CN108504439A - 环保型高清洁切削液及其制备方法 - Google Patents

环保型高清洁切削液及其制备方法 Download PDF

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CN108504439A
CN108504439A CN201810262614.5A CN201810262614A CN108504439A CN 108504439 A CN108504439 A CN 108504439A CN 201810262614 A CN201810262614 A CN 201810262614A CN 108504439 A CN108504439 A CN 108504439A
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王珍珍
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    • C10M2207/10—Carboxylix acids; Neutral salts thereof
    • C10M2207/14—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to carbon atoms of six-membered aromatic rings
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    • C10M2207/10—Carboxylix acids; Neutral salts thereof
    • C10M2207/14—Carboxylix acids; Neutral salts thereof having carboxyl groups bound to carbon atoms of six-membered aromatic rings
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    • C10M2209/10—Macromolecular compoundss obtained otherwise than by reactions only involving carbon-to-carbon unsaturated bonds
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    • C10M2215/00—Organic non-macromolecular compounds containing nitrogen as ingredients in lubricant compositions
    • C10M2215/02—Amines, e.g. polyalkylene polyamines; Quaternary amines
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Abstract

本发明属于金属切削加工技术领域。本发明的技术方案为：环保型高清洁切削液，由以下质量份的原料组成：三乙醇胺20～30，二乙醇胺2～10，二元酸3～8，硼酸5～10，辛癸酸4～6，聚醚6～14，苯甲酸钠2～4，苯并三氮唑0.5～1以及水17～54.5。本发明的有益效果是，该切削液不仅长期使用不需要更换和排放，而且无毒无味，对人体无害。

Description

环保型高清洁切削液及其制备方法
技术领域
本发明属于金属切削加工技术领域，特别涉及环保型高清洁切削液及其制备方法。
背景技术
金属切削加工时，通常采用切削液来冷却和润滑刀具。传统切削液产品存在以下缺陷：一是由于含有亚硝酸盐不利于环境保护和人体健康；二是传统的切削液产品在使用时需要长期更换，影响生产效率。
发明内容
本发明目的在于提供一种环保型高清洁切削液，该切削液不仅长期使用不需要更换和排放，而且无毒无味，对人体无害。
为实现上述目的，本发明采用如下技术方案：
本发明环保型高清洁切削液，由以下质量份的原料组成：三乙醇胺20～30，二乙醇胺2～10，二元酸3～8，硼酸5～10，辛癸酸4～6，聚醚6～14，苯甲酸钠2～4，苯并三氮唑0.5～1以及水17～54.5。
本发明同时提供一种环保型高清洁切削液的生产工艺：包括如下步骤：
步骤一、取三乙醇胺以及二乙醇胺加热到60℃，加入硼酸、二元酸边加边搅拌，升温至100℃，使溶液变得清澈透明即可；
步骤二、取水，加入苯甲酸钠充分溶解后依次加入聚醚、辛癸酸以及苯并三氮唑，边加边搅拌至溶液清澈透明即可得到环保型高清洁切削液。
本发明的有益效果是：一、由于本品是全合成型水溶性切削液，不含硫、氯、磷、亚硝酸盐，不含矿物油、动植物油，具备较好的润滑效果；不含矿物油和动植物油内的脂肪避免了细菌产生的培养基，也可以长期使用不易变质；加入一定量聚醚，增加润滑性的同时，有清洗作用、抗杂油作用；在加工过程中设备漏油不会溶解到切削液工作液内，不会让细菌繁殖；二、由于本品不含甲醛类杀菌剂，加入一定量苯甲酸钠既有防锈作用，又同时具备很好的抗菌、抗腐败的能力，长期使用不需要更换和排放切削液；三、由于本品加入一定量的聚醚和苯甲酸钠，具有极佳的抗杂油能力并增加了铁粉、磨泥、磨渣的沉降性，在金属加工球墨铸铁工件时，由于球墨铸铁内含石墨使切削工作液变黑，本品能够提高铁粉、磨泥、磨渣与切削液分离性能，能长期保持切削工作液的清澈透明，长期使用不需要更换和排放；四、由于本品加入一定量组份的三乙醇胺、二乙醇胺、二元酸以及硼酸，使切削液具有更强的防锈、防腐作用；五、本品具有较好的冲洗性能，一定量的聚醚和水能保持刀具及砂轮的清洁，具有较低的泡沫型，适应高速加工工艺；六、本品具有极少的切削液带出量，不排放，消耗少，只需补充自然损耗部分，长期使用不需更换，真正达到了节能、环保的目的。
具体实施方式
实施例1，本发明环保型高清洁切削液，由以下质量份的原料组成：三乙醇胺20～30，二乙醇胺2～10，二元酸3～8，硼酸5～10，辛癸酸4～6，聚醚6～14，苯甲酸钠2～4，苯并三氮唑0.5～1以及水17～54.5。
本发明同时提供一种环保型高清洁切削液的生产工艺：包括如下步骤：
步骤一、取三乙醇胺以及二乙醇胺加热到60℃，加入硼酸、二元酸边加边搅拌，升温至100℃，使溶液变得清澈透明即可；
步骤二、取水，加入苯甲酸钠充分溶解后依次加入聚醚、辛癸酸以及苯并三氮唑，边加边搅拌至溶液清澈透明即可得到环保型高清洁切削液。
以上所述的实施例仅仅是对本发明的优选实施方式进行描述，并非对本发明的范围进行限定，在不脱离本发明设计精神的前提下，本领域普通技术人员对本发明的技术方案作出的各种变形和改进，均应落入本发明权利要求书确定的保护范围内。

Claims (2)

1.一种环保型高清洁切削液，其特征是：由以下质量份的原料组成：三乙醇胺20～30，二乙醇胺2～10，二元酸3～8，硼酸5～10，辛癸酸4～6，聚醚6～14，苯甲酸钠2～4，苯并三氮唑0.5～1以及水17～54.5。
2.一种制备如权利要求1所述环保型高清洁切削液的方法，其特征是，包括如下步骤：
步骤一、取三乙醇胺以及二乙醇胺加热到60℃，加入硼酸、二元酸边加边搅拌，升温至100℃，使溶液变得清澈透明即可；
步骤二、取水，加入苯甲酸钠充分溶解后依次加入聚醚、辛癸酸以及苯并三氮唑，边加边搅拌至溶液清澈透明即可得到环保型高清洁切削液。
CN201810262614.5A 2018-03-28 2018-03-28 环保型高清洁切削液及其制备方法 Withdrawn CN108504439A (zh)

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