CN207087064U - One kind automation tapping machine device - Google Patents
One kind automation tapping machine device Download PDFInfo
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- CN207087064U CN207087064U CN201720940491.7U CN201720940491U CN207087064U CN 207087064 U CN207087064 U CN 207087064U CN 201720940491 U CN201720940491 U CN 201720940491U CN 207087064 U CN207087064 U CN 207087064U
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Abstract
A kind of automation tapping machine device is the utility model is related to, including tapping machine body, tapping machine body are provided with the screw tap of processing screw thread, screw tap is arranged on main shaft, in addition to Pneumatic clamping mechanism:For clamping parts to be processed, located at the bottom of screw tap, including air-actuated jaw and the magnetic valve for controlling air-actuated jaw;Lubrication mechanism:For being lubricated and cooling down to parts to be processed;Machining control mechanism:For automatically controlling screw thread process depth, the upper limit position switch coordinated including deep-controlled screw rod, the upper limit position block on deep-controlled screw rod and lower position block, with upper limit position block, the lower position switch coordinated with lower position block, upper limit position switch, lower position switch and magnetic valve are connected to electrical control cubicles.Compared with prior art, the utility model automatically controls the working depth of screw thread, significantly improving production efficiency, and controllable main shaft realizes automatic rotating conversion in limiting time, and automaticity is high, simple in construction, is easy to maintain.
Description
Technical field
It the utility model is related to a kind of process equipment, and in particular to one kind automation tapping machine device.
Background technology
Current common tapping machine is using manual mode processing screw thread, but common tapping machine can not meet actual production and want
Ask.--- start --- oily --- the tapping --- air gun is blown off --- of brush that common tapping machine operating process is numerous and diverse, and idiographic flow is clamping
--- release --- pickup ----blow off fixture, not only increases the intensity of labor, and production efficiency is slow, unstable for shutdown
Factor is more.Common tapping machine uses traditional manual method of clamping mostly, and such as flat-nose pliers, scroll chuck, clamping force is uneven, adds
Work workpiece is yielding, and positioning precision is poor, is not suitable for producing in enormous quantities.In addition, traditional tapping machine uses people without cooling system, cooling
, there is uneven, the easy broken tap of lubrication in work brush oil, lubricating oil is wasted, so had to production cycle, product quality and production efficiency
Very big negative effect.
With the continuous development of Modern NC Machine Tool, numerical control tapping machine is substantially using pneumatically or hydraulically Automatic-clamping side
Formula, clamping force is adjustable, and clamping accuracy is high, but complicated between lathe and each system, and fault rate is high, high to environmental requirement, safeguards
Cost is high, and it is about 3 seconds that numerical control tapping machine, which clamps the cycle, the market price of numerical control tapping machine relative to high more of common tapping machine,
Compare for medium-sized and small enterprises' burden, it is high, simple in construction to be badly in need of a kind of automaticity 15% or so at present for market occupancy
And the tapping machine device that cost is small.
Utility model content
The purpose of this utility model be exactly provided to solve the above problems it is a kind of it is simple in construction, automaticity is high
Tapping machine device.
The purpose of this utility model is achieved through the following technical solutions:
One kind automation tapping machine device, including tapping machine body, described tapping machine body are provided with processing screw thread
Screw tap, described screw tap are arranged on main shaft, in addition to:
Pneumatic clamping mechanism:For clamping parts to be processed, located at the bottom of screw tap, including air-actuated jaw and control gas
The magnetic valve of dynamic fixture;
Lubrication mechanism:For being lubricated and cooling down to parts to be processed;
Machining control mechanism:For automatically controlling screw thread process depth, including deep-controlled screw rod, installed in deep-controlled
The lower limit that the upper limit position switch and lower position block that upper limit position block and lower position block and upper limit position block on screw rod coordinate coordinate
Switch, described upper limit position switch, lower position switch and magnetic valve are connected to electrical control cubicles.
Further, described deep-controlled screw rod is located at the top of main shaft, described depth control by fixed connecting plate
Screw rod processed is provided with the limited block fixing nut positioned to upper limit position block and lower position block.
Further, described upper limit position block and the distance between lower position block are identical with screw thread process depth.
Further, described electrical control cubicles are provided with the time relay, and the described time relay is connected with main shaft.
Further, the air inlet pipeline of described air-actuated jaw is provided with the air gauge of display pressure and adjusts pressure
Pneumatic control valve.
Further, described lubrication mechanism includes fuel tank, the oil pump located at fuel tank top, the oil being connected with oil pump
Pipe and the oil nozzle installed in oil pipe end.
Further, described oil nozzle is located at the top of the clamping part of Pneumatic clamping mechanism.
Further, described air-actuated jaw is provided with the oil shield for preventing fluid splash.
Further, described automation tapping machine device is provided with the bat-handle switch of control single unit system operation.
Present apparatus concrete operating principle is:
Startup power supply, main shaft are in safe altitude rotating forward, and coolant automatically turns on, now lower position block and lower position switch
In closure state, air-actuated jaw is in releasing orientation, part is put into the air-actuated jaw of release, presses bat-handle switch, under
Limited block unclamps with lower position switch, and electrical control cubicles control magnetic valve locks air-actuated jaw, cylinder Automatic-clamping part, under main shaft
During drop, deep-controlled screw rod moves downwardly together with main shaft.When screw tap contacts with processing part aperture, main shaft is from trend
Lower tapping, when being machined to designated depth, upper limit position block contacts with upper limit position switch, main shaft reversion, main shaft and deep-controlled screw rod
It is automatically moved up, while triggered time relay, start timing, screw tap within a specified time exits screwed hole, and the time passes through
The time relay is set.When the time relay reaches setting time value, main shaft commutates immediately to be changed into rotating forward, by tapping machine wind spring
Automatically it is lifted up.Part is constantly in clamped state in the process.During exiting, upper limit position block and upper limit
Switch separates, and when main shaft is retracted into safe altitude, lower position block closes with lower position switch, and cylinder unclamps the part of clamping,
Operator takes out part.
Compared with prior art, the utility model has advantages below:
The 1st, the machining control mechanism of automation is set, the working depth of screw thread can be automatically controlled, when processing screw thread, is not required to
Excessive operation is wanted, the depth of thread processed as needed, sets the upper limit position block and lower limit on deep-controlled screw rod in advance
The distance between position block, then coordinate with upper limit position switch, lower position switch, automatically controlled by switch board processed
200-300 parts are processed in journey, significantly improving production efficiency, common tapping machine per tour, and the present apparatus can process 3200-3500 parts, from
Dynamicization degree is high, reduces labor intensity;
2nd, the time relay is increased, controllable main shaft realizes automatic rotating conversion in limiting time;
3rd, Pneumatic clamping mechanism is equipped with, is rapidly completed clamping workpiece, the big I of clamping force passes through pressure control valve regulation, folder
Clamp force is stable;
The 4th, lubrication mechanism is set, economical environment-protective, reduce consumption of lubricating oil;
5th, it is simple in construction, it is easy to maintain.
Brief description of the drawings
Fig. 1 is structural representation of the present utility model;
Fig. 2 is Fig. 1 close-up schematic view;
In figure:1- electrical control cubicles, the 2- time relays, 3- pneumatic control valves, 4- air gauges, 5- magnetic valves, 6- air-actuated jaws,
7- oil shields, 8- tapping machine bodies;9- upper limit position blocks, 10- upper limit position switch, 11- limited block fixing nuts, 12- are deep-controlled
Screw rod, 13- fixed connecting plates, 14- lower position blocks, 15- lower position switch;16- oil pipes, 17- fuel tanks, 18- oil pumps.
Embodiment
The utility model is described in detail with specific embodiment below in conjunction with the accompanying drawings.
Embodiment 1
One kind automation tapping machine device, as shown in Figure 1, 2, including tapping machine body 8, tapping machine body 8, which is provided with, to be added
The screw tap of work screw thread, screw tap is arranged on main shaft, in addition to Pneumatic clamping mechanism:For clamping parts to be processed, located at screw tap
Bottom, including air-actuated jaw 6 and control air-actuated jaw 6 magnetic valve 5;Lubrication mechanism:For to parts to be processed
It is lubricated and cools down, including fuel tank 17, the oil pump 18 located at the top of fuel tank 17, the oil pipe 16 being connected with oil pump 18 and installation
Oil nozzle in the end of oil pipe 16, oil nozzle is located at the top of the clamping part of Pneumatic clamping mechanism;Machining control mechanism:For controlling automatically
Screw thread process depth processed, including deep-controlled screw rod 12, upper limit position block 9 and lower position block on deep-controlled screw rod 12
14th, the upper limit position switch 10 coordinated with upper limit position block 9, the lower position switch 15 coordinated with lower position block 14, upper limit position switch 10,
Lower position switch 15 and magnetic valve 5 are connected to electrical control cubicles 1, and deep-controlled screw rod 12 is located at main shaft by fixed connecting plate 13
Top, deep-controlled screw rod 12 is provided with the limited block fixing nut 11 that is positioned to upper limit position block 9 and lower position block 14,
Upper limit position block 9 and the distance between lower position block 14 are identical with screw thread process depth.Electrical control cubicles 1 are provided with the time relay 2, time
Relay 2 is connected with main shaft, and the air inlet pipeline of air-actuated jaw 6 is provided with the air gauge 4 of display pressure and adjusts the gas of pressure
Pressure control valve 3, air-actuated jaw 6 are provided with the oil shield 7 for preventing fluid splash, and automation tapping machine device is provided with control single unit system
The bat-handle switch of operation.
During concrete operations, startup power supply, main shaft is in safe altitude rotating forward, and coolant automatically turns on, now lower position block
14 are in closure state with lower position switch 15, and air-actuated jaw 6 is in releasing orientation, and part is put into the air-actuated jaw 6 of release
In, bat-handle switch is pressed, lower position block 14 unclamps with lower position switch 15, and electrical control cubicles 1 control magnetic valve to lock 5 air-actuated jaws 6
Tightly, cylinder Automatic-clamping part, during main shaft declines, deep-controlled screw rod 12 moves downwardly together with main shaft.Work as screw tap
Contacted with processing part aperture, main shaft downward tapping automatically, when being machined to designated depth, upper limit position block 9 and upper limit position switch 10
Contact, main shaft reversion, main shaft and deep-controlled screw rod 12 are automatically moved up, while triggered time relay 2, start timing,
Screw tap within a specified time exits screwed hole, and passage time time relay 2 is set.When the time relay 2 reaches setting time
During value, main shaft commutates immediately to be changed into rotating forward, and is lifted up automatically by tapping machine wind spring.Part is constantly in and pressed from both sides in the process
Tight state.During exiting, upper limit position block 9 separates with upper limit position switch 10, when main shaft is retracted into safe altitude, lower limit
Position block 14 closes with lower position switch 15, and cylinder unclamps the part of clamping, and operator takes out part.
Claims (9)
1. one kind automation tapping machine device, including tapping machine body (8), described tapping machine body (8) are provided with processing spiral shell
The screw tap of line, described screw tap are arranged on main shaft, it is characterised in that are also included:
Pneumatic clamping mechanism:For clamping parts to be processed, located at the bottom of screw tap, including air-actuated jaw (6) and control gas
The magnetic valve (5) of dynamic fixture (6);
Lubrication mechanism:For being lubricated and cooling down to parts to be processed;
Machining control mechanism:For automatically controlling screw thread process depth, including deep-controlled screw rod (12), installed in deep-controlled
Upper limit position block (9) and lower position block (14) on screw rod (12), the upper limit position switch (10) coordinated with upper limit position block (9), with
The lower position switch (15) that limited block (14) coordinates, described upper limit position switch (10), lower position switch (15) and magnetic valve
(5) electrical control cubicles (1) are connected to.
A kind of 2. automation tapping machine device according to claim 1, it is characterised in that described deep-controlled screw rod
(12) top of main shaft is located at by fixed connecting plate (13), described deep-controlled screw rod (12) is provided with to upper limit position block
And the limited block fixing nut (11) that is positioned of lower position block (14) (9).
A kind of 3. automation tapping machine device according to claim 2, it is characterised in that described upper limit position block (9) with
The distance between lower position block (14) is identical with screw thread process depth.
4. a kind of automation tapping machine device according to claim 1, it is characterised in that described electrical control cubicles (1) are provided with
The time relay (2), the described time relay (2) are connected with main shaft.
5. a kind of automation tapping machine device according to claim 1, it is characterised in that described air-actuated jaw (6)
Air inlet pipeline is provided with the air gauge (4) of display pressure and adjusts the pneumatic control valve (3) of pressure.
A kind of 6. automation tapping machine device according to claim 1, it is characterised in that described lubrication mechanism bag
Include fuel tank (17), the oil pump (18) located at fuel tank (17) top, the oil pipe (16) being connected with oil pump (18) and installed in oil pipe
(16) oil nozzle of end.
7. a kind of automation tapping machine device according to claim 6, it is characterised in that described oil nozzle is located at pneumatic clamps
Hold the top of the clamping part of mechanism.
8. a kind of automation tapping machine device according to claim 1, it is characterised in that described air-actuated jaw (6) is set
Having prevents the oil shield (7) of fluid splash.
A kind of 9. automation tapping machine device according to claim 1, it is characterised in that described automation tapping machine dress
Install the bat-handle switch of control single unit system operation.
Priority Applications (1)
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CN201720940491.7U CN207087064U (en) | 2017-07-31 | 2017-07-31 | One kind automation tapping machine device |
Applications Claiming Priority (1)
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CN201720940491.7U CN207087064U (en) | 2017-07-31 | 2017-07-31 | One kind automation tapping machine device |
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CN207087064U true CN207087064U (en) | 2018-03-13 |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108526621A (en) * | 2018-05-30 | 2018-09-14 | 苏州科技大学 | A kind of thread processing equipment |
CN109317767A (en) * | 2017-07-31 | 2019-02-12 | 田中金属加工(上海)有限公司 | A kind of automation tapping machine device |
-
2017
- 2017-07-31 CN CN201720940491.7U patent/CN207087064U/en active Active
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109317767A (en) * | 2017-07-31 | 2019-02-12 | 田中金属加工(上海)有限公司 | A kind of automation tapping machine device |
CN108526621A (en) * | 2018-05-30 | 2018-09-14 | 苏州科技大学 | A kind of thread processing equipment |
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