CN108493477B - Battery lifting mechanism of battery chip mounter - Google Patents
Battery lifting mechanism of battery chip mounter Download PDFInfo
- Publication number
- CN108493477B CN108493477B CN201810541509.5A CN201810541509A CN108493477B CN 108493477 B CN108493477 B CN 108493477B CN 201810541509 A CN201810541509 A CN 201810541509A CN 108493477 B CN108493477 B CN 108493477B
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- Prior art keywords
- battery
- lifting
- track
- semi
- belt wheel
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Classifications
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M10/00—Secondary cells; Manufacture thereof
- H01M10/04—Construction or manufacture in general
- H01M10/0404—Machines for assembling batteries
-
- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01M—PROCESSES OR MEANS, e.g. BATTERIES, FOR THE DIRECT CONVERSION OF CHEMICAL ENERGY INTO ELECTRICAL ENERGY
- H01M6/00—Primary cells; Manufacture thereof
- H01M6/005—Devices for making primary cells
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P70/00—Climate change mitigation technologies in the production process for final industrial or consumer products
- Y02P70/50—Manufacturing or production processes characterised by the final manufactured product
Abstract
The embodiment of the invention provides a battery lifting mechanism of a battery surface mounting machine, which comprises an inclined surface track and a lifting assembly, wherein the inclined surface track is in butt joint with an external conveying device to guide a battery semi-finished product to automatically roll or slide under the action of gravity, the lifting assembly is arranged at the bottom end outlet of the inclined surface track and used for lifting and transferring the battery semi-finished product moving along the inclined surface track to a conveying track of a subsequent procedure, the lifting assembly comprises an upper belt wheel, a lower belt wheel, a lifting belt wound between the upper belt wheel and the lower belt wheel, a carrying platform arranged on the outer surface of the lifting belt and used for carrying the battery semi-finished product, and a power unit used for driving the lifting belt to circularly travel, one of the upper belt wheel and the lower belt wheel is a driving wheel, the other one of the upper belt wheel and the lower belt wheel is a driven wheel, and the power unit is connected with the driving wheel and drives the lifting belt to circularly travel by driving the driving wheel. The embodiment of the invention can enable the battery surface mount machine to be better in butt joint with an external conveying device, and the inclined plane track also has a temporary storage function, so that the defect of low supply efficiency of a semi-finished product of the battery can be effectively avoided.
Description
Technical Field
The embodiment of the invention relates to the technical field of battery surface mounting equipment, in particular to a battery lifting mechanism of a battery surface mounting machine.
Background
In the battery production process, a battery chip mounter is often applied to realize a chip mounting operation on one end face of a semi-finished battery. Due to factors of design, assembly and the like, a certain height difference exists between the height of a surface mounting station of the battery surface mounting machine and the height of a conveying belt at the feeding side of the battery surface mounting machine in the same assembly line, so that a semi-finished product of the battery cannot be conveyed well. In addition, no temporary storage mechanism is arranged in the existing battery surface mounting machine for temporarily storing more battery semi-finished products to be subjected to surface mounting, and the situation that the surface mounting is interrupted due to untimely material supply is easily caused by material supply only by virtue of a conveyor belt on a production line, so that the surface mounting efficiency of the battery surface mounting machine is seriously affected.
Disclosure of Invention
The technical problem to be solved by the embodiment of the invention is to provide a battery lifting mechanism of a battery surface mount machine so as to smoothly and efficiently realize feeding.
In order to solve the technical problems, the embodiment of the invention adopts the following technical scheme: the utility model provides a battery elevating system of battery chip mounter, includes with the butt joint of outside conveyer in order to guide battery semi-manufactured goods under the effect of gravity automatic roll or gliding inclined plane track and set up in the bottom exit of inclined plane track be used for with follow the battery semi-manufactured goods that the inclined plane track moved promotes and transfer to the lifting unit who is arranged in the follow-up process conveying track of predetermined high position, lifting unit includes the upper band pulley that is located the high position, is located the lower band pulley, winds the lifting belt of locating between upper band pulley and the lower band pulley, sets up in the carrier that is used for bearing battery semi-manufactured goods and is used for driving in the lifting belt out-of-band surface is the power pack of driving the lifting belt circulation marcing, one of upper band pulley and lower band pulley is the action wheel and the other is the follow-up wheel, power pack links to each other with the action wheel and drives the lifting belt circulation marcing through driving the action wheel rotation.
Further, the inclined plane track is a track which is turned and extended from top to bottom and is turned left to right repeatedly.
Further, the inclined plane track comprises a cuboid cavity formed by surrounding two parallel side plates and two parallel end plates and a plurality of track bottom plates which are positioned in the cuboid cavity and divide the cuboid cavity into tracks which are folded and extended for a plurality of times, each track bottom plate comprises an abutting end and a free end which are positioned at two opposite ends, the top surface of each track bottom plate is an inclined plane with the abutting end high and the free end low so as to automatically slide or roll under the action of gravity for a semi-finished product of the power supply, the abutting ends of the track bottom plates are abutted against one opposite end plate in a staggered manner in sequence, the free end of the lowest track bottom plate is lower than the bottom edge of the opposite end plate to form a bottom end outlet of the inclined plane track, and a preset distance is reserved between the free end of the rest track bottom plates and the opposite end plate to form a falling opening for the semi-finished product of the power supply to the next track bottom plate.
Further, two side surfaces of the track bottom plate are respectively fixed on the two parallel side plates.
Further, the track bottom plate is a wedge-shaped plate with isosceles triangle-shaped sides.
Further, a sensor for detecting whether a battery semi-finished product exists at the bottom end outlet of the inclined plane track is arranged at the bottom end outlet, and the power unit of the lifting assembly is started or stopped according to a detection signal generated and transmitted by the sensor.
Further, the rising section of the lifting belt faces the bottom end outlet of the inclined surface track and the bottom end outlet of the inclined surface track is close to the bottom of the rising section.
Further, the width of the lifting belt is smaller than the length of the semi-finished battery, and the two sides of the lifting section of the lifting belt are respectively provided with a stop block for resisting the semi-finished battery.
Further, the two side plates form an outer installation space by extending one end of the lifting assembly beyond the end plate of the main end, the upper belt pulley, the lower belt pulley and the lifting belt are all installed in the outer installation space, and the pivots of the upper belt pulley and the lower belt pulley are all pivoted on the two side plates.
Further, a convex rib for limiting the semi-finished product of the battery is formed at the edge of one side of the carrying platform far away from the lifting belt.
By adopting the technical scheme, the embodiment of the invention has at least the following beneficial effects: according to the embodiment of the invention, the inclined surface track is arranged for butting the external conveying device to receive the conveyed battery semi-finished products, and the battery semi-finished products which move to the bottom end outlet of the inclined surface track along the inclined surface track are lifted to the preset height position through the lifting assembly, so that the battery semi-finished products are transferred to the conveying track in the subsequent process, the battery chip mounter can be better butted with the conveying device on the assembly line, the inclined surface track also has a certain temporary storage function, a certain quantity of battery semi-finished products can be stored in advance, and the defect of low supply efficiency of the battery semi-finished products in the prior art can be effectively avoided.
Drawings
Fig. 1 is a schematic perspective view of an alternative embodiment of a battery lifting mechanism of a battery mounter according to the present invention.
Fig. 2 is a schematic perspective view of a battery lifting mechanism of a battery mounter according to an alternative embodiment of the present invention, with a side plate removed.
Fig. 3 is a schematic side view of an alternative embodiment of a battery lifting mechanism of a battery mounter according to the present invention with one side plate removed.
Fig. 4 is a schematic perspective view of a battery lifting mechanism of the battery mounter according to an alternative embodiment of the present invention, which is abutted with a conveying rail of a subsequent process.
Detailed Description
The invention will be described in further detail with reference to the drawings and the specific examples. It should be understood that the following exemplary embodiments and descriptions are only for the purpose of illustrating the invention and are not to be construed as limiting the invention, and that the embodiments and features of the embodiments of the invention may be combined with one another without conflict.
As shown in fig. 1 to 3, a battery lifting mechanism of a battery mounter according to an embodiment of the present invention includes a ramp rail 1 interfacing with an external conveying device (not shown) to guide a semi-finished battery product 5 to automatically roll or slide under the action of gravity, and a lifting assembly 2 disposed at a bottom outlet 10 of the ramp rail 1 to lift and transfer the semi-finished battery product 5 moving along the ramp rail 1 to a subsequent process conveying rail 6 at a predetermined height position.
The lifting assembly 2 comprises an upper belt pulley 20 positioned at a high position, a lower belt pulley 22 positioned at a low position, a lifting belt 24 wound between the upper belt pulley 20 and the lower belt pulley 22, a carrying platform 26 arranged on the outer surface of the lifting belt 24 and used for carrying a semi-finished battery product 5, and a power unit 28 used for driving the lifting belt 24 to circularly travel, one of the upper belt pulley 20 and the lower belt pulley 22 is a driving wheel, the other is a driven wheel, and the power unit 28 is connected with the driving wheel and drives the lifting belt 24 to circularly travel by driving the driving wheel to rotate.
According to the embodiment of the invention, the inclined surface track 1 is arranged to butt-joint an external conveying device so as to receive the conveyed battery semi-finished products 5, and then the battery semi-finished products 5 which move to the bottom end outlet 10 of the inclined surface track 1 along the inclined surface track 1 are lifted to the preset height position by the lifting assembly 2 so as to be transferred to the conveying track 6 in the subsequent procedure, so that the battery surface mount machine can be better butt-jointed with the conveying device on the assembly line, the inclined surface track 1 also has a certain temporary storage function, a certain quantity of battery semi-finished products can be stored in advance, and the defect of low supply efficiency of the battery semi-finished products in the prior art can be effectively avoided.
In an alternative embodiment of the present invention, the inclined track 1 is a track that is turned and extended from top to bottom and is turned and extended in a plurality of left and right directions. In the embodiment, the length of the inclined plane track 1 can be effectively prolonged and the temporary storage capacity can be improved through the design of multiple left and right turning extension.
In an alternative embodiment of the present invention, the inclined plane track 1 includes a rectangular cavity formed by two parallel side plates 11, 12 and two parallel end plates 13, 14, and a plurality of track bottom plates 15 located in the rectangular cavity to divide the rectangular cavity into a plurality of tracks extending in turn, each track bottom plate 15 includes an abutment end 150 and a free end 152 located at opposite ends, the top surface of each track bottom plate 15 is an inclined plane 154 with the abutment end 150 high and the free end 152 low so as to enable the semi-finished battery 5 to automatically slide or roll under the action of gravity, and each track bottom plate 15 sequentially abuts against the opposite one of the two end plates 13, 14 with the abutment end 150 in a staggered manner, the free end 152 of the lowest track bottom plate 15 is lower than the bottom edge of the opposite one of the end plates 14 to form the bottom end outlet 10 of the inclined plane track 1, and the free end 152 of the rest of each track bottom plate 15 has a predetermined distance from the opposite one of the end plates 13, 14 to form the drop opening 16 for the semi-finished battery 5 to drop onto the next track bottom plate 15. In the embodiment, the inclined plane track 1 is formed by adopting the side plates 11, 12, the end plates 13, 14 and the track bottom plate 15 in a matching way, so that the structure is simple, the processing and the assembly are easy, and the equipment cost can be effectively reduced.
In an alternative embodiment of the invention, the two sides of the track bottom 15 are respectively fixed to the two parallel side plates 11, 12. The present embodiment can be assembled conveniently by fixing both side surfaces of the track bottom plate 15 to the corresponding side plates 11, 12, and furthermore, the side plate on one side can be detached conveniently to maintain the internal structure of the inclined track 1.
In an alternative embodiment of the invention, the track bottom plate is a wedge plate with isosceles triangle sides. According to the embodiment, the rail bottom plate is designed into the wedge-shaped plate with the side face of the wedge-shaped plate being isosceles triangle, the top face is an inclined face, and the bottom face is also the inclined face and can be matched with the top face of the next rail bottom plate to form a channel with the height matched with the height of the semi-finished product of the battery, so that the semi-finished product of the battery is prevented from being stacked in the channel.
In another alternative embodiment of the present invention, a sensor 3 for detecting whether the semi-finished battery product 5 exists at the bottom end outlet 10 of the inclined plane track 1 is arranged at the bottom end outlet 10, and the power unit 28 of the lifting assembly 2 is started or stopped according to a detection signal generated and transmitted by the sensor 3. In particular, when the sensor 3 detects the presence of the semi-finished battery product 5, the generated detection signal will cause the power unit 28 of the lifting assembly 2 to start, and when the sensor 3 does not detect the presence of the semi-finished battery product 5, the generation and output of the detection signal is stopped (the output of the detection signal is not regarded as generating and outputting a detection signal of a special form), or another detection signal is generated, and when the power unit 28 of the lifting assembly 2 fails to receive the detection signal or receives the another detection signal, the lifting assembly stops. The power unit 28 may be implemented by a power device such as a servo motor, which may directly drive the driving wheel through a speed reducing mechanism, or indirectly drive the driving wheel through a conventional transmission mechanism such as a gear transmission mechanism and a belt transmission mechanism. According to the embodiment, the sensor 3 is arranged, so that lifting action can be realized more accurately, unnecessary idling of a lifting mechanism is avoided, and energy is saved.
In yet another alternative embodiment of the invention, the rising section of the lifting belt 24 is directed towards the bottom end outlet of the ramp track 1 and the bottom end outlet 10 of the ramp track 1 is near the bottom of the rising section. In this embodiment, the ascending section of the lifting belt 24 faces the bottom end outlet of the inclined plane track 1 and the bottom end outlet 10 of the inclined plane track 1 is close to the bottom of the ascending section, so that the semi-finished products of the battery coming out from the bottom end outlet 10 can be conveniently lifted one by one, and the ascending travel of the lifting belt 24 can be effectively utilized, so that the structural layout of the lifting mechanism is more compact.
In an alternative embodiment of the invention, the width of the lifting belt 24 is smaller than the length of the semi-finished battery 5, and the two sides of the lifting section of the lifting belt 24 are respectively provided with a stop 29 for resisting the semi-finished battery 5. In this embodiment, the width of the lifting belt 24 is designed to be smaller than the length of the semi-finished battery product 5, so that the middle section of the semi-finished battery product 5 can be conveniently supported for lifting, and when the semi-finished battery product 5 is transferred to the conveying track 6 in the subsequent process, a notch 60 is correspondingly formed at the feeding end of the conveying track 6 in the subsequent process for inserting the top end of the lifting belt 24, then the parts, close to the two ends, of the semi-finished battery product 5 lifted in place are directly carried by the two sides of the notch 60 of the conveying track 6 in the subsequent process for realizing the transfer of the semi-finished battery product 5 between different tracks, and the stop block 29 is arranged, so that on one hand, the semi-finished battery product 5 moving along the inclined plane track 1 can be resisted, the smoothness of the operation of the lifting mechanism is prevented from being influenced by direct impact on the lifting belt 24, and on the other hand, the stop block 29 can position the parts, close to the two ends of the semi-finished battery product 5 in the lifting process.
In an alternative embodiment of the present invention, a rib 260 for limiting the semi-finished battery 5 is also formed at the edge of the side of the carrier 26 away from the lifting belt 24. In this embodiment, the ribs 260 can well limit the semi-finished battery 5, so as to prevent the semi-finished battery 5 from sliding off the carrier 26 during the lifting process.
The embodiments of the present invention have been described above with reference to the accompanying drawings, but the present invention is not limited to the above-described embodiments, which are merely illustrative and not restrictive, and many forms may be made by those having ordinary skill in the art without departing from the spirit of the present invention and the scope of the claims, which are to be protected by the present invention.
Claims (10)
1. The utility model provides a battery elevating system of battery chip mounter which characterized in that: the battery lifting mechanism comprises an inclined surface track which is in butt joint with an external conveying device to guide a battery semi-finished product to automatically roll or slide under the action of gravity, and a lifting assembly which is arranged at the bottom end outlet of the inclined surface track and used for lifting and transferring the battery semi-finished product moving along the inclined surface track to a conveying track of a subsequent procedure positioned at a preset height position, wherein the lifting assembly comprises an upper belt wheel positioned at a high position, a lower belt wheel positioned at a low position, a lifting belt wound between the upper belt wheel and the lower belt wheel, a carrying platform arranged on the outer surface of the lifting belt and used for carrying the battery semi-finished product, and a power unit used for driving the lifting belt to circularly travel, one of the upper belt wheel and the lower belt wheel is a driving wheel, the other one of the upper belt wheel and the lower belt wheel is a driven wheel, and the power unit is connected with the driving wheel and drives the lifting belt to circularly travel by driving the driving wheel.
2. The battery lifting mechanism of the battery chip mounter according to claim 1, wherein the inclined surface rail is a rail which is turned and extended from top to bottom and is turned and extended in a plurality of left and right directions.
3. The battery lifting mechanism of the battery surface mounting machine according to claim 2, wherein the inclined surface track comprises a rectangular cavity formed by two parallel side plates and two parallel end plates, and a plurality of track bottom plates positioned in the rectangular cavity and used for separating the rectangular cavity to form a track extending in a multi-turn way, each track bottom plate comprises an abutting end and a free end positioned at opposite ends, the top surface of each track bottom plate is an inclined surface with the abutting end high and the free end low so as to automatically slide or roll under the action of gravity for a semi-finished battery, the abutting ends of the track bottom plates are abutted against the opposite end of the two end plates in a staggered way, the free end of the lowest track bottom plate is lower than the bottom edge of the opposite end plate to form a bottom end outlet of the inclined surface track, and a preset distance is reserved between the free end of the rest track bottom plates and the opposite end plate to form a dropping opening for the semi-finished battery to drop onto the next track bottom plate.
4. The battery lifting mechanism of the battery chip mounter according to claim 3, wherein two side surfaces of the track bottom plate are respectively fixed on the two parallel side plates.
5. The battery lifting mechanism of a battery mounter according to claim 3, wherein the rail bottom plate is a wedge plate having an isosceles triangle-shaped side surface.
6. The battery lifting mechanism of the battery surface mount machine according to claim 1, wherein a sensor for detecting whether a semi-finished battery exists at the bottom end outlet of the inclined surface track is arranged at the bottom end outlet, and the power unit of the lifting assembly is started or stopped according to a detection signal generated and transmitted by the sensor.
7. The battery lifting mechanism of claim 1, wherein the lifting section of the lifting belt is oriented toward the ramp rail bottom end outlet and the ramp rail bottom end outlet is proximate to the bottom of the lifting section.
8. The battery lifting mechanism of the battery chip mounter according to claim 7, wherein the width of the lifting belt is smaller than the length of the battery semi-finished product, and two sides of the lifting section of the lifting belt are respectively provided with a stop block for resisting the battery semi-finished product.
9. A battery lifting mechanism of a battery chip mounter according to claim 3, wherein the two side plates form an outer installation space by extending one end of the lifting assembly beyond the end plate of the main end, the upper belt wheel and the lower belt wheel and the lifting belt are both installed in the outer installation space, and the pivots of the upper belt wheel and the lower belt wheel are both pivoted on the two side plates.
10. The battery lifting mechanism of the battery chip mounter according to claim 1, wherein a protruding rib for limiting a semi-finished product of the battery is further formed at an edge of one side of the carrying platform away from the lifting belt.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810541509.5A CN108493477B (en) | 2018-05-30 | 2018-05-30 | Battery lifting mechanism of battery chip mounter |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810541509.5A CN108493477B (en) | 2018-05-30 | 2018-05-30 | Battery lifting mechanism of battery chip mounter |
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| Publication Number | Publication Date |
|---|---|
| CN108493477A CN108493477A (en) | 2018-09-04 |
| CN108493477B true CN108493477B (en) | 2023-09-01 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201810541509.5A Active CN108493477B (en) | 2018-05-30 | 2018-05-30 | Battery lifting mechanism of battery chip mounter |
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Families Citing this family (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109599585B (en) * | 2018-12-04 | 2022-04-05 | 广东博大新能源有限公司 | Battery core insulation paster equipment |
| CN109659593B (en) * | 2018-12-04 | 2022-04-05 | 广东博大新能源有限公司 | Electricity core production automation equipment |
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| CN107546406A (en) * | 2017-07-28 | 2018-01-05 | 中山市盛屹机电科技有限公司 | Battery wrapper sheet machine |
| CN207174944U (en) * | 2017-08-01 | 2018-04-03 | 江苏欧亚照明有限公司 | Lithium battery is grouped the feeding mechanism of strip sticking device |
| CN208539013U (en) * | 2018-05-30 | 2019-02-22 | 广东飞新达智能设备股份有限公司 | The battery hoisting mechanism of battery chip mounter |
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| CN101087034A (en) * | 2006-06-06 | 2007-12-12 | 有量科技股份有限公司 | Automatic pasting machine of lithium macromolecule battery Z shape pole chip |
| JP2012221828A (en) * | 2011-04-12 | 2012-11-12 | Toshiba Mitsubishi-Electric Industrial System Corp | Assembling system of battery, and positioning and conveying device of battery element body |
| CN202784841U (en) * | 2012-08-30 | 2013-03-13 | 株洲天地龙电源科技有限公司 | Pole plate automatic feeding device of lead-acid storage battery packaging machine |
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