided with
Mounting platform, 693 bottom of electric rotating machine are fixed on mounting platform, and it is disc-shaped structure to store 694 lower end of seat, and stores seat
694 lower ends are connected through installing hole with 693 output shaft of electric rotating machine, are stored 694 upper end of seat and are provided with and store pole.Insulator
Core bore in the middle part of blank is sleeved on stores storing on pole on seat 694, well exhausted by storing the motor adjustment of cylinder 692 first
Height and position of the edge blank in the middle of deburring brush body 612, and the rotation for storing seat 694 is driven by the rotation of electric rotating machine 693
Turn, so as to drive insulator blank together with storing 694 synchronous rotary of seat;Then deburring master is driven by the rotation of deburring motor 62
Driving wheel 63 is rotated, so as to realize the 68 pairs of conveyings for storing mechanism 69 of deburring conveyer belt by V belt translation, and by shrinking push rod
610 exposure levels that can adjust deburring brush body 612 and insulator blank outer surface, so as to indirectly adjust deburring brush body 612
Brush during sweeping to insulator blank brush sweeps light and heavy degree, the deburring brush body of the convex triangular structure being symmetrically oppositely arranged
612 define the full encirclement to insulator blank outer surface, insulator blank in advance mobile conveying and rotary course with repair
The hairbrush of 612 front end of side brush body produces friction, it is achieved thereby that burr removal and deburring are carried out to insulator blank outer surface
Function, and high degree of automation, without the need for manually operating, and insulator blank fixing-stable during deburring, be not in skew
The phenomenon of landing, and single carries out cleaning deburring deburring comprehensively to insulator blank outer surface, working performance is high.
The overall workflow that the application insulator is manufactured:First, by shaped device 5 pairs to insulator into parison
Material carries out extrusion molding, automatic core-pulling, mobile conveying and is automatically releasable insulator blank, it is achieved thereby that by insulator into parison
Material extrusion molding is insulator blank;Deburring is carried out to insulator blank outer surface using edge-neatening apparatus 6 again and deburring is processed,
Insulation submodel to be burnt is obtained.
The basic principles, principal features and advantages of the present invention have been shown and described above.The technical staff of the industry should
Understand, the present invention is not restricted to the described embodiments, the simply explanation present invention's of the description in above-described embodiment and description
Principle, without departing from the spirit and scope of the present invention, the present invention also has various changes and modifications, and these change and change
Enter to both fall within scope of the claimed invention.The claimed scope of the invention is by appending claims and its equivalent
Define.