TW201304958A - Multiple-curing formed decorative panel and manufacturing method thereof - Google Patents

Multiple-curing formed decorative panel and manufacturing method thereof Download PDF

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TW201304958A
TW201304958A TW100126551A TW100126551A TW201304958A TW 201304958 A TW201304958 A TW 201304958A TW 100126551 A TW100126551 A TW 100126551A TW 100126551 A TW100126551 A TW 100126551A TW 201304958 A TW201304958 A TW 201304958A
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photo
curable film
substrate
decorative board
flexible transparent
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TW100126551A
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TWI418464B (en
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xiang-feng Cai
Guo-Gui Zheng
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Jiin Ming Industry Co Ltd
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Abstract

This invention relates to a multiple-curing formed decorative panel and the manufacturing method thereof, mainly to form the light cured plastic film through multiple light curing processes, comprising a first light curing performed before the process forming, and a second light curing process after the process forming. The first light curing does not fully cure the light cured plastic film but just cures the surface grain. In particular, the joint of the light cured plastic film and the substrate is still gelatinous. After the process forming, the subsequent second light curing process is performed to fully cure the light cured plastic film. Accordingly, this invention can avoid cracking or deformation of the light cured plastic film during the process forming, so as to keep the surface grain of the finished product completely and firmly adhered on the substrate.

Description

多次固化成型之裝飾性機板及其製造方法Multi-cured decorative decorative board and manufacturing method thereof

本發明係關於一種多次固化成型之裝飾性機板及其製造方法,尤指一種適用於家電、電器產品及電子產品等裝置之外殼,或交通工具、家具、門板以及容器等之外觀件及其製造方法。The present invention relates to a multi-cured decorative decorative board and a manufacturing method thereof, and more particularly to an outer casing suitable for appliances, electrical products and electronic products, or exterior parts of vehicles, furniture, door panels and containers, and the like. Its manufacturing method.

隨著科技日新月異,越來越多樣的消費性電子產品被開發出。然而,產品外觀往往成為消費者購買之主要考量因素之一。因此,多樣化的裝飾性機板的設計與開發,逐漸成為產業的重點之一。With the rapid development of technology, more and more diverse consumer electronics products have been developed. However, product appearance often becomes one of the main considerations for consumer purchases. Therefore, the design and development of a variety of decorative panels has gradually become one of the focus of the industry.

習知電子產品之外殼機板,常見以裝飾性貼紙貼附、或噴塗著色,使外觀形成不同的視覺感受。此外,隨著質感需求的提升,金屬外殼機板也常見以蝕刻方式、或陽極處理方式進行外觀紋路的處理、加工。甚至,有導入半導體製程之光照固化膜的方法來成型具紋路,藉以提升硬度、抗刮性、及表面之多樣化外觀。The shell plate of the conventional electronic product is often attached with a decorative sticker or sprayed to make the appearance a different visual experience. In addition, as the demand for texture increases, the metal casing plate is also commonly processed or processed by etching or anodizing. In addition, there is a method of introducing a light-cured film of a semiconductor process to form a texture to improve hardness, scratch resistance, and a variety of appearance of the surface.

其中,習知光照固化膜的製程方法如後,首先於一欲成型之基板上塗敷UV膠,接著將具紋路構造之母模壓印於尚未固化之UV膠上,再以紫外光照射UV膠使其固化。固化後之UV膠形成光固膠膜,其表面形成母模壓印之紋路,且光固膠膜之另一面則黏接於基板上。最後,再將基板及其光照固化膜進行加工成型(如沖壓成型),而形成特定外型,如筆記型電腦、或行動電話外殼體等。Wherein, the conventional photocuring film is processed by first applying a UV glue on a substrate to be formed, and then printing a master mold having a textured structure on the uncured UV glue, and then irradiating the UV glue with ultraviolet light. It cures. The cured UV glue forms a photo-curable film, the surface of which forms the pattern of the master stamp, and the other side of the photo-curable film adheres to the substrate. Finally, the substrate and its light-cured film are processed (such as stamping) to form a specific shape, such as a notebook computer or a mobile phone outer casing.

然而,習知的光照固化膜與基板在進行加工成型(如沖壓成型)時,特別是彎曲或成型角度較大時,往往會因為光照固化膜與基板之延展性差異,將導致光照固化膜與基板之連接面、或表面龜裂、變形、或甚至剝離毀損,其製程不良率甚高。因此,可解決此一問題之解決方案,實在是產業上的一種迫切需要。However, when the conventional light-cured film and the substrate are subjected to processing (such as press forming), especially when the bending or molding angle is large, the difference in ductility between the light-cured film and the substrate tends to cause the light-cured film to be The connection surface of the substrate, or the surface crack, deformation, or even peeling damage, the process defect rate is very high. Therefore, the solution to this problem is really an urgent need in the industry.

本發明之主要目的係在提供一種多次固化成型之裝飾性機板及其製造方法,其主要透過多次光照固化來成型光固膠膜。其中,於加工成型前進行第一次光照固化,其並未完全固化光固膠膜,而僅表面紋路完全固化,特別是光固膠膜與基板之接合處仍為膠狀。然而,在於加工成型後,再進行後續之光照固化製程,使光固膠膜完全固化。據此,本發明俾能於加工成型時,可完全避免光固膠膜龜裂、或變形,使其成品仍可保持表面紋路之完整,並且可穩固地黏附於基板上。The main object of the present invention is to provide a multi-cured decorative decorative board and a method of manufacturing the same, which are mainly used to form a photo-curable film by multiple light curing. Among them, the first light curing is performed before the molding, which does not completely cure the photo-curable film, and only the surface texture is completely cured, especially the junction of the photo-curable film and the substrate is still gelatinous. However, after the processing is formed, a subsequent photo-curing process is performed to completely cure the photo-curable film. Accordingly, the present invention can completely prevent the photo-curing film from cracking or deforming during processing, so that the finished product can maintain the integrity of the surface texture and can firmly adhere to the substrate.

為達成上述目的,本發明一種多次固化成型之裝飾性機板之製造方法,主要包括以下步驟:首先,提供一基板並形成一光固膠膜於該基板上。接著,披覆一可撓性透明壓印模於光固膠膜之上表面上,且可撓性透明壓印模之下表面包括有一表面壓紋,而表面壓紋係貼附於光固膠膜之上表面上。再者,照射一光源,其穿透可撓性透明壓印模並照射於光固膠膜上,以使光固膠膜上表面之表面凝結固化並形成有一表面紋路;其中,光固膠膜於鄰接基板處未完全固化。並且,移除可撓性透明壓印模,再加工成型基板、及光固膠膜。最後,再一次照射光源於光固膠膜上,以使光固膠膜凝結完全固化。In order to achieve the above object, the present invention provides a method for manufacturing a multi-cured decorative decorative board, which mainly comprises the following steps: First, a substrate is provided and a photo-curable film is formed on the substrate. Then, a flexible transparent stamp is coated on the upper surface of the photo-curable film, and the surface of the flexible transparent stamp comprises a surface embossing, and the surface embossing is attached to the photo-curing adhesive On the upper surface of the membrane. Furthermore, a light source is irradiated, which penetrates the flexible transparent stamp and is irradiated onto the photo-curable film, so that the surface of the upper surface of the photo-curable film is coagulated and solidified to form a surface texture; wherein the photo-curable film Not fully cured at the adjacent substrate. Further, the flexible transparent stamp is removed, and the molded substrate and the optical film are processed. Finally, the light source is again irradiated onto the photo-curable film to completely cure the photo-curable film.

其中,本發明在提供基板之後可更包括有一步驟,其形成一著色層於基板之上表面上,而光固膠膜係形成於著色層之上表面上。然而,著色層主要用以提供不同背景色彩,以增加視覺感官上的變化。而且,形成著色層之方法可選自採用印刷著色、噴塗著色、浸漬著色、或其他等效製程方式。此外,在上述加工成型基板、及光固膠膜之步驟中,本發明可採沖壓加工成型、滾軋加工成型、或其他等效之外型加工製程。Wherein, the present invention may further comprise a step of forming a colored layer on the upper surface of the substrate after the substrate is provided, and the photo-curable film is formed on the upper surface of the colored layer. However, the colored layer is primarily used to provide different background colors to increase visual sensory variations. Moreover, the method of forming the colored layer may be selected from the group consisting of printing coloring, spray coloring, dip coloring, or other equivalent processes. Further, in the above steps of processing the formed substrate and the photo-curable film, the present invention may be subjected to press forming, rolling forming, or other equivalent processing.

再者,本發明在披覆一可撓性透明壓印模於光固膠膜之上表面上之後可後更包括有一步驟,其施力壓於可撓性透明壓印模之上表面上,以使可撓性透明壓印模之表面壓紋壓印於光固膠膜之上表面。據此,上述步驟主要使可撓性透明壓印模之表面壓紋確實、完整壓印於光固膠膜之上表面。然而,上述步驟可利用一滾筒,其施力滾壓於可撓性透明壓印模之上表面上。當然,本發明並不以滾筒滾軋為限,亦可以其他手段完成,諸如質量板塊重壓、或氣油壓重壓等。Furthermore, the present invention may further comprise a step of coating a flexible transparent stamp on the upper surface of the photo-curable film, and applying a force to the upper surface of the flexible transparent stamp. The surface of the flexible transparent stamp is embossed on the upper surface of the photo-curable film. Accordingly, the above steps mainly cause the surface of the flexible transparent stamp to be embossed accurately and completely on the upper surface of the photo-curable film. However, the above steps may utilize a roller that is biased onto the upper surface of the flexible transparent stamp. Of course, the present invention is not limited to the rolling of the drum, and may be completed by other means, such as mass plate weight pressing, gas oil pressure and the like.

較佳的是,本發明之光固膠膜之材質可為輻射固化樹脂(radiation curable resin)、或其他等效之光固材料,較佳為紫外線固化樹脂(UV curable resin)。相對地,本發明之光源可為紫外線或其他等效光固化手段。此外,本發明之基板可由金屬材料、合金材料、塑膠材料、碳纖維材料、或其他等效材料製成。Preferably, the material of the photo-curable film of the present invention may be a radiation curable resin or other equivalent photo-curable material, preferably a UV curable resin. In contrast, the light source of the present invention can be ultraviolet light or other equivalent light curing means. Further, the substrate of the present invention may be made of a metal material, an alloy material, a plastic material, a carbon fiber material, or other equivalent materials.

至於,本發明所提供之方法中,形成光固膠膜之方法可採用網印(screen print)、柔印(flexo print)、印刷塗佈、滾輪塗佈、噴灑塗佈、簾幕式塗佈、旋轉塗佈、或其他之等效製程或技術。另外,本發明可藉由控制光源之光照強度、照射時間、或其他等效控制手段,達到局部固化,以使光固膠膜上表面之表層凝結固化而於鄰接基板處未完全固化。As for the method provided by the present invention, the method for forming the photo-curable film can be screen print, flexo print, print coating, roller coating, spray coating, curtain coating. , spin coating, or other equivalent process or technology. In addition, the present invention can achieve partial curing by controlling the light intensity of the light source, the irradiation time, or other equivalent control means, so that the surface layer of the upper surface of the photo-curable film is coagulated and solidified and not completely cured at the adjacent substrate.

本發明之多次固化成型之裝飾性機板,主要包括:一基板、及一光固膠膜。然而,光固膠膜係形成於基板上,且光固膠膜之表面上形成有一表面紋路。其中:基板與光固膠膜係經加工成型構成一特定外形;而光固膠膜經過至少二次固化成型,其包括一第一次光照固化成型、及一第二次光照固化成型。第一次光照固化成型係於加工成型之前,第二次光照固化成型係於加工成型之後。第一次光照固化成型時,固化光固膠膜之表面紋路,而於光固膠膜鄰接基板處未完全固化;第二次光照固化成型使光固膠膜完全固化。據此,本發明多次固化成型之裝飾性機板可保有完整紋路,且可維持光固膠膜之完美狀態。另外,本發明之多次固化成型之裝飾性機板,其可更包括有一著色層,其形成於基板與光固膠膜之間,著色層主要用以提供不同背景色彩,更增添裝飾性機板之外觀質感。The multi-cured decorative decorative board of the invention mainly comprises: a substrate and a light-solid adhesive film. However, the photo-curable film is formed on the substrate, and a surface grain is formed on the surface of the photo-curable film. Wherein: the substrate and the photo-curable film are processed to form a specific shape; and the photo-curable film is formed by at least two times of curing, which comprises a first light curing molding and a second light curing molding. The first photocuring is performed prior to processing and the second photocuring is after processing. When the first light curing is formed, the surface texture of the cured photo-curable film is cured, and the photo-solid film is not completely cured adjacent to the substrate; the second photo-curing molding completely cures the photo-curable film. Accordingly, the decorative board of the multi-cured molding of the present invention can maintain a complete texture and maintain the perfect state of the photo-curable film. In addition, the multi-cured decorative decorative board of the present invention may further comprise a colored layer formed between the substrate and the photo-curable film, the colored layer is mainly used to provide different background colors, and the decorative machine is added. The appearance of the board is textured.

請同時參閱圖1A至圖1H、圖2、及圖3,圖1A至圖1F係本發明多次固化成型之裝飾性機板的製造方法之製程剖視圖,圖2係本發明一較佳實施例之裝飾性機板組合於筆記型電腦的立體圖,圖3係本發明一較佳實施例製造方法之流程圖。本發明之裝飾性機板在以下實施例中,以應用於筆記型電腦1之外觀件為例進行說明,如圖三所示。然而,本發明並不以此為限,本發明裝飾性機板可適用於家電產品、電器產品、及電子產品等裝置之外殼,或交通工具、家具、門板以及容器等之外觀件。亦即,本發明可應用於任何需要產生花紋或圖案之任何材料上。1A to FIG. 1H, FIG. 2, and FIG. 3, FIG. 1A to FIG. 1F are cross-sectional views showing a manufacturing process of a multi-cured decorative decorative board according to the present invention, and FIG. 2 is a preferred embodiment of the present invention. The decorative board is combined with a perspective view of a notebook computer, and FIG. 3 is a flow chart of a manufacturing method of a preferred embodiment of the present invention. In the following embodiments, the decorative board of the present invention is described as an example of the appearance of the notebook computer 1, as shown in FIG. However, the present invention is not limited thereto, and the decorative board of the present invention can be applied to an outer casing of a device such as a home appliance, an electric appliance, and an electronic product, or an appearance member of a vehicle, a furniture, a door panel, and a container. That is, the present invention can be applied to any material that requires a pattern or pattern to be produced.

本發明多次固化成型之裝飾性機板之製造方法,包括以下步驟:首先,步驟(A)提供一基板2,如圖1A所示,基板2可為金屬、合金、塑膠、碳纖維、或其他各式材質。在本實施例中,係採用鋁合金。接著,步驟(a1)形成一著色層3於該基板2之上表面21上,如圖1B所示,著色層3主要用以提供不同背景色彩,以增加視覺感官上的變化。當然,著色層3並不以單一色彩為限,其可為多色彩之組合、漸層、或變化,當然可為多色彩搭配而成之圖案。至於,著色層3的形成方式可以是下列至少其一:印刷著色、噴塗著色、浸漬著色、或其他之等效製程或技術。然而,在本實施例中,係以噴塗著色為主。The manufacturing method of the multi-cured decorative board of the invention comprises the following steps: First, the step (A) provides a substrate 2, as shown in FIG. 1A, the substrate 2 can be metal, alloy, plastic, carbon fiber, or other. Various materials. In this embodiment, an aluminum alloy is used. Next, step (a1) forms a colored layer 3 on the upper surface 21 of the substrate 2. As shown in FIG. 1B, the colored layer 3 is mainly used to provide different background colors to increase visual sensory variations. Of course, the colored layer 3 is not limited to a single color, and may be a combination of multiple colors, gradation, or variation, and of course, a pattern formed by multi-color matching. As for the coloring layer 3, it may be formed by at least one of the following: printing coloring, spray coloring, dip coloring, or other equivalent processes or techniques. However, in the present embodiment, the coloring by spraying is dominant.

另外,步驟(B)又形成一光固膠膜4於著色層3之上表面31上,如圖1C所示。其中,光固膠膜4可為輻射固化樹脂(radiation curable resin)、或其他等效之光固材料。然而,在本實施例中係採用紫外線固化樹脂(UV curable resin)。至於,光固膠膜4的形成方式可以是下列至少其一:網印(screen print)、柔印(flexo print)、印刷塗佈、滾輪塗佈、噴灑塗佈、簾幕式塗佈、旋轉塗佈、或其他之等效製程或技術。然而,在本實施例中,係以滾輪塗佈為主。Further, the step (B) forms a photo-curable film 4 on the upper surface 31 of the colored layer 3 as shown in Fig. 1C. The photo-curable film 4 may be a radiation curable resin or other equivalent photo-curable material. However, in the present embodiment, a UV curable resin is used. As for the photo-curable film 4, the formation of at least one of the following: screen print, flexo print, print coating, roller coating, spray coating, curtain coating, rotation Coating, or other equivalent process or technique. However, in the present embodiment, the roller coating is mainly used.

再來,步驟(C)披覆一可撓性透明壓印模5於光固膠膜4之上表面41上,如圖1D所示。其中,可撓性透明壓印模5之下表面52包括有一表面壓紋53,而表面壓紋53係貼附於光固膠膜4之上表面41上。然而,可撓性透明壓印模5為預先製備,其製備方式將於後述。接著,步驟(c1)施力壓於可撓性透明壓印模5之上表面51上,如圖1E所示,以使可撓性透明壓印模5之表面壓紋53確實壓印於光固膠膜4之上表面41。在本實施例中,利用一滾筒7施力滾壓於可撓性透明壓印模5之上表面51上,以使可撓性透明壓印模5之表面壓紋53確實、完整壓印於光固膠膜4上。當然,本發明不以滾筒7滾軋為限,亦可以其他手段完成,諸如質量板塊重壓、或氣油壓重壓等。Further, the step (C) is coated with a flexible transparent stamp 5 on the upper surface 41 of the photo-curable film 4, as shown in Fig. 1D. The lower surface 52 of the flexible transparent stamping die 5 includes a surface embossing 53 attached to the upper surface 41 of the photo-curable film 4. However, the flexible transparent stamp 5 is prepared in advance, and its preparation will be described later. Next, the step (c1) is applied to the upper surface 51 of the flexible transparent stamping die 5, as shown in Fig. 1E, so that the surface embossing 53 of the flexible transparent stamping die 5 is surely embossed on the light. The upper surface 41 of the solid film 4. In this embodiment, a roller 7 is applied to the upper surface 51 of the flexible transparent stamping die 5 so that the surface embossing 53 of the flexible transparent stamping die 5 is completely and completely imprinted. On the photo-curable film 4. Of course, the present invention is not limited to the rolling of the drum 7, and may be completed by other means, such as mass plate weight pressing, gas oil pressure and the like.

再且,步驟(D)進行第一次光照固化成型,即提供一光源6,其穿透可撓性透明壓印模5並照射於光固膠膜4上,以使光固膠膜4上表面41之表面凝結固化,並形成有一表面紋路42,但其中光固膠膜4於鄰接基板2處未完全固化仍呈膠狀。亦即,藉由控制光源6的光照強度、或光源6的照射時間,來達到光固膠膜4固化程度之控制。在本實施例中,此步驟之固化程度設為約30%至50%,即僅固化光固膠膜4表層之表面紋路42,而表層以下特別是鄰接基板2之接合面處未固化完全,以利後續加工。然而,在本實施例中,光源6為紫外線光,其主要搭配本實施例所採用之紫外線固化樹脂(UV curable resin)。亦即,利用紫外線光來固化紫外線固化樹脂。並且,步驟(E)移除可撓性透明壓印模5,如圖1F所示。Further, the step (D) is subjected to the first photocuring molding, that is, a light source 6 is provided which penetrates the flexible transparent stamp 5 and is irradiated onto the photo-curable film 4 to make the photo-curable film 4 The surface of the surface 41 is coagulated and solidified, and a surface texture 42 is formed, but the photo-curable film 4 is still completely gelled at the adjacent substrate 2. That is, the control of the degree of curing of the photo-curable film 4 is achieved by controlling the light intensity of the light source 6 or the irradiation time of the light source 6. In this embodiment, the degree of curing of this step is set to be about 30% to 50%, that is, only the surface texture 42 of the surface layer of the photo-curable film 4 is cured, and the surface layer below the bonding surface of the adjacent substrate 2 is not uncured completely. In order to facilitate subsequent processing. However, in the present embodiment, the light source 6 is ultraviolet light, which is mainly used in combination with the UV curable resin used in the present embodiment. That is, the ultraviolet curable resin is cured by ultraviolet light. And, step (E) removes the flexible transparent stamp 5 as shown in Fig. 1F.

又,步驟(F)加工成型基板2與貼附於其上之光固膠膜4,如圖1G所示。在本實施例中,此步驟係利用沖壓加工,亦即將基板2與成形於其上之光固膠膜4置於一母模92上,而上方之公模91下壓,迫使基板2連同光固膠膜4一同變形,而構成一特定外形之機殼。此時,因為光固膠膜4尚未完全固化,故可輕易隨著基板2變形,不至產生龜裂、或剝離之情形。最後,步驟(G)進行第二次光照固化成型,即再次照射光源6於光固膠膜4上,以使光固膠膜4完全凝結固化。亦即,光固膠膜4中鄰接基板2處亦完全固化,即完成本發明之裝飾性機板10。Further, the step (F) is to process the molded substrate 2 and the photo-curable film 4 attached thereto as shown in Fig. 1G. In this embodiment, the step is performed by stamping, that is, the substrate 2 and the photo-curable film 4 formed thereon are placed on a master mold 92, and the upper male mold 91 is pressed to force the substrate 2 together with the light. The solid film 4 is deformed together to form a casing of a specific shape. At this time, since the photo-curable film 4 is not completely cured, it can be easily deformed with the substrate 2 without causing cracking or peeling. Finally, step (G) is subjected to a second photocuring molding, that is, the light source 6 is again irradiated onto the photo-curable film 4 to completely cure the photo-curable film 4. That is, the adjacent substrate 2 in the photo-curable film 4 is also completely cured, that is, the decorative board 10 of the present invention is completed.

至於,可撓性透明壓印模5之製造方式請同時參閱圖4A至圖4E、及圖5,圖4A至圖4E係本發明一較佳實施例之可撓性透明壓印模5的製程剖視圖,圖5係本發明一較佳實施例之可撓性透明壓印模5的製程流程圖。其中,可撓性透明壓印模5係由以下步驟製造而成:首先,步驟(I1)提供一刻印模8,其上表面81預先成型有一表面刻紋80,如圖4A所示。然而,刻印模8可由任意材質構成,如金屬、塑膠、或任意材質。至於,表面刻紋80可以是線條、幾何圖形、或其他複雜之圖案,其可由蝕刻、光刻、或其他等效製程來形成。接著,步驟(I2)形成一可撓性透明膠膜54於刻印模8之上表面81上,如圖4B所示。其中,可撓性透明膠膜54之材質同樣採用紫外線固化樹脂(UV curable resin)。至於,形成方式亦可如上述以印刷塗佈、滾輪塗佈、噴灑塗佈、簾幕式塗佈、旋轉塗佈、或其他之等效製程或技術來完成。For the manufacturing method of the flexible transparent stamping die 5, please refer to FIG. 4A to FIG. 4E and FIG. 5 simultaneously. FIG. 4A to FIG. 4E show the manufacturing process of the flexible transparent stamping die 5 according to a preferred embodiment of the present invention. FIG. 5 is a flow chart showing the process of the flexible transparent stamp 5 according to a preferred embodiment of the present invention. Among them, the flexible transparent stamp 5 is manufactured by the following steps: First, the step (I1) provides a stamp 8 having an upper surface 81 pre-formed with a surface engraving 80 as shown in Fig. 4A. However, the imprinting die 8 can be made of any material such as metal, plastic, or any material. As such, the surface engraving 80 can be lines, geometries, or other complex patterns that can be formed by etching, photolithography, or other equivalent processes. Next, step (I2) forms a flexible transparent film 54 on the upper surface 81 of the stamping die 8, as shown in Fig. 4B. Among them, the material of the flexible transparent film 54 is also made of a UV curable resin. As well, the manner of formation can also be accomplished by printing, roller coating, spray coating, curtain coating, spin coating, or other equivalent processes or techniques as described above.

並且,步驟(I3)披覆一可撓性透明片55於可撓性透明膠膜54之上表面541上,如圖4C所示。接著,步驟(I4)施力壓於可撓性透明片55之上表面551上,以使刻印模8之表面刻紋80壓印於可撓性透明膠膜54上,如圖4D所示。其中,在本實施例中,同樣利用滾筒7,滾軋於可撓性透明片55之上表面551上。據此,可撓性透明片55除了作為可撓性透明膠膜54之基材外,並用來提供滾軋時使樹脂不黏附於滾筒7且又可輕易均勻成型。此外,步驟(I5),同樣照射光源6,即紫外線光,使光透過可撓性透明片55並凝結固化可撓性透明膠膜54,如圖4E所示。最後,步驟(I6)移除刻印模8,即完成可撓性透明壓印模5。Further, the step (I3) coats a flexible transparent sheet 55 on the upper surface 541 of the flexible transparent film 54, as shown in Fig. 4C. Next, the step (I4) is applied to the upper surface 551 of the flexible transparent sheet 55 to imprint the surface engraved 80 of the imprinting mold 8 on the flexible transparent adhesive film 54, as shown in Fig. 4D. Here, in the present embodiment, the roller 7 is also used to be rolled on the upper surface 551 of the flexible transparent sheet 55. Accordingly, the flexible transparent sheet 55 is used as a base material of the flexible transparent adhesive film 54, and is used to provide a resin which does not adhere to the drum 7 during rolling and which can be easily and uniformly molded. Further, in the step (I5), the light source 6, i.e., ultraviolet light, is also irradiated, and the light is transmitted through the flexible transparent sheet 55 and condensed to cure the flexible transparent adhesive film 54, as shown in Fig. 4E. Finally, step (I6) removes the imprinting die 8, i.e., completes the flexible transparent imprinting die 5.

據此,本發明透過上述創新之製造方法,可簡易地完成裝飾性機板,其硬度高,通常可達3H的硬度,於正常使用時已足夠,並不致於破壞表面紋路。此外,本發明之創新製程俾能於加工成型時,避免光固膠膜龜裂、或變形,使其成品仍可保持表面紋路之完整,並且可穩固地黏附於基板上。Accordingly, the present invention can easily complete the decorative board by the above-mentioned innovative manufacturing method, and has a high hardness, usually up to 3H, which is sufficient in normal use and does not damage the surface texture. In addition, the innovative process of the present invention can prevent the photo-curing film from cracking or deforming during processing, so that the finished product can maintain the integrity of the surface texture and can firmly adhere to the substrate.

上述實施例僅係為了方便說明而舉例而已,本發明所主張之權利範圍自應以申請專利範圍所述為準,而非僅限於上述實施例。The above-mentioned embodiments are merely examples for convenience of description, and the scope of the claims is intended to be limited to the above embodiments.

1...筆記型電腦1. . . Notebook computer

10...裝飾性機板10. . . Decorative board

2...基板2. . . Substrate

21,31,41,51,551,81...上表面21, 31, 41, 51, 551, 81. . . Upper surface

3...著色層3. . . Colored layer

4...光固膠膜4. . . Photo-curable film

42...表面紋路42. . . Surface texture

5...可撓性透明壓印模5. . . Flexible transparent stamp

52...下表面52. . . lower surface

53...表面壓紋53. . . Surface embossing

54...可撓性透明膠膜54. . . Flexible transparent film

541...表面541. . . surface

55...可撓性透明片55. . . Flexible transparent sheet

6...光源6. . . light source

7...滾筒7. . . roller

8...刻印模8. . . Imprinting

80...表面刻紋80. . . Surface engraving

91...公模91. . . Public model

92...母模92. . . Master model

圖1A至圖1H係本發明一較佳實施例之裝飾性機板的製程剖視圖。1A to 1H are cross-sectional views showing a process of a decorative board according to a preferred embodiment of the present invention.

圖2係本發明一較佳實施例之裝飾性機板組合於筆記型電腦的立體圖。2 is a perspective view of a decorative board assembled to a notebook computer in accordance with a preferred embodiment of the present invention.

圖3係本發明一較佳實施例之流程圖。3 is a flow chart of a preferred embodiment of the present invention.

圖4A至圖4E係本發明一較佳實施例之可撓性透明壓印模的製程剖視圖。4A to 4E are cross-sectional views showing a process of a flexible transparent stamping die according to a preferred embodiment of the present invention.

圖5係本發明一較佳實施例之可撓性透明壓印模的製程流程圖。Figure 5 is a flow chart showing the process of a flexible transparent stamping die in accordance with a preferred embodiment of the present invention.

10...裝飾性機板10. . . Decorative board

2...基板2. . . Substrate

21,31,41,51...上表面21, 31, 41, 51. . . Upper surface

3...著色層3. . . Colored layer

4...光固膠膜4. . . Photo-curable film

42...表面紋路42. . . Surface texture

5...可撓性透明壓印模5. . . Flexible transparent stamp

52...下表面52. . . lower surface

53...表面壓紋53. . . Surface embossing

6...光源6. . . light source

7...滾筒7. . . roller

91...公模91. . . Public model

92...母模92. . . Master model

Claims (10)

一種多次固化成型之裝飾性機板之製造方法,包括以下步驟:(A)提供一基板;(B)形成一光固膠膜於該基板之上表面上;(C)披覆一可撓性透明壓印模於該光固膠膜之上表面上,該可撓性透明壓印模之下表面包括有一表面壓紋,該表面壓紋係貼附於該光固膠膜之上表面上;(D)照射一光源,其穿透該可撓性透明壓印模並照射於該光固膠膜上,以使該光固膠膜上表面之表面凝結固化並形成有一表面紋路;其中,該光固膠膜於鄰接該基板上表面處未完全固化;(E)移除該可撓性透明壓印模;(F)加工成型該基板與該光固膠膜;以及(G)照射該光源於該光固膠膜上,以使該光固膠膜完全凝結固化。A method for manufacturing a multi-cured decorative decorative board, comprising the steps of: (A) providing a substrate; (B) forming a photo-curable film on the upper surface of the substrate; (C) coating a flexible a transparent embossing die on the upper surface of the photo-curable film, the lower surface of the flexible transparent embossing die comprising a surface embossing attached to the upper surface of the photo-curable film (D) illuminating a light source that penetrates the flexible transparent stamp and irradiates the photo-curable film to cure the surface of the upper surface of the photo-curable film and form a surface texture; The photo-curable film is not completely cured adjacent to the upper surface of the substrate; (E) removing the flexible transparent embossing die; (F) processing the substrate and the photo-curable film; and (G) illuminating the film A light source is disposed on the photo-curable film to completely condense and cure the photo-curable film. 如申請專利範圍第1項所述多次固化成型之裝飾性機板之製造方法,其在該步驟(A)之後更包括有一步驟:(a1)形成一著色層於該基板之上表面上;其中,該光固膠膜係形成於該著色層之上表面上。The method for manufacturing a multi-cured decorative decorative sheet as described in claim 1, further comprising a step after the step (A): (a1) forming a colored layer on the upper surface of the substrate; Wherein, the photo-curable film is formed on the upper surface of the colored layer. 如申請專利範圍第2項所述多次固化成型之裝飾性機板之製造方法,其中,該步驟(a1)中形成該著色層之方法係選自於由印刷著色、噴塗著色、及浸漬著色所組成之群組中至少其一。The method for producing a decorative board according to the second aspect of the invention, wherein the method for forming the colored layer in the step (a1) is selected from the group consisting of printing coloring, spray coloring, and dipping coloring. At least one of the group consisting of. 如申請專利範圍第1項所述多次固化成型之裝飾性機板之製造方法,其在該步驟(C)之後更包括有一步驟:(c1)施力壓於該可撓性透明壓印模之上表面上,以使該可撓性透明壓印模之該表面壓紋壓印於該光固膠膜之上表面。The method for manufacturing a multi-cured decorative board according to the first aspect of the patent application, further comprising a step after the step (C): (c1) applying a force to the flexible transparent stamp On the upper surface, the surface embossing of the flexible transparent stamp is imprinted on the upper surface of the photo-curable film. 如申請專利範圍第4項所述多次固化成型之裝飾性機板之製造方法,其中,該步驟(c1)中係利用一滾筒,其施力滾壓於該可撓性透明壓印模之上表面上。The method for manufacturing a decorative board according to the fourth aspect of the invention, wherein the step (c1) utilizes a roller, and the force is applied to the flexible transparent stamping die. On the upper surface. 如申請專利範圍第1項所述多次固化成型之裝飾性機板之製造方法,其中,該光固膠膜之材質為一紫外線固化樹脂。The method for manufacturing a decorative board according to the first aspect of the invention, wherein the material of the photo-curable film is an ultraviolet curing resin. 如申請專利範圍第1項所述多次固化成型之裝飾性機板之製造方法,其中,該光源為紫外線。The method for producing a decorative board for multi-curing molding according to the first aspect of the invention, wherein the light source is ultraviolet light. 如申請專利範圍第1項所述多次固化成型之裝飾性機板之製造方法,其中,該步驟(F)係以沖壓加工成型。The method for producing a decorative board for multi-curing molding according to the first aspect of the invention, wherein the step (F) is formed by press working. 如申請專利範圍第1項所述多次固化成型之裝飾性機板之製造方法,其中,該步驟(D)中係藉由控制該光源之光照強度或照射時間,以使該光固膠膜上表面之表面凝結固化而於鄰接該基板處未完全固化。The method for manufacturing a multi-cured decorative decorative board according to the first aspect of the invention, wherein the step (D) is to control the light intensity or the irradiation time of the light source to make the optical film. The surface of the upper surface is coagulated and solidified and is not fully cured adjacent to the substrate. 一種多次固化成型之裝飾性機板,其係根據如申請專利範圍第1項所述之製造方法所製成。A multi-cured decorative decorative board made according to the manufacturing method as described in claim 1 of the patent application.
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TWI381931B (en) * 2009-11-30 2013-01-11 Huei Da Technology Co Ltd Injection piece

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