CN108505076A - Electrolytic solution, electrolytic copper foil and method for producing same - Google Patents

Electrolytic solution, electrolytic copper foil and method for producing same Download PDF

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Publication number
CN108505076A
CN108505076A CN201710161342.5A CN201710161342A CN108505076A CN 108505076 A CN108505076 A CN 108505076A CN 201710161342 A CN201710161342 A CN 201710161342A CN 108505076 A CN108505076 A CN 108505076A
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China
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copper foil
electrolytic copper
electrolyte
foil
electrolytic
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CN201710161342.5A
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CN108505076B (en
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邹明仁
黄金城
林士晴
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Nan Ya Plastics Corp
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Nan Ya Plastics Corp
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    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D1/00Electroforming
    • C25D1/04Wires; Strips; Foils
    • CCHEMISTRY; METALLURGY
    • C22METALLURGY; FERROUS OR NON-FERROUS ALLOYS; TREATMENT OF ALLOYS OR NON-FERROUS METALS
    • C22FCHANGING THE PHYSICAL STRUCTURE OF NON-FERROUS METALS AND NON-FERROUS ALLOYS
    • C22F1/00Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working
    • C22F1/08Changing the physical structure of non-ferrous metals or alloys by heat treatment or by hot or cold working of copper or alloys based thereon
    • CCHEMISTRY; METALLURGY
    • C25ELECTROLYTIC OR ELECTROPHORETIC PROCESSES; APPARATUS THEREFOR
    • C25DPROCESSES FOR THE ELECTROLYTIC OR ELECTROPHORETIC PRODUCTION OF COATINGS; ELECTROFORMING; APPARATUS THEREFOR
    • C25D3/00Electroplating: Baths therefor
    • C25D3/02Electroplating: Baths therefor from solutions
    • C25D3/38Electroplating: Baths therefor from solutions of copper

Abstract

the invention discloses an electrolyte, an electrolytic copper foil and a manufacturing method thereof, wherein the electrolyte is used for manufacturing the electrolytic copper foil, and the electrolyte comprises 50-90 g/L of copper ions, 50-120 g/L of sulfuric acid and chloride ions with the concentration not more than 1.5ppm, the surface of the electrolytic copper foil manufactured after the electrolyte is electrolyzed has ten-point average roughness not more than 2 mu m on the side contacting with the electrolyte, the electrolytic copper foil has an elongation difference generated by heat treatment, and the elongation difference is in negative correlation with an initial grain size of the electrolytic copper foil.

Description

Electrolyte, electrolytic copper foil and its manufacturing method
Technical field
The present invention relates to a kind of electrolyte, electrolytic copper foil and its manufacturing methods, are used for manufacturing having more particularly to one kind The electrolyte of low roughness electrolytic copper foil uses the electrolytic copper foil and its manufacturing method manufactured by electrolyte out.
Background technology
In recent years, since the packing density of printing distributing board is continuously improved and minimizes so that reduce inside equipment Volume becomes project.In order to the fine circuitry in response to conducting wire densification, the copper foil using low rugosity is needed.
In patent document 1 (Japanese Patent Laid-Open 2005-154815 bulletins), a kind of electrolytic copper foil manufacture cupric electrolysis is provided The manufacturing method of liquid and electrolytic copper foil using copper electrolyte, substantially without by protein etc. molecular weight and concentration manage Under the yield variation of caused isolation foil, and mountain (bump) form and dimension that can obtain isolation foil rough surface is neat, low coarse The copper foil of degree, announcement have that " electrolytic copper foil manufacture copper electrolyte is characterized in the number for the protein being contained in the copper electrolyte Average molecular weight (Mn) is 1000~2300, and concentration is 2ppm~4.5ppm.Copper ion (Cu in copper electrolyte2+) concentration is 60g/L~100g/L.The free SO of copper electrolyte4 2-Concentration is 60g/L~250g/L.Chlorion (the Cl of copper electrolyte-) concentration It is 0.5ppm~2.0ppm.」.
However, in the copper electrolyte of patent document 1, include protein, copper ion, free sulfate ion and chlorine from Son, and the number-average molecular weight (Mn) of protein must be controlled 1000~2300, therefore it is complex in processing procedure management.
In addition, in traditional processing procedure, the electrolytic copper foil with low rugosity is generated, glue must be added in copper electrolyte (such as:SPS, tertiary amine compounds etc.), protein and high molecular polysaccharide (such as:HEC etc.) additive, to make electrolytic copper foil 10 mean roughness (Rz) are reduced to 2.0 μm.
Since the concentration of additive is difficult to detect, prepared in a manner of above-mentioned processing procedure with low roughness electrolytic copper foil It can cause the managerial difficulty of processing procedure.And in the fabrication process, the accumulation of additive needs to remove by a large amount of active carbon filtration, And then the considerations of increasing managerial degree of difficulty, the doubt of environmental protection aspect and cost aspect.If however, not in copper electrolyte Using additive, the roughness of prepared electrolytic copper foil can be significantly increased.
Invention content
Technical problem to be solved by the present invention lies in provide a kind of electrolyte, cathode copper in view of the deficiencies of the prior art Foil and its manufacturing method.
In order to solve the above technical problems, a wherein technical solution of the present invention is to provide a kind of electrolyte, , to manufacture electrolytic copper foil, electrolyte includes that 50 to 90g/L copper ion, 50 to 120g/L sulfuric acid and concentration are less than for it The chlorion of 1.5ppm.
Preferably, electrolyte includes the additive that concentration is no more than 1ppm.
Preferably, additive is glue, protein, the compound with sulfhydryl or high molecular polysaccharide.
A wherein technical solution of the present invention is to provide a kind of manufacturing method of electrolytic copper foil comprising provides One electrolysis installation comprising electrolytic cell, the cathode wheel and one being arranged corresponding to electrolytic cell for containing an electrolyte The anode plate being set in electrolytic cell, wherein electrolyte include 50 to 90g/L copper ion, 50 to 120g/L sulfuric acid and Concentration is less than the chlorion of 1.5ppm;Apply electric current in electrolyte by anode plate and cathode wheel;And electrolytic copper foil is formed, Wherein, electrolytic copper foil include all one's life layers of foil and one be located at foil layer wherein side coarse structure, coarse structure be it is multiple Multiple graininess protrusions of foil layer surface are formed in, electrolytic copper foil has the elongation difference generated by heat treatment, And elongation difference and an Initial Grain Size of foil layer are negatively correlated.
Preferably, it in applying the step of electric current is in electrolyte, still further comprises:Sustainable supply flow be 15 to 30m3In the electrolyte to electrolytic cell of/hr.
Preferably, it in applying the step of electric current is in electrolyte, still further comprises:Maintain electrolyte temperature in 30 to Between 80 DEG C.
Preferably, electrolyte further includes an additive, and the concentration of additive is less than 1ppm.
Preferably, it before the step of forming electrolytic copper foil, still further comprises:A surface treatment is executed, and at surface Reason include roughening treatment, antirust treatment and silane coupling agent handle three at least one of, wherein electrolytic copper foil also wraps A copper wart layer being located on foil layer is included, and the thickness of copper wart layer is between 0.1 to 3 μm.
Preferably, between 0.1 to 10 μm, initial grain has less than 180 DEG C the Initial Grain Size of foil layer Growth temperature again, and heat treatment temperature is more than growth temperature again.
Preferably, heat treatment temperature is between 125 DEG C to 180 DEG C.
A wherein technical solution of the present invention, which is to provide, provides a kind of electrolytic copper foil comprising all one's life layers of foil and One is located at the coarse structure of the wherein side of foil layer, and coarse structure is prominent for multiple multiple graininess for being formed in foil layer surface It rises, an elongation difference of the electrolytic copper foil with generation by heat treatment, and an initial crystalline substance of elongation difference and foil layer Particle size is negatively correlated.
Preferably, between 0.1 to 10 μm, initial grain has less than 180 DEG C the Initial Grain Size of foil layer Growth temperature again, and the temperature being heat-treated is more than growth temperature again.
Preferably, heat treatment temperature is between 125 DEG C to 180 DEG C.
Preferably, electrolytic copper foil is through having an initial elongation rate, electrolytic copper foil to have after Overheating Treatment before Overheating Treatment Elongation after one heat treatment, elongation is 1.5 to 6.5 times of initial elongation rate after heat treatment.
Preferably, there is foil layer one first side and a second side opposite with the first side, coarse structure to be located at second On side, and foil layer is less than or equal to 2 μm in 10 mean roughness of the second side.
Preferably, the thickness of electrolytic copper foil is between 6 to 400 μm.
Preferably, the thickness of electrolytic copper foil is between 6 to 70 μm, and the initial grain size of foil layer is between 0.1 to 5 Between μm.
Preferably, the thickness of electrolytic copper foil is between 70 to 210 μm, and the initial grain size of foil layer between 5 to Between 10 μm.
Preferably, electrolytic copper foil is through having an initial elongation rate, electrolytic copper foil to have after Overheating Treatment before Overheating Treatment Elongation after one heat treatment, the initial elongation rate of electrolytic copper foil are stretched between 5% to 30% after the heat treatment of electrolytic copper foil Long rate is between 25% to 42%.
The beneficial effects of the present invention are by the chlorine ion concentration in electrolyte by being reduced to 1.5ppm hereinafter, making When making the electrolytic copper foil that the embodiment of the present invention is provided, the additive amount in electrolyte can be reduced to 1ppm hereinafter, even In the case of the additive that any organic or inorganic can not used completely, it can still produce with low roughness and there is special machine The electrolytic copper foil of tool property.
For the enabled feature and technology contents for being further understood that the present invention, please refer to below in connection with the present invention specifically Bright and attached drawing, however the attached drawing provided is only for reference and description, the person of being not intended to limit the present invention.
Description of the drawings
Fig. 1 is the flow chart of the manufacturing method of the electrolytic copper foil of the embodiment of the present invention.
Fig. 2 is the schematic diagram of the electrolysis installation of the embodiment of the present invention.
Fig. 3 A are the partial enlarged view of the electrolytic copper foil of the embodiment of the present invention.
Fig. 3 B are the partial enlarged view of the electrolytic copper foil of another embodiment of the present invention.
Fig. 4 be the embodiment of the present invention electrolytic copper foil before the heat treatment with elongation difference and crystallite dimension later Relational graph.
Fig. 5 A are X-ray (X-ray) difraction spectrum of the electrolytic copper foil of embodiment 1 before heat treatment.
Fig. 5 B are X-ray (X-ray) difraction spectrum of the electrolytic copper foil of embodiment 3 before heat treatment.
Fig. 6 A are X-ray (X-ray) difraction spectrum of the electrolytic copper foil of embodiment 1 after heat treatment.
Fig. 6 B are X-ray (X-ray) difraction spectrum of the electrolytic copper foil of embodiment 3 after heat treatment.
Fig. 7 is photo of the electrolytic copper foil in scanning electron microscope (SEM) of embodiment 5.
Fig. 8 is photo of the electrolytic copper foil in scanning electron microscope (SEM) of reference examples 2.
Fig. 9 is photo of the electrolytic copper foil in scanning electron microscope (SEM) of embodiment 3.
Figure 10 is photo of the electrolytic copper foil in scanning electron microscope (SEM) of reference examples 4.
Figure 11 is the partial cutaway schematic of the electric component of the embodiment of the present invention.
Specific implementation mode
Be below illustrated by particular specific embodiment it is presently disclosed it is related " electrolyte, electrolytic copper foil and its The embodiment of manufacturing method ".In the electrolyte that the embodiment of the present invention is provided the concentration of additive can be reduced to 1ppm with Under, to reduce the managerial degree of difficulty of processing procedure.The manufacturing method of electrolytic copper foil can get the electrolytic copper foil with low roughness.Separately Outside, the electrolytic copper foil manufactured by manner described above has special machine property, and can be used for the current-collector of battery and for printing Printed circuit board (printed circuit board, PCB) or flexible printed wiring board (FPC).
Fig. 1 is please referred to, shows the flow chart of the manufacturing method of the electrolytic copper foil of the embodiment of the present invention.As shown in Figure 1, in step In rapid S100, an electrolysis installation is provided comprising for the electrolytic cell for containing electrolyte, the cathode wheel being arranged corresponding to electrolytic cell And it is set to the anode plate in electrolytic cell.It please coordinate the schematic diagram for the electrolysis installation that the embodiment of the present invention is shown with reference to figure 2. As shown in Figure 1, electrolysis installation 1 includes at least an electrolytic cell 10, an anode plate 11, a cathode wheel 12 and a roller 13.
Electrolytic cell 10 is containing electrolyte L1.Anode plate 11 is arranged in electrolytic cell 10, and is electrically connected to a power supply The cathode output end of feeding mechanism 2.Anode plate 11 is to be coated in titanium plate by iridium or its oxide and formed.Cathode wheel 12 is then It is arranged corresponding to electrolytic cell 10, and positioned at 11 top of anode plate.In addition, cathode wheel 12 is electrically connected to power supply device 2 Cathode output end.In embodiments of the present invention, cathode wheel 12 is titanium roller.
In addition, in the present embodiment, electrolysis installation 1 further includes the diversion pipe 14 of one and the fluid communication of electrolytic cell 10.It is aforementioned Electrolyte L1 be by diversion pipe 14 inject electrolytic cell 10 in, flood anode plate 11, and part cathode wheel 12 is made to be immersed in electricity It solves in liquid L1.
In embodiments of the present invention, it may include copper ion (Cu in electrolyte L12+), sulfuric acid and chlorion (Cl-), wherein Copper ion concentration is 50 to 90g/L, and sulfuric acid concentration is 50 to 120g/L, and chlorine ion concentration is no more than 1.5ppm.
It should be noted that if sulfuric acid concentration is too low, be easy to causeing copper and influencing following process, if sulfuric acid concentration is higher than 120g/L, then copper foil surface roughness can get higher.Therefore, in a preferred embodiment, sulfuric acid concentration is between 90 to 120g/L.
Specifically, in embodiments of the present invention, electrolyte L1 has low concentration additive even completely not Including additive.In one embodiment, the additive concentration in electrolyte L1 is no more than 1ppm.Additive above-mentioned can be had Machine or inorganic additive, such as:Glue, the compound with sulfhydryl, protein and high molecular polysaccharide (HEC), thio propane Additive known to sodium sulfonate (MPS), polyethylene glycol (polyethylene glycol, PEG) etc., wherein glue is, for example, ox Glue, sodium polydithio-dipropyl sulfonate (SPS) and tertiary amine compounds.In another embodiment, electrolyte L1 does not include completely Any additive.
Then, referring again to Fig. 1.In step s 200, electric current is applied in electrolyte by anode plate and cathode wheel.It connects It, in step S300, forms electrolytic copper foil.Specifically, as shown in Fig. 2, power supply device 2 is to anode plate 11 and cathode 12 output direct current of wheel makes the copper ion in electrolyte L1 be precipitated in the table of cathode wheel 12 to apply electric current to electrolyte L1 Face.
In addition, in the electrolyte L1 the step of, still further comprise in lasting supply electrolyte L1 to electrolytic cell 10. Specifically, electrolyte L1 can be flowed by diversion pipe 14 in electrolytic cell 10, to maintain the electrolyte L1's in electrolytic cell 10 Copper ion concentration.
If the flow of electrolyte L1 is too low, also the roughness of electrolytic copper foil 3 can be caused to be significantly increased.It is primarily due to be electrolysed The flow of liquid L1 can influence the copper ion concentration of the electrolyte L1 in electrolytic cell 10, and copper ion concentration can further influence to be electrolysed The crystal grain-growth speed of copper foil 3 and the surface roughness of electrolytic copper foil 3.In one embodiment, continue supply flow between 15 To 30m3In the electrolyte L1 to electrolytic cell 10 of/hr.
In embodiments of the present invention, in the electrolyte L1 the step of, the temperature for maintaining electrolyte L1 is still further comprised It spends between 30 to 80 DEG C.The temperature of electrolyte L1 can be related to the Initial Grain Size of electrolytic copper foil 3.Usual electrolytic copper foil 3 Initial Grain Size can with the temperature of electrolyte L1 increase and increase.Furthermore, the initial grain ruler of electrolytic copper foil 3 The very little engineering properties that can influence electrolytic copper foil 3.For example, the Initial Grain Size 3 of electrolytic copper foil 3 is bigger, electrolytic copper foil 3 Initial elongation rate can be higher, but tensile strength can be relatively low.Therefore, the temperature that electrolyte L1 can be adjusted according to different requirements, into And adjust the engineering properties of electrolytic copper foil 3.
Referring again to Fig. 1, the electrolytic copper foil 3 of precipitation understands the sur-face peeling by cathode wheel 12, and by roller 13, to carry out Follow-up process.
Please refer to Fig. 3 A, the partial enlarged view of the display present invention wherein electrolytic copper foil of an embodiment.Implemented with the present invention Electrolytic copper foil 3 prepared by the manufacturing method of the electrolytic copper foil of example is located at foil layer 30 wherein including at least all one's life layers of foil 30 and one The coarse structure 300 of side, and coarse structure 300 is multiple multiple graininess protrusions for being formed in 30 surface of foil layer.
As shown in Figure 3A, foil layer 30 has the one first side 3a and the second side 3b opposite with the first side 3a, wherein first Side 3a refers to the side of electrolytic copper foil 3 and the contact of 12 surface of cathode wheel in electrolytic process.Usual foil layer 30 is in the first side 3a Roughness be roughness depending on 12 surface of cathode wheel, therefore the roughness of the first side 3a is relatively fixed.
Coarse structure 300 above-mentioned is the second side 3b positioned at foil layer 30, that is, in electrolytic process, electrolytic copper foil Contact the side of electrolyte L1.Therefore, compared to the first side 3a, foil layer 30 is typically larger than in the roughness of the second side 3b the The roughness of side 3a.In other words, the surface of the first side 3a of foil layer 30 is relatively smooth, and the surface of the second side 3b is more thick It is rough.But coarse structure 300 does not make foil layer 30 in 10 mean roughness of the second side 3b be more than 2 μm.In other words, foil layer 30 are no more than 2 μm in 10 mean roughness of the second side 3b, such as between 0.9 μm to 1.9 μm.
As previously mentioned, flow of the foil layer 30 in the roughness of the second side 3b and the composition of electrolyte L1 and electrolyte L1 It is related.After the chlorine ion concentration to 1.5ppm or less in reducing electrolyte L1, even if by the additive concentration in electrolyte L1 1ppm is reduced to hereinafter, still can get the electrolytic copper foil with 10 mean roughness (Rz) no more than 2.0 μm.In addition, this hair In the manufacturing method for the electrolytic copper foil that bright embodiment is provided, the flow of electrolyte L1 maintains 15 to 30m3/ hr can also drop Roughness of the low foil layer 30 in the second side 3b.
Referring again to Fig. 1, in another embodiment, the manufacturing method for the electrolytic copper foil that the embodiment of the present invention is provided also is wrapped It includes before step S300, in step S400, executes a surface treatment.Surface treatment above-mentioned includes roughening treatment, antirust Processing, silane coupling agent processing at least one of.
Fig. 3 B are please referred to, show the partial enlarged view of the electrolytic copper foil of another embodiment of the present invention.The electrolysis of the present embodiment Copper foil 3 ' is by follow-up process such as surface treatment and cutting formings.When executing surface treatment step, cathode copper can be adjusted Adhesion (adhesion), heat resistance or the corrosion resistance of foil 3 ', wherein surface treatment is, for example, heat-resisting and anti-chemical treatment, chromium One of hydrochlorate (chromate) processing, silane (silane) coupling processing and combinations thereof, can be by those skilled in the art according to reality Border demand selection.
In the embodiment of Fig. 3 B, electrolytic copper foil 3 ' includes all one's life layers of foil 30 and the copper wart layer on foil layer 30 31.The Initial Grain Size of foil layer 30 can be identical with previous embodiment.In the present embodiment, copper wart layer 31 is to be covered in foil layer 30 the second side 3b, and the thickness of copper wart layer 31 can be between 0.1 to 3 μm.The thickness T of electrolytic copper foil 3 in above-mentioned Fig. 3 A and The thickness T ' of electrolytic copper foil 3 ' in Fig. 3 B can be between 6 μm to 400 μm, depending on practical application request.
In addition, passing through focused ion beam and electron beam microscopic system (Focused ion beam and electron Beam system FIB/SEM) electrolytic copper foil 3,3 ' of the embodiment of the present invention is analyzed, the initial grain ruler of foil layer 30 Very little is between 0.1 μm to 10 μm.
In addition, the electrolytic copper foil 3,3 ' of the present embodiment has an initial elongation rate, and initial elongation rate can be with foil layer 30 Initial Grain Size it is related.Elongation herein is to indicate electrolytic copper foil being about to the distance extended before rupturing divided by electrolysis The obtained value of initial length of copper foil.Specifically, the initial elongation rate of electrolytic copper foil 3,3 ' can be initial with foil layer 30 Crystallite dimension increases and increases.That is, the initial elongation rate of electrolytic copper foil 3,3 ' is the initial grain ruler with foil layer 30 It is very little to be positively correlated.
More specifically, the initial grain of the electrolytic copper foil 3,3 ' of the present embodiment has a temperature of growing up again for being less than 180 DEG C Degree.Furthermore, the growth temperature again of the initial grain of the electrolytic copper foil 3,3 ' of the present embodiment is about 125 DEG C.It is above-mentioned Growth temperature refers to that crystal grain in electrolytic copper foil 3,3 ' can be made to start (the grain that grows up after continuous heating 1 hour again Growth minimum temperature).
It should be noted that in existing electrolytic copper foil processing procedure, the additive containing rather high concentration in electrolyte.But It is the element in additive, such as:When carbon, nitrogen, sulphur are largely remained in electrolytic copper foil, the crystal boundary (grain of crystal grain can be limited Boundary), to limit to the crystal grain-growth of electrolytic copper foil.Therefore, existing electrolytic copper foil needs are heated at least 180 DEG C, even at higher temperature, the crystallite dimension of existing electrolytic copper foil can just gradually increase.
In comparison, the electrolyte used in the manufacturing method for the electrolytic copper foil that the embodiment of the present invention is provided containing only There is a small amount of (being less than 1ppm) additive that can be greatly decreased and remain between crystal grain, limit crystal boundary even wholly without additive Element.Therefore, have compared to the electrolytic copper foil 3,3 ' of the electrolytic copper foil prepared by existing manufacturing method, the embodiment of the present invention Lower growth temperature again.
Accordingly, under lower heat treatment temperature, you can the elongation of the electrolytic copper foil 3,3 ' of the embodiment of the present invention is made to increase Add.Terms used herein " heat treatment " refer to continuous heating at least 1 hour under a heat treatment temperature, and aforementioned heat treatment is warm Degree is greater than the growth temperature again of the initial grain of electrolytic copper foil.Due to the initial crystalline substance of the electrolytic copper foil 3,3 ' of the embodiment of the present invention Grain growth temperature again be about 125 DEG C, as long as therefore heat treatment temperature more than 125 DEG C, you can make the crystalline substance of electrolytic copper foil 3,3 ' Particle size changes.In one embodiment, heat treatment temperature is between 125 DEG C to 180 DEG C.
The electrolytic copper foil 3,3 ' of the embodiment of the present invention the variation for be heat-treated front and back engineering properties also can and foil The Initial Grain Size of layer 30 is related.Please refer to Fig. 4, be the embodiment of the present invention electrolytic copper foil before the heat treatment with later The trend relational graph of elongation difference and Initial Grain Size.
As shown in figure 4, horizontal axis is Initial Grain Size, and the longitudinal axis is elongation difference, and wherein elongation difference is at heat Difference after reason between elongation and initial elongation rate.Elongation difference is into Initial Grain Size it can be seen from Fig. 4 It is negatively correlated, that is to say, that the elongation difference that electrolytic copper foil 3,3 ' is generated by heat treatment, it can be with Initial Grain Size Increase and reduces.
For example, it is assumed that the Initial Grain Size of the foil layer 30 of electrolytic copper foil 3,3 ' is 0.1 μm to 0.2 μm, in heat After processing, crystal grain can grow up (regrowth) again, that is, can increase as the time increases, until reaching a stabilization ruler It is very little, about 8 μm to 10 μm.Since crystallite dimension (grain size) greatly improves, also make electrolytic copper foil that there is larger stretch Long rate difference.
In comparison, if the Initial Grain Size of the foil layer 30 of electrolytic copper foil 3,3 ' has approached a stable dimensions, example Such as:Between 8 μm to 10 μm, even if then after Overheating Treatment, the limited extent of crystal grain-growth, and be heat-treated after elongation compared to Therefore the increasing degree (elongation difference) of initial elongation rate can be also limited.
In summary, the Initial Grain Size and electrolytic copper foil of electrolytic copper foil 3,3 ' can be adjusted according to actual demand 3,3 ' thickness T, T '.For example, as thickness T, T of electrolytic copper foil 3,3 ' ' it is relatively thin when, usually require that electrolytic copper foil 3,3 ' have There are higher hardness and lower elongation, in case electrolytic copper foil 3,3 ' is easy to deform or bend because of stress.But it is processing Certain ductility is needed again when electrolytic copper foil 3,3 '.
Therefore, in one embodiment, as thickness T, T of electrolytic copper foil 3,3 ' ' be between 6 to 70 μm, foil layer 30 just Beginning crystallite dimension is can be controlled in the range of 0.1 μm to 5 μm.In that case, the initial elongation rate of electrolytic copper foil 3,3 ' is situated between Between 1% to 20%, and elongation is between 25% to 42% after being heat-treated.
On the contrary, when the thickness T of electrolytic copper foil 3,3 ' is thicker, usually require that the hardness of electrolytic copper foil 3,3 ' is softer, and With larger elongation.In another embodiment, as thickness T, T of electrolytic copper foil 3,3 ' ' it is the life between 70 μm to 210 μm The Initial Grain Size of layers of foil 30 can be between 5 μm to 10 μm.In that case, the initial elongation rate of electrolytic copper foil 3,3 ' is to be situated between Between 5% to 30%, and be heat-treated after elongation between 25% to 42%.
Please refer to the following table 1.Table 1 shows the electrolytic copper foil of different embodiments of the invention and the electrolytic copper foil of different reference examples Process conditions, surface roughness and engineering properties.As shown in table 1, the process conditions of Examples 1 to 5 and reference examples 1~4 In, the copper ion concentration in electrolyte is all 70g/L, and the concentration of sulfate ion is all 105g/L.In addition, " the table in table 1 Surface roughness " refers to the foil layer of electrolytic copper foil at 10 points of the second side the side of electrolyte (in electrolytic process contact) surface Mean roughness.
Table 1
As shown in table 1, in the process conditions of the embodiment of the present invention 1~3, any addition is not all added in the electrolytic solution Agent, and chlorine ion concentration is 1ppm.The surface roughness of the electrolytic copper foil of Examples 1 to 3 is both less than 2 μm.In addition, embodiment 1 The initial elongation rate of~3 electrolytic copper foil is all more than 3%, for example, being between 4% to 14%.And elongation after being heat-treated 25% or more is can reach, for example, being between 25% to 34%.That is, the elongation after heat treatment can be initial elongation rate 1.5 to 6.5 times.Heat treatment above-mentioned refers to the continuous heating 1 hour at 180 DEG C.
It is noted that when preparing the electrolytic copper foil of embodiment 1, used electrolyte temperature is 65 DEG C, higher than preparation 40 DEG C of electrolyte temperature when the electrolytic copper foil of embodiment 3.Therefore, the Initial Grain Size meeting in the electrolytic copper foil of embodiment 1 It can be more than more than the initial elongation rate of the Initial Grain Size in the electrolytic copper foil of embodiment 3, and the electrolytic copper foil of embodiment 1 real Apply the initial elongation rate of the electrolytic copper foil of example 3.
But the difference (27.9) before the heat treatment of the electrolytic copper foil of embodiment 3 with elongation later, hence it is evident that be more than real The electrolytic copper foil of example 1 is applied before the heat treatment with the difference of elongation later (11.6), is the electrolytic copper foil because of embodiment 3 The larger reason of amplitude of crystallite dimension growth.
In addition, please coordinate with reference to Fig. 5 A and Fig. 5 B, show that embodiment 1 and the electrolytic copper foil of embodiment 3 are being heat-treated respectively Preceding X-ray (X-ray) difraction spectrum.
As shown in Fig. 5 A and Fig. 5 B, electrolytic copper foil all has (111), (200) and (220) crystal plane.But compare Fig. 5 A With Fig. 5 B, it can be seen that compared to embodiment 3, the crystallinity of the electrolytic copper foil of embodiment 1 is relatively low.In addition, in fig. 5a, it is shown that (220) the diffraction peak intensity of crystal plane is high compared to the diffraction peak intensity of (111), (200) crystal plane.In figure 5B, it shows Show that embodiment 3 is high compared with the diffraction peak intensity of (200) and (220) crystal plane in the diffraction peak intensity of (111) crystal plane.Cause This, the temperature of electrolyte can influence the crystallization direction of electrolytic copper foil.
Then, Fig. 6 A and Fig. 6 B are please referred to, show the X of the electrolytic copper foil of embodiment 1 and embodiment 3 after heat treatment respectively Ray (X-ray) difraction spectrum.Specifically, Fig. 6 A and Fig. 6 B are to show that embodiment 1 and the electrolytic copper foil of embodiment 3 pass through respectively After crossing 190 DEG C of heating, X-ray (X-ray) difraction spectrum for measuring.It can be seen from Fig. 6 A and Fig. 6 B at through overheat After reason, embodiment 1 and the electrolytic copper foil of embodiment 3 still have (111), (200) and (220) crystal plane.But compare figure 5A, after Overheating Treatment, the electrolytic copper foil of embodiment 1 (111), (200) and (220) crystal plane diffraction peak intensity compared with It is low.Similarly, compared to Fig. 5 B, after Overheating Treatment, the electrolytic copper foil of embodiment 3 is in (111), (200) and (220) crystal plane Diffraction peak intensity similarly reduce.
Please continue to refer to table 1, it is added 1ppm's when preparing the electrolytic copper foil of embodiment 4 and embodiment 5, in electrolyte Additive, and the about 1ppm of the chlorine ion concentration in electrolyte.In addition, when preparing the electrolytic copper foil of reference examples 1, nothing in electrolyte Additive.When preparing the electrolytic copper foil of reference examples 2 and reference examples 3, the additive of 1ppm is then separately added into electrolyte.Separately Outside, the chlorine ion concentration in the electrolyte of reference examples 1~3 is all about 5ppm.
It can also be seen that, the surface roughness of the electrolytic copper foil of embodiment 4 and embodiment 5 is also both less than 2 μm by table 1, It is 1.3 μm and 1.9 μm respectively.In comparison, the surface roughness of the electrolytic copper foil of reference examples 1, reference examples 2 and reference examples 3 It is then significantly increased, respectively to 6.9 μm, 5.2 μm and 3.4 μm.
Fig. 7 and Fig. 8 is please referred to, the electrolytic copper foil of the electrolytic copper foil and reference examples 2 that show embodiment 5 respectively is in scan-type The photo of electron microscope (SEM).From SEM images, it is also seen that the surface roughness of the electrolytic copper foil of embodiment 5 is certain Less than the surface roughness of reference examples 2.
Based on above-mentioned, as long as the concentration of chlorion is no more than 1.5ppm, even if the additive concentration in electrolyte lowers, very To additive is free of, the surface roughness of electrolytic copper foil can also be made to be less than 2 μm or less.On the contrary, when chlorine ion concentration is more than In the case of 1.5ppm (reaches 5ppm), and additive concentration is lower, the roughness of electrolytic copper foil is all more than 3 μm, is unable to reach The specification of ultralow rugosity (Ultra-low profile, ULP).
In addition, please continue to refer to table 1, in the process conditions of embodiment 3 and reference examples 4, chlorine ion concentration is all 1ppm, And in the electrolytic solution all that additive is not added.However, the flow of electrolyte of embodiment 3 is 22.5m3/ hr, and reference examples 4 Flow of electrolyte is 7.5m3/hr。
Fig. 9 and Figure 10 is please referred to, shows the electrolytic copper foil of embodiment 3 and reference examples 4 in scanning electron microscope respectively (SEM) photo.As seen from Figure 10, the surface roughness of the electrolytic copper foil of reference examples 4 significantly increases.By Fig. 9 and It is found that the surface roughness of the electrolytic copper foil of embodiment 3 only has 0.9 μm in table 1.
Therefore, in electrolyte, the flow of electrolyte cannot be too low.Flow of electrolyte is too low, the electricity in electrolytic cell Copper ion concentration in solution liquid is unable to maintain that in predetermined value, to influence the roughness of electrolytic copper foil.In the preferred embodiment, electric The flow of solution liquid is at least 15m3/hr。
In conclusion the beneficial effects of the present invention are in the electrolyte provided using the embodiment of the present invention, and passed through When the manufacturing method of the electrolytic copper foil of the embodiment of the present invention makes electrolytic copper foil, the additive amount in electrolyte can reduce to 1ppm hereinafter, even can completely do not use any organic or inorganic additive in the case of, can still produce with low coarse Degree and the electrolytic copper foil with special machine property.In this way, can not only reduce the difficulty of processing procedure management, it is also beneficial to environmental protection.But 10 mean roughness (Rz) of prepared electrolytic copper foil can still be less than 2.0 under the process conditions for reducing or omitting additive μm。
In addition, the electrolytic copper foil with the prior art is compared, the crystal grain of the electrolytic copper foil of the embodiment of the present invention, which has, is less than 180 DEG C growth temperature again (regrowth temperature), about 125 DEG C.Therefore, compared to existing electrolytic copper foil, originally The electrolytic copper foil of inventive embodiments can be heat-treated at relatively low temperature, to improve elongation after electrolytic copper foil heat treatment.
In addition, the Initial Grain Size of the elongation difference for the electrolytic copper foil that the embodiment of the present invention is provided and foil layer at It is negatively correlated.It therefore, can be according to the difference of application field, to make electrolytic copper foil that there is different crystallite dimensions, to adjust electrolysis The engineering properties of copper foil.
The foregoing is merely the preferable possible embodiments of the present invention, the protection model of non-therefore the limitation present invention claim The equivalence techniques variation enclosed, therefore description of the invention and accompanying drawing content is used to be done such as, the right for being both contained in the present invention are wanted In the protection domain asked.

Claims (19)

1. a kind of electrolyte, to manufacture electrolytic copper foil, which is characterized in that the electrolyte include 50 to 90g/L copper ion, 50 to 120g/L sulfuric acid and concentration is no more than the chlorion of 1.5ppm.
2. electrolyte as described in claim 1, which is characterized in that the electrolyte further includes the addition that concentration is no more than 1ppm Agent.
3. electrolyte as claimed in claim 2, which is characterized in that the additive is glue, protein, with sulfhydryl Compound or high molecular polysaccharide.
4. a kind of manufacturing method of electrolytic copper foil, which is characterized in that the manufacturing method of the electrolytic copper foil includes:
There is provided an electrolysis installation comprising one is used to contain the electrolytic cell of an electrolyte, one corresponding to electrolytic cell setting Cathode wheel and one be set to anode plate in the electrolytic cell, wherein the electrolyte include 50 to 90g/L copper ion, 50 to 120g/L sulfuric acid and concentration is less than the chlorion of 1.5ppm;
Apply electric current in the electrolyte by the anode plate and the cathode wheel;And
Form the electrolytic copper foil, wherein the electrolytic copper foil includes that all one's life layers of foil and one are located at the wherein side of foil layer Coarse structure, the coarse structure be multiple multiple graininess protrusions for being formed in the foil layer surface, the cathode copper Foil has the elongation difference generated by heat treatment, and an initial grain of the elongation difference and the foil layer Size is negatively correlated.
5. the manufacturing method of electrolytic copper foil as claimed in claim 4, which is characterized in that applying electric current in the electrolyte In step, still further comprise:Sustainable supply flow is 15 to 30m3In the electrolyte to the electrolytic cell of/hr.
6. the manufacturing method of electrolytic copper foil as claimed in claim 4, which is characterized in that applying electric current in the electrolyte In step, still further comprise:Maintain the temperature of the electrolyte between 30 to 80 DEG C.
7. the manufacturing method of electrolytic copper foil as described in claim 1, which is characterized in that the electrolyte further includes an addition The concentration of agent, the additive is less than 1ppm.
8. the manufacturing method of electrolytic copper foil as claimed in claim 4, which is characterized in that in the step of forming the electrolytic copper foil Before, it still further comprises:A surface treatment is executed, and the surface treatment includes roughening treatment, antirust treatment and silane At least one of couplant processing three, wherein the electrolytic copper foil further includes a copper tumor being located on the foil layer Layer, and the thickness of the copper wart layer is between 0.1 to 3 μm.
9. the manufacturing method of electrolytic copper foil as claimed in claim 4, which is characterized in that the initial grain of the foil layer For size between 0.1 to 10 μm, the initial grain, which has, is less than 180Growth temperature again, and the heat treatment temperature is big In the growth temperature again.
10. the manufacturing method of electrolytic copper foil as claimed in claim 9, which is characterized in that the heat treatment temperature is between 125 To 180Between.
11. a kind of electrolytic copper foil, which is characterized in that it include all one's life layers of foil and one be located at foil layer wherein side coarse knot Structure, the coarse structure are multiple multiple graininess protrusions for being formed in the foil layer surface, and the electrolytic copper foil has logical Overheating Treatment and the elongation difference generated, and an Initial Grain Size of the elongation difference and the foil layer is at negative It is related.
12. electrolytic copper foil as claimed in claim 11, which is characterized in that the Initial Grain Size of the foil layer between Between 0.1 to 10 μm, the initial grain, which has, is less than 180Growth temperature again, and the temperature of the heat treatment be more than it is described Growth temperature again.
13. electrolytic copper foil as claimed in claim 12, which is characterized in that the heat treatment temperature is between 125To 180It Between.
14. electrolytic copper foil as claimed in claim 11, which is characterized in that the electrolytic copper foil has before passing through the heat treatment One initial elongation rate, the electrolytic copper foil have elongation after a heat treatment after the heat treatment, are stretched after the heat treatment Long rate is 1.5 to 6.5 times of the initial elongation rate.
15. electrolytic copper foil as claimed in claim 11, which is characterized in that the foil layer have one first side and with it is described The opposite the second side in first side, the coarse structure are located in the second side, and the foil layer is in the second side 10 mean roughness are less than or equal to 2 μm.
16. electrolytic copper foil as claimed in claim 11, which is characterized in that the thickness of the electrolytic copper foil between 6 to 400 μm it Between.
17. electrolytic copper foil as claimed in claim 11, which is characterized in that the thickness of the electrolytic copper foil between 6 to 70 μm it Between, and the initial grain size of the foil layer is between 0.1 to 5 μm.
18. electrolytic copper foil as claimed in claim 11, which is characterized in that the thickness of the electrolytic copper foil is between 70 to 210 μm Between, and the initial grain size of the foil layer is between 5 to 10 μm.
19. electrolytic copper foil as claimed in claim 18, which is characterized in that the electrolytic copper foil has before passing through the heat treatment One initial elongation rate, the electrolytic copper foil have elongation after a heat treatment after the heat treatment, the electrolytic copper foil Initial elongation rate between 5% to 30%, and after the heat treatment of the electrolytic copper foil elongation between 25% to 42%.
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