CN205701618U - A kind of novel roller-way washing Caulis Sacchari sinensis de-burring machine - Google Patents
A kind of novel roller-way washing Caulis Sacchari sinensis de-burring machine Download PDFInfo
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- CN205701618U CN205701618U CN201620387207.3U CN201620387207U CN205701618U CN 205701618 U CN205701618 U CN 205701618U CN 201620387207 U CN201620387207 U CN 201620387207U CN 205701618 U CN205701618 U CN 205701618U
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- discaling roll
- roller
- sacchari sinensis
- caulis sacchari
- reductor
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Abstract
This utility model relates to a kind of novel roller-way washing Caulis Sacchari sinensis de-burring machine, including frame, break up roller, discaling roll group, giant, discaling roll reductor and break up roller reductor, described discaling roll group is for be made up of multiple discaling rolls, described break up roller, discaling roll group, giant, discaling roll reductor and break up roller reductor and may be contained within frame, described breaks up roller and breaks up the connection of roller reductor, described discaling roll group is connected with discaling roll reductor, described breaks up one end that roller is arranged at above discaling roll group and is located close to feeding table, and described giant is positioned at above discaling roll group.The combination roll-type de-burring machine that this utility model is arranged between Caulis Sacchari sinensis feeding table and cane carrier, can enter before cane carrier Caulis Sacchari sinensis and it is carried out remove impurity, to reach to remove the foreign material such as silt, sugarcane leaf that in sugar refinery, Caulis Sacchari sinensis is mingled with.
Description
Technical field
This utility model relates to a kind of Caulis Sacchari sinensis de-burring machine, a kind of novel roller-way washing Caulis Sacchari sinensis de-burring machine.
Background technology
Sugarcane harvesting currently mainly has hand harvest and mechanical harvesting two ways.The process of hand harvest is being bundled into 20～30 a bundles for removing sugarcane leaf after cutting Caulis Sacchari sinensis, and then entrucking is transported to sugar refinery.Mechanical harvesting and hand harvest's similar process, simply complete to cut the process of stripping leaf by a series of frame for movements, and the Caulis Sacchari sinensis of mechanical harvesting is not tied up, but directly bulk cargo is transported to sugar refinery with harvesting vehicle.During hand harvest's mode, due to Rural Areas at Present labor shortage and the too high impact of cost of labor, causing present sugarcane harvesting second-rate, the situation that sugarcane leaf is not shelled totally, earth is not cleaned out generally exists.Mechanical harvesting mode then makes harvesting process bring the foreign material such as substantial amounts of silt, sugarcane leaf into owing to current Caulis Sacchari sinensis mechanical harvesting technology is immature, and additionally the clean level of mechanical harvesting stripping sugarcane leaf is currently also not as hand harvest.It is estimated that the Caulis Sacchari sinensis percentage of impurity of hand harvest is generally 1%～3%, the percentage of impurity of mechanical harvesting is 3%～7%.
Caulis Sacchari sinensis be transported to sugar refinery after after be discharged to above feeding table through the form of crane or carrying cart tipping bucket, Caulis Sacchari sinensis is fed in cane carrier by plate-and-chain conveyer by feeding table again, and it is then squeezer that Caulis Sacchari sinensis is transported to shredding machine by cane carrier.When the Caulis Sacchari sinensis being mingled with silt enters shredding machine, the blade of shredding machine high speed rotating and silt severe friction make the life-span of shredding machine blade be greatly shortened.Shredding machine does not possesses the function removed by the impurity such as silt, so these silts may proceed to enter in squeezer with material, again squeezing roller is caused considerable degree of loss.And sugarcane leaf is that to the harm of sugar enterprise it can absorb sugarcane juice and take away sugar.
Major part sugar refinery does not carry out remove impurity process to the Caulis Sacchari sinensis entered in cane carrier at present, has minority sugar refinery that feeding table panel repacks into sieve-plate structure yet and makes small part silt miss.Or between feeding table and cane carrier, install a grid being made up of round steel in upright arrangement additional, make Caulis Sacchari sinensis leach part silt during dropping to cane carrier.Belonging to passive type remove impurity with upper type, its impurity-eliminating effect is undesirable, and does not originally have effect for removing sugarcane phyllopodium.
Utility model content
The technical problems to be solved in the utility model is: provide a kind of combination roll-type de-burring machine being arranged between Caulis Sacchari sinensis feeding table and cane carrier, can enter before cane carrier Caulis Sacchari sinensis and it is carried out remove impurity, to reach to remove the foreign material such as silt, sugarcane leaf that in sugar refinery, Caulis Sacchari sinensis is mingled with.
The technical scheme solving above-mentioned technical problem is: a kind of novel roller-way washing Caulis Sacchari sinensis de-burring machine, including frame, break up roller, discaling roll group, giant, discaling roll reductor and break up roller reductor, described discaling roll group is for be made up of multiple discaling rolls, described breaks up roller, discaling roll group, giant, discaling roll reductor and break up roller reductor and may be contained within frame, described breaks up roller and breaks up the connection of roller reductor, described discaling roll group is connected with discaling roll reductor, described breaks up one end that roller is arranged at above discaling roll group and is located close to feeding table, described giant is positioned at above discaling roll group.
Further technical scheme of the present utility model is: also include that muddy water collection bucket, described muddy water collection bucket are positioned at below discaling roll group.
Described discaling roll includes that axle, roll body, expansion set and gear ring, described gear ring are arranged on roll body, and described roll body is arranged on axle by expansion set.
Described discaling roll is arranged at frame by square shaft bearing, is provided with labyrinth seal in this square shaft bearing.
Described discaling roll group quantity is 2 groups, and often group discaling roll group forms for being arranged in order by 20-40 discaling roll, and often in group discaling roll group, the tooth on the gear ring of adjacent discaling roll is in the state that staggers.
Described discaling roll group is connected with discaling roll reductor by chain and double drive sprocket.
Described roller of breaing up includes roller and breaks up leaf, and described leaf of breaing up is arranged on roller, and described leaf of breaing up is provided with cross blade.
Described giant is the 2 groups of hydraulic giants being made up of multiple nozzle tip arrangement, and the nozzle of these 2 groups of hydraulic giants is in interleaved state.
Also including that rib, described rib are arranged at frame and are positioned at the both sides of discaling roll group, this rib is not more than 15mm with the gap of discaling roll.
Described muddy water collection bucket is cone bucket structure wide at the top and narrow at the bottom, and this muddy water collection bucket lower end is connected with gutter.
Owing to using technique scheme, the one Novel roller road washing Caulis Sacchari sinensis de-burring machine of this utility model has the advantages that
1. this utility model includes frame, breaks up roller, discaling roll group, giant, discaling roll reductor and break up roller reductor, break up roller during use the Caulis Sacchari sinensis that feeding table conveying comes is broken up and shaken apart, Caulis Sacchari sinensis is transported in cane carrier by discaling roll group, Caulis Sacchari sinensis in discaling roll group is carried out by the transportation high-pressure gun in discaling roll group, and then guarantee to enter before cane carrier Caulis Sacchari sinensis it is carried out remove impurity, to reach to remove the foreign material such as silt, sugarcane leaf that in sugar refinery, Caulis Sacchari sinensis is mingled with.This utility model belongs to actively impurity removing equipment, make small part silt miss than repacking sieve-plate structure at feeding table panel or between feeding table and cane carrier, install a grid being made up of round steel in upright arrangement additional, making Caulis Sacchari sinensis leach the passive type impurity-eliminating effects such as part silt during dropping to cane carrier far better.
2. this utility model uses the form on multiple discaling rolls composition roller-way conveying inclined-plane, can complete Caulis Sacchari sinensis conveying function, and discaling roll is provided with gear ring, and the clean sugarcane leaf of not shelling contacted with discaling roll can also be peeled, so miscellaneous leaf is had certain removal effect by this gear ring.The roll body of discaling roll and axle use expansion set to couple, can dismounting and change very easily after gear ring abrasion.The square shaft bearing of discaling roll uses the mounting means that pressing plate compresses, and has simple in construction, easy to adjust, changes advantage efficiently.
3. the mode that the silt particle in Caulis Sacchari sinensis is used giant to rinse by this utility model is removed, and it being provided with two groups of giants, two groups of hydraulic giant nozzle interlaced arrangement, Gu improve a lot than traditional approach to the elimination effect of silt, according to experimental test, this utility model is about 90% to the clearance of silt.Its waste water can utilize the existing sedimentation tank in sugar refinery to process and recycle.
4. this utility model is additionally provided with rib and muddy water collection bucket, rib is possible to prevent water to spill, muddy water collection bucket can flow back to wastewater from sugar plant sedimentation tank through gutter after the sewage collecting after cleaning Caulis Sacchari sinensis again, and water can be recycled after treatment, plays the effect of environmental protection.
Below, the technical characteristic in conjunction with Figure of description and specific embodiment, a kind of Novel roller road of this utility model being washed Caulis Sacchari sinensis de-burring machine is further described.
Accompanying drawing explanation
A kind of structural representation of the Novel roller road washing Caulis Sacchari sinensis de-burring machine of Fig. 1: this utility model.
The left view of Fig. 2: Fig. 1.
Fig. 3: the structural representation of discaling roll in this utility model.
Fig. 4: the sectional view of discaling roll in this utility model.
In above-mentioned accompanying drawing, each label declaration is as follows:
1-frame, 2-breaks up roller, and 21-breaks up leaf, 22-cross blade, 3-discaling roll, 31-axle, 32-square shaft bearing, 33-is provided with labyrinth seal, 34-roll body, 35-expansion set, 36-gear ring, 4-giant, 5-discaling roll reductor, 6-chain, the double drive sprocket of 7-, 8-breaks up roller reductor, 9-rib, 10-muddy water collection bucket.
Detailed description of the invention
A kind of novel roller-way washing Caulis Sacchari sinensis de-burring machine, including frame 1, break up roller 2, discaling roll group, giant 4, discaling roll reductor 5, break up roller reductor 8, rib 9 and muddy water collection bucket 10, described frame 1 is formed by H profile steel, channel-section steel, angle steel, steel plate butt welding, its be arranged on sugar refinery feeding table and cane carrier straight between, therefore its width need to mate with feeding table, height and feeding table, cane carrier coupling and the form that should become to tilt certain angle to cane carrier, in order to Caulis Sacchari sinensis is in smooth and easy conveying.Described discaling roll reductor 5, break up roller reductor 8 and be motor, described discaling roll group is for be arranged to make up and to be formed roller-way by multiple discaling rolls 3, described breaks up roller 2, discaling roll group, giant 4, discaling roll reductor 5 and break up roller reductor 8 and may be contained within frame 1, described break up roller 2 and break up roller reductor 8 and connect and drive it to rotate by breaing up roller reductor 8, described discaling roll group is connected with discaling roll reductor 5 and passes through discaling roll reductor 5 and drives it to rotate, described breaks up one end that roller 2 is arranged at above discaling roll group and is located close to feeding table, described giant 4 is positioned at above discaling roll group (has certain height distance according to practical situation and discaling roll 3), described giant 4 is the 2 groups of hydraulic giants being made up of multiple nozzle tip arrangement, the nozzle of these 2 groups of hydraulic giants is in interleaved state.Described muddy water collection bucket 10 is positioned at below discaling roll group, described muddy water collection bucket 10 is cone bucket structure wide at the top and narrow at the bottom, and quantity is two, is arranged on the lower section of roller-way, its wide mouth end is opening and is covered all by roller-way, and described muddy water collection bucket 10 lower end is connected with gutter.Described rib 9 steel plate, angle steel welding form, and are installed on described frame 1 both sides (being i.e. positioned at the both sides of discaling roll group), away from described discaling roll 3 termination 10～15mm inside it, its be highly more than described in break up on roller 2 surface of revolution along 400～500mm.
Described discaling roll 3 includes that axle 31, roll body 34, expansion set 35 and gear ring 36, described gear ring 36 are arranged on roll body 34, and described roll body 34 is arranged on axle 31 by expansion set 35.Described axle 31 is solid shafting, and axle 31 is machined with expansion set 35 installation position, bearing position and drive sprocket installation position.Roll body 34 is welding wheel hub composition in seamless pipe, and wheelboss inner hole is processed according to expansion set fit dimension.Roll body 34 uses expansion set 35 to couple with axle 31, can remove replacing very easily.Square shaft bearing 32 uses labyrinth seal 33 to seal, and is used for fixing discaling roll.Described discaling roll group quantity is 2 groups, these 2 groups of discaling roll groups are arranged side by side and form 2 row discaling roll groups in frame 1, often group discaling roll group forms for being arranged in order by 20-40 discaling roll, described discaling roll group is connected with discaling roll reductor 5 by chain 6 and double drive sprocket 7, it is mounted on double drive sprocket 7 on described discaling roll 3 spindle nose, for convenience of installing, each column discaling roll group is divided into again two pony roll groups from centre, each pony roll group is joined end to end transmission by double drive sprocket 7, chain 6 again, and these 2 groups of discaling roll groups constitute the pony roll group of four synchronous axial system.Described discaling roll reductor 5 quantity is two, arranges one often organizing at discaling roll group switching centre, and the spindle nose of discaling roll reductor 5 is also provided with double drive sprocket, and its every row chain wheel drives one group of discaling roll group, makes discaling roll 31 synchronous axial system.Often the tooth on the gear ring 36 of the group adjacent discaling roll of discaling roll group 3 is in the state that staggers, and the tooth on the gear ring 36 of i.e. one discaling roll 3 inserts in the gap of adjacent discaling roll 3 gear ring 36.The profile of tooth of gear ring 36 can be special zigzag, is welded on roll body 34 with certain interval, its arrangement should be able to make discaling roll 3 when being arranged in frame 1 gear ring of adjacent two discaling rolls 3 just stagger.
Described discaling roll 3 is arranged at frame 1 by square shaft bearing 32, this square shaft bearing 32 is provided with labyrinth seal 33, the most described discaling roll 3 uses biserial to be arranged in a side-by 2 groups of discaling roll groups in described frame 1, it is fixed on the crossbeam of frame 1 by square shaft bearing 32, its concrete installation form is: be provided with the locating slot being processed into by square shaft bearing thickness on the crossbeam of frame 1, locating slot mounting means on the crossbeam of frame 1 is welding, and locating slot installing space is equal to the spacing of the square shaft bearing 32 being arranged on discaling roll 3.The spacing of adjacent two rooted tooth rollers by between the square shaft bearing being arranged on adjacent two rollers dividing plate ensure, square shaft bearing 32 on described locating slot by being fixed at adjacent square shaft bearing top board.The advantage of this kind of mounting means is easy accessibility, adjustable interval.The installing space of discaling roll 3 should be able to make the adjacent two rollers gear ring that staggers insert in the gear ring gap of the other side, and gear ring apex distance the other side's roll body keeps certain safe spacing.This kind of arrangement form can make Caulis Sacchari sinensis can be fed forward on roller-way and don't Caulis Sacchari sinensis can be scraped muddy water collection bucket from roller-way gap.
Described roller 2 of breaing up includes roller and breaks up leaf, and described leaf of breaing up is arranged on roller, and described leaf of breaing up is provided with cross blade.Described roller is thick seamless steel pipe, and two ends welding round steel does axle and stretches；Breaing up leaf is that medium plate blanking forms, and breaks up leaf by the staggered welding of zigzag and roll body；Making Caulis Sacchari sinensis freely to drop for preventing from breaing up leaf reeve entire bundle Caulis Sacchari sinensis, breaing up interlobar septum welding cross blade is paddle-like.Breaing up roller 2 to be fixedly installed in frame 1 by rolling bearing pedestal, its turning circle contour top is with to be connected feeding table table top concordant.Described roller reductor 8 of breaing up is coupled by shaft coupling with described roller 2 of breaing up.
Claims (10)
1. a novel roller-way washing Caulis Sacchari sinensis de-burring machine, it is characterized in that: include frame (1), break up roller (2), discaling roll group, giant (4), discaling roll reductor (5) and break up roller reductor (8), described discaling roll group is to be made up of multiple discaling rolls (3), described breaks up roller (2), discaling roll group, giant (4), discaling roll reductor (5) and break up roller reductor (8) and may be contained within frame (1), described breaks up roller (2) and breaks up roller reductor (8) connection, described discaling roll group is connected with discaling roll reductor (5), described roller (2) of breaing up is arranged at above discaling roll group and is located close to one end of feeding table, described giant (4) is positioned at above discaling roll group.
One the most according to claim 1 novel roller-way washing Caulis Sacchari sinensis de-burring machine, it is characterised in that: also include that muddy water collection bucket (10), described muddy water collection bucket (10) are positioned at below discaling roll group.
One the most according to claim 1 novel roller-way washing Caulis Sacchari sinensis de-burring machine, it is characterized in that: described discaling roll (3) includes axle (31), roll body (34), expansion set (35) and gear ring (36), described gear ring (36) is arranged on roll body (34), and described roll body (34) is arranged on axle (31) by expansion set (35).
One the most according to claim 3 novel roller-way washing Caulis Sacchari sinensis de-burring machine, it is characterised in that: described discaling roll (3) is arranged at frame (1) by square shaft bearing (32), is provided with labyrinth seal (33) in this square shaft bearing (32).
One the most according to claim 1 novel roller-way washing Caulis Sacchari sinensis de-burring machine, it is characterized in that: described discaling roll group quantity is 2 groups, often group discaling roll group forms for being arranged in order by 20-40 discaling roll, and often in group discaling roll group, the tooth on the gear ring (36) of adjacent discaling roll (3) is in the state that staggers.
One the most according to claim 5 novel roller-way washing Caulis Sacchari sinensis de-burring machine, it is characterised in that: described discaling roll group is connected with discaling roll reductor (5) by chain (6) and double drive sprocket (7).
One the most according to claim 1 novel roller-way washing Caulis Sacchari sinensis de-burring machine, it is characterised in that breaing up roller (2) described in: and include roller and break up leaf, described leaf of breaing up is arranged on roller, and described leaf of breaing up is provided with cross blade.
One the most according to claim 1 novel roller-way washing Caulis Sacchari sinensis de-burring machine, it is characterised in that: described giant (4) is the 2 groups of hydraulic giants being made up of multiple nozzle tip arrangement, and the nozzle of these 2 groups of hydraulic giants is in interleaved state.
One the most according to claim 1 novel roller-way washing Caulis Sacchari sinensis de-burring machine, it is characterised in that: also including that rib (9), described rib (9) are arranged at frame (1) and are positioned at the both sides of discaling roll group, this rib (9) is not more than 15mm with the gap of discaling roll.
One the most according to claim 2 novel roller-way washing Caulis Sacchari sinensis de-burring machine, it is characterised in that: described muddy water collection bucket (10) is cone bucket structure wide at the top and narrow at the bottom, and this muddy water collection bucket (10) lower end is connected with gutter.
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620387207.3U CN205701618U (en) | 2016-05-03 | 2016-05-03 | A kind of novel roller-way washing Caulis Sacchari sinensis de-burring machine |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201620387207.3U CN205701618U (en) | 2016-05-03 | 2016-05-03 | A kind of novel roller-way washing Caulis Sacchari sinensis de-burring machine |
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| CN205701618U true CN205701618U (en) | 2016-11-23 |
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| CN201620387207.3U Active CN205701618U (en) | 2016-05-03 | 2016-05-03 | A kind of novel roller-way washing Caulis Sacchari sinensis de-burring machine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108476723A (en) * | 2018-05-30 | 2018-09-04 | 南漳县华胜机械制造有限公司 | A kind of continous way peeling leaves of sugarcane production line |
-
2016
- 2016-05-03 CN CN201620387207.3U patent/CN205701618U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108476723A (en) * | 2018-05-30 | 2018-09-04 | 南漳县华胜机械制造有限公司 | A kind of continous way peeling leaves of sugarcane production line |
| CN108476723B (en) * | 2018-05-30 | 2024-05-03 | 南京沐瑶信息科技有限公司 | Continuous sugarcane leaf stripping production line |
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