CN102896859B - Multi-curing molding decorative machine plate and manufacturing method thereof - Google Patents
Multi-curing molding decorative machine plate and manufacturing method thereof Download PDFInfo
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- CN102896859B CN102896859B CN201110256210.3A CN201110256210A CN102896859B CN 102896859 B CN102896859 B CN 102896859B CN 201110256210 A CN201110256210 A CN 201110256210A CN 102896859 B CN102896859 B CN 102896859B
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- binding film
- machine plate
- light binding
- curing molding
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 33
- 238000000465 moulding Methods 0.000 title claims description 38
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- 238000001723 curing Methods 0.000 claims description 56
- 238000000034 method Methods 0.000 claims description 39
- 238000005286 illumination Methods 0.000 claims description 21
- 238000007493 shaping process Methods 0.000 claims description 15
- 239000011347 resin Substances 0.000 claims description 12
- 229920005989 resin Polymers 0.000 claims description 12
- 239000011248 coating agent Substances 0.000 claims description 10
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- 238000012505 colouration Methods 0.000 claims description 5
- 238000009833 condensation Methods 0.000 claims description 5
- 230000005494 condensation Effects 0.000 claims description 5
- 238000007639 printing Methods 0.000 claims description 5
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- 238000013005 condensation curing Methods 0.000 claims description 4
- 238000007598 dipping method Methods 0.000 claims description 3
- 238000001125 extrusion Methods 0.000 claims description 3
- 238000004080 punching Methods 0.000 claims description 2
- 239000002313 adhesive film Substances 0.000 abstract description 12
- 238000003754 machining Methods 0.000 abstract 2
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- 238000005516 engineering process Methods 0.000 description 5
- 239000003292 glue Substances 0.000 description 4
- 229910052751 metal Inorganic materials 0.000 description 3
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- 230000005855 radiation Effects 0.000 description 3
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- 238000005096 rolling process Methods 0.000 description 3
- 239000004033 plastic Substances 0.000 description 2
- 229920003023 plastic Polymers 0.000 description 2
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- 229910000838 Al alloy Inorganic materials 0.000 description 1
- 229920000049 Carbon (fiber) Polymers 0.000 description 1
- 238000004026 adhesive bonding Methods 0.000 description 1
- 229910045601 alloy Inorganic materials 0.000 description 1
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- VNWKTOKETHGBQD-UHFFFAOYSA-N methane Chemical compound C VNWKTOKETHGBQD-UHFFFAOYSA-N 0.000 description 1
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- Application Of Or Painting With Fluid Materials (AREA)
- Shaping Of Tube Ends By Bending Or Straightening (AREA)
Abstract
The invention provides a decorative machine plate formed by multiple curing and a manufacturing method thereof, wherein the manufacturing method is mainly used for forming a light-cured adhesive film by multiple light curing and comprises a manufacturing process of performing first light curing before machining and forming and performing second light curing after machining and forming. The first light curing does not completely cure the light curing adhesive film, but only cures the surface grains, especially the joint of the light curing adhesive film and the substrate is still colloidal. And the second light irradiation curing enables the light-cured adhesive film to be completely cured. Therefore, the manufacturing method of the invention can avoid the cracking or deformation of the light curing adhesive film during processing and forming, so that the finished product can still keep the integrity of surface grains and can be firmly adhered to the substrate.
Description
Technical field
The present invention relates to a kind of ornamental machine plate and manufacture method thereof of repeatedly curing molding, specifically, relate to a kind of appearance member and manufacture method thereof of the shell or the vehicles, furniture, door-plate and the container etc. that are applicable to the devices such as household electrical appliances, electric equipment products and electronic product.
Background technology
Along with science and technology development with rapid changepl. never-ending changes and improvements, increasing consumption electronic products are developed.But the outward appearance of product usually becomes one of major consideration of consumer's purchase.Therefore, the design and development of diversified ornamental machine plate becomes one of emphasis of industry gradually.
The shell machine plate of the electronic product of knowing, commonly attaches or spray colouration with ornamental paster, thereby makes outward appearance form different visual experiences.In addition,, along with the lifting to texture demand, the metal shell machine plate also common mode with etched mode or anode processing carries out the treatment and processing of outward appearance lines.Even, carry out moulding by the method for illumination curing film that imports manufacture of semiconductor and make it have lines, promote thus hardness, the resistance to scraping of shell machine plate, and make its surface variation.
Wherein, the manufacturing method thereof of the illumination curing film of knowing is as follows, first wishes to apply UV glue on the substrate of moulding one, then the master mold with texture structure is stamped on not yet curing UV glue, then adopts UV-irradiation UV glue that it is solidified.UV glue after solidifying forms light binding film, and its surface forms the lines of master mold impression, and the another side gluing of light binding film is on substrate.Finally, then substrate and illumination curing film thereof are carried out to machine-shaping (as punch forming), thereby form specific external form, the shell body of such as notebook computer or mobile phone etc.
But; the illumination curing film of knowing and substrate are in the time carrying out machine-shaping (as punch forming); particularly in bending or moulding angle when larger; usually can be because of the difference of the ductility of illumination curing film and substrate; cause illumination curing film and substrate joint face or surface checking, distortion, even peel off breaking-up, make its deficient manufacturing procedure rate very high.Therefore, the technical scheme that can address this problem is one in industry really in the urgent need to.
Summary of the invention
Main purpose of the present invention is to provide a kind of ornamental machine plate and manufacture method thereof of repeatedly curing molding, and described manufacture method is mainly carried out moulding light binding film by illumination curing repeatedly.Wherein, carry out illumination curing for the first time before machine-shaping, described illumination curing for the first time does not make light binding film completely curing, but only makes surface pattern completely curing, and particularly the joint of light binding film and substrate remains gluey.But, after machine-shaping, then carry out follow-up illumination curing processing procedure, make light binding film completely curing.Therefore, the present invention, in the time of machine-shaping, can avoid be full of cracks or the distortion of light binding film completely, makes its finished product still can keep the complete of surface pattern, and can firmly be attached on substrate.
In order to achieve the above object, the invention provides a kind of manufacture method of ornamental machine plate of repeatedly curing molding, the manufacture method of the ornamental machine plate of described repeatedly curing molding comprises the following steps: a substrate (A) is provided; (B) on the upper surface of described substrate, form a light binding film; (C) the transparent making ide of coating one pliability on the upper surface of described light binding film, the lower surface of the transparent making ide of described pliability comprises a surface embossed, described surface embossed is attached on the upper surface of described light binding film; (D) irradiate a light source, described light source penetrates the transparent making ide of described pliability and is radiated on described light binding film, makes the surface condensation of the upper surface of described light binding film solidify and form a surface pattern; Wherein, described light binding film is completely not curing at the upper surface place in abutting connection with described substrate; (E) remove the transparent making ide of described pliability; (F) substrate and described light binding film described in machine-shaping; And (G) on described light binding film, irradiate described light source, make the complete condensation cure of described light binding film.
Preferably, after described step (A), also comprise a step: (a1) on the upper surface at described substrate, form a dyed layer; Wherein, described light binding film forms on the upper surface of described dyed layer.
Preferably, the method that forms described dyed layer in described step (a1) is selected at least one method in painted the formed group of free printing color, spray colouration and dipping.
Preferably, after described step (C), also comprise a step: (c1) exert pressure and be pressed on the upper surface of the transparent making ide of described pliability, the described surface embossed of the transparent making ide of described pliability is stamped on the upper surface of described light binding film.
Preferably, in described step (c1), utilize a cylinder, described cylinder is exerted pressure roll extrusion on the upper surface of the transparent making ide of described pliability.
Preferably, the material of described light binding film is a ultraviolet curable resin.
Preferably, described light source is ultraviolet ray.
Preferably, described step (F) is the mode machine-shaping with punching press.
Preferably, in described step (D), by controlling intensity of illumination or the irradiation time of described light source, the surface condensation of the upper surface of described light binding film is solidified, and completely not curing in abutting connection with described substrate place.
Another object of the present invention is to provide a kind of ornamental machine plate of repeatedly curing molding, described ornamental machine plate mainly comprises: a substrate and a light binding film.Described light binding film forms on described substrate, and forms a surface pattern on the surface of described light binding film.Wherein: described substrate and described light binding film form a kind of specific profile through machine-shaping; Described light binding film is through at least regelate moulding, and described at least twice curing molding comprises an illumination curing moulding for the first time and an illumination curing moulding for the second time.Before described illumination curing is for the first time molded over described machine-shaping, after described illumination curing is for the second time molded over described machine-shaping.In the time of the described moulding of illumination curing for the first time, solidify the surface pattern of described light binding film, but completely not curing at light binding film abuts substrate place; The moulding of described illumination curing for the second time makes light binding film completely curing.
Therefore, the manufacture method of the ornamental machine plate of repeatedly curing molding provided by the invention can be in the time of machine-shaping, avoids be full of cracks or the distortion of light binding film, makes its finished product still can keep the complete of surface pattern, and can firmly be attached on substrate.The ornamental machine plate of repeatedly curing molding provided by the invention can maintain complete lines, and can maintain the perfect state of light binding film.In addition, the ornamental machine plate of repeatedly curing molding provided by the invention, can also comprise a dyed layer, and described dyed layer forms between substrate and light binding film, described dyed layer is mainly used in providing different background color, more promotes the appearance tactile impression of ornamental machine plate.
Brief description of the drawings
Figure 1A~1H is the processing procedure cutaway view of the ornamental machine plate of one embodiment of the present invention;
Fig. 2 is that the ornamental machine plate of one embodiment of the present invention is combined in the stereogram on notebook computer;
Fig. 3 is the flow chart of one embodiment of the present invention;
Fig. 4 A~4E is the processing procedure cutaway view of the transparent making ide of pliability of one embodiment of the present invention;
Fig. 5 is the processing flow figure of the transparent making ide of pliability of one embodiment of the present invention.
Description of reference numerals is as follows:
Notebook computer 1, ornamental machine plate 10, substrate 2, upper surface 21,31,41,51,551,81, dyed layer 3, light binding film 4, surface pattern 42, the transparent making ide 5 of pliability, lower surface 52, surface embossed 53, pliability transparent adhesive film 54, surface 541, pliability slide 55, light source 6, cylinder 7, die impression 8, surperficial rag 80, male model 91, master mold 92.
Detailed description of the invention
For making auditor can further understand structure of the present invention, feature and other objects, be now described in detail as follows in conjunction with appended preferred embodiment, illustrated preferred embodiment is only for technical scheme of the present invention is described, and non-limiting the present invention.
Please refer to Figure 1A~1H, Fig. 2 and Fig. 3, Figure 1A~1F is the repeatedly processing procedure cutaway view of the manufacture method of the ornamental machine plate of curing molding of the present invention, Fig. 2 is that the ornamental machine plate of one embodiment of the present invention is combined in the stereogram on notebook computer, the flow chart of the manufacture method that Fig. 3 is one embodiment of the present invention.Ornamental machine plate of the present invention in following examples, describes as an example of the appearance member that is applied to notebook computer 1 example, as shown in Figure 3.But not limiting the present invention with this, the ornamental machine plate of the present invention goes for the shell of the devices such as household appliances, electric equipment products and electronic product, or the appearance member of the vehicles, furniture, door-plate and container etc.That is to say, the present invention can be applied on any any material that need to produce decorative pattern or pattern.
The manufacture method of the ornamental machine plate of repeatedly curing molding provided by the invention comprises the following steps: first, step (A) provide substrate 2, and as shown in Figure 1A, substrate 2 can be metal, alloy, plastics, carbon fiber or other various materials.In the present embodiment, substrate 2 adopts aluminium alloy.Then, step (a1) forms a dyed layer 3 on the upper surface 21 of substrate 2, and as shown in Figure 1B, dyed layer 3 is mainly used in providing different background color, to increase the variation on visual perception.Certainly, dyed layer 3 is not limited with single color, and it can be multicoloured combination, layer or change gradually, can certainly be by the multicolour pattern forming of arranging in pairs or groups.The generation type of dyed layer 3 can be at least one in following manner: painted or other equivalent processing procedure or the technology of printing color, spray colouration, dipping.But, in the present embodiment, taking spray colouration as main.
In addition, step (B) forms a light binding film 4 on the upper surface 31 of dyed layer 3, as shown in Figure 1 C.Wherein, light binding film 4 can be the solid material of radiation curing resin (radiation curable resin) or other equivalent light.But, adopt in the present embodiment ultraviolet curable resin (UV curable resin).The generation type of light binding film 4 can be at least one in following manner: wire mark (screen print), flexo (flexo print), printing coating, roller coating, spray coating, curtain type coating, rotary coating or other equivalent processing procedure or technology.But, in the present embodiment, taking roller coating as main.
Then, the transparent making ide 5 of step (C) coating one pliability is on the upper surface 41 of light binding film 4, as shown in Fig. 1 D.Wherein, the lower surface 52 of the transparent making ide 5 of pliability comprises a surface embossed 53, and surface embossed 53 is attached on the upper surface 41 of light binding film 4.But the transparent making ide 5 of pliability is previously prepared, its mode of preparing will be explained hereinafter.Then, step (c1) is exerted pressure and is pressed on the upper surface 51 of the transparent making ide 5 of pliability, as shown in Fig. 1 E, for making the surface embossed 53 of the transparent making ide 5 of pliability be stamped in securely the upper surface 41 of light binding film 4.In the present embodiment, utilize a cylinder 7 to exert pressure roll extrusion on the upper surface 51 of the transparent making ide 5 of pliability, securely, be intactly stamped in light binding film 4 for the surface embossed 53 that makes the transparent making ide 5 of pliability.Certainly, the present invention is not limited with cylinder 7 rollings, also can adopt other means to complete, such as quality plate weight or gas and oil ballast pressure etc.
Moreover, step (D) is carried out illumination curing moulding for the first time, one light source 6 is provided, it penetrates the transparent making ide 5 of pliability and is radiated on light binding film 4, the surface condensation that is used for the upper surface 41 that makes light binding film 4 is solidified, and form a surface pattern 42, but light binding film 4 does not solidify and is still gluey completely at abuts substrate 2 places.That is to say, by controlling the intensity of illumination of light source 6 or the irradiation time of light source 6, reach the control of light binding film 4 states of cure.In the present embodiment, it is about 30% to 50% that the state of cure of this step is set to, and only solidifies the surface pattern 42 on the top layer of light binding film 4, and the following particularly composition surface place of abuts substrate 2, top layer does not have completion of cure, is beneficial to follow-up processing.But in the present embodiment, light source 6 is ultraviolet, its ultraviolet curable resin (UVcurable resin) that the present embodiment adopts of mainly arranging in pairs or groups.That is to say, utilize ultraviolet to carry out curing ultraviolet-curing resin.And step (E) removes the transparent making ide 5 of pliability, as shown in Fig. 1 F.
Then, step (F) machine-shaping substrate 2 and be attached to the light binding film 4 on substrate 2, as shown in Figure 1 G.In the present embodiment, step (F) is to utilize punch process, namely substrate 2 and the light binding film 4 being shaped on substrate 2 is placed on a master mold 92, and the male model 91 of top is to pressing down, force substrate 2 together with 4 distortion of light binding film, thereby form a kind of casing of given configuration.Now, because light binding film 4 is not yet completely curing, thus can be easily along with substrate 2 is out of shape, the situation that can not produce be full of cracks or peel off.Finally, step (G) is carried out illumination curing moulding for the second time, i.e. radiation source 6 again on light binding film 4, for making the complete condensation cure of light binding film 4.That is to say, in light binding film 4, abuts substrate 2 places are also completely curing, complete ornamental machine plate 10 of the present invention.
The manufacture of the transparent making ide 5 of pliability is please refer to Fig. 4 A~4E and Fig. 5, Fig. 4 A~4E is the cutaway view of the processing procedure of the transparent making ide 5 of the pliability of one embodiment of the present invention, the flow chart of the processing procedure of the transparent making ide 5 of pliability that Fig. 5 is one embodiment of the present invention.Wherein, the transparent making ide 5 of pliability is formed by following steps manufacture: first, step (I1) provides a die impression 8, the surperficial rag 80 of upper surface 81 moulding in advance of die impression 8, as shown in Figure 4 A.But die impression 8 can be made up of any material, as metal, plastics or any material.Surface rag 80 can be lines, geometric figure or other complicated pattern, and it can be formed by etching, photoetching or other equivalent processing procedure.Then, step (I2) forms a pliability transparent adhesive film 54 on the upper surface 81 of die impression 8, as shown in Figure 4 B.Wherein, the material of pliability transparent adhesive film 54 adopts ultraviolet curable resin (UV curable resin) equally.Generation type also can complete with printing coating, roller coating, spray coating, curtain type coating, rotary coating or other equivalent processing procedure or technology as mentioned above.
And step (I3) coating lid pliability slide 55 is on the upper surface 541 of pliability transparent adhesive film 54, as shown in Figure 4 C.Then, step (I4) is exerted pressure and is pressed on the upper surface 551 of pliability slide 55, uses so that the surperficial rag 80 of die impression 8 is stamped on pliability transparent adhesive film 54, as shown in Figure 4 D.Wherein, in the present embodiment, utilize equally cylinder 7, rolling is on the upper surface 551 of pliability slide 55.Therefore, pliability slide 55, except the base material as pliability transparent adhesive film 54, makes resin not be attached on cylinder 7 and evenly moulding easily while being also used to provide rolling.In addition, step (I5), same radiation source 6, i.e. ultraviolet, makes light pass through pliability slide 55 and condensation cure pliability transparent adhesive film 54, as shown in Figure 4 E.Finally, step (I6) removes die impression 8, completes the transparent making ide 5 of pliability.
Therefore, the present invention, by the manufacture method of above-mentioned innovation, can complete ornamental machine plate simply, and its hardness is high, conventionally can reach the hardness of 3H, enough in the time of normal use, and the destruction that can not cause surface pattern.In addition, the processing procedure of innovation of the present invention can be in the time of machine-shaping, avoids be full of cracks or the distortion of light binding film, makes its finished product still can keep the complete of surface pattern, and can firmly be attached on substrate.
Need statement, foregoing invention content and detailed description of the invention are intended to prove the practical application of technical scheme provided by the present invention, should not be construed as limiting the scope of the present invention.Those skilled in the art are in spirit of the present invention and principle, when doing various amendments, be equal to and replace or improve.
Claims (10)
1. a manufacture method for the ornamental machine plate of curing molding repeatedly, is characterized in that, the manufacture method of the ornamental machine plate of described repeatedly curing molding comprises the following steps:
(A) provide a substrate;
(B) on the upper surface of described substrate, form a light binding film;
(C) the transparent making ide of coating one pliability on the upper surface of described light binding film, the lower surface of the transparent making ide of described pliability comprises a surface embossed, described surface embossed is attached on the upper surface of described light binding film;
(D) irradiate a light source, described light source penetrates the transparent making ide of described pliability and is radiated on described light binding film, makes the surface condensation of the upper surface of described light binding film solidify and form a surface pattern; Wherein, described light binding film is completely not curing at the upper surface place in abutting connection with described substrate;
(E) remove the transparent making ide of described pliability;
(F) substrate and described light binding film described in machine-shaping; And
(G) on described light binding film, irradiate described light source, make the complete condensation cure of described light binding film.
2. the manufacture method of the ornamental machine plate of repeatedly curing molding as claimed in claim 1, is characterized in that, also comprises a step after described step (A): (a1) on the upper surface at described substrate, form a dyed layer; Wherein, described light binding film is formed on the upper surface of described dyed layer.
3. the manufacture method of the ornamental machine plate of repeatedly curing molding as claimed in claim 2, is characterized in that, forms the method for described dyed layer and select at least one in painted of free printing color, spray colouration and dipping in described step (a1).
4. the manufacture method of the ornamental machine plate of repeatedly curing molding as claimed in claim 1, it is characterized in that, after described step (C), also comprise a step: (c1) exert pressure and be pressed on the upper surface of the transparent making ide of described pliability, the described surface embossed of the transparent making ide of described pliability is stamped on the upper surface of described light binding film.
5. the manufacture method of the ornamental machine plate of repeatedly curing molding as claimed in claim 4, is characterized in that, in described step (c1), utilizes a cylinder, and described cylinder is exerted pressure roll extrusion on the upper surface of the transparent making ide of described pliability.
6. the manufacture method of the ornamental machine plate of repeatedly curing molding as claimed in claim 1, is characterized in that, the material of described light binding film is a ultraviolet curable resin.
7. the manufacture method of the ornamental machine plate of repeatedly curing molding as claimed in claim 1, is characterized in that, described light source is ultraviolet ray.
8. the manufacture method of the ornamental machine plate of repeatedly curing molding as claimed in claim 1, is characterized in that, described step (F) is the mode machine-shaping with punching press.
9. the manufacture method of the ornamental machine plate of repeatedly curing molding as claimed in claim 1, it is characterized in that, in described step (D), pass through to control intensity of illumination or the irradiation time of described light source, the surface condensation of the upper surface of described light binding film is solidified, completely not curing in abutting connection with described substrate place.
10. an ornamental machine plate for curing molding repeatedly, is characterized in that, the ornamental machine plate manufacture method according to claim 1 of described repeatedly curing molding is made.
Applications Claiming Priority (2)
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TW100126551 | 2011-07-27 | ||
TW100126551A TWI418464B (en) | 2011-07-27 | 2011-07-27 | Multi-curable decorative board and its manufacturing method |
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CN102896859A CN102896859A (en) | 2013-01-30 |
CN102896859B true CN102896859B (en) | 2014-07-02 |
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TW (1) | TWI418464B (en) |
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CN103578352A (en) * | 2013-09-06 | 2014-02-12 | 昆山东大智汇技术咨询有限公司 | Anti-counterfeiting functional film and manufacturing method thereof |
CN110136581B (en) * | 2019-04-01 | 2022-01-04 | 陈波 | Thermoplastic optical adhesive attaching method and application and display |
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CN1743372A (en) * | 2005-09-16 | 2006-03-08 | 清华大学 | Method for preparing ultraviolet photocureable material for soft printing |
CN1756459A (en) * | 2004-09-27 | 2006-04-05 | 精工爱普生株式会社 | Multilayer structure forming method, method of manufacturing wiring board, and method manufacturing of electronic apparatus |
CN1996141A (en) * | 2006-12-26 | 2007-07-11 | 西安交通大学 | Impression die with zero film thickness and impression-photoetched pattern transferring method |
WO2008023864A1 (en) * | 2006-08-24 | 2008-02-28 | Cheil Industries Inc. | Electrode composition for offset print, method for preparing a electrode by the same and a plasma display panel using the same |
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US6524419B1 (en) * | 2001-11-30 | 2003-02-25 | Brunswick Bowling & Billiards Corporation | Method and apparatus for making and/or decorating bowling balls and the like |
JP2003222701A (en) * | 2002-01-29 | 2003-08-08 | Seiko Epson Corp | Optical parts and its manufacturing method |
US8002932B2 (en) * | 2005-12-28 | 2011-08-23 | Bridgestone Sports Co., Ltd. | Method for preparing golf ball with indicia having metallic luster |
KR101363783B1 (en) * | 2008-11-14 | 2014-02-17 | 엘지디스플레이 주식회사 | Photosensitive resin composition for imprinting process and method of forming organic layer over substrate |
TWI368574B (en) * | 2009-06-23 | 2012-07-21 | Hon Hai Prec Ind Co Ltd | Nano-imprint stemplate and mthod for manufacturing the same |
TWI417187B (en) * | 2009-09-14 | 2013-12-01 | Compal Electronics Inc | Production method of metal workpiece |
TWI381931B (en) * | 2009-11-30 | 2013-01-11 | Huei Da Technology Co Ltd | Injection piece |
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2011
- 2011-07-27 TW TW100126551A patent/TWI418464B/en not_active IP Right Cessation
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Patent Citations (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN1756459A (en) * | 2004-09-27 | 2006-04-05 | 精工爱普生株式会社 | Multilayer structure forming method, method of manufacturing wiring board, and method manufacturing of electronic apparatus |
CN1743372A (en) * | 2005-09-16 | 2006-03-08 | 清华大学 | Method for preparing ultraviolet photocureable material for soft printing |
WO2008023864A1 (en) * | 2006-08-24 | 2008-02-28 | Cheil Industries Inc. | Electrode composition for offset print, method for preparing a electrode by the same and a plasma display panel using the same |
CN1996141A (en) * | 2006-12-26 | 2007-07-11 | 西安交通大学 | Impression die with zero film thickness and impression-photoetched pattern transferring method |
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TW201304958A (en) | 2013-02-01 |
CN102896859A (en) | 2013-01-30 |
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