CN108465890A - A kind of automatic high-frequency welding equipment of aluminum component single-station - Google Patents
A kind of automatic high-frequency welding equipment of aluminum component single-station Download PDFInfo
- Publication number
- CN108465890A CN108465890A CN201810690386.1A CN201810690386A CN108465890A CN 108465890 A CN108465890 A CN 108465890A CN 201810690386 A CN201810690386 A CN 201810690386A CN 108465890 A CN108465890 A CN 108465890A
- Authority
- CN
- China
- Prior art keywords
- aluminum component
- workbench
- elevating mechanism
- high frequency
- equipment
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K1/00—Soldering, e.g. brazing, or unsoldering
- B23K1/002—Soldering by means of induction heating
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23K—SOLDERING OR UNSOLDERING; WELDING; CLADDING OR PLATING BY SOLDERING OR WELDING; CUTTING BY APPLYING HEAT LOCALLY, e.g. FLAME CUTTING; WORKING BY LASER BEAM
- B23K3/00—Tools, devices, or special appurtenances for soldering, e.g. brazing, or unsoldering, not specially adapted for particular methods
- B23K3/08—Auxiliary devices therefor
- B23K3/087—Soldering or brazing jigs, fixtures or clamping means
Abstract
The invention discloses a kind of automatic high-frequency welding equipments of aluminum component single-station, including workbench, digital high frequency brazing equipment, frock clamp and elevating mechanism, digital high frequency brazing equipment is fixed on workbench, frock clamp is installed on elevating mechanism upper end, elevating mechanism is fixed on workbench, and frock clamp is located at the heating induction coil lower end of digital high frequency brazing equipment；Further include being set on workbench to be used for the erection device of righting aluminum component to be welded and for accelerating cooling cooling spray pipe after welding；Aluminum component to be welded is fixed on to the heating induction coil end of digital high frequency brazing equipment using frock clamp and elevating mechanism, to realize the precise positioning of aluminum component to be welded, it will be welded after aluminum component carries out righting and positioned by erection device again, digital high frequency brazing equipment, which is controlled, by control system realizes that automatic high frequency precisely welds, sensing heating is carried out using heating induction coil, avoids exhaust gas generation, the present apparatus is simple in structure, welding is accurate, efficient.
Description
Technical field
The invention belongs to high-frequency induction high frequency brazing technical fields, and it is exhausted to be related to single-station workbench, elevating mechanism, high temperature resistant
Edge tooling, aluminum component and digital high frequency machine equipment are used cooperatively, and in particular to a kind of automatic high-frequency welding equipment of aluminum component single-station.
Background technology
The welding of air conditioning for automobiles industry aluminum component needs weld job, and in traditional welding process, generally use is manually fiery
Flame mode not only needs higher artificial experience in this way, it is difficult to ensure the uniform stability of product, and gas burn incompletely,
Increase cost and pollution environment, be unfavorable for reducing production cost and ensure the stability of product.
Existing flame welding manner flame pressure transient in the welding process, needs higher artificial experience, welding wire to pass through
Artificial addition, is affected by artificial experience, can not ensure product quality consistency.And during human weld, use
Artificial feeding welding wire, welding wire amount does not control inaccurately, while being susceptible to danger.
So needing to design new welding manner and mechanism to solve the problems, such as existing welding manner.
Invention content
The purpose of the present invention is to provide a kind of automatic high-frequency welding equipments of aluminum component single-station, to overcome the prior art not
Foot.
In order to achieve the above objectives, the present invention adopts the following technical scheme that：
A kind of automatic high-frequency welding equipment of aluminum component single-station, including workbench, digital high frequency brazing equipment, frock clamp
And elevating mechanism, digital high frequency brazing equipment are fixed on workbench, frock clamp is installed on elevating mechanism upper end, elevator
Structure is fixed on workbench, and frock clamp is located at the heating induction coil lower end of digital high frequency brazing equipment；It further include setting
Accelerate cooling cooling spray pipe after the erection device for being used for righting aluminum component to be welded on workbench and for welding；
Further include control system, digital high frequency brazing equipment and cooling spray pipe are all connected to control system, control system
Intervention time state for controlling digital high frequency brazing equipment working state and cooling spray pipe.
Further, further include being set to the start button for being used for digital high frequency brazing equipment start-stop on workbench and stopping
Only button, further includes the indicator light for showing digital high frequency brazing equipment operation, and indicator light is fixed on workbench, connects
In control system.
Further, cooling spray pipe is connected to cooling device.
Further, cooling device is set to workbench lower end.
Further, erection device is magnetic-stabilized device.
Further, erection device includes magnetic base and righting fixed link, is connected by link block in righting fixed link
There is lateral fixed link, aluminum component to be welded is fixed by lateral fixed link.
Further, righting fixed link is connected through a screw thread with magnetic base.
Further, workbench is equipped with the sliding rail for elevating mechanism sliding, and elevating mechanism lower end is slidably pacified
On sliding rail, elevating mechanism is locked on sliding rail by locking device.
Further, location hole is equipped with above frock clamp, location hole is equipped with the groove for placing weld-ring.
Further, elevating mechanism uses Z-axis lifting mechanism, by between swingle and the connecting rod of Z-axis lifting mechanism
Screw-thread fit.
Compared with prior art, the present invention has technique effect beneficial below：
A kind of automatic high-frequency welding equipment of aluminum component single-station of the present invention, including workbench, digital high frequency brazing equipment, work
Clamps and elevating mechanism, digital high frequency brazing equipment are fixed on workbench, and frock clamp is installed on elevating mechanism upper end,
Elevating mechanism is fixed on workbench, and frock clamp is located at the heating induction coil lower end of digital high frequency brazing equipment；Also wrap
It includes to be set on workbench and is used for the erection device of righting aluminum component to be welded and for accelerating cooling cooling spray pipe after welding；
Aluminum component to be welded is fixed on to the heating induction coil end of digital high frequency brazing equipment using frock clamp and elevating mechanism, from
And realize the precise positioning of aluminum component to be welded, then will be welded after aluminum component carries out righting and positioned by erection device, it is by controlling
System controls digital high frequency brazing equipment and realizes that automatic high frequency precisely welds, and carries out sensing heating using heating induction coil, keeps away
Exhaust gas generation is exempted from, while having avoided the inaccuracy of human weld, the present apparatus is simple in structure, and welding is accurate, efficient.
Further, erection device is magnetic-stabilized device, is conveniently adjusted the fixed position of erection device, can facilitate righting
Mechanism carries out position movement in workbench desktop, is used convenient for multiple product, improves equipment use scope.
Further, righting fixed link is connected through a screw thread with magnetic base, is conveniently replaceable different model fixed link, with suitable
It is fixed for various sizes of aluminum component.
Further, workbench is equipped with the sliding rail for elevating mechanism sliding, and elevating mechanism lower end is slidably pacified
On sliding rail, it is conveniently adjusted the welding position of aluminum component to be welded, is convenient for precise positioning.
Further, location hole is equipped with above frock clamp, location hole is equipped with the groove for placing weld-ring, does not need
Artificial feeding welding wire realizes precisely welding.
Further, elevating mechanism uses Z-axis lifting mechanism, by between swingle and the connecting rod of Z-axis lifting mechanism
Screw-thread fit is capable of the position of significantly more efficient adjustment welded parts, effectively improves weld job efficiency, in the welding process
Welded parts need not be carried out it is multiple pick and place and position adjusts, reduce weld job process, improve efficiency.
Description of the drawings
Fig. 1 is schematic structural view of the invention.
Fig. 2 is erection device structural schematic diagram of the present invention.
Fig. 3 is elevating mechanism mounting structure schematic diagram of the present invention.
Wherein, 1, workbench；2, digital high frequency brazing equipment；3, frock clamp；4, elevating mechanism；5, heat induced line
Circle；6, aluminum component is welded；7, erection device；8, cooling spray pipe；9, start button；10, stop button；11, indicator light；12, righting
Fixed link；13, link block；14, lateral fixed link；15, sliding rail；17, magnetic base；18, cooling device；19, swingle；
20, location hole.
Specific implementation mode
The present invention is described in further detail below in conjunction with the accompanying drawings：
As shown in Figure 1, a kind of automatic high-frequency welding equipment of aluminum component single-station, including workbench 1, digital high frequency brazing are set
Standby 2, frock clamp 3 and elevating mechanism 4, digital high frequency brazing equipment 2 are fixed on workbench 1, and frock clamp 3 is installed on liter
4 upper end of descending mechanism, elevating mechanism 4 are fixed on workbench 1, and frock clamp 3 is located at the heating sense of digital high frequency brazing equipment 2
Answer 5 lower end of coil；Further include after being set to the erection device 7 on workbench 1 for righting aluminum component 6 to be welded and being used to weld
Accelerate cooling cooling spray pipe 8；Digital high frequency brazing equipment 2 by the start button 9 that is set on workbench 1 and stop by
Button 10 controls its start and stop, further includes the indicator light 11 run for showing digital high frequency brazing equipment 2, and indicator light 11 is fixed on
It is in running order convenient for being seen whether in staff's course of work on workbench 1；
Cooling spray pipe 8 is connected to cooling device 18, and cooling device 18 is set to 1 lower end of workbench；
Further include control system, control system uses writable formula PLC controller, digital high frequency brazing equipment 2 and cold
But jet pipe 8 is all connected to control system, and control system is for controlling digital 2 working condition of high frequency brazing equipment and cooling spray
The intervention time state of pipe 8, including welding temperature, heating rate and weld interval；
As shown in Fig. 2, wherein erection device 7 is magnetic-stabilized device, righting mechanism can be facilitated to be carried out in workbench desktop
Position is moved, and is used convenient for multiple product, and equipment use scope is improved；Including magnetic base 17 and righting fixed link 12, righting
Lateral fixed link 14 is connected with by link block 13 in fixed link 12, aluminum component to be welded is fixed by lateral fixed link 14；Righting
Fixed link 12 is connected through a screw thread with magnetic base 17, is conveniently replaceable different model fixed link, to be suitable for various sizes of aluminium
Part is fixed；
As shown in figure 3, workbench 1 is equipped with the sliding rail 15 slided for elevating mechanism 4,4 lower end of elevating mechanism can
It is slidably mounted on sliding rail 15, elevating mechanism 4 is locked on sliding rail 15 by locking device；High temperature resistant degree
Insulation tool fixture 3 has corresponding aluminum component location hole 20 above, by location hole by the accurate maintenance of aluminum component, reduces position in welding process
Adjustment is set, flow chart is reduced, improves efficiency；Location hole 20 is equipped with the groove for placing weld-ring；Elevating mechanism 4 uses Z
Axis elevating mechanism is made Z-axis lifting mechanism realize and is risen by the screw-thread fit between swingle 19 and the connecting rod of Z-axis lifting mechanism
Work is dropped.Z axis adjustment mechanism is capable of the position of significantly more efficient adjustment welded parts, effectively improves weld job efficiency,
Welded parts need not be carried out in welding process it is multiple pick and place and position adjusts, reduce weld job process, improve effect
Rate.
It is described further below in conjunction with the accompanying drawings to structural principle of the invention and using step：
Aluminum component 6 to be welded is placed in high-temperature insulation frock clamp 3 first, it will be to be welded by adjusting elevating mechanism 4
It connects in the lifting to induction coil 5 of aluminum component 6, then righting mechanism 7 is inhaled by magnetic force, aluminum component pipeline is subjected to righting positioning, start button
After 9 start, the operating instruction of control system reaches at digital high frequency brazing equipment 2, after receiving enabling signal, digital high frequency
2 internal control of brazing equipment exports energy on aluminum component 6 to be welded by induction coil 5, is heated by induction coil magnetic force,
After aluminum component temperature rises to weld-ring fusion temperature, weld-ring starts to melt.After the completion of heating, stop after a certain period of time, dwell time root
It is arranged in digital high frequency brazing equipment 2 according to processing technology, jet mechanism 8 carries out jet and cools down aluminum component.
Claims (10)
1. a kind of automatic high-frequency welding equipment of aluminum component single-station, which is characterized in that including workbench (1), digital high frequency brazing
Equipment (2), frock clamp (3) and elevating mechanism (4), digital high frequency brazing equipment (2) are fixed on workbench (1), tooling
Fixture (3) is installed on elevating mechanism (4) upper end, and elevating mechanism (4) is fixed on workbench (1), and frock clamp (3) is located at number
Heating induction coil (5) lower end of formula high frequency brazing equipment (2)；Further include be set on workbench (1) for righting it is to be welded
The erection device (7) of aluminum component (6) and for accelerating cooling cooling spray pipe (8) after welding；
Further include control system, digital high frequency brazing equipment (2) and cooling spray pipe (8) are all connected to control system, control system
The intervention time state united for controlling digital high frequency brazing equipment (2) working condition and cooling spray pipe (8).
2. a kind of automatic high-frequency welding equipment of aluminum component single-station according to claim 1, which is characterized in that further include setting
In the start button (9) and stop button (10) that are used for digital high frequency brazing equipment (2) start and stop on workbench (1), further include
Indicator light (11) for showing digital high frequency brazing equipment (2) operation, indicator light (11) are fixed on workbench (1), even
It is connected to control system.
3. a kind of automatic high-frequency welding equipment of aluminum component single-station according to claim 1, which is characterized in that cooling spray pipe
(8) it is connected to cooling device (18).
4. a kind of automatic high-frequency welding equipment of aluminum component single-station according to claim 3, which is characterized in that cooling device
(18) it is set to workbench (1) lower end.
5. a kind of automatic high-frequency welding equipment of aluminum component single-station according to claim 1, which is characterized in that erection device
(7) it is magnetic-stabilized device.
6. a kind of automatic high-frequency welding equipment of aluminum component single-station according to claim 5, which is characterized in that erection device
(7) include magnetic base (17) and righting fixed link (12), transverse direction is connected with by link block (13) in righting fixed link (12)
Fixed link (14) passes through the fixed aluminum component to be welded of lateral fixed link (14).
7. a kind of automatic high-frequency welding equipment of aluminum component single-station according to claim 6, which is characterized in that righting fixed link
(12) it is connected through a screw thread with magnetic base (17).
8. a kind of automatic high-frequency welding equipment of aluminum component single-station according to claim 1, which is characterized in that workbench (1)
It is equipped with the sliding rail (15) for elevating mechanism (4) sliding, elevating mechanism (4) lower end can be slidably mounted at sliding rail
(15) on, elevating mechanism (4) is locked on sliding rail (15) by locking device.
9. a kind of automatic high-frequency welding equipment of aluminum component single-station according to claim 1, which is characterized in that frock clamp
(3) it is equipped with location hole (20) above, location hole (20) is equipped with the groove for placing weld-ring.
10. a kind of automatic high-frequency welding equipment of aluminum component single-station according to claim 1, which is characterized in that elevating mechanism
(4) Z-axis lifting mechanism is used, screw-thread fit of the swingle (19) between the connecting rod of Z-axis lifting mechanism is passed through.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810690386.1A CN108465890A (en) | 2018-06-28 | 2018-06-28 | A kind of automatic high-frequency welding equipment of aluminum component single-station |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810690386.1A CN108465890A (en) | 2018-06-28 | 2018-06-28 | A kind of automatic high-frequency welding equipment of aluminum component single-station |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108465890A true CN108465890A (en) | 2018-08-31 |
Family
ID=63259754
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810690386.1A Pending CN108465890A (en) | 2018-06-28 | 2018-06-28 | A kind of automatic high-frequency welding equipment of aluminum component single-station |
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Cited By (7)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109108428A (en) * | 2018-10-17 | 2019-01-01 | 贵州天义电器有限责任公司 | A kind of general induction brazing welding support |
| CN109202208A (en) * | 2018-10-29 | 2019-01-15 | 西安北辰亿科电子科技有限公司 | One kind being based on inductor induction heating open-close type heating-fixing apparatus |
| CN111390316A (en) * | 2020-03-19 | 2020-07-10 | 东莞材料基因高等理工研究院 | Brazing process and device for shell-and-tube heat exchanger |
| CN111515599A (en) * | 2020-04-29 | 2020-08-11 | 东阳伸狄建筑科技有限公司 | Auxiliary splicing device for main plate and side plate of box body beam |
| CN114192958A (en) * | 2021-12-24 | 2022-03-18 | 芜湖通和汽车管路系统有限公司 | Nitrogen shielded welding tool for automobile power pipeline and operation method thereof |
| CN115122645A (en) * | 2022-06-28 | 2022-09-30 | 安徽新富新能源科技股份有限公司 | Novel aluminum-plastic connection process |
| CN115283771A (en) * | 2022-07-29 | 2022-11-04 | 鸿创智能装备(苏州)有限公司 | Double-station induction brazing equipment for bicycle aluminum parts |
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| CN208628606U (en) * | 2018-06-28 | 2019-03-22 | 西安北辰亿科电子科技有限公司 | A kind of automatic high-frequency welding equipment of aluminum component |
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109108428A (en) * | 2018-10-17 | 2019-01-01 | 贵州天义电器有限责任公司 | A kind of general induction brazing welding support |
| CN109202208A (en) * | 2018-10-29 | 2019-01-15 | 西安北辰亿科电子科技有限公司 | One kind being based on inductor induction heating open-close type heating-fixing apparatus |
| CN111390316A (en) * | 2020-03-19 | 2020-07-10 | 东莞材料基因高等理工研究院 | Brazing process and device for shell-and-tube heat exchanger |
| CN111515599A (en) * | 2020-04-29 | 2020-08-11 | 东阳伸狄建筑科技有限公司 | Auxiliary splicing device for main plate and side plate of box body beam |
| CN114192958A (en) * | 2021-12-24 | 2022-03-18 | 芜湖通和汽车管路系统有限公司 | Nitrogen shielded welding tool for automobile power pipeline and operation method thereof |
| CN115122645A (en) * | 2022-06-28 | 2022-09-30 | 安徽新富新能源科技股份有限公司 | Novel aluminum-plastic connection process |
| CN115283771A (en) * | 2022-07-29 | 2022-11-04 | 鸿创智能装备(苏州)有限公司 | Double-station induction brazing equipment for bicycle aluminum parts |
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