CN108560027A - Metal sticker manufacturing method - Google Patents
Metal sticker manufacturing method Download PDFInfo
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- CN108560027A CN108560027A CN201810327612.XA CN201810327612A CN108560027A CN 108560027 A CN108560027 A CN 108560027A CN 201810327612 A CN201810327612 A CN 201810327612A CN 108560027 A CN108560027 A CN 108560027A
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- metal
- pattern
- sheet body
- nonmetallic sheet
- electroforming
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- C—CHEMISTRY; METALLURGY
- C25—ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
- C25D—PROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
- C25D1/00—Electroforming
- C25D1/10—Moulds; Masks; Masterforms
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- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Chemical Kinetics & Catalysis (AREA)
- Electrochemistry (AREA)
- Materials Engineering (AREA)
- Metallurgy (AREA)
- Organic Chemistry (AREA)
- Laminated Bodies (AREA)
- Making Paper Articles (AREA)
Abstract
The invention discloses a kind of metal sticker manufacturing methods, include the following steps：Nonmetallic sheet body with pattern is provided；A face metal-coated membrane of pattern is carried in nonmetallic sheet body, pattern is carried on the metal film of formation；The photoresists that photo-imaging is printed on metal film after exposure imaging, are put into electroforming tank and carry out electroforming, form a metal layer for carrying pattern in metallic film surface after electroforming, then completely stripped down metal layer with transfer membrane, obtain the metal sticker with pattern.Metal sticker manufacturing method provided by the invention, reduces the production cost of metal sticker.
Description
Technical field
The present invention relates to metal sticker manufacturing technology fields, specifically, being related to a kind of metal sticker manufacturing method.
Background technology
The metal sticker of the prior art generally makes the metal sheet with pattern, later on sheet body by laser
Electroforming is carried out, an electroformed layer is generated, is finally peeled away electroformed layer and obtains the metal sticker with pattern, since electroformed layer is metal, point
Have the metal sheet with pattern compared with major injury from process, the pattern pixel of metal sheet can lose excessively after separating for several times, shadow
Ring the quality of final metal sticker, it is therefore necessary to which metal sheet is replaced in timing, to ensure the quality of final finished, but in sheet metal
The cost that pattern is processed on body is excessively high, and the replacement frequency for crossing block largely improves production cost, is unfavorable for promoting and applying.
Invention content
The purpose of the present invention is to provide a kind of metal sticker manufacturing methods, reduce the production cost of metal sticker.
Technical solution is used by metal sticker manufacturing method disclosed by the invention：A kind of metal sticker manufacturing method,
Include the following steps：Nonmetallic sheet body with pattern is provided, a face metal-coated membrane of pattern is carried in nonmetallic sheet body, formation
Pattern is carried on metal film；The photoresists that photo-imaging is printed on metal film after exposure imaging, are put into electroforming tank and carry out electricity
Casting, metallic film surface forms one and carries the metal layer of pattern after electroforming, then is completely stripped down metal layer with transfer membrane, obtains
To the metal sticker with pattern.
Preferably, further include the steps that making the nonmetallic sheet body with pattern：Transfer mold with pattern is provided
Tool；Optic-solidified adhesive is printed to by way of transfer on roller mould；Nonmetallic sheet body is provided, and the nonmetallic sheet body is pressed
In the optic-solidified adhesive part of roller mould, cured design layer is formed after optic-solidified adhesive light is solid, demoulding processing is carried out after solidification, makes
Nonmetallic sheet body is detached from together with design layer from roller mould, obtains the nonmetallic sheet body with pattern.
Preferably, further include the steps that making the roller mould：On a metal plate figure is processed by radium-shine
Sample goes out the electroforming mold of corresponding pattern by eletroforming, as roller mould.
Preferably, further include the steps that making the nonmetallic sheet body with pattern：Molding mould with pattern is provided
Tool；Molding die is preheated；Nonmetallic sheet body is provided, and the nonmetallic sheet body is put into molding die, mold closing pressurization waits for
Demoulding processing is carried out after nonmetallic sheet body cooling and solidifying, obtains the nonmetallic sheet body with pattern.
Preferably, Passivation Treatment is first carried out to metal film before electroforming.
Preferably, the nonmetallic pellet surface metal-coated membrane uses vacuum plating or silver mirror reaction.
Preferably, stamp photoresists the metal film fixed by fixture together with nonmetallic sheet body after carry out electricity
Casting, the fixture are frame structure, and the metal film is set to together with nonmetallic sheet body inside the fixture.
Preferably, copper-foil conducting electricity is equipped between the fixture and metal film.
Preferably, the roller mould material is stainless steel or nickel.
Preferably, the nonmetallic sheet body is that PC or PET is made.
The advantageous effect of metal sticker manufacturing method disclosed by the invention is：In nonmetallic sheet body band pattern one side plating metal
Film forms the metal film with pattern, photoresists is stamped on metal film, electroforming are carried out after exposure imaging, on metal film
The metal layer with pattern is formed, removes the metal layer to get metal sticker.Manufacturing process uses the non-metal plate with metal film
Body is largely reduced instead of original metal sheet since the non-metal plate body cost of manufacture with metal film is cheap
Production cost, and since nonmetallic sheet body with metal film is disposable, process does not have the loss of pattern pixel,
Therefore pattern quality higher.
Specific implementation mode
Present invention is further elaborated in following combination specific embodiment and explanation：A kind of metal sticker manufacturing process, step
Suddenly include：S100. it pre-processes, makes roller mould as needed, generate pattern, while cutting non-metal sheet body is in default shape
Shape.The making roller mould is specially：Pattern is processed by radium-shine mode on a metal plate, correspondence is gone out by eletroforming
The electroforming mold of pattern, as roller mould.The roller mould material is stainless steel or nickel.
It is more than two hours that the nonmetallic sheet body material requirements remains unchanged shape in the environment of temperature is 30 °, it is preferred that
The nonmetallic sheet body generally uses PC（Makrolon）Or PET（Poly terephthalic acid diethyl alcohol ester）Made sheet body.Its
Thickness is generally chosen for 0.125mm to 0.188mm, and in preferred embodiment, thickness is chosen for 0.125mm to 0.188mm.Institute
Nonmetallic sheet body at least one side stiffened processing is stated, to improve the rigidity of material, product surface is prevented to be scratched, while can make
Nonmetallic sheet body is reusable, and common stiffened processing mode is to be coated with hardening liquid.
S200. in the present embodiment, nonmetallic sheet body generates various required patterns by UV transfers, and implementation process is as follows：
1）Nonmetallic sheet body is subjected to preliminary treatment, removes the oil stain and dust on its surface；
2）Optic-solidified adhesive is introduced into transfer roller mould, and waits for its levelling.Preferably, the optic-solidified adhesive is UV glue；
3）Nonmetallic sheet body is bonded with the optic-solidified adhesive part on roller mould, then is compressed sheet body with glue rod, it is non-to ensure
Metal sheet has with optic-solidified adhesive adequately to be contacted, its adhesive force is improved, 3-5 minutes static under dim light again later, to ensure
The two is sufficiently humidified so as to and is bonded, while avoiding its too fast solidification；
4）It will be sent into the solidification that light consolidates progress optic-solidified adhesive in machine through the workpiece of a upper process, forms cured design layer.Solidification
Process is the ultraviolet lamp transmitting ultraviolet light that light is consolidated in machine, and optic-solidified adhesive receives ultraviolet irradiation and is cured, and forms design layer
Process, solidification process must assure that every ultraviolet lamp all works normally.
5）Workpiece through a upper process is subjected to demoulding processing so that design layer takes off together with nonmetallic sheet body from mold
From.
Knockout course is substantially the separation of design layer and roller mould, and since design layer quality is partially soft, knockout course is to turning
Stamp tool injury very little, therefore the service life of roller mould is greatly improved, reduce the cost for replacing roller mould.
In other embodiments, nonmetallic sheet body forms required pattern by being molded, and implementation process is as follows：
1）Molding die with pattern is provided；Above-mentioned molding die can be processed by embossing technology；
2）Molding die is preheated；
3）Nonmetallic sheet body is provided, and the nonmetallic sheet body is put into molding die, mold closing pressurization waits for that nonmetallic sheet body is cold
But demoulding processing is carried out after curing, obtains the nonmetallic sheet body with pattern.
Nonmetallic sheet body should be stored in dustless, dry, ventilation, sun-proof place after molding.
Since being separated into for nonmetallic sheet body and molding die is nonmetallic with metal material separation, separation process is to molding
The injury of mold is small, improves the service life of transfer template, reduces production cost.
S300. conductive treatment does conductive treatment, to carry out subsequent electroforming process to scheming foster layer.Common PVD
Or silver mirror reaction can form layer of metal film, it is physical vapor deposition technology that PVD, PVD are used in the present embodiment, can be
Metal film is coated on the non-metal workpieces such as glass, ceramics, plastics, crystal, timber, paper, implementation process is as follows：
1）The workpiece transferred through UV is dusted and is dried, is aided with oil removing when necessary；
2）It is coated with priming paint far from nonmetallic sheet body side in design layer, to improve the finish and brightness on plating piece surface, is carried
High membranous layer binding force；
3）It needs to carry out solid processing after priming paint levelling, common method has infrared heating method, electrical heating method and ultraviolet light solid
Change method etc.；
4）Plated film is carried out on priming paint, plated film needs to clean target and removes the oxidation film of target material surface, and workpiece is sent into vacuum
Room, heating target make its evaporation, the target of evaporation be attached to workpiece surface, form one layer of metal film with pattern.Preferably, institute
Stating target selects nichrome to form nichrome film.The thickness of metal film 50um or more；
5）Finishing coat is coated with to protect metal film.
For the ease of the peeling action after follow-up electroforming, the metal film needs generated after conductive treatment are passivated place
Reason reduces subsequent stripping difficulty in its Surface Creation monoxide film, improves peeling rate and quality.
S400. electroforming forms one layer of metal layer for carrying pattern by electroforming on workpiece, and the metal layer is after stripping
As metal tag.Its implementation process is as follows：
1）The photoresists of resistance to plating of photo-imaging are stamped on workpiece through a upper process carries out post-exposure processing after printing down development
To increase the resistance to plating of photoresists；
2）The workpiece with pattern handled well is fixed with fixture, is put into electroforming tank and carries out electroforming, generates the gold with pattern
Belong to layer, the time of electroforming and size of current are regarding related by the area of casting material part and thickness；Preferably, the metal layer thickness is
0.02mm-0.1mm；
3）After cleaning and drying workpiece, the metal layer with pattern after plating is completely stripped down with transfer membrane；
4）Adhesive sticker is first printed in transfer paper, the metal layer with pattern on transfer membrane is attached on glued membrane after dry, is compressed
Pressure sensitive membrane is transferred to the metal layer back side with pattern afterwards.
The fixture is frame structure, and the metal film is set to together with nonmetallic sheet body inside the fixture, the fixture
Avoid electroforming uneven to improve the contact surface of fixture and workpiece equipped with copper foil between workpiece.It is easy after being plated because of stainless steel
Stripping, the fixture are that stainless steel material is made.
A kind of metal sticker manufacturing method provided by the invention is formed in nonmetallic sheet body band one face metal-coated membrane of pattern
Metal film with pattern stamps photoresists on metal film, electroforming is carried out after exposure imaging, to form band figure on metal film
The metal layer of sample removes the metal layer to get metal sticker.Manufacturing process use with metal film nonmetallic sheet body instead of
Original metal sheet is largely reduced and is produced into since the non-metal plate body cost of manufacture with metal film is cheap
This, and since the nonmetallic sheet body with metal film is disposable, process does not have the loss of pattern pixel, therefore pattern
Quality higher.
Finally it should be noted that the above embodiments are merely illustrative of the technical solutions of the present invention, rather than the present invention is protected
The limitation of range is protected, although being explained in detail to the present invention with reference to preferred embodiment, those skilled in the art answer
Work as understanding, technical scheme of the present invention can be modified or replaced equivalently, without departing from the reality of technical solution of the present invention
Matter and range.
Claims (10)
1. a kind of metal sticker manufacturing method, which is characterized in that include the following steps：Nonmetallic sheet body with pattern is provided；
A face metal-coated membrane of pattern is carried in nonmetallic sheet body, pattern is carried on the metal film of formation；Light is printed on metal film
The photoresists for causing imaging after exposure imaging, are put into electroforming tank and carry out electroforming, and one is formed with figure in metallic film surface after electroforming
The metal layer of sample, then completely stripped down metal layer with transfer membrane, obtain the metal sticker with pattern.
2. metal sticker manufacturing method as described in claim 1, which is characterized in that further include making the non-metal plate with pattern
The step of body：Roller mould with pattern is provided；Optic-solidified adhesive is printed to by way of transfer on roller mould；Non- gold is provided
Belong to sheet body, and the nonmetallic sheet body is pressed in the optic-solidified adhesive part of roller mould, solidification is formed after optic-solidified adhesive light is solid
Design layer, carry out demoulding processing after solidification, nonmetallic sheet body made to be detached from from roller mould together with design layer, obtain band pattern
Nonmetallic sheet body.
3. metal sticker manufacturing method as claimed in claim 2, which is characterized in that further include the step for making the roller mould
Suddenly：Pattern is processed by radium-shine on a metal plate, the electroforming mold of corresponding pattern is gone out by eletroforming, as transfer mold
Tool.
4. metal sticker manufacturing method as described in claim 1, which is characterized in that further include making the non-metal plate with pattern
The step of body：Molding die with pattern is provided；Molding die is preheated；Nonmetallic sheet body is provided, and will be described nonmetallic
Sheet body is put into molding die, and mold closing pressurization carries out demoulding processing after nonmetallic sheet body cooling and solidifying, obtains with pattern
Nonmetallic sheet body.
5. the metal sticker manufacturing method as described in claim 1-4 any one, which is characterized in that metal film elder generation before electroforming
It is passivated processing.
6. the metal sticker manufacturing method as described in claim 1-4 any one, which is characterized in that the non-metal plate body surface
Face metal-coated membrane uses vacuum plating or silver mirror reaction.
7. the metal sticker manufacturing method as described in claim 1-4 any one, which is characterized in that stamp the described of photoresists
Metal film carries out electroforming after being fixed by fixture together with nonmetallic sheet body, the fixture is frame structure, the metal film together with
Nonmetallic sheet body is set to inside the fixture.
8. metal sticker manufacturing method as claimed in claim 7, which is characterized in that be equipped with and lead between the fixture and metal film
Electrolytic copper foil.
9. the metal sticker manufacturing method as described in claim 1-4 any one, which is characterized in that the roller mould material
For stainless steel or nickel.
10. the metal sticker manufacturing method as described in claim 1-4 any one, which is characterized in that the nonmetallic sheet body
It is that PC or PET are made.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810327612.XA CN108560027B (en) | 2018-04-12 | 2018-04-12 | Method for manufacturing metal label |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810327612.XA CN108560027B (en) | 2018-04-12 | 2018-04-12 | Method for manufacturing metal label |
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| Publication Number | Publication Date |
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| CN108560027A true CN108560027A (en) | 2018-09-21 |
| CN108560027B CN108560027B (en) | 2021-01-05 |
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810327612.XA Active CN108560027B (en) | 2018-04-12 | 2018-04-12 | Method for manufacturing metal label |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN111020658A (en) * | 2019-12-31 | 2020-04-17 | 福冈科技(苏州)有限公司 | Production process and production equipment for PET (polyethylene terephthalate) electroplating decorative film |
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| CN1736851A (en) * | 2005-07-28 | 2006-02-22 | 上海交通大学 | Metal micro member batch processing method |
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| CN108560027B (en) | 2021-01-05 |
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