CN107031223B - Deep-grain pattern transfer film and manufacturing method thereof - Google Patents
Deep-grain pattern transfer film and manufacturing method thereof Download PDFInfo
- Publication number
- CN107031223B CN107031223B CN201710314011.0A CN201710314011A CN107031223B CN 107031223 B CN107031223 B CN 107031223B CN 201710314011 A CN201710314011 A CN 201710314011A CN 107031223 B CN107031223 B CN 107031223B
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- China
- Prior art keywords
- deep
- layer
- film
- pet base
- base film
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- 238000004519 manufacturing process Methods 0.000 title claims abstract description 29
- 238000007747 plating Methods 0.000 claims abstract description 38
- 239000011248 coating agent Substances 0.000 claims abstract description 25
- 238000000576 coating method Methods 0.000 claims abstract description 25
- 239000000853 adhesive Substances 0.000 claims abstract description 13
- 230000001070 adhesive effect Effects 0.000 claims abstract description 13
- 238000003825 pressing Methods 0.000 claims abstract description 12
- 238000000034 method Methods 0.000 claims abstract description 11
- 238000001035 drying Methods 0.000 claims abstract description 4
- 239000003973 paint Substances 0.000 claims abstract description 4
- 229910052755 nonmetal Inorganic materials 0.000 claims description 6
- 229910052751 metal Inorganic materials 0.000 claims description 4
- 239000002184 metal Substances 0.000 claims description 4
- 238000004806 packaging method and process Methods 0.000 abstract description 10
- 238000007639 printing Methods 0.000 abstract description 6
- 239000010410 layer Substances 0.000 description 48
- PXHVJJICTQNCMI-UHFFFAOYSA-N Nickel Chemical compound [Ni] PXHVJJICTQNCMI-UHFFFAOYSA-N 0.000 description 14
- 229910052759 nickel Inorganic materials 0.000 description 7
- 230000007613 environmental effect Effects 0.000 description 4
- 239000007888 film coating Substances 0.000 description 3
- 238000009501 film coating Methods 0.000 description 3
- 230000009286 beneficial effect Effects 0.000 description 2
- 238000004134 energy conservation Methods 0.000 description 2
- 238000001465 metallisation Methods 0.000 description 2
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 1
- 239000002174 Styrene-butadiene Substances 0.000 description 1
- 239000012790 adhesive layer Substances 0.000 description 1
- 229910052782 aluminium Inorganic materials 0.000 description 1
- XAGFODPZIPBFFR-UHFFFAOYSA-N aluminium Chemical compound [Al] XAGFODPZIPBFFR-UHFFFAOYSA-N 0.000 description 1
- MTAZNLWOLGHBHU-UHFFFAOYSA-N butadiene-styrene rubber Chemical compound C=CC=C.C=CC1=CC=CC=C1 MTAZNLWOLGHBHU-UHFFFAOYSA-N 0.000 description 1
- 229920005549 butyl rubber Polymers 0.000 description 1
- 230000015556 catabolic process Effects 0.000 description 1
- 235000019504 cigarettes Nutrition 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 229910052802 copper Inorganic materials 0.000 description 1
- 239000010949 copper Substances 0.000 description 1
- 239000002537 cosmetic Substances 0.000 description 1
- 238000006731 degradation reaction Methods 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000000694 effects Effects 0.000 description 1
- 238000005516 engineering process Methods 0.000 description 1
- 239000011888 foil Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000004064 recycling Methods 0.000 description 1
- 239000011115 styrene butadiene Substances 0.000 description 1
- 229920003048 styrene butadiene rubber Polymers 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B41—PRINTING; LINING MACHINES; TYPEWRITERS; STAMPS
- B41M—PRINTING, DUPLICATING, MARKING, OR COPYING PROCESSES; COLOUR PRINTING
- B41M5/00—Duplicating or marking methods; Sheet materials for use therein
- B41M5/025—Duplicating or marking methods; Sheet materials for use therein by transferring ink from the master sheet
- B41M5/03—Duplicating or marking methods; Sheet materials for use therein by transferring ink from the master sheet by pressure
Landscapes
- Decoration By Transfer Pictures (AREA)
- Laminated Bodies (AREA)
- Shaping Of Tube Ends By Bending Or Straightening (AREA)
Abstract
The invention provides a method for manufacturing a deep-texture pattern transfer film, which comprises the following steps: s1: coating a layer of adhesive on the transparent film, drying, coating a layer of paint on the adhesive, forming the transparent film with deep-grain patterns through mould pressing, and forming a prefabricated female mould by arranging a plating layer on the deep-grain patterns; s2: coating a layer of UV coating on the PET base film to form a PET base film with a UV layer; pressing the prefabricated female die and the PET base film with the UV layer under a pressing wheel, and stripping the prefabricated female die after curing to form the PET base film with the deep-grain patterns; and (3) a plating layer is arranged on the deep texture pattern of the PET base film to form a deep texture pattern transfer film. The manufacturing method of the deep-grain pattern transfer film has the advantages of low cost, high printing efficiency and high anti-counterfeiting setting and packaging expressive force when the transfer film is manufactured. The invention also relates to a deep-texture pattern transfer film.
Description
Technical Field
The invention relates to the technical field of package printing, in particular to a deep-grain pattern transfer film and a manufacturing method thereof.
Background
Along with the continuous and vigorous market competition, the consumer's taste is continuously improved, the packaging industry is facing a great challenge, the packaging printing industry is developed towards energy conservation and environmental protection along with the market footsteps in recent years, the laser transfer film is one of them, the laser transfer film is converted from original composite paper, the laser transfer film has very strong market adaptability in the aspects of printing technology and environmental protection, the degradation rate of the packaging paper is greatly improved from the previous direct film coating to the previous film coating, and the energy conservation effect of film coating recycling is obviously shown. The use of transfer paper in the market today, single copper paper, from cigarette packaging, wine food to cosmetics, mobile phone packaging, etc. has spread throughout the industry, and there will be a greater breakthrough and improvement in transfer paper with the change in market demand for consumer satisfaction. The existing transfer film generally comprises a PET base film, a UV coating, a styrene-butadiene adhesive layer and an aluminum foil, nickel plate imprinting is used in manufacturing, a layer of butyl rubber needs to be precoated to realize stripping of the UV coating and the nickel plate, the process is complex, the nickel plate imprinting cost is high, the printing efficiency is low, meanwhile, the existing transfer film can only realize shallow pattern transfer with the thickness of less than 1 mu, and high anti-counterfeiting setting and packaging expressive force are difficult to realize.
Disclosure of Invention
The invention aims to provide a manufacturing method of a deep-grain pattern transfer film, which has low cost and high printing efficiency when manufacturing the transfer film, and the manufactured transfer film has the deep-grain pattern, so that higher anti-counterfeiting setting and packaging expressive force can be realized.
The embodiment of the invention provides a manufacturing method of a deep-texture pattern transfer film, which comprises the following steps of:
s1: coating a layer of adhesive on the transparent film, drying, coating a layer of paint on the adhesive, forming the transparent film with deep-grain patterns through mould pressing, and forming a prefabricated female mould by arranging a plating layer on the deep-grain patterns;
s2: coating a layer of UV coating on the PET base film to form a PET base film with a UV layer; pressing the prefabricated female die and the PET base film with the UV layer under a pressing wheel, and stripping the prefabricated female die after curing to form the PET base film with the deep-grain patterns; and (3) a plating layer is arranged on the deep texture pattern of the PET base film to form a deep texture pattern transfer film.
Preferably, the prefabricated master mold is recyclable after being peeled off.
Preferably, the plating layer is a metallization layer.
Preferably, the plating layer is a non-metal plating layer.
Preferably, the PET base film of the deep textured pattern transfer film is separable.
Preferably, the coating coated on the adhesive is a UV coating.
The embodiment of the invention also provides a film manufactured by the manufacturing method of the deep-grain pattern transfer film, which comprises a PET base film, a deep-grain pattern UV layer directly arranged on the PET base film and a plating layer arranged on the deep-grain pattern UV layer.
Preferably, the plating layer is a metallization layer.
Preferably, the plating layer is a non-metal plating layer.
When the manufacturing method of the deep-grain pattern transfer film is used for manufacturing the transfer film, the nickel plate in the traditional process is replaced by the prefabricated female die, the density between the prefabricated female die and the PET base film with the deep grain pattern is far lower than that between the nickel plate and the PET base film with the deep grain pattern, so that the prefabricated female die can be conveniently peeled off from the PET base film with the deep grain pattern, the production efficiency can be improved, and the peeled prefabricated female die can be reused, thereby reducing the production cost; meanwhile, the PET base film with the deep-grain patterns can realize higher anti-counterfeiting setting and packaging expressive force. In addition, the deep-grain pattern transfer film manufactured by the manufacturing method of the deep-grain pattern transfer film does not need to be bonded with the PET base film through an adhesive, is convenient to peel, can peel off the PET base film conveniently when the deep-grain pattern transfer film is compounded with other bottom layers, realizes the reutilization of the PET base film, further reduces the production cost, and is beneficial to environmental protection.
Drawings
FIG. 1 is a process flow diagram of a method of making a premade master of the present invention.
FIG. 2 is a process flow of the method for manufacturing a deep texture pattern transfer film of the present invention.
FIG. 3 is a schematic structural view of a deep texture pattern transfer film of the present invention.
Detailed Description
In order to further describe the technical manner and efficacy of the present invention for achieving the intended purpose, the following detailed description of the embodiments, structures, features and efficacy of the invention refers to the accompanying drawings and examples.
Referring to fig. 1 and 2, an embodiment of the present invention provides a method for manufacturing a deep-texture pattern transfer film, which includes the following steps: step S1, prefabricating a master model, wherein the steps specifically comprise the following steps: coating a layer of adhesive on the transparent film, drying, coating a layer of paint on the adhesive, forming the transparent film with deep-grain patterns by mould pressing, and forming a coating on the deep-grain patterns to form the prefabricated master mould. In this embodiment, the coating applied to the adhesive is preferably a UV coating, and the plating layer is preferably a metal plating layer, further, the plating layer is an aluminized or chromed plating layer, and in other embodiments, the plating layer may be a non-metal plating layer.
S2, coating a layer of UV coating on the PET base film to form a PET base film with a UV layer; pressing the prefabricated female die and the PET base film with the UV layer under a pressing wheel, and stripping the prefabricated female die after curing to form the PET base film with the deep-grain patterns; and (3) a plating layer is arranged on the deep texture pattern of the PET base film to form a deep texture pattern transfer film. Preferably, the plating layer is preferably a metal plating layer, further, the plating layer is an aluminized or chromed plating layer, and in other embodiments, the plating layer can be a non-metal plating layer.
In this embodiment, the prefabricated master mold can be recycled after being peeled off.
In this embodiment, the PET base film of the deep-grain pattern transfer film is separable.
When the manufacturing method of the deep-grain pattern transfer film is used for manufacturing the transfer film, the nickel plate in the traditional process is replaced by the prefabricated female die, the density between the prefabricated female die and the PET base film with the deep grain pattern is far lower than that between the nickel plate and the PET base film with the deep grain pattern, so that the prefabricated female die can be conveniently peeled off from the PET base film with the deep grain pattern, the production efficiency can be improved, and the peeled prefabricated female die can be reused, thereby reducing the production cost; meanwhile, the PET base film with the deep-grain patterns can realize higher anti-counterfeiting setting and packaging expressive force. In addition, the deep-grain pattern transfer film manufactured by the manufacturing method of the deep-grain pattern transfer film does not need to be bonded with the PET base film through an adhesive, is convenient to peel, can peel off the PET base film conveniently when the deep-grain pattern transfer film is compounded with other bottom layers, realizes the reutilization of the PET base film, further reduces the production cost, and is beneficial to environmental protection.
Referring to fig. 3, the present invention further provides a deep-grain pattern transfer film prepared by the above-mentioned manufacturing method, where the deep-grain pattern transfer film includes a PET base film 1, a deep-grain pattern UV layer 2 directly disposed on the PET base film 1, and a plating layer 3 disposed on the deep-grain pattern UV layer 2.
In this embodiment, the plating layer is preferably a metal plating layer, further, the plating layer is an aluminized or chromed plating layer, and in other embodiments, the plating layer may be a non-metal plating layer.
The present invention is not limited to the above-mentioned embodiments, but is intended to be limited to the following embodiments, and any modifications, equivalent changes and variations in the above-mentioned embodiments can be made by those skilled in the art without departing from the scope of the present invention.
Claims (5)
1. A method for manufacturing a deep texture pattern transfer film, comprising the steps of:
s1: coating a layer of adhesive on the transparent film, drying, coating a layer of paint on the adhesive, forming the transparent film with deep-grain patterns through mould pressing, and forming a prefabricated female mould by arranging a plating layer on the deep-grain patterns;
s2: coating a layer of UV coating on the PET base film to form a PET base film with a UV layer; pressing the prefabricated female die and the PET base film with the UV layer under a pressing wheel, and stripping the prefabricated female die after curing to form the PET base film with the deep-grain patterns; a plating layer is arranged on the deep-grain pattern of the PET base film to form a deep-grain pattern transfer film; the coating coated on the adhesive is a UV coating; and the PET base film of the deep-grain pattern transfer film is separable.
2. The method of manufacturing a deep-grain pattern transfer film of claim 1, wherein the prefabricated master mold is recyclable after being peeled off.
3. The method of claim 1, wherein the plating layer is a metal plating layer.
4. The method of claim 1, wherein the plating layer is a non-metal plating layer.
5. A film manufactured by the manufacturing method of the deep-grain pattern transfer film according to any one of claims 1 to 4, characterized by comprising a PET base film (1), a deep-grain pattern UV layer (2) directly arranged on the PET base film (1), and a plating layer (3) arranged on the deep-grain pattern UV layer (2).
Priority Applications (2)
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CN201710314011.0A CN107031223B (en) | 2017-05-05 | 2017-05-05 | Deep-grain pattern transfer film and manufacturing method thereof |
PCT/CN2017/115768 WO2018201726A1 (en) | 2017-05-05 | 2017-12-13 | Deep-grain pattern transfer film and manufacturing method thereof |
Applications Claiming Priority (1)
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CN201710314011.0A CN107031223B (en) | 2017-05-05 | 2017-05-05 | Deep-grain pattern transfer film and manufacturing method thereof |
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CN107031223A CN107031223A (en) | 2017-08-11 |
CN107031223B true CN107031223B (en) | 2024-03-19 |
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WO (1) | WO2018201726A1 (en) |
Families Citing this family (8)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN107031223B (en) * | 2017-05-05 | 2024-03-19 | 苏州苏大维格科技集团股份有限公司 | Deep-grain pattern transfer film and manufacturing method thereof |
CN109532264B (en) * | 2017-09-22 | 2020-11-24 | 深圳正峰印刷有限公司 | Local grain processing method |
CN109796892A (en) * | 2019-02-01 | 2019-05-24 | 黄本辉 | A kind of lines clearly organosilicon glue film and preparation method thereof |
CN112521872B (en) * | 2019-09-18 | 2022-08-09 | 苏州苏大维格科技集团股份有限公司 | Manufacturing method and application of transfer film |
CN112918145B (en) * | 2019-12-05 | 2022-11-08 | 湖北银琅兴科技发展有限公司 | Reusable UV transfer film and production method thereof |
CN112030607B (en) * | 2020-09-09 | 2022-11-22 | 汕头市辰安新材料科技有限公司 | Laser paper manufacturing technology |
CN113858765B (en) * | 2021-09-07 | 2023-08-22 | 维达力科技股份有限公司 | UV transfer printing die and manufacturing method thereof, and manufacturing method of texture decorative effect product |
CN114030304B (en) * | 2021-10-29 | 2023-03-21 | 绍兴虎彩激光材料科技有限公司 | Micro-nano structure transfer printing method based on reusable ultraviolet curing material |
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CN107031223A (en) | 2017-08-11 |
WO2018201726A1 (en) | 2018-11-08 |
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