CN108515178A - A kind of copper-based oil containing bearing material of iron and preparation method thereof - Google Patents

A kind of copper-based oil containing bearing material of iron and preparation method thereof Download PDF

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Publication number
CN108515178A
CN108515178A CN201810488734.7A CN201810488734A CN108515178A CN 108515178 A CN108515178 A CN 108515178A CN 201810488734 A CN201810488734 A CN 201810488734A CN 108515178 A CN108515178 A CN 108515178A
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powder
copper
iron
powders
zinc
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CN201810488734.7A
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CN108515178B (en
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杨成
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Chengdu Westar Powder Metallurgy Co Ltd
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Chengdu Westar Powder Metallurgy Co Ltd
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    • B22F1/0003
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/10Sintering only
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F3/00Manufacture of workpieces or articles from metallic powder characterised by the manner of compacting or sintering; Apparatus specially adapted therefor ; Presses and furnaces
    • B22F3/24After-treatment of workpieces or articles
    • B22F3/26Impregnating
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B22CASTING; POWDER METALLURGY
    • B22FWORKING METALLIC POWDER; MANUFACTURE OF ARTICLES FROM METALLIC POWDER; MAKING METALLIC POWDER; APPARATUS OR DEVICES SPECIALLY ADAPTED FOR METALLIC POWDER
    • B22F5/00Manufacture of workpieces or articles from metallic powder characterised by the special shape of the product

Abstract

The present invention provides a kind of copper-based oiliness bearings of iron, it is made of the raw material of following weight proportion:40~80% copper-clad iron powders, 10~50% tin bronze powders, 1~4% zinc powder, 1~5% phosphor-copper powder, 1~5% Cu-cladding Al Rod powder, 0.5~2% boron nitride powder, 1~3% silicon nitride powder, 0.5~1% Zinc stearate powder.Test result shows, the present invention makes bearing be suitable for the most of working conditions such as high load, high rotating speed, and adjusted by suitable ratio by selecting specific raw material and raw material proportioning, it is suitable for specific working condition, has a vast market application prospect.

Description

A kind of copper-based oil containing bearing material of iron and preparation method thereof
Technical field
The present invention relates to a kind of oiliness bearings, and in particular to a kind of copper-based oiliness bearing of iron and preparation method thereof.
Background technology
Oiliness bearing is a kind of widely used, industrial products that can only be produced with PM technique, as middle-size and small-size The key components and parts of motor, oiliness bearing support motor shaft and are operated, and are directly related to motor in noise, the table on the service life It is existing.
Common oiliness bearing is divided into three major class:Copper-based oil bearing, iron-based oil bearing, the copper-based oil bearing of iron.It is copper-based to contain The advantages of oil bearing, is that good corrosion resistance, low noise, long lifespan, friction coefficient are small, thermal conductivity is good, and anti-seizing property is good, still Intensity and hardness is relatively low, cost is more high, is only applicable to the operating mode of underload, high linear speed.The intensity of iron-based oiliness bearing Height, cost wearability are good, but its is perishable, seizure resistance is poor, is only applicable to higher load, the operating mode of relatively low linear velocity.Iron Copper-based oiliness bearing has had both the advantages of iron-based oiliness bearing and copper-based oiliness bearing, and intensity is high, hardness is high, at low cost, anti-corrosion Property is good, wearability is good, friction coefficient is small, but its sintered dimensions change rate is larger, be only applicable to high load capacity, low linear velocity work Condition;And when the content of copper in the copper-based oiliness bearing of iron is more than solubility of the copper in iron, material internal becomes copper and iron metal Complex, since the corrosion potential of iron and copper is different, in wet environment, copper and iron adds as the primary battery of electrochemical corrosion The corrosion of fast part, may lead to the failure of part.
Therefore, it is badly in need of a kind of good combination property currently on the market, is suitble to the oiliness bearing of most of working conditions.
Invention content
To solve the above-mentioned problems, the present invention provides a kind of copper-based oiliness bearing of iron, it is by the original of following weight proportion Material is prepared:
40~80% copper-clad iron powders, 10~50% tin bronze powders, 1~4% zinc powder, 1~5% phosphor-copper powder, 1~5% copper-clad Graphite powder, 0.5~2% boron nitride powder, 1~3% silicon nitride powder, 0.5~1% Zinc stearate powder.
Further, it is prepared by the raw material of following weight proportion:
60~80% copper-clad iron powders, 10~35% tin bronze powders, 1~4% zinc powder, 1~5% phosphor-copper powder, 1~5% copper-clad Graphite powder, 0.5~1% boron nitride powder, 1~3% silicon nitride powder, 1% Zinc stearate powder.
Further, it is prepared by the raw material of following weight proportion:
60~80% copper-clad iron powders, 10~30% tin bronze powders, 1~3% zinc powder, 1~2% phosphor-copper powder, 1~2% copper-clad Graphite powder, 1% boron nitride powder, 1% silicon nitride powder, 1% Zinc stearate powder.
Further, it is prepared by the raw material of following weight proportion:
60% copper-clad iron powder, 30% tin bronze powder, 3% zinc powder, 2% phosphor-copper powder, 2% Cu-cladding Al Rod powder, 1% boron nitride Powder, 1% silicon nitride powder, 1% Zinc stearate powder.
Further, the granularity of the copper-clad iron powder is -100 mesh, and the granularity of the tin bronze powder is -100 mesh, the zinc The granularity of powder is -300 mesh, and the granularity of the phosphor-copper powder is -300 mesh, and the granularity of the Cu-cladding Al Rod powder is -200 mesh, the nitrogen The granularity for changing boron powder is -300 mesh, and the granularity of the silicon nitride powder is -300 mesh, and the granularity of the Zinc stearate powder is -300 mesh.
Further, the boron nitride powder is nodularization cubic boron nitride powder.
The present invention also provides a kind of methods preparing the copper-based oiliness bearing of above-mentioned iron, it is adopted with the conventional methods in the field (dispensing-batch mixing-forming-sintering-shaping-vacuum oil immersion) is prepared, wherein the temperature of sintering is 850 DEG C.
Copper-clad iron powder is uniformly to have coated one layer of copper in iron particle periphery.This iron is introduced into formula, improves bearing Whole hardness, makes the bearing capacity of bearing be promoted;And reduce material cost.And one layer of copper of iron powder outer wrapping, make material Expect that no iron particle is exposed outside, the anti-corrosion capability height for increasing copper, the feature that friction coefficient is low, thermal conductivity is good.
Zinc powder has carried out alloying with copper, has formed copper-tin-zinc ternary alloy three-partalloy, further improve in sintering process The corrosion resistance of material surface.
Phosphor-copper powder is molten into liquid in sintering, and favorably and alloying, the attachment for promoting the copper-clad coating in iron particle are strong Degree, promoted interlocking intensity in material of Cu-cladding Al Rod powder, boron nitride powder, silicon nitride powder, the intensity of promotion material entirety with it is tough Property, favorably with bear higher load, and promoted and bear oscillating load ability.
Graphite powder is added in a manner of Cu-cladding Al Rod, improves interlocking intensity of the graphite in material.When motor operates When, surface layer layers of copper, which is ground off, makes graphite be exposed in sliding working face, plays the role of lubricating anti-attrition.
Silicon nitride powder, among the material of Dispersed precipitate, using its low-friction coefficient and high rigidity feature, when bearing bears height When pressure, reinforcement is played, the dispersion-strengthened effect that prevention material plasticity deforms.
Boron nitride powder among the material of Dispersed precipitate, is played using its red hardness feature when motor ultrahigh speed is run Material is prevented to be plastically deformed and be welded the dispersion-strengthened effect of bonding under localized hyperthermia.
The present invention makes bearing be suitable for high load, high rotating speed etc. big absolutely by selecting specific raw material and raw material proportioning Most working conditions, and adjusted by suitable ratio, you can specific working condition is adapted to, has a vast market and answers Use foreground.
Obviously, the above according to the present invention is not being departed from according to the ordinary technical knowledge and customary means of this field Under the premise of the above-mentioned basic fundamental thought of the present invention, the modification, replacement or change of other diversified forms can also be made.
The specific implementation mode of form by the following examples remakes further specifically the above of the present invention It is bright.But the range that this should not be interpreted as to the above-mentioned theme of the present invention is only limitted to example below.It is all to be based on the above of the present invention The technology realized all belongs to the scope of the present invention.
Specific implementation mode
Raw material and instrument used in the present invention can be commercially available by market.
The preparation of embodiment 1, bearing of the present invention
(1) feeding:80g copper-clads iron powder, 10g tin bronze powders, 3g zinc powders, 2g phosphor-coppers powder, 2g Cu-cladding Al Rods powder, 1g nodularizations are vertical Square boron nitride powder, 1g silicon nitride powders, 1g Zinc stearate powders.
(2) it prepares:Batch mixing--850 DEG C of forming is sintered 30 minutes-shaping-vacuum oil immersion to get the high corrosion resisting bearing of the present invention.
The preparation of embodiment 2, bearing of the present invention
(1) feeding:70g copper-clads iron powder, 20g tin bronze powders, 3g zinc powders, 2g phosphor-coppers powder, 2g Cu-cladding Al Rods powder, 1g nodularizations are vertical Square boron nitride powder, 1g silicon nitride powders, 1g Zinc stearate powders.
(2) it prepares:Batch mixing--850 DEG C of forming is sintered 30 minutes-shaping-vacuum oil immersion to get the high corrosion resisting bearing of the present invention.
The preparation of embodiment 3, bearing of the present invention
(1) feeding:60g copper-clads iron powder, 30g tin bronze powders, 3g zinc powders, 2g phosphor-coppers powder, 2g Cu-cladding Al Rods powder, 1g nodularizations are vertical Square boron nitride powder, 1g silicon nitride powders, 1g Zinc stearate powders.
(2) it prepares:Batch mixing--850 DEG C of forming is sintered 30 minutes-shaping-vacuum oil immersion to get the high corrosion resisting bearing of the present invention.
The preparation of embodiment 4, bearing of the present invention
(1) feeding:50g copper-clads iron powder, 40g tin bronze powders, 3g zinc powders, 2g phosphor-coppers powder, 2g Cu-cladding Al Rods powder, 1g nodularizations are vertical Square boron nitride powder, 1g silicon nitride powders, 1g Zinc stearate powders.
(2) it prepares:Batch mixing--850 DEG C of forming is sintered 30 minutes-shaping-vacuum oil immersion to get the high corrosion resisting bearing of the present invention.
The preparation of embodiment 5, bearing of the present invention
(1) feeding:40g copper-clads iron powder, 50g tin bronze powders, 3g zinc powders, 2g phosphor-coppers powder, 2g Cu-cladding Al Rods powder, 1g nodularizations are vertical Square boron nitride powder, 1g silicon nitride powders, 1g Zinc stearate powders.
(2) it prepares:Batch mixing--850 DEG C of forming is sintered 30 minutes-shaping-vacuum oil immersion to get the high corrosion resisting bearing of the present invention.
The preparation of embodiment 6, bearing of the present invention
(1) feeding:60g copper-clads iron powder, 20g tin bronze powders, 4g zinc powders, 5g phosphor-coppers powder, 5g Cu-cladding Al Rods powder, 2g nodularizations are vertical Square boron nitride powder, 3g silicon nitride powders, 1g Zinc stearate powders.
(2) it prepares:Batch mixing--850 DEG C of forming is sintered 30 minutes-shaping-vacuum oil immersion to get the high corrosion resisting bearing of the present invention.
The preparation of embodiment 7, bearing of the present invention
(1) feeding:60g copper-clads iron powder, 34.5g tin bronze powders, 1g zinc powders, 1g phosphor-coppers powder, 1g Cu-cladding Al Rods powder, 0.5g balls Change cubic boron nitride powder, 1g silicon nitride powders, 1g Zinc stearate powders.
(2) it prepares:Batch mixing--850 DEG C of forming is sintered 30 minutes-shaping-vacuum oil immersion to get the high corrosion resisting bearing of the present invention.
Illustrate beneficial effects of the present invention below by way of the mode of test example.
The performance test of test example 1, bearing
1. experiment material:
Bearing prepared by embodiment 1-7;
Comparative example 1:
Raw material:81.5g iron powder+18g copper powder+0.5g Zinc stearate powders (GB FZ14262)
Preparation method:Mixed powder-compacting-sintering (980 DEG C keep the temperature 30 minutes)-integer-cleaning-immersion oil.
Comparative example 2:
Raw material:10 alloyed powder+1g graphite powder+1g Zinc stearate powders of 55g iron powder+43g copper and tins
Preparation method:Mixed powder-compacting-sintering (850 DEG C keep the temperature 30 minutes)-integer-cleaning-immersion oil.
2. performance test
(1) shrinking percentage:The shrinking percentage of above-mentioned material is tested according to GB/T228-2002
(2) crushing strength:The radial crushing strength of above-mentioned material is tested according to GB/T 6804-2008;
(3) hardness test:The HB hardness of above-mentioned material end face is tested according to GB231-84;
(4) rust prevention test:The time of rust has been tested in immersion water;
(5) wear-resisting test:The wear extent of endoporus after 380PV values are tested 120 hours;
3. result
The performance test results are shown in Table 1:
The test result of table 1 Examples 1 to 7 and comparative example 1~2
The above results show under the raw material proportioning of the embodiment of the present invention 1~7, and bearing of the invention has excellent resistance to Corrosive nature;Under the raw material proportioning of 1~embodiment of embodiment 3, bearing of the invention has excellent shrinking percentage, conquassation strong The comprehensive performances such as degree, hardness, corrosion-resistant, wear-resistant and sintered dimensions change rate be small, wherein in the raw material proportioning of embodiment 3 The comprehensive performance of the bearing of lower preparation is best.
To sum up, the present invention makes bearing be suitable for high load, high rotating speed etc. by selecting specific raw material and raw material proportioning Most of working condition, and adjusted by suitable ratio, you can specific working condition is adapted to, there is wide city Field application prospect.

Claims (8)

1. a kind of copper-based oiliness bearing of iron, it is characterised in that:It is prepared by the raw material of following weight proportion:
40~80% copper-clad iron powders, 10~50% tin bronze powders, 1~4% zinc powder, 1~5% phosphor-copper powder, 1~5% Cu-cladding Al Rod Powder, 0.5~2% boron nitride powder, 1~3% silicon nitride powder, 0.5~1% Zinc stearate powder.
2. the copper-based oiliness bearing of iron according to claim 1, it is characterised in that:It is by the raw material system of following weight proportion It is standby to form:
60~80% copper-clad iron powders, 10~35% tin bronze powders, 1~4% zinc powder, 1~5% phosphor-copper powder, 1~5% Cu-cladding Al Rod Powder, 0.5~1% boron nitride powder, 1~3% silicon nitride powder, 1% Zinc stearate powder.
3. the copper-based oiliness bearing of iron according to claim 2, it is characterised in that:It is by the raw material system of following weight proportion It is standby to form:
60~80% copper-clad iron powders, 10~30% tin bronze powders, 1~3% zinc powder, 1~2% phosphor-copper powder, 1~2% Cu-cladding Al Rod Powder, 1% boron nitride powder, 1% silicon nitride powder, 1% Zinc stearate powder.
4. the copper-based oiliness bearing of iron according to claim 3, it is characterised in that:It is by the raw material system of following weight proportion It is standby to form:
60% copper-clad iron powder, 30% tin bronze powder, 3% zinc powder, 2% phosphor-copper powder, 2% Cu-cladding Al Rod powder, 1% boron nitride powder, 1% Silicon nitride powder, 1% Zinc stearate powder.
5. according to the copper-based oiliness bearing of claim 1-4 any one of them iron, it is characterised in that:The granularity of the copper-clad iron powder Granularity for -100 mesh, the tin bronze powder is -100 mesh, and the granularity of the zinc powder is -300 mesh, the granularity of the phosphor-copper powder Granularity for -300 mesh, the Cu-cladding Al Rod powder is -200 mesh, and the granularity of the boron nitride powder is -300 mesh, the silicon nitride powder Granularity be -300 mesh, the granularity of the Zinc stearate powder is -300 mesh.
6. according to the copper-based oiliness bearing of claim 1-5 any one of them iron, it is characterised in that:The boron nitride powder is nodularization Cubic boron nitride powder.
7. the preparation method of any one of the claim 1~6 copper-based oiliness bearing of iron:It is characterized in that:It includes following step Suddenly:
Dispensing-batch mixing-forming-sintering-shaping-vacuum oil immersion.
8. preparation method according to claim 7, it is characterised in that:The temperature of sintering is 850 DEG C.
CN201810488734.7A 2018-05-21 2018-05-21 Iron-copper-based oil-retaining bearing material and preparation method thereof Active CN108515178B (en)

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CN110983151A (en) * 2019-12-10 2020-04-10 华南理工大学 High-iron copper-based oil-retaining bearing material containing nano WC and preparation method thereof
CN112276077A (en) * 2020-10-28 2021-01-29 福州市辰亿五金制品有限公司 High-wear-resistance copper-coated graphite for oil-retaining bearing and manufacturing method thereof
CN112453385A (en) * 2020-11-23 2021-03-09 成都威士达粉末冶金有限公司 Powder metallurgy composite material with high composite ratio and manufacturing method thereof

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CN112276077A (en) * 2020-10-28 2021-01-29 福州市辰亿五金制品有限公司 High-wear-resistance copper-coated graphite for oil-retaining bearing and manufacturing method thereof
CN112453385A (en) * 2020-11-23 2021-03-09 成都威士达粉末冶金有限公司 Powder metallurgy composite material with high composite ratio and manufacturing method thereof
CN112453385B (en) * 2020-11-23 2022-09-27 成都威士达粉末冶金有限公司 Powder metallurgy composite material with high composite ratio and manufacturing method thereof

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