CN108481845A - 一种石塑木结构复合板材及其制作工艺 - Google Patents
一种石塑木结构复合板材及其制作工艺 Download PDFInfo
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Abstract
一种石塑木结构复合板材，包括结构实木拼板层，结构实木拼板层为带有厚度的、四方可根据需求延续的结构，结构实木拼板层包括有两个厚度方向平行布置的表面，分别为第一表面和第二表面，第一表面覆盖有第一装饰面层，第一装饰面层为石塑复合层，第一装饰面层的形状贴合对应所述结构实木拼板层的形状布置；制作工艺是：预制石塑复合层，将耐磨胶膜、彩纹胶膜、SPC垫板组坯经热压制成石塑复合层待用；再生产结构实木拼板层，将实木锯切成板条，干燥处理后拼成中间实木拼板层，在中间实木拼板层上下组坯木单板，经热压成结构实木拼板层；之后将上述两种制成的石塑复合层、结构实木拼板层再次组坯冷压成型、制成石塑木结构复合板材。
Description
技术领域
本发明涉及板材结构的技术领域，具体为石塑木结构复合板材及其制作工艺。
背景技术
目前生产的石塑复合板材与结构实木拼板是两个独立的产品类别，各自除自身优势外，同时存在各自的不足，比如石塑复合板材，由于密度较大，板材超硬，脚感不好，而且石塑材料降解难度大，影响生态环境，由于消费者认为石塑复合是塑料制品，对该产品产生质疑，认为不环保；结构实木拼板产品由于是全实木制成，表面耐磨性差，天然林资源消耗大，影响生态环境且花色品种少，不能满足各类消费者需求。
发明内容
本发明的目的在于克服现有技术存在的不足，而提供一种石塑木结构复合板材及其制作工艺，其中石塑木结构复合板材不仅保留了板材原有的优势特性，同时克服板材原有的问题，满足了消费者的需求，同时为家庭装修、家具及地板制造提供了一种新品板材，是现有板材及林产品制造升级换代极佳选择方案。
本发明的目的是通过如下技术方案来完成的，一种石塑木结构复合板材，包括结构实木拼板层，所述结构实木拼板层为带有厚度的、四方可根据需求延续的结构，所述结构实木拼板层包括有两个厚度方向平行布置的表面，分别为第一表面和第二表面，所述第一表面覆盖有第一装饰面层，所述第一装饰面层为石塑复合层，所述第一装饰面层的形状贴合对应所述结构实木拼板层的形状布置。
作为优选：所述第二表面覆盖有底层，所述底层的形状贴合对应所述结构实木拼板层的形状布置；所述底层为IXPE或PE发泡材料制作而成的结构。
作为优选：所述第一装饰面层、结构实木拼板层、底层三者冷压复合成为一体板材。
作为优选：所述第二表面覆盖有第二装饰面层，所述第二装饰面层为石塑复合层，所述第二装饰面层的形状贴合对应所述结构实木拼板层的形状布置。
作为优选：所述结构实木拼板层包括中间实木拼板层、上层实木单板、下层实木单板，所述上层实木单板、中间实木拼板层、下层实木单板热压复合成整体结构，所述上层实木单板、下层实木单板的纤维方向垂直于所述中间实木拼板层的纤维方向。
作为优选：所述石塑复合层包括耐磨胶层、彩膜胶层、石塑SPC垫板层，所述耐磨胶层、彩膜胶层、石塑SPC垫板层顺次叠加组坯后热压制成所述石塑复合层。
一种如上所述石塑木结构复合板材的制作工艺，首先预制石塑复合层，将耐磨胶膜、彩纹胶膜、SPC垫板组坯经热压制成石塑复合层待用；再生产结构实木拼板层，将实木锯切成板条，经干燥处理后，拼成中间实木拼板层，在中间实木拼板层上下组坯木单板，经热压成结构实木拼板层，上层实木单板、下层实木单板与中间实木拼板层的纤维方向成90度直角以控制变形；之后将上述两种制成的石塑复合层、结构实木拼板层再次组坯冷压成型、制成石塑木结构复合板材。
作为优选：在结构实木拼板层的第二表面设置有底层时，将石塑复合层、结构实木拼板层、底层组坯冷压成型、制成石塑木结构复合板材。
作为优选：在结构实木拼板层的第二表面设置有第二装饰面层时，将石塑复合层、结构实木拼板层、第二装饰面层组坯冷压成型、制成石塑木结构复合板材。
采用本发明的结构后，板材能做成无甲醛释放，表面装饰纹理真实感极强且花色品种丰富；且产品理化性能优且结构稳定，易规模化生产，具有较大的成本优势；其不仅保留了板材原有的优势特性，同时克服板材原有的问题，满足了消费者的需求，同时为家庭装修、家具及地板制造提供了一种新品板材，是现有板材及林产品制造升级换代极佳选择方案。
附图说明
图1为本发明的具体实施例一的剖视爆炸结构示意图；
图2为本发明的具体实施例二的剖视爆炸结构示意图；
图3为本发明的具体实施例三的剖视爆炸结构示意图；
图4为本发明的石塑复合层的剖视爆炸结构示意图；
图5为本发明的、结构实木拼板层的剖视爆炸结构示意图；
图中序号所对应的名称如下：
结构实木拼板层1、中间实木拼板层11、上层实木单板12、下层实木单板13、第一装饰面层2、底层3、第二装饰面层4、耐磨胶层5、彩膜胶层6、石塑SPC垫板层7。
具体实施方式
下面将结合附图对本发明作详细的介绍：本发明所述的一种石塑木结构复合板材，见图1-5所示：它包括结构实木拼板层1，结构实木拼板层1为带有厚度的四方可根据需求延续的结构，结构实木拼板层1包括有两个厚度方向平行布置的表面、分别为第一表面和第二表面，第一表面覆盖有第一装饰面层2，第一装饰面层2具体为石塑复合层，第一装饰面层2的形状贴合对应的结构实木拼板层1的形状布置。
结构实木拼板层1包括中间实木拼板层11、上层实木单板12、下层实木单板13，上层实木单板12、中间实木拼板层11、下层实木单板13热压复合成整体结构，上层实木单板12、下层实木单板13的纤维方向垂直于中间实木拼板层11的纤维方向，即上层实木单板12、下层实木单板13与中间实木拼板层11的纤维方向成90度直角布置；
石塑复合层包括耐磨胶层5、彩膜胶层6、石塑SPC垫板层7，耐磨胶层5、彩膜胶层6、石塑SPC垫板层7顺次叠加组坯后热压制成石塑复合层。
具体实施例1见图1所示：结构实木拼板层1仅在第一表面覆盖有第一装饰面层2，第一装饰面层2具体为石塑复合层，第一装饰面层2的形状贴合对应的结构实木拼板层1的形状布置，第一装饰面层2、结构实木拼板1冷压成型、制成石塑木结构成为一体板材。
具体实施例2见图2所示：在具体实施例1的基础上，第二表面覆盖有底层3，底层3的形状贴合对应的结构实木拼板层1的形状布置；底层3为IXPE或PE发泡材料制作而成的结构；第一装饰面层2、结构实木拼板层1、底层3三者冷压复合成为一体板材；
具体实施例3见图3所示：在具体实施例1的基础上，第二表面覆盖有第二装饰面层4，第二装饰面层4具体为石塑复合层，第二装饰面层4的形状贴合对应的结构实木拼板层1的形状布置；第一装饰面层2、结构实木拼板层1、第二装饰面层4三者冷压复合成为一体板材。
一种石塑木结构复合板材的制作工艺：首先预制石塑复合层，将耐磨胶膜、彩纹胶膜、SPC垫板组坯经热压制成石塑复合层待用；再生产结构实木拼板层，将实木锯切成板条，经干燥处理后，拼成中间实木拼板层，在中间实木拼板层上下组坯木单板，经热压成结构实木拼板层，上层实木单板、下层实木单板与中间实木拼板层的纤维方向成90度直角以控制变形；之后将上述两种制成的石塑复合层、结构实木拼板层再次组坯冷压成型、制成石塑木结构复合板材。
在结构实木拼板层的第二表面设置有底层时，将石塑复合层、结构实木拼板层、底层组坯冷压成型、制成石塑木结构复合板材；
在结构实木拼板层的第二表面设置有第二装饰面层时，将石塑复合层、结构实木拼板层、第二装饰面层组坯冷压成型、制成石塑木结构复合板材。
文中所出现的英文简称所对应的中文名称如下：SPC，Stone plactic composite的简称，石塑复合；IXPE，交联聚乙烯发泡片材；PE，聚乙烯。
板材能做成无甲醛释放，表面装饰纹理真实感极强且花色品种丰富；且产品理化性能优且结构稳定，易规模化生产，具有较大的成本优势；其不仅保留了板材原有的优势特性，同时克服板材原有的问题，满足了消费者的需求，同时为家庭装修、家具及地板制造提供了一种新品板材，是现有板材及林产品制造升级换代极佳选择方案。
以上对本发明的具体实施例进行了详细说明，但内容仅为本发明创造的较佳实施例，不能被认为用于限定本发明创造的实施范围。凡依本发明创造申请范围所作的均等变化与改进等，均应仍归属于本专利涵盖范围之内。
Claims (9)
1.一种石塑木结构复合板材，包括结构实木拼板层，其特征在于：所述结构实木拼板层为带有厚度的、四方可根据需求延续的结构，所述结构实木拼板层包括有两个厚度方向平行布置的表面，分别为第一表面和第二表面，所述第一表面覆盖有第一装饰面层，所述第一装饰面层为石塑复合层，所述第一装饰面层的形状贴合对应所述结构实木拼板层的形状布置。
2.如权利要求1所述的石塑木结构复合板材，其特征在于：所述第二表面覆盖有底层，所述底层的形状贴合对应所述结构实木拼板层的形状布置；所述底层为IXPE或PE发泡材料制作而成的结构。
3.如权利要求2所述的石塑木结构复合板材，其特征在于：所述第一装饰面层、结构实木拼板层、底层三者冷压复合成为一体板材。
4.如权利要求1所述的石塑木结构复合板材，其特征在于：所述第二表面覆盖有第二装饰面层，所述第二装饰面层为石塑复合层，所述第二装饰面层的形状贴合对应所述结构实木拼板层的形状布置。
5.如权利要求1所述的石塑木结构复合板材，其特征在于：所述结构实木拼板层包括中间实木拼板层、上层实木单板、下层实木单板，所述上层实木单板、中间实木拼板层、下层实木单板热压复合成整体结构，所述上层实木单板、下层实木单板的纤维方向垂直于所述中间实木拼板层的纤维方向。
6.如权利要求1所述的石塑木结构复合板材，其特征在于：所述石塑复合层包括耐磨胶层、彩膜胶层、石塑SPC垫板层，所述耐磨胶层、彩膜胶层、石塑SPC垫板层顺次叠加组坯后热压制成所述石塑复合层。
7.一种如权利要求1或2或3或4或5或6所述石塑木结构复合板材的制作工艺，其特征在于：首先预制石塑复合层，将耐磨胶膜、彩纹胶膜、SPC垫板组坯经热压制成石塑复合层待用；再生产结构实木拼板层，将实木锯切成板条，经干燥处理后，拼成中间实木拼板层，在中间实木拼板层上下组坯木单板，经热压成结构实木拼板层，上层实木单板、下层实木单板与中间实木拼板层的纤维方向成90度直角以控制变形；之后将上述两种制成的石塑复合层、结构实木拼板层再次组坯冷压成型、制成石塑木结构复合板材。
8.如权利要求7所述的石塑木结构复合板材的制作工艺，其特征在于：在结构实木拼板层的第二表面设置有底层时，将石塑复合层、结构实木拼板层、底层组坯冷压成型、制成石塑木结构复合板材。
9.如权利要求7所述的石塑木结构复合板材的制作工艺，其特征在于：在结构实木拼板层的第二表面设置有第二装饰面层时，将石塑复合层、结构实木拼板层、第二装饰面层组坯冷压成型、制成石塑木结构复合板材。
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| CN113513139A (zh) * | 2021-08-18 | 2021-10-19 | 德华兔宝宝装饰新材股份有限公司 | 一种高分子实木复合地板及其制备方法 |
| CN113787790A (zh) * | 2021-09-13 | 2021-12-14 | 德华兔宝宝装饰新材股份有限公司 | 一种节能装饰板及其制备方法 |
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