CN209716753U - A kind of numerical control induction welding equipment - Google Patents
A kind of numerical control induction welding equipment Download PDFInfo
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- CN209716753U CN209716753U CN201920468077.XU CN201920468077U CN209716753U CN 209716753 U CN209716753 U CN 209716753U CN 201920468077 U CN201920468077 U CN 201920468077U CN 209716753 U CN209716753 U CN 209716753U
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- induction welding
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Abstract
A kind of numerical control induction welding equipment includes induction heating power, induction welding device, numerical control four-axis gantry and rapid cooling machine；Rapid cooling machine is connected by water pipe with the induction heating power, and induction heating power is connected with induction welding device, and induction welding device is located on numerical control four-axis gantry, realizes numerical control welding；Numerical control four-axis gantry includes four axis gantry, motor and digital control system, and digital control system passes through the movement at four axis gantry of motor control.It is on the basis of existing induction welding, by setting digital control system and four axis gantry to realize automation induction welding, its can the product of product and widget to certain more duplicate components, certain structure is complicated components carry out efficient welding, pass through touch screen digital parameters setting, it is easy to operate, welding efficiently, while facilitating and carrying out welding quality control, reduces difference between batch.
Description
Technical field
The utility model relates to a kind of induction welding equipment more particularly to a kind of numerical control induction welding equipment.
Background technique
Induction welding is to melt profile using the eddy current effect heating profile on profile in alternating magnetic field-electric field induction, from
And realize a kind of method of welding.Induction heating can be divided into according to the frequency difference of electric current used: high-frequency induction heating (100
KHz ~ 1000kHz), mid-frequency induction heating (1kHz ~ 10kHz) and line-frequency induction heating (50Hz).Intermediate frequency (1 ~ 10KHZ) heating is deep
Degree is 2-10mm, is generally used for the big axis class of diameter and the heating of big-and-middle forging profile.Induction welding welds monitoring process parameter because of it
By a relatively simple, joint quality is opposite to be relatively easy to control.Currently, disclosing in the market some for can be used for the welding of induction welding
Device, but it is generally existing induction welder the degree of automation it is low, for certain more duplicate components welding product (condenser),
Inefficient, the welding quality unstable of the Product jointing of the product and widget of certain structure is complicated components.
The axial HFI welding equipment of the prior art such as Chinese utility model patent application three, application No. is
CN201320283594.2, it discloses the axial HFI welding equipment of one kind three, induction heater is fixed by axle sleeve
Frame can be mobile with front-rear direction, can move up and down by described through axis and spring, and induction heater itself can also rotate,
Meanwhile weldment carrier 1 can also move left and right；Realize that three are axially moved by above-mentioned structure, it can be with a station many places
Welding, welding efficiency is high, consistency is good, high degree of automation, both realizes assembly line when operating to complexity welding
Operation, and saved station cost.Due to thirdly being axially moved is the manual movement based on workpiece, with mobile welding by hand, institute
The welding in the welding product of the welding and more duplicate components of certain structure is complicated components is not suitable for it.
In addition the prior art such as Chinese invention patent application profile induction welding device and method, application No. is
CN201310451455.0, it discloses a kind of profile induction welding device and methods, and two profiles to be welded are passed through induction welding
The locating piece of the central axis lower part load of connection device realizes positioning；Clamping cylinder drives two groups of caliper bodies to turn rotating around central axis
It is dynamic, profile to be welded is clamped into simultaneously centering；The load coil of open-close type is moved at the docking of profile by auxiliary cylinder, fixed
Position oil cylinder pushes and wraps two subcoils to profile and contacts with electrode structure；PLC control system starts induction heating line
Circle heating；When to scheduled welding temperature, induction heating power is closed, positional cylinder allows two subcoils to separate, upset forging cylinder
The forging force of setting will be applied always at the docking of profile during heating, welds together the end face of profile；Jaw
It opens, unclamps profile.So that PLC control is completed entire welding process, technological parameter is simple, be easy to debug, and not by base material, machine condition,
The factors such as environment influence, and quality of weld joint is stablized, and stability of the welding quality can be improved.Induction butt welding is different from fusion welding,
Without adding packing material and protective gas, welding cost is substantially reduced.Which increase PLC automatic control system memories accurately to control
System, and positioning and clamping can be carried out, but its use scope is mainly the profiles such as rail, reinforcing bar, steel pipe, U-steel, it is special
Point is that weldment has typical structure；It is not suitable for certain widgets, the welding of structure is complicated component and more duplicate components
The welding of welding product.
Summary of the invention
It is low for the degree of automation of existing welding equipment, for the welding product (condenser) of certain more duplicate components
Welding；For certain structure is complicated welding of component and the welding of widget, welding workload is big, and welding efficiency is not high to ask
Topic.The present invention provides a kind of numerical control induction welding equipment, and it is an object of the present invention to be improved to traditional manual welding
The higher digitized welding of the degree of automation；It is another object of the present invention to make up in existing welding technique to Mr. Yu
The welding product (condenser) of a little more duplicate components, the product of certain structure is complicated components, widget Product jointing efficiency
It is not high, welding quality unstable.
The present invention is achieved through the following technical solutions:
A kind of numerical control induction welding equipment, include induction heating power, induction welding device, numerical control four-axis gantry and quickly
Cooler；The rapid cooling machine is connected by water pipe with the induction heating power, and described numerical control four-axis gantry includes
Four axis gantry, motor and digital control system, the digital control system pass through the movement at four axis gantry of motor control.
The four described axis gantry include two X-axis, a Y-axis and a Z axis, and two X-axis are symmetrically fixed on peace
On the cantilever for filling bracket, the Y-axis and Z axis are cross slid platform, and the Y-axis is three axis slide units with two X-axis.
The induction welding device includes induction coil and transformer, and the induction coil is connected with transformer, institute
It states transformer to be connected by cable with induction heating power, the transformer is fixed on Z axis by fixed plate and fixing piece.
The induction heating power is 210 Mp of Lincoln Electric Powermig.
The motor is built-in.
The digital control system is touch screen.
The beneficial effects of the present invention are: passing through setting digital control system and four axis gantry on the basis of existing induction welding
It, can be to the product and widget of certain more duplicate components, certain structure is complicated components to realizing automation induction welding
Product carry out it is efficient welding and automation heat treatment；Easy to operate by touch screen digital parameters setting, welding is high
Effect, while facilitating and carrying out welding quality control, reduce difference between batch.
Detailed description of the invention
Fig. 1 is a kind of stereoscopic schematic diagram of numerical control induction welding equipment of the utility model.
Fig. 2 is welding booth's schematic diagram of internal structure in the utility model numerical control induction welding equipment.
In figure, 1- induction heating power, 11- cable, 12- water pipe, 2- induction welding device, 21- induction coil, 22- change
Depressor, 23- fixed plate, 24- fixing piece, 3- numerical control four-axis gantry, the tetra- axis gantry 31-, 311-X axis, 312-Y axis, 313-Z axis,
32- motor, 33- digital control system, 331- touch screen, 4- rapid cooling machine, 5- condenser, 51- straight tube, 52- bend pipe, 53- condensation
Device pedestal, 6- weld chamber enclosure, the welding booth 61- pedestal, 62- mounting bracket.
Specific embodiment
The utility model embodiment is described further with reference to the accompanying drawing:
By Fig. 1 combination Fig. 2 it is found that a kind of numerical control induction welding equipment, it mainly includes induction heating power 1, induction welding
Connection device 2, numerical control four-axis gantry 3 and rapid cooling machine 4；Rapid cooling machine 4 is connected by water pipe 12 with induction heating power 1,
Induction heating power 1 is connected by cable 11 with induction welding device 2, and induction welding device 2 is fixed on numerical control four-axis gantry
Upper 3；Induction welding device 2, the soldered equipment (condenser 5) in four axis 3 of numerical control gantry and the present embodiment are all located at
It welds in chamber enclosure 6；Induction welding device 2 is pierced by welding booth by cable 11 and connect with induction heating power 1.Rapid cooling machine
4 be liquid rapid cooling machine, inside contain water tank, water pump, valve, a series of components such as circuit control and control panel can
To be cooled down by water pipe 12 to induction heating power 1.Induction heating power 1 is Lincoln Electric Powermig
210 Mp can provide firm power supply for induction welding device 2.Induction welding device 2 is fixed on numerical control four-axis gantry 3
On, automatic welding is mainly realized by four axis 3 of numerical control gantry.
It is described by Fig. 1 combination Fig. 2 it is found that four axis gantry include two X-axis 311, a Y-axis 312 and a Z axis 313
Two X-axis 311 are symmetrically fixed on the cantilever of mounting bracket 62, and the Y-axis 312 and Z axis 313 are cross slid platform, the Y
Axis 312 and two X-axis 311 are three axis slide units.Induction welding device 2 is hand-held welder, and induction welding device 2 includes induction
Coil 21 and transformer 22；Induction welding device 2 is fixed to the Z axis 313 at four axis gantry 31 by fixed plate 23 and fixing piece 24
On, transformer 22 is fixedly connected with fixed plate 23, it can be rotated in the hole of the convex block insertion fixing piece cantilever in fixed plate 23, Gu
Determine part 24 to be fixed on Z axis 313.Four axis gantry 31 are equipped with built-in motor 32, can connect with numerical control system.Number control
System processed is 331 formula of touch screen, can be easy to operate to realize automation by 331 digital parameters setting of touch screen.
It is soldered equipment (condenser 5), mainly includes bend pipe 52 and straight tube 51, in the welding of bend pipe 52 and straight tube 51, condenser 5 is logical
It crosses condenser base 53 to be fixed and position, condenser base 53 is mounted on welding booth's pedestal 61.The shape of induction coil 21
Shape and size are adapted with soldered equipment (condenser 5).When welding, parameter setting is first carried out, executes pre-booking process, motor 32
It drives four axis gantry 31 to be positioned, heating welding is carried out to bend pipe 52 and straight tube 51.
Four axis gantry 31 movement of the utility model is embodied in: Y may be implemented by two guide rails of symmetrical X-axis 311
Side-to-side movement and up and down motion may be implemented by the cross slid platform of Y-axis 312 and Z axis 311 in the movement of the front and back of axis 312；It is logical
It crosses fixed plate 23 and the rotation of transformer 22 may be implemented in fixing piece 24.
Operating personnel carries out high in the product of product and widget to certain more duplicate components, certain structure is complicated components
The welding of efficiency, easy to operate by 331 digital parameters setting of touch screen, welding efficiently, while facilitating carry out welding quality
Control reduces difference between batch.Welding defect caused by traditional-handwork directly welds, high-efficient, the consistency of welding are avoided simultaneously
It is good.
Claims (8)
1. a kind of numerical control induction welding equipment includes induction heating power (1) and induction welding device (2), which is characterized in that also
Include numerical control four-axis gantry (3)；Described numerical control four-axis gantry (3) includes four axis gantry (31), motor (32) and digital control system
(33), the digital control system (33) controls the movement at four axis gantry (31) by motor (32)；The induction welding device
It (2) include induction coil (21) and transformer (22), the induction coil (21) is connected with transformer (22), the transformer
(22) it is connected by cable (11) with induction heating power (1), the transformer (22) is fixed on four axis gantry (31).
2. a kind of numerical control induction welding equipment according to claim 1, which is characterized in that four axis gantry (31) packet
Containing two X-axis (311), a Y-axis (312) and a Z axis (313), two X-axis (311) are symmetrically fixed on installation branch
On the cantilever of frame (62), the Y-axis (312) and Z axis (313) are cross slid platform, the Y-axis (312) and two X-axis
It (311) is three axis slide units.
3. a kind of numerical control induction welding equipment according to claim 2, which is characterized in that the transformer (22) is solid
It is scheduled on the Z axis (313) at four axis gantry (31).
4. a kind of numerical control induction welding equipment according to claim 3, which is characterized in that the transformer (22) and Z
Fixed plate (23) and fixing piece (24) are additionally provided between axis (313), the transformer (22) is fixedly connected with fixed plate (23),
It can be rotated in the hole of convex block insertion fixing piece (24) cantilever in the fixed plate (23), the fixing piece (24) is fixed
On Z axis (313).
5. a kind of numerical control induction welding equipment according to claim 1, which is characterized in that the induction heating power
It (1) is 210 Mp of Lincoln Electric Powermig.
6. a kind of numerical control induction welding equipment according to claim 1, which is characterized in that the motor (32) is interior
It sets.
7. a kind of numerical control induction welding equipment according to claim 1, which is characterized in that the digital control system (33) is
Touch screen (331).
8. a kind of numerical control induction welding equipment according to claim 1, which is characterized in that also include rapid cooling machine (4),
The rapid cooling machine (4) is connected by water pipe (12) with the induction heating power (1).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920468077.XU CN209716753U (en) | 2019-04-09 | 2019-04-09 | A kind of numerical control induction welding equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201920468077.XU CN209716753U (en) | 2019-04-09 | 2019-04-09 | A kind of numerical control induction welding equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN209716753U true CN209716753U (en) | 2019-12-03 |
Family
ID=68690699
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201920468077.XU Expired - Fee Related CN209716753U (en) | 2019-04-09 | 2019-04-09 | A kind of numerical control induction welding equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN209716753U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113146011A (en) * | 2021-03-25 | 2021-07-23 | 哈尔滨工业大学（深圳） | High-frequency electromagnetic induction focusing welding device |
-
2019
- 2019-04-09 CN CN201920468077.XU patent/CN209716753U/en not_active Expired - Fee Related
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN113146011A (en) * | 2021-03-25 | 2021-07-23 | 哈尔滨工业大学（深圳） | High-frequency electromagnetic induction focusing welding device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20191203 |