CN209664510U - A kind of automatic turntable induction brazing equipment - Google Patents

A kind of automatic turntable induction brazing equipment Download PDF

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Publication number
CN209664510U
CN209664510U CN201822111485.8U CN201822111485U CN209664510U CN 209664510 U CN209664510 U CN 209664510U CN 201822111485 U CN201822111485 U CN 201822111485U CN 209664510 U CN209664510 U CN 209664510U
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China
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stainless steel
steel disc
automatic
workpiece
rotary table
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CN201822111485.8U
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Chinese (zh)
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胡海洋
王干一
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Zhengzhou Daqing Automation Equipment Co Ltd
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Zhengzhou Daqing Automation Equipment Co Ltd
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Abstract

The utility model discloses a kind of automatic turntable induction brazing equipment, including frame, the lower frame is provided with Electric Appliance Cabinet, stainless steel disc is fixedly installed on the Electric Appliance Cabinet, Telescopic Fixed pedestal is provided on the stainless steel disc, Cam splitter is provided on the stainless steel disc, working rotary table is movably set on the Cam splitter, frock clamp is provided on the working rotary table, the stainless steel disc side is provided with photoelectric sensor, the photoelectric sensor side is provided with automatic smearing machine structure, automatic smearing machine structure side is provided with lifting heating mechanism, the elevating mechanism side is provided with gas jet cooler, the gas jet cooler side is provided with water spraying cooler, receiving mechanism is provided on the frame of the water spraying cooler side.By setting Cam splitter and working rotary table, as soon as the equipment only needs a common operating personnel, the welder for not needing profession can be operated, and can reduce the human cost of enterprise.

Description

A kind of automatic turntable induction brazing equipment
Technical field
The utility model relates to brazing equipment technical fields, and in particular to a kind of automatic turntable induction brazing equipment.
Background technique
Current most metal is welded using gas brazing, and gas brazing is with gas fuel burning to METAL HEATING PROCESS Welding temperature is reached, and there are gaseous contamination, sound to pollute, energy conversion rate is low for gas brazing, human cost is high to be lacked Point, China advocates energy conservation and environmental protection at present, so gas brazing is gradually eliminated.
Summary of the invention
The purpose of this utility model is that: lead to gas using the phenomenon that gas brazing for above-mentioned most metal welding Body pollution, sound pollution, energy conversion rate are low, the high problem of human cost, and the utility model provides a kind of automatic turntable induction Brazing equipment.
The technical solution adopted in the utility model is as follows:
A kind of automatic turntable induction brazing equipment, including frame, the lower frame are provided with Electric Appliance Cabinet, the Electric Appliance Cabinet On be fixedly installed stainless copper dish, Telescopic Fixed pedestal is provided on the stainless steel disc, is provided on the stainless steel disc convex Divider is taken turns, working rotary table is movably set on the Cam splitter, frock clamp is provided on the working rotary table, it is described Stainless steel disc side is provided with photoelectric sensor, and the photoelectric sensor side is provided with automatic smearing machine structure, the automatic painting It smears mechanism side and is provided with lifting heating mechanism, the lifting heating mechanism side is provided with gas jet cooler, and the jet is cold But device side is provided with water spraying cooler, is provided with receiving mechanism on the frame of the water spraying cooler side.
The Cam splitter, frock clamp, photoelectric sensor, automatic smearing machine structure, lifting heating mechanism, jet are cooling Device, water spraying cooler and receiving mechanism are controlled by PLC.
Working principle:
Put the workpiece in Telescopic Fixed pedestal first, Cam splitter drives working rotary table rotation, and working rotary table is by tooling Fixture goes to Telescopic Fixed pedestal, and frock clamp opening clamps workpiece, and Telescopic Fixed pedestal is shunk to be detached from workpiece, work It is continued to rotate as turntable, when by photoelectric sensor, photoelectric sensor detects the location of workpiece.Divided by setting cam Device and working rotary table, as soon as the equipment only needs a common operating personnel, the welder for not needing profession can be operated, and can reduce enterprise The human cost of industry.By the way that photoelectric sensor is arranged, the position of workpiece can be confirmed, turn if workpiece installation less than working for if Disk, which stops operating, checks the location of workpiece to staff, convenient for the carry out subsequent handling of safety.Working rotary table continues to rotate, certainly When at dynamic smearing mechanism, automatic smearing machine structure reduces the fusing point of workpiece to Workpiece painting scaling powder.By the way that automatic smearing machine is arranged Structure reduces workpiece fusing point, improves the working efficiency of equipment, reduces the use of manpower.Then working rotary table continues to rotate, Workpiece is welded at lifting heating mechanism.Workpiece is gone to gas jet cooler and sprayed water cold by working rotary table after the completion of welding But at device, cooling processing is carried out to workpiece.Working rotary table drives workpiece at automatic withdrawing mechanism after cooling treatment, by receiving automatically Workpiece is collected by material mechanism.
Further, touch screen is provided on the frame.By the way that touch screen is arranged, human-computer interaction, Yi Jishe can be carried out Standby parameter adjustment and information feedback, it is high-efficient under work.
Further, the lifting heating mechanism includes fixed plate, and lifting cylinder, the lifting are provided in the fixed plate Cylinder is connect with inductor, is provided with thimble below the inductor.When workpiece is gone at lifting heating mechanism, thimble rises The location of workpiece is fixed, then frock clamp is opened, and inductor lower general who has surrendered's workpiece under the driving of lifting cylinder entangles, then right Workpiece is heated.By setting lifting cylinder, inductor and thimble, the heating of workpiece is enable to realize that work efficiency is high automatically, And it saves artificial.
Further, induction heating host and induction heating extension set are provided with below the lifting heating mechanism.Pass through setting Induction heating host and induction heating extension set, convert electrical energy into thermal energy, carry out heating welding to metal, pollution-free, and can It saves manually, improves production efficiency and product quality.
Further, the receiving mechanism includes I-shaped mould group, is provided with gripper cylinder below the I-shaped mould group.Work as workpiece When going to receiving mechanism, I-shaped mould group drives gripper cylinder to workpiece motion s, and gripper cylinder again clamps workpiece, tooling folder Tool is opened, and I-shaped mould group return completes rewinding.By setting I-shaped mould group and gripper cylinder, workpiece is made to can be realized automatic receipts Material, high degree of automation are easy to use.
In conclusion by adopting the above-described technical solution, the beneficial effects of the utility model are:
1. only needing a common operating personnel by setting Cam splitter and working rotary table, the equipment, do not need specially The welder of industry can operate, and can reduce the human cost of enterprise;
2. equipment, which only needs to be powered, to work, it is not necessarily to gas pipeline, polluted gas will not be generated, it is noiseless, it is worker Good working environment is provided;
3. the position of workpiece can be confirmed by setting photoelectric sensor, install if workpiece less than the working rotary table for if It stops operating and checks the location of workpiece to staff, convenient for the carry out subsequent handling of safety;
4. reducing workpiece fusing point by setting automatic smearing machine structure, improving the working efficiency of equipment, reduce manpower Use;
5. by setting touch screen human-computer interaction and the parameter adjustment of equipment and information feedback can be carried out, under work It is high-efficient;
6. so that the heating of workpiece is realized that work efficiency is high automatically by setting lifting cylinder, inductor and thimble, and It saves artificial;
7. converting electrical energy into thermal energy by setting induction heating host and induction heating extension set, being heated to metal Welding, it is pollution-free, and can save manually, it improves production efficiency and product quality;
8. making workpiece can be realized automatic material receiving by setting I-shaped mould group and gripper cylinder, high degree of automation is used It is convenient.
Detailed description of the invention
The utility model will illustrate by example and with reference to the appended drawing, in which:
Fig. 1 is the utility model brazing equipment stereoscopic schematic diagram;
Fig. 2 is the utility model brazing equipment side schematic view;
Fig. 3 is the portion the utility model A enlarged diagram.
Appended drawing reference: the Telescopic Fixed pedestal of 1-, 2- stainless steel disc, 3- Electric Appliance Cabinet, 4- frock clamp, 5- working rotary table, 6- Touch screen, 7- photoelectric sensor, 8- frame, 9- receiving mechanism, 10- go up and down heating mechanism, 11- fixed plate, 12- inductor, 13- Thimble, 14- Cam splitter, 15- induction heating extension set, 16- induction heating host, 17- gas jet cooler, 18- water-spraying control Device, 19- gripper cylinder, 20- I-shaped mould group, 21- automatic smearing machine structure, 22- lifting cylinder.
Specific embodiment
All features disclosed in this specification or disclosed all methods or in the process the step of, in addition to mutually exclusive Feature and/or step other than, can combine in any way.
It elaborates below with reference to Fig. 1, Fig. 2 and Fig. 3 to the utility model.
Embodiment 1
A kind of automatic turntable induction brazing equipment, including frame 8,8 lower part of frame are provided with Electric Appliance Cabinet 3, the electricity It is fixedly installed stainless steel disc 2 on device cabinet 3, is provided with Telescopic Fixed pedestal 1 on the stainless steel disc 2, on the stainless steel disc 2 It is provided with Cam splitter 14, working rotary table 5 is movably set on the Cam splitter 14, is arranged on the working rotary table 5 There is frock clamp 4,2 side of stainless steel disc is provided with photoelectric sensor 7, and 7 side of photoelectric sensor is provided with automatically Smearing mechanism 21,21 side of automatic smearing machine structure are provided with lifting heating mechanism 10,10 side of lifting heating mechanism It is provided with gas jet cooler 17,17 side of gas jet cooler is provided with water spraying cooler 18, close to the water spraying cooler Receiving mechanism 9 is provided on the frame 8 of 18 sides.
The Cam splitter 14, frock clamp 4, photoelectric sensor 7, automatic smearing machine structure 21, lifting heating mechanism 10, Gas jet cooler 17, water spraying cooler 18 and receiving mechanism 9 are controlled by PLC.
Working principle:
Telescopic Fixed pedestal 1 is put the workpiece in first, and Cam splitter 14 drives working rotary table 5 to rotate, and working rotary table 5 will Frock clamp 4 goes to Telescopic Fixed pedestal 1, and the opening of frock clamp 4 clamps workpiece, and Telescopic Fixed pedestal 1 is shunk and work Part is detached from, and working rotary table 5 continues to rotate, and when by photoelectric sensor 7, photoelectric sensor 7 detects the location of workpiece.Pass through Cam splitter 14 and working rotary table 5 are set, as soon as the equipment only needs a common operating personnel, do not need welder's energy of profession Operation, can reduce the human cost of enterprise.By the way that photoelectric sensor 7 is arranged, the position of workpiece can be confirmed, if workpiece is pacified Dress checks the location of workpiece to staff less than stopping operating for then working rotary table 5, convenient for the carry out subsequent handling of safety.Work Turntable 5 continues to rotate, and when at automatic smearing machine structure 21, automatic smearing machine structure 21 reduces workpiece to Workpiece painting scaling powder Fusing point.By the way that automatic smearing machine structure 21 is arranged, workpiece fusing point is reduced, the working efficiency of equipment is improved, reduces manpower It uses.Then working rotary table 5 continues to rotate, and welds at lifting heating mechanism 10 to workpiece.Work turns after the completion of welding Disk 5 goes to workpiece at gas jet cooler 17 and water spraying cooler 18, carries out cooling processing to workpiece.It works and turns after cooling treatment Disk 5 drives workpiece at automatic withdrawing mechanism 9, is collected workpiece by automatic withdrawing mechanism 9.
Embodiment 2
On the basis of embodiment 1, touch screen 6 is provided on the frame 8.By the way that touch screen 6 is arranged, can carry out The adjustment of the parameter of human-computer interaction and equipment and information feedback, it is high-efficient under work.
Embodiment 3
On the basis of embodiment 1, the lifting heating mechanism 10 includes fixed plate 11, is arranged in the fixed plate 11 There is lifting cylinder 22, the lifting cylinder 22 is connect with inductor 12, is provided with thimble 13 below the inductor 12.Work as workpiece When going at lifting heating mechanism 10, the location of workpiece is fixed in the rising of thimble 13, and then frock clamp 4 is opened, and inductor 12 exists The lower general who has surrendered's workpiece of the driving of lifting cylinder 22 entangles, and then heats to workpiece.By the way that lifting cylinder 22, inductor is arranged 12 and thimble 13, so that the heating of workpiece is realized that work efficiency is high automatically, and save artificial.
Embodiment 4
On the basis of embodiment 1, induction heating host 16 and induction are provided with below the lifting heating mechanism 10 Heat extension set 15.By setting induction heating host 16 and induction heating extension set 15, thermal energy is converted electrical energy into, metal is carried out Heating welding, it is pollution-free, and can save manually, it improves production efficiency and product quality.
Embodiment 5
On the basis of embodiment 1, the receiving mechanism 9 includes I-shaped mould group 20, is set below the I-shaped mould group 20 It is equipped with gripper cylinder 19.When workpiece goes to receiving mechanism 9, I-shaped mould group 20 drives gripper cylinder 19 to workpiece motion s, clamping Cylinder 19 again clamps workpiece, and frock clamp 4 is opened, and 20 return of I-shaped mould group completes rewinding.By the way that I-shaped mould group is arranged 20 and gripper cylinder 19, so that workpiece is can be realized automatic material receiving, high degree of automation is easy to use.

Claims (5)

1. a kind of automatic turntable induction brazing equipment, including frame (8), which is characterized in that frame (8) lower part is provided with electricity Device cabinet (3) is fixedly installed stainless steel disc (2) on the Electric Appliance Cabinet (3), is provided on the stainless steel disc (2) Telescopic Fixed Pedestal (1) is provided with Cam splitter (14) on the stainless steel disc (2), is movably set on the Cam splitter (14) Working rotary table (5) is provided with frock clamp (4) on the working rotary table (5), and stainless steel disc (2) side is provided with photoelectricity Sensor (7), photoelectric sensor (7) side are provided with automatic smearing machine structure (21), the automatic smearing machine structure (21) one Side is provided with lifting heating mechanism (10), and lifting heating mechanism (10) side is provided with gas jet cooler (17), the spray Gas Cooler (17) side is provided with water spraying cooler (18), sets on the frame (8) of the water spraying cooler (18) side It is equipped with receiving mechanism (9).
2. a kind of automatic turntable induction brazing equipment according to claim 1, which is characterized in that set on the frame (8) It is equipped with touch screen (6).
3. a kind of automatic turntable induction brazing equipment according to claim 1, which is characterized in that the lifting heating mechanism (10) include fixed plate (11), be provided with lifting cylinder (22) on the fixed plate (11), the lifting cylinder (22) and induction Device (12) connection, inductor (12) lower section are provided with thimble (13).
4. a kind of automatic turntable induction brazing equipment according to claim 1, which is characterized in that the lifting heating mechanism (10) lower section is provided with induction heating host (16) and induction heating extension set (15).
5. a kind of automatic turntable induction brazing equipment according to claim 1, which is characterized in that the receiving mechanism (9) Including I-shaped mould group (20), gripper cylinder (19) are provided with below the I-shaped mould group (20).
CN201822111485.8U 2018-12-14 2018-12-14 A kind of automatic turntable induction brazing equipment Active CN209664510U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201822111485.8U CN209664510U (en) 2018-12-14 2018-12-14 A kind of automatic turntable induction brazing equipment

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201822111485.8U CN209664510U (en) 2018-12-14 2018-12-14 A kind of automatic turntable induction brazing equipment

Publications (1)

Publication Number Publication Date
CN209664510U true CN209664510U (en) 2019-11-22

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Application Number Title Priority Date Filing Date
CN201822111485.8U Active CN209664510U (en) 2018-12-14 2018-12-14 A kind of automatic turntable induction brazing equipment

Country Status (1)

Country Link
CN (1) CN209664510U (en)

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112975039A (en) * 2021-03-04 2021-06-18 珠海格力智能装备有限公司 Soldering device
CN114985866A (en) * 2022-06-30 2022-09-02 上海鉴龙电子工程有限公司 Induction brazing machine

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112975039A (en) * 2021-03-04 2021-06-18 珠海格力智能装备有限公司 Soldering device
CN114985866A (en) * 2022-06-30 2022-09-02 上海鉴龙电子工程有限公司 Induction brazing machine

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