CN108476723A - A kind of continous way peeling leaves of sugarcane production line - Google Patents
A kind of continous way peeling leaves of sugarcane production line Download PDFInfo
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- CN108476723A CN108476723A CN201810536016.2A CN201810536016A CN108476723A CN 108476723 A CN108476723 A CN 108476723A CN 201810536016 A CN201810536016 A CN 201810536016A CN 108476723 A CN108476723 A CN 108476723A
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- sugarcane
- hired roughneck
- crawler
- leaf
- stripping
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Classifications
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01D—HARVESTING; MOWING
- A01D45/00—Harvesting of standing crops
- A01D45/10—Harvesting of standing crops of sugar cane
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01D—HARVESTING; MOWING
- A01D57/00—Delivering mechanisms for harvesters or mowers
- A01D57/20—Delivering mechanisms for harvesters or mowers with conveyor belts
-
- A—HUMAN NECESSITIES
- A01—AGRICULTURE; FORESTRY; ANIMAL HUSBANDRY; HUNTING; TRAPPING; FISHING
- A01D—HARVESTING; MOWING
- A01D57/00—Delivering mechanisms for harvesters or mowers
- A01D57/22—Delivering mechanisms for harvesters or mowers for standing stalks
-
- A—HUMAN NECESSITIES
- A23—FOODS OR FOODSTUFFS; TREATMENT THEREOF, NOT COVERED BY OTHER CLASSES
- A23N—MACHINES OR APPARATUS FOR TREATING HARVESTED FRUIT, VEGETABLES OR FLOWER BULBS IN BULK, NOT OTHERWISE PROVIDED FOR; PEELING VEGETABLES OR FRUIT IN BULK; APPARATUS FOR PREPARING ANIMAL FEEDING- STUFFS
- A23N12/00—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts
- A23N12/02—Machines for cleaning, blanching, drying or roasting fruits or vegetables, e.g. coffee, cocoa, nuts for washing or blanching
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- Life Sciences & Earth Sciences (AREA)
- Environmental Sciences (AREA)
- Chemical & Material Sciences (AREA)
- Engineering & Computer Science (AREA)
- Food Science & Technology (AREA)
- Polymers & Plastics (AREA)
- Apparatuses For Bulk Treatment Of Fruits And Vegetables And Apparatuses For Preparing Feeds (AREA)
- Harvesting Machines For Specific Crops (AREA)
Abstract
The invention discloses a kind of continous way peeling leaves of sugarcane production lines, belong to agricultural mechanical field, including stripping impeller structure, charging gear, sugarcane top collecting box, sugarcane bar cleaning device and sugarcane bar collecting box, for peeling leaves of sugarcane roller above crawler-type conveying device, axis direction is identical as the directional velocity of crawler-type conveying device；Sugarcane rotating roller is below crawler-type conveying device, its axis direction is vertical with crawler-type conveying device directional velocity, several groups stripping leaf hired roughneck is evenly distributed on peeling leaves of sugarcane roller length direction, the angle that two adjacent groups are shelled between the corresponding stripping leaf hired roughneck of upper two of leaf hired roughneck is 30 °.The beneficial effects of the invention are as follows：Stripping leaf is carried out to sugarcane using continous way feed, stripping leaf and cleaning, obtained sugarcane bar can be directly used for the processing such as rear road sugaring, is suitable for the stripping leaf of quantity sugarcane more significantly, substantially increases the efficiency of peeling leaves of sugarcane, alleviate labor intensity, high degree of automation.
Description
Technical field
The present invention relates to agricultural mechanical field more particularly to a kind of continous way peeling leaves of sugarcane production lines.
Background technology
The process of harvesting sugarcane generally comprises：Topping, root harvesting, disleave, handling, when artificial harvest operation various processes
Between ratio be respectively：Leaf 59.3% is shelled in harvesting 17.2%, clears up bundling 10.9%, transport 12.8%.Wherein shell leaf shared by when
Between longest, maximum intensity, cleaning, transport receipts after work and also accounted for 1/5th when accounting for, these are all Movement attributes
The key link of change.For many years, numerous sugarcane growers urgently look forward to using mechanical harvest, to free heavy manual labor.It is existing
Sugarcane bar is manually placed on stripping Ye Jizhong, wherein sugarcane blade root by the auto-manual system that cane leaf stripper generally uses from front to back
Forward, carry out stripping leaf using the cleaning element on upper and lower leave stripping roller, and sugarcane bar driven to move backward, to realize sugarcane bar from
The stripping leaf of front to back, sugarcane top are discharged at rear exit from below.
As the application for a patent for invention of Publication No. CN107343416A discloses a kind of whole rod type sugarcane leaf stripping device, including
Outline border, leave stripping roller system and drive system on outline border；Wherein leave stripping roller system includes that upper row disposed in parallel shells leaf
Roller and lower row's leave stripping roller, the leave stripping roller in upper row's leave stripping roller and the leave stripping roller in lower row's leave stripping roller are interconnected；Wherein each stripping
Leaf roller respectively includes be oppositely arranged two wheel discs, and the main shaft and annular array being set on two wheel disc center of circle lines are in two wheel discs
Between 6 blade assemblies, the both ends of main shaft are fixedly connected with two wheel discs respectively, and the main shaft is set to the part between two wheel discs
Cross section is set as hexagon；Each blade assembly includes drive shaft, and is socketed on the driving shaft and is intervally installed more
A stripping leaf blade and adjusting pad, wherein stripping leaf blade is abutted in the end face towards main shaft side relative to the end face on main shaft
Cooperation.That there are efficiency is low for this sample loading mode, labor intensity is big, can not carry out the problems such as stripping leaf of larger amt sugarcane.
For another example the application for a patent for invention of Publication No. CN107211649A discloses a kind of whole rod type sugarcane stripping leaf machine, including
Holder cuts ending part, cuts the components such as ending part cover board, belt I, stripping leaf round brush component I, and described cuts ending part, stripping leaf round brush
Component I, the guiding parts for shelling leaf round brush component II, stripping leaf round brush component III and front and back ends are both connected on holder, shell leaf round brush
Rotary broom is equipped in component I, stripping leaf round brush component II and stripping leaf round brush component III, inner belt II is assemblied in stripping leaf round brush component
In II belt grooves and shells leaf round brush component I, shells in the inside belt grooves of leaf round brush component III；Belt I, which is assemblied in, cuts ending part
Belt grooves in and the outside belt grooves of stripping leaf round brush component I in.The device equally exists that working efficiency, labor intensity is big, nothing
Method carries out the problems such as larger amt peeling leaves of sugarcane.
For another example the application for a patent for invention of Publication No. CN107155517A discloses a kind of secondary broken leaf cane leaf stripper, packet
Kuo Qianpo leaves mechanism, preceding leaf-peeling mechanism, Hou Po leaves mechanism, rear leaf-peeling mechanism, rack, sugarcane feed system and power source, it is described
Qian Po leaves mechanism includes three preceding broken leaf knife, mounting bracket, preceding broken leaf knife preloading spring；The preceding leaf-peeling mechanism includes left stripping leaf
Knife, upper stripping leaf knife, lower stripping leaf knife, right stripping leaf knife and its installation preloading spring；Hou Po leaves mechanism include after under broken leaf knife, after
Upper broken leaf knife, mounting plate and its preloading spring.Although the device can reach preferable stripping leaf effect by secondary broken leaf,
Sugarcane top is easy to be wrapped in stripping Ye Daoshang during stripping leaf, causes leaf-peeling mechanism to block, it is often necessary to clear up etc.
Problem.
Invention content
Larger amt peeling leaves of sugarcane, work effect can not be carried out continuously existing for sugar cane peeling device in the prior art to overcome
The problems such as rate is low, labor intensity is big, the present invention provides a kind of continous way peeling leaves of sugarcane production lines, including stripping impeller structure, feed
Device, sugarcane top collecting box, sugarcane bar cleaning device and sugarcane bar collecting box, the sugarcane top collecting box are arranged in the stripping leaf
Below structure, in the stripping impeller structure inlet, the sugarcane bar cleaning device is arranged in the stripping for the charging gear setting
Impeller structure exit, the sugarcane bar collecting box are arranged in the sugarcane bar cleaning device exit；The stripping impeller structure includes
Crawler-type conveying device, the peeling leaves of sugarcane roller above crawler-type conveying device and below the crawler-type conveying device
Sugarcane rotating roller；Three peeling leaves of sugarcane rollers described above are above the crawler-type conveying device in uniformly point on left and right directions
Cloth, the preferably quantity of peeling leaves of sugarcane roller are 4, and axis direction is identical as the directional velocity of the crawler-type conveying device；Two
A the above sugarcane rotating roller is evenly distributed on directional velocity below the crawler-type conveying device, and preferably sugarcane rotates
The quantity of roller is 4, and axis direction is vertical with the crawler-type conveying device directional velocity, peeling leaves of sugarcane roller length side
It is evenly distributed with several groups stripping leaf hired roughneck upwards, the angle between the corresponding stripping leaf hired roughneck of two adjacent groups upper two of leaf hired roughneck of stripping is
30°.It is a cycle, in any stripping leaf stage, hired roughneck for every three groups on leave stripping roller length direction that can make stripping leaf hired roughneck in this way
The quantity contacted with sugarcane is more balanced, and also relative equilibrium reduces stripping leaf energy to the resistance of stress so as to improve stripping leaf efficiency
Consumption.
Stripping leaf is carried out to sugarcane using continous way feed, stripping leaf and cleaning, obtained sugarcane bar can be directly used for rear road system
The processing such as sugar are suitable for the stripping leaf of quantity sugarcane more significantly, substantially increase the efficiency of peeling leaves of sugarcane, alleviate labor intensity, from
Dynamicization degree is high.
Wherein, sugarcane is conveyed using crawler-type conveying device in shelling impeller structure, top setting three or more
Peeling leaves of sugarcane roller, stripping leaf is carried out during sugarcane conveys, and by the way that sugarcane rotating roller is arranged thereunder, sugarcane is made to exist
It is rotated during stripping leaf, the stripping leaf operation of peeling leaves of sugarcane roller can be participated in make sugarcane different location, to reach
To by leaf is stripped clean on sugarcane bar purpose.
Further, the baffle for preventing sugarcane Slideslip to the right is equipped on the right side of the crawler-type conveying device.
At work, peeling leaves of sugarcane roller carries out stripping leaf counterclockwise, and the effect of a power to the right can be brought to sugarcane bar,
Baffle is set on the right side of crawler-type conveying device, can play the role of being aligned and prevents the right cunning of sugarcane.
Further, the crawler-type conveying device includes more than two conveying rollers in front-rear direction distribution and is coated on
Carrier chain on the periphery of the conveying roller both ends, length direction is evenly distributed with several for placing sugarcane on the carrier chain
Dry arc groove.Sugarcane is placed on inside arc groove, and the evenly distributed of sugarcane may be implemented, and prevents sugarcane from shelling leaf in conveying
During the problem of being superimposed.
Further, the angle for the sugarcane placed side and horizontal plane that the crawler-type conveying device of left and right two is formed is 10~25 °,
And the crawler-type conveying device positioned at right side is located at lower position.
Further, the stripping leaf hired roughneck is integrally cylindrical comprising cylindrical steel wire hired roughneck and in the cylindrical steel
The cylindrical glue of cylinder distribution refers to hired roughneck around silk hired roughneck.
Further, the cylindrical steel wire hired roughneck on each stripping leaf hired roughneck includes the branch for being located at the stripping leaf hired roughneck center
Support shaped steel wire hired roughneck and eight auxiliary shaped steel wire hired roughnecks being distributed in around the support shaped steel wire hired roughneck, the support shaped steel wire
The radius of hired roughneck is 2-3 times of auxiliary shaped steel wire hired roughneck's radius.
Further, the single cylindrical steel wire hired roughneck by cylindrical steel wire main body and is coated on the cylindrical steel wire master
The nylon layer in body surface face forms, and 0.5~0.7 that the thickness of nylon layer is cylindrical steel wire hired roughneck's radius；It is single described
Cylindrical glue, which refers to hired roughneck and referred to main body by cylindrical glue and be coated on the nylon layer that the cylindrical glue refers to body surfaces, to be formed, and Buddhist nun
The thickness of imperial layer is that the cylindrical glue refers to the 0.5~0.7 of hired roughneck's radius.The radius that the cylinder glue refers to hired roughneck is described auxiliary
Help the 0.4~0.6 of shaped steel wire hired roughneck's radius.Hired roughneck's cooperation is referred to using cylindrical steel wire hired roughneck and cylindrical glue and carries out stripping leaf, steel
Silk hired roughneck's setting plays the role of skeleton inside stripping leaf hired roughneck, can effectively prevent stripping leaf hired roughneck and is scratched during shelling leaf
To sugarcane bar, it is also prevented from the problems such as stripping leaf hired roughneck deforms after prolonged use；And cylindrical glue refers to hired roughneck's setting
In periphery, is acted on using frictional force and play the leaf brush on sugarcane bar surface during shelling leaf, and pass through a large amount of hired roughnecks
Effect, make leaf from sugarcane leaf surface gradually stripping after peeled from root.
Further, the rotating brush of four rows or more, the rotating brush are evenly distributed on the sugarcane rotating roller circumferencial direction
On be evenly distributed with several cylindrical glue and refer to hired roughneck, the arc groove on the carrier chain is equipped with diamond shape protrusion.
It drives sugarcane in arc groove internal rotating using rotating brush, and diamond shape protrusion is set inside arc groove so that sugarcane bar
During rotation, there is relative displacement even by water chestnut under the friction force effect of diamond shape protrusion between sugarcane bar in sugarcane top
Shape protrusion is scratched, the stripping leaf of instant sugar cane leave stripping roller, further increases the stripping leaf efficiency of stripping impeller structure.
Further, the sugarcane bar cleaning device includes cleaning carrier chain and water circulation system, the cleaning carrier chain packet
The cleaning belt conveyor for including cleaning roller and being coated on the cleaning roller circumference, if being evenly distributed on the cleaning belt conveyor
Bar is used to place the rinse bath of sugarcane bar, and the cleaning belt conveyor highly continuously decreases from front to back.
Further, the water circulation system includes pipe row, water pump, ejected wash water delivery pipe and aqua storage tank, and the aqua storage tank is set
It sets immediately below the cleaning carrier chain, water outlet, the aqua storage tank water outlet and the water pump is equipped on the downside of the aqua storage tank
Between, it is connected by the ejected wash water delivery pipe between the water pump and pipe row.
Further, pipe row includes main jet water pipe and branch sparge pipe, the ejected wash water delivery pipe output end and the master
Connection in the middle part of sparge pipe, the branch sparge pipe is evenly distributed on main jet length of pipe direction, under the branch sparge pipe
Side is uniformly distributed the horn-like water jet for being useful for spraying water on the cleaning chain.
Further, the aqua storage tank water outlet is equipped with for by impurity larger in aqua storage tank, such as sugarcane leaf grinding, larger sweet
It is additionally provided in ejected wash water delivery pipe among first filter screen of the filterings such as the broken pin of sugarcane, the aqua storage tank and the water pump for inciting somebody to action
The activated carbon adsorption layer and the second filter screen that molecule in water is absorbed and filter.
Further, first filter screen is formed using steel wire through three-dimensional interlacement weave, wherein the pore diameter of filter screen
For 0.1~0.3cm.
Further, second filter screen is filtered using needled punched nonwoven material, uses the three-decker, centre to be
Machine-woven fabric layer, both sides are non-woven layer, are combined by needle thorn, wherein intermediate machine-woven fabric layer woven using chinlon filament and
At the polyester fiber needle that two kinds of specifications are respectively adopted in both sides non-woven layer pierces；Wherein close to the activated carbon adsorption layer one
It is 1~1.5cm that side non-woven layer, which uses cross-shaped hollow section polyester fiber, fineness 3D, length 38mm, thickness,；It is another
It is 0.8~1cm that side non-woven layer, which uses cylindrical cross-section terylene terylene, fineness 1D, the long 38mm of length, thickness,.
Needling non-woven composite filter material is compounded to form using the polyester fiber needle thorn of two kinds of specifications, obtained filter screen
Have the function of gradient procedure, the molecule in ejected wash water can be captured, achieve the purpose that purified water.
Further, the charging gear includes raw material feed trough, feedstock transportation chain and feed roller, and the raw material feed trough is solid
It is scheduled on ground, the feedstock transportation chain input terminal is arranged above the raw material feed trough, and the feedstock transportation chain output end is set
It sets in the crawler-type conveying device inlet, the feed roller setting is filled in the feedstock transportation chain and crawler type conveying
Set centre.
Further, the feedstock transportation chain includes two feedstock transportation rollers and is coated on two feedstock transportation rollers
Feedstock transportation belt is evenly distributed on feedstock transportation belt movement direction several for preventing the bar shapeds that sugarcane glides convex
It rises.
Further, the sugarcane baffle of even feeding, the sugarcane are uniformly useful on feed roller surface perimeter direction
The quantity of baffle is preferably 4.
Further, the sugarcane baffle includes baffle base portion and baffle main part, and the baffle base fabric is tablet, one side
It is fixedly mounted on the feed roller surface, the other end and the baffle main part integrally connected, the baffle main part is arc
Plate, arc radius are equal or slightly larger than the cambered surface radius of the arc groove.
Compared with prior art, the beneficial effects of the invention are as follows：
(1) sugarcane is conveyed using crawler-type conveying device, the peeling leaves of sugarcane roller of top setting three or more,
Sugarcane carries out stripping leaf during conveying, and by the way that sugarcane rotating roller is arranged thereunder, make sugarcane during shelling leaf into
Row rotation, can participate in the stripping leaf operation of peeling leaves of sugarcane roller, to reach leaf on sugarcane bar to make sugarcane different location
The purpose that son is stripped clean；
(2) at work, peeling leaves of sugarcane roller carries out stripping leaf counterclockwise, and the work of a power to the right can be brought to sugarcane bar
With, baffle is set on the right side of crawler-type conveying device, can play the role of be aligned and prevent the right cunning of sugarcane；
(3) hired roughneck's cooperation is referred to using cylindrical steel wire hired roughneck and cylindrical glue and carries out stripping leaf, steel wire hired roughneck setting is in stripping leaf
Inside hired roughneck, play the role of skeleton, can effectively prevent stripping leaf hired roughneck and scratched during shelling leaf to sugarcane bar, can also be prevented
The problems such as only stripping leaf hired roughneck deforms after prolonged use；And cylindrical glue refers to hired roughneck's setting in periphery, using rubbing
Force effect is wiped during shell leaf by the leaf brush on sugarcane bar surface, and by the effect of a large amount of hired roughnecks, makes leaf from sweet
Sugarcane leaf surface is peeled after gradually having shelled from root；
(4) it uses rotating brush to drive sugarcane in arc groove internal rotating, and diamond shape protrusion is set inside arc groove,
So that sugarcane bar, during rotation, there is opposite position under the friction force effect of diamond shape protrusion between sugarcane bar in sugarcane top
It moves and is even scratched by diamond shape protrusion, the stripping leaf of instant sugar cane leave stripping roller further increases the stripping leaf efficiency of stripping impeller structure.
(5) continous way feed, stripping leaf and cleaning is used to carry out stripping leaf to sugarcane, obtained sugarcane bar can be directly used for rear road
The processing such as sugaring are suitable for the stripping leaf of quantity sugarcane more significantly, substantially increase the efficiency of peeling leaves of sugarcane, alleviate labor intensity,
High degree of automation.
Description of the drawings
Fig. 1 is the present invention preferably continous way peeling leaves of sugarcane production line structure chart；
Fig. 2 is the present invention preferably continous way peeling leaves of sugarcane structural schematic diagram；
Fig. 3 is the present invention preferably continous way peeling leaves of sugarcane structure schematic top plan view；
Fig. 4 is arc groove structure chart on preferably carrier chain of the invention；
Fig. 5 is that the present invention preferably shells leaf Striker Structure figure；
Fig. 6 is the present invention preferably sugarcane bar cleaning device structure chart；
Fig. 7 is that preferably pipe arranges structure chart to the present invention；
Fig. 8 is the present invention preferably feed roller structure chart.
Specific implementation mode
With reference to embodiments and attached drawing, the present invention will be described in further detail.It should be appreciated that described herein
Specific examples are only used to explain the present invention, is not intended to limit the present invention.
As illustrated in fig. 1 and 2, continous way peeling leaves of sugarcane production line includes stripping impeller structure 1, charging gear 2, sugarcane top collecting box
3, sugarcane bar cleaning device 4 and sugarcane bar collecting box 5, the sugarcane top collecting box 5 are arranged below the stripping impeller structure 1, institute
The setting of charging gear 2 is stated in 1 inlet of stripping impeller structure, the setting of sugarcane bar cleaning device 4 goes out in the stripping impeller structure 1
At mouthful, the sugarcane bar collecting box 5 is arranged in 4 exit of sugarcane bar cleaning device.
It includes crawler-type conveying device 11, the peeling leaves of sugarcane roller 12 above crawler-type conveying device 11 to shell impeller structure 1
With the sugarcane rotating roller 13 positioned at 11 lower section of the crawler-type conveying device；Three peeling leaves of sugarcane rollers 12 described above are in the shoe
It is evenly distributed on 11 top left and right directions of lace conveying device, preferably the quantity of peeling leaves of sugarcane roller 12 is 4, axis direction
It is identical as the directional velocity of the crawler-type conveying device 11；More than two sugarcane rotating rollers 13 are conveyed in the crawler type
It is evenly distributed on 11 lower section directional velocity of device, preferably the quantity of sugarcane rotating roller 13 is 4, axis direction and the shoe
11 directional velocity of lace conveying device is vertical.Sugarcane is conveyed using crawler-type conveying device, top setting three with
On peeling leaves of sugarcane roller, stripping leaf is carried out during sugarcane conveys, and by the way that sugarcane rotating roller is arranged thereunder, make sugarcane
It is rotated during shelling leaf, the stripping leaf operation of peeling leaves of sugarcane roller can be participated in make sugarcane different location, to
Achieve the purpose that leaf on sugarcane bar being stripped clean.
The right side of crawler-type conveying device 11 is equipped with the baffle 14 for preventing sugarcane Slideslip to the right.At work, sugarcane
Leave stripping roller carries out stripping leaf counterclockwise, and the effect of a power to the right can be brought to sugarcane bar, is set on the right side of crawler-type conveying device
Baffle is set, can play the role of being aligned and prevents the right cunning of sugarcane.
Crawler-type conveying device 11 includes more than two conveying rollers 111 in front-rear direction distribution and is coated on described defeated
Send the carrier chain 112 on 111 both ends periphery of roller, length direction is evenly distributed with several for placing on the carrier chain 112
The dry arc groove 113 of sugarcane.Sugarcane is placed on inside arc groove 113, and the evenly distributed of sugarcane may be implemented, prevent sugarcane
The problem of being superimposed during leaf is shelled in conveying.
Several groups stripping leaf hired roughneck 121 is evenly distributed on 12 length direction of peeling leaves of sugarcane roller.It is whole in circle to shell leaf hired roughneck 121
Column comprising cylindrical steel wire hired roughneck 122 and around the cylindrical steel wire hired roughneck 122 cylinder distribution cylinder
Glue refers to hired roughneck 123.Cylindrical steel wire hired roughneck 122 on each stripping leaf hired roughneck 121 includes being located in the stripping leaf hired roughneck 121
The support shaped steel wire hired roughneck 124 of the heart and eight auxiliary shaped steel wire hired roughnecks being distributed in around the support shaped steel wire hired roughneck 124
125, the radius of the support shaped steel wire hired roughneck 124 is 1.5-2 times of 125 radius of auxiliary shaped steel wire hired roughneck.
The single cylindrical steel wire hired roughneck 122 is by cylindrical steel wire main body 126 and is coated on the cylindrical steel wire master
The nylon layer 127 on 126 surface of body forms, and 0.5 that the thickness of nylon layer 127 is cylindrical 122 radius of steel wire hired roughneck~
0.7；The single cylindrical glue, which refers to hired roughneck 123 and referred to main body 128 by cylindrical glue and be coated on the cylindrical glue, refers to main body 128
The nylon layer 127 on surface forms, and the thickness of nylon layer 127 is that the cylindrical glue refers to the 0.5~0.7 of 128 radius of hired roughneck.Institute
It is the 0.4~0.6 of 125 radius of auxiliary shaped steel wire hired roughneck to state cylindrical glue to refer to the radius of hired roughneck 123.Using cylindrical steel wire
Hired roughneck and cylindrical glue refer to hired roughneck's cooperation and carry out stripping leaf, and steel wire hired roughneck setting plays the role of skeleton, energy inside stripping leaf hired roughneck
It effectively prevent stripping leaf hired roughneck to be scratched during shelling leaf and arrives sugarcane bar 6, be also prevented from stripping leaf hired roughneck after prolonged use
The problems such as deforming；And cylindrical glue refers to hired roughneck's setting in periphery, being acted on using frictional force will during shelling leaf
The leaf brush on 6 surface of sugarcane bar rises, and by the effect of a large amount of hired roughnecks, make leaf from sugarcane leaf surface gradually stripping after from root
It is peeled.
It is evenly distributed with the rotating brush 131 of four rows or more on 13 circumferencial direction of sugarcane rotating roller, on the rotating brush 131
Even several cylindrical glue are distributed with to refer to hired roughneck 123, the arc groove 113 on the carrier chain 112 is equipped with diamond shape
Protrusion 114.It drives sugarcane in arc groove internal rotating using rotating brush, and diamond shape protrusion is set inside arc groove, make
Sugarcane bar 6 is obtained during rotation, opposite position occurs under the friction force effect of diamond shape protrusion between sugarcane bar in sugarcane top
It moves and is even scratched by diamond shape protrusion, the stripping leaf of instant sugar cane leave stripping roller further increases the stripping leaf efficiency of stripping impeller structure.
It is 30 ° that two adjacent groups, which shell the angle between two corresponding stripping leaf hired roughnecks 121 on leaf hired roughneck 121,.It can make in this way
It is a cycle, in any stripping leaf stage, the number that hired roughneck contacts with sugarcane for every three groups that leaf hired roughneck, which is shelled, on leave stripping roller length direction
Amount is more balanced, and also relative equilibrium reduces stripping leaf energy consumption to the resistance of stress so as to improve stripping leaf efficiency.
Angle between the sugarcane placed side formed of crawler-type conveying device 11 of left and right two and horizontal plane is 10~25 °,
And the crawler-type conveying device 11 positioned at right side is located at lower position.
Sugarcane bar cleaning device 4 includes cleaning carrier chain 41 and water circulation system 42, and the cleaning carrier chain 41 includes clear
The cleaning belt conveyor 412 washed roller 411 and be coated on 411 circumference of the cleaning roller, on the cleaning belt conveyor 412 uniformly
If rinse bath 413 of the bar for placing sugarcane bar 6 is distributed with, the cleaning belt conveyor 412 highly continuously decreases from front to back.
Water circulation system 42 includes pipe row 421, water pump 422, ejected wash water delivery pipe 423 and aqua storage tank 424, the aqua storage tank
Immediately below the cleaning carrier chain 423,424 downside of the aqua storage tank is equipped with water outlet 425, the aqua storage tank 424 for 424 settings
Between water outlet 425 and the water pump 422, pass through the ejected wash water delivery pipe between the water pump 422 and pipe row 421
423 connections.
Pipe row 421 includes main jet water pipe 426 and branch sparge pipe 427,423 output end of ejected wash water delivery pipe and the master
426 middle part connection of sparge pipe, the branch sparge pipe 427 is evenly distributed on 426 length direction of main jet water pipe, and one end
It is connected to the main jet water pipe 426, the other end is closed.427 lower section of the branch sparge pipe, which is uniformly distributed, to be useful for described
The horn-like water jet 428 sprayed water on cleaning carrier chain 41.
424 water outlet 425 of aqua storage tank is equipped with for by impurity larger in aqua storage tank 424, such as sugarcane leaf grinding, larger sugarcane
First filter screen 429 of the filterings such as broken pin, the aqua storage tank 424 are gone back in the ejected wash water delivery pipe 423 among the water pump 422
Equipped with the activated carbon adsorption layer 430 and the second filter screen 431 for absorbing and filter the molecule in water.First filtering
Net 429 is formed using steel wire through three-dimensional interlacement weave, and wherein the pore diameter of filter screen is 0.1~0.3cm.
Second filter screen 431 is filtered using needled punched nonwoven material, and it is woven fabric to use three-decker, centre
Layer, both sides are non-woven layer, are combined by needle thorn, wherein intermediate machine-woven fabric layer is woven using chinlon filament, both sides
The polyester fiber needle that two kinds of specifications are respectively adopted in non-woven layer pierces；It is wherein non-woven close to the activated carbon adsorption layer side
It is 1~1.5cm that layer, which uses cross-shaped hollow section polyester fiber, fineness 3D, length 38mm, thickness,；The other side is non-woven
It is 0.8~1cm that layer, which uses cylindrical cross-section terylene terylene, fineness 1D, the long 38mm of length, thickness,.Using two kinds of specifications
Polyester fiber needle thorn is compounded to form needling non-woven composite filter material, and obtained filter screen has the function of gradient procedure, can catch
The molecule in ejected wash water is grasped, achievees the purpose that purified water.
Charging gear 2 includes raw material feed trough 21, feedstock transportation chain 22 and feed roller 23, and the raw material feed trough 21 is fixed
On ground, 22 input terminal of feedstock transportation chain is arranged above the raw material feed trough 21, and the feedstock transportation chain 22 exports
End setting is arranged in 11 inlet of the crawler-type conveying device, the feed roller 23 in the feedstock transportation chain 22 and the shoe
Among lace conveying device 11.
Feedstock transportation chain 22 includes two feedstock transportation rollers 221 and the original being coated on two feedstock transportation rollers 221
Expect belt conveyor 222, several items for preventing sugarcane from gliding are evenly distributed in 222 direction of motion of feedstock transportation belt
Shape protrusion 223.The sugarcane baffle 231 of even feeding, the sugarcane baffle are uniformly useful on 23 surface perimeter direction of feed roller
231 quantity is preferably 4.
Sugarcane baffle 231 includes baffle base portion 232 and baffle main part 233, and the baffle base portion 232 is tablet, one
Side is fixedly mounted on 23 surface of the feed roller, the other end and 233 integrally connected of baffle main part, the baffle main part
233 be arc panel, and arc radius is equal or slightly larger than the cambered surface radius of the arc groove 113.
Baffle base portion 232 is mounted on 23 surface of the feed roller, the baffle installation base 234 by baffle installation base 234
It is structure as a whole with the feed roller 23.
112 lower section middle part of carrier chain is equipped with the sugarcane bar support plate 115 for playing a supportive role to sugarcane bar 6, to prevent
Sugarcane bar 6 fractures under the action of by the power of sugarcane stripper roll.
The preferred embodiment of the present invention has shown and described in above description, as previously described, it should be understood that the present invention is not office
Be limited to form disclosed herein, be not to be taken as excluding other embodiments, and can be used for various other combinations, modification and
Environment, and can be changed by the above teachings or related fields of technology or knowledge in the scope of the invention is set forth herein
It is dynamic.And changes and modifications made by those skilled in the art do not depart from the spirit and scope of the present invention, then it all should be appended by the present invention
In scope of the claims.
Claims (10)
1. a kind of continous way peeling leaves of sugarcane production line, which is characterized in that including stripping impeller structure, charging gear, sugarcane top collecting box,
Sugarcane bar cleaning device and sugarcane bar collecting box, the sugarcane top collecting box are arranged below the stripping impeller structure, the feed
In the stripping impeller structure inlet, the sugarcane bar cleaning device is arranged in the stripping impeller structure exit, described for device setting
Sugarcane bar collecting box is arranged in the sugarcane bar cleaning device exit；The stripping impeller structure includes crawler-type conveying device, position
Peeling leaves of sugarcane roller above crawler-type conveying device and the sugarcane rotating roller below the crawler-type conveying device；Three
Peeling leaves of sugarcane roller described above is evenly distributed on left and right directions above the crawler-type conveying device, axis direction and institute
The directional velocity for stating crawler-type conveying device is identical；More than two sugarcane rotating rollers are below the crawler-type conveying device
It is evenly distributed on directional velocity, axis direction is vertical with the crawler-type conveying device directional velocity, the peeling leaves of sugarcane
Several groups stripping leaf hired roughneck is evenly distributed on roller length direction, two adjacent groups are shelled between the corresponding stripping leaf hired roughneck of upper two of leaf hired roughneck
Angle be 30 °.
2. a kind of continous way peeling leaves of sugarcane production line according to claim 1, which is characterized in that the crawler type conveying dress
It sets right side and is equipped with baffle for preventing sugarcane Slideslip to the right.
3. a kind of continous way peeling leaves of sugarcane production line according to claim 2, which is characterized in that the crawler type conveying dress
It sets including the more than two conveying rollers being distributed in front-rear direction and the carrier chain being coated on the periphery of the conveying roller both ends,
Length direction is evenly distributed with several arc grooves dry for placing sugarcane on the carrier chain.
4. a kind of continous way peeling leaves of sugarcane production line according to claim 3, which is characterized in that two crawler types in left and right are defeated
The angle of the sugarcane placed side and horizontal plane of sending device formation is 10~25 °, and the crawler-type conveying device positioned at right side is located at
Lower position.
5. a kind of continous way peeling leaves of sugarcane production line according to claim 4, which is characterized in that the stripping leaf hired roughneck is whole
It is cylindrical comprising cylindrical steel wire hired roughneck and around the cylindrical steel wire hired roughneck cylinder distribution cylindrical glue
Refer to hired roughneck.
6. a kind of continous way peeling leaves of sugarcane production line according to claim 5, which is characterized in that each stripping leaf hired roughneck
On cylindrical steel wire hired roughneck include being located at the support shaped steel wire hired roughneck at the stripping leaf hired roughneck center and being distributed in the support type
The radius of eight auxiliary shaped steel wire hired roughnecks around steel wire hired roughneck, the support shaped steel wire hired roughneck are the auxiliary shaped steel wire hired roughneck
2-3 times of radius.
7. a kind of continous way peeling leaves of sugarcane production line according to claim 6, which is characterized in that the single cylindrical steel
Silk hired roughneck is made of cylindrical steel wire main body with the nylon layer for being coated on the cylindrical steel wire body surfaces, and the thickness of nylon layer
Degree is the 0.5~0.7 of cylindrical steel wire hired roughneck's radius；The single cylindrical glue refer to hired roughneck by cylindrical glue refer to main body and
It is coated on the nylon layer composition that the cylindrical glue refers to body surfaces, and the thickness of nylon layer is that the cylindrical glue refers to hired roughneck half
The 0.5~0.7 of diameter.
8. a kind of continous way peeling leaves of sugarcane production line according to claim 7, which is characterized in that the sugarcane rotating roller circle
It is evenly distributed with the rotating brush of four rows or more in circumferential direction, several cylindrical glue are evenly distributed on the rotating brush refer to and beat
Hand, the arc groove on the carrier chain are equipped with diamond shape protrusion.
9. a kind of continous way peeling leaves of sugarcane structure according to claim 8, which is characterized in that the sugarcane bar cleaning device
Including cleaning carrier chain and water circulation system, the cleaning carrier chain includes cleaning roller and is coated on the cleaning roller circumference
Belt conveyor is cleaned, if being evenly distributed with rinse bath of the bar for placing sugarcane bar, the cleaning on the cleaning belt conveyor
Belt conveyor highly continuously decreases from front to back.
10. a kind of continous way peeling leaves of sugarcane production line according to claim 9, which is characterized in that the water circulation system
Including pipe row, water pump, ejected wash water delivery pipe and aqua storage tank, the aqua storage tank is arranged immediately below the cleaning carrier chain, described
It is equipped with water outlet on the downside of aqua storage tank, between the aqua storage tank water outlet and the water pump, leads between the water pump and pipe row
Cross the ejected wash water delivery pipe connection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810536016.2A CN108476723B (en) | 2018-05-30 | 2018-05-30 | Continuous sugarcane leaf stripping production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810536016.2A CN108476723B (en) | 2018-05-30 | 2018-05-30 | Continuous sugarcane leaf stripping production line |
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| CN108476723A true CN108476723A (en) | 2018-09-04 |
| CN108476723B CN108476723B (en) | 2024-05-03 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201810536016.2A Active CN108476723B (en) | 2018-05-30 | 2018-05-30 | Continuous sugarcane leaf stripping production line |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112889471A (en) * | 2021-02-02 | 2021-06-04 | 朱季华 | Whole-stalk sugarcane flattening and conveying device |
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| CN112889471A (en) * | 2021-02-02 | 2021-06-04 | 朱季华 | Whole-stalk sugarcane flattening and conveying device |
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| Publication number | Publication date |
|---|---|
| CN108476723B (en) | 2024-05-03 |
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