CN108455219A - The crooked detection of object and method of adjustment and device on conveyer belt - Google Patents

The crooked detection of object and method of adjustment and device on conveyer belt Download PDF

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Publication number
CN108455219A
CN108455219A CN201810147855.5A CN201810147855A CN108455219A CN 108455219 A CN108455219 A CN 108455219A CN 201810147855 A CN201810147855 A CN 201810147855A CN 108455219 A CN108455219 A CN 108455219A
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CN
China
Prior art keywords
conveyer belt
crooked
detection
detection sensor
adjustment
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Granted
Application number
CN201810147855.5A
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Chinese (zh)
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CN108455219B (en
Inventor
孟如
李小静
赵旭东
孟特
蒋非
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Tangshan Junzi Technology Co ltd
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Tangshan Jun Self Technology Co Ltd
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Priority to CN201810147855.5A priority Critical patent/CN108455219B/en
Publication of CN108455219A publication Critical patent/CN108455219A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G43/00Control devices, e.g. for safety, warning or fault-correcting
    • B65G43/08Control devices operated by article or material being fed, conveyed or discharged
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65GTRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
    • B65G2201/00Indexing codes relating to handling devices, e.g. conveyors, characterised by the type of product or load being conveyed or handled
    • B65G2201/02Articles
    • B65G2201/0294Vehicle bodies

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  • Structure Of Belt Conveyors (AREA)
  • Control Of Conveyors (AREA)

Abstract

The present invention relates to a kind of crooked detection of object on conveyer belt and method of adjustment and devices, belong to object detection technical field.Technical solution is:Object is placed on two parallel arrangements, is conveyed on homodromous conveyer belt;The control device of a pair of of the detection sensor and connecting detection sensor that are mutually matched is installed respectively in two sides of each conveyer belt, when object occurs crooked, detection sensor sends a signal to control device, control device, which sends out that conveyer belt that signal keeps generation object crooked, to be stopped, when starting to block the detection sensor of the conveyer belt side etc. the object stayed on another conveyer belt, send a signal to control device, make to detect that the crooked conveyer belt of object starts operation by halted state for the first time, to reach the crooked adjustment of object.The present invention improves the operational safety performance and reliability of conveyer belt pipeline or production line.

Description

The crooked detection of object and method of adjustment and device on conveyer belt
Technical field
The present invention relates to a kind of crooked detection of object on conveyer belt and method of adjustment and devices, belong to object detection technology Field.Specifically, be it is a kind of for storehouse, logistics delivery, stereo warehouse library, automobile stereo garage parking, auto production line, Object on the conveyer belt of the industries such as mechanical equipment product line, food production line, electronic product assembly line, harbour, coal mine Skew detection and device.These objects include:Storage bracket tray, warehouse rack, storage box, automobile, food products packing box, The equipment transmission lines such as electronic product finished product packing box, container.
Background technology
With two parallel arrangements, the mode of homodromous conveyer belt or crawler belt conveying object or material, widely apply In storehouse, logistics delivery, stereo warehouse library, automobile stereo garage parking, auto production line, mechanical equipment product line, food The industries such as product production line, electronic product assembly line, harbour, coal mine, due to conveying object conveyer belt and conveyer belt height Junction, in transmit process due to vibrations and other reasons, can make the object of transmission that crooked offset or vertical misalignment occur, cause Conveyer belt is not normally functioning, and is caused object the failures such as to scratch, is caused the entire production line or pipeline out of service when serious.
Invention content
It is an object of the present invention to provide a kind of crooked detection of object on conveyer belt and method of adjustment and devices, can transmit When the object taken occurs crooked, adjust in time;The vertical misalignment that crooked adjustment generates for several times, can be by detecting or detecting dress Built-in software program and control method are set, carries out the crooked adjustment of negative direction automatically, to remove the vertical misalignment of object, effectively Ground improves the operational safety performance and reliability of conveyer belt and its production line, efficiently solves above-mentioned present in background technology Problem.
The technical scheme is that:The crooked detection of object and method of adjustment, comprise the steps of on conveyer belt:
Object is placed on two parallel arrangements, is conveyed on homodromous conveyer belt, and every conveyer belt is operated alone, can be just Inverted running;A pair of of the detection sensor being mutually matched is installed respectively in two sides of each conveyer belt and connecting detection passes The control device of sensor, when object occurs crooked, detection sensor sends a signal to control device, and control device sends out signal That conveyer belt for keeping generation object crooked stops, and the object stayed on another conveyer belt is waited to start to block the conveyer belt side Detection sensor when, at plumbness, the crooked of object has been adjusted, has sent a signal to for object and two conveyer belts at this time Control device makes to detect that the crooked conveyer belt of object starts operation by halted state for the first time, crooked to reach object Adjustment.
Inside and outside two conveyer belts, four detection sensors are set altogether.
Four detection sensors are respectively placed in mounting bracket, and installation site need to be in a straight line, as far as possible Ground is vertical with conveyer belt traffic direction;The installation site of detection sensor on the outside of two conveyer belts higher than transmission object, two Detection sensor installation site on the inside of a conveyer belt is generally in one at the intermediate position of two conveyer belts and with conveyer belt Horizontal plane, in order to avoid scratched by object;The size phase of the specific installation site of detection sensor and conveyer belt and transmission object Matching.
Two groups of overlength detection sensors are respectively set in the both sides of conveyer belt longitudinal direction, when one group of overlength of inside detects sensing When device acts, conveyer belt one period of stopping that early warning is acted to that side is further continued for running, and is passing through next crooked inspection When measuring point, then corresponding crooked adjustment is done, is transfinited with correcting longitudinal;When the action of one group of overlength detection sensor in outside, pass It send with out of service.
Every time crooked adjustment it is secondary or three times after, in normal transmission is advanced, do the crooked generation of a negative direction, until under Crooked adjustment is done in one crooked detection again.
The crooked detection of object and adjusting apparatus on conveyer belt, including conveyer belt, belt-driven motor, detection sensing The detection signal of device, detection device and host controller, detection sensor is connected with detection device;Detection device fills for electronics It sets, by PLC controller, single-chip computer control system, embedded control system and industrial personal computer, micro-computer controller and relay line Road is constituted;Detection device and host controller interconnect;Conveyer belt is two, parallel arrangement, in the same direction movement, every conveyer belt It is operated alone, forward and reverse can run, a pair of of the detection sensing being mutually matched is installed respectively in two sides of each conveyer belt Inside and outside two conveyer belts, four detection sensors are arranged in the control device of device and connecting detection sensor altogether.
The conveyer belt is ribbon conveyer, adhesive tape conveyor, pedrail delivering strap, rubber type conveyer belt, board-like transmission One kind in band or chain-type conveyer belt.
There are two the belt-driven motors, transmits band connections with two respectively, and each belt-driven motor is equipped with It is activated individually, stops, forward and reverse operating structure.
The detection sensor is infrared emission tube sensor, infrared inductor, infrared distance measuring sensor or ultrasound One kind in wave sensor, including the interface equipment to match.
The beneficial effects of the invention are as follows:The blank of modern technologies has been filled up, it is simple and easy to do, effectively improve conveyer belt and its The operational safety performance and reliability of production line.
Description of the drawings
Fig. 1 is the use environment figure of the present invention;
Fig. 2 is detection sensor installation front view of the present invention;
Fig. 3 is detection sensor installation side view of the present invention;
Fig. 4 is the sides object A heeling condition figure on the conveyer belt of the present invention;
Fig. 5 is that object A rolls skew adjustment schematic diagram on the conveyer belt of the present invention;
Fig. 6 is object tilt adjustment completion status figure on the conveyer belt of the present invention;
Fig. 7 is the sides object B heeling condition figure on the conveyer belt of the present invention;
Fig. 8 is object vertical misalignment schematic diagram on conveyer belt of the present invention;
Fig. 9 is that the present invention utilizes longitudinally disposed detection sensor to the longitudinally adjusted schematic diagram of object tilt on conveyer belt;
Figure 10 is of the invention using artificial crooked to the longitudinally adjusted schematic diagram of object tilt on conveyer belt.
Specific implementation mode
Below in conjunction with attached drawing, by embodiment, the invention will be further described.
The crooked detection of object and method of adjustment, comprise the steps of on conveyer belt:
Object is placed on two parallel arrangements, is conveyed on homodromous conveyer belt, and every conveyer belt is operated alone, can be just Inverted running;A pair of of the detection sensor being mutually matched is installed respectively in two sides of each conveyer belt and connecting detection passes The control device of sensor, when object occurs crooked, detection sensor sends a signal to control device, and control device sends out signal That conveyer belt for keeping generation object crooked stops, and the object stayed on another conveyer belt is waited to start to block the conveyer belt side Detection sensor when, at plumbness, the crooked of object has been adjusted, has sent a signal to for object and two conveyer belts at this time Control device makes to detect that the crooked conveyer belt of object starts operation by halted state for the first time, crooked to reach object Adjustment.
Inside and outside two conveyer belts, four detection sensors are set altogether.
Four detection sensors are respectively placed in mounting bracket, and installation site need to be in a straight line, as far as possible Ground is vertical with conveyer belt traffic direction;The installation site of detection sensor on the outside of two conveyer belts higher than transmission object, two Detection sensor installation site on the inside of a conveyer belt is generally in one at the intermediate position of two conveyer belts and with conveyer belt Horizontal plane, in order to avoid scratched by object;The size phase of the specific installation site of detection sensor and conveyer belt and transmission object Matching.
Two groups of overlength detection sensors are respectively set in the both sides of conveyer belt longitudinal direction, when one group of overlength of inside detects sensing When device acts, conveyer belt one period of stopping that early warning is acted to that side is further continued for running, and is passing through next crooked inspection When measuring point, then corresponding crooked adjustment is done, is transfinited with correcting longitudinal;When the action of one group of overlength detection sensor in outside, pass It send with out of service.
Every time crooked adjustment it is secondary or three times after, in normal transmission is advanced, do the crooked generation of a negative direction, until under Crooked adjustment is done in one crooked detection again.
The crooked detection of object and adjusting apparatus on conveyer belt, including conveyer belt, belt-driven motor, detection sensing The detection signal of device, detection device and host controller, detection sensor is connected with detection device;Detection device fills for electronics It sets, by PLC controller, single-chip computer control system, embedded control system and industrial personal computer, micro-computer controller and relay line Road is constituted;Detection device and host controller interconnect;Conveyer belt is two, parallel arrangement, in the same direction movement, every conveyer belt It is operated alone, forward and reverse can run;A pair of of the detection sensing being mutually matched is installed respectively in two sides of each conveyer belt Inside and outside two conveyer belts, four detection sensors are arranged in the control device of device and connecting detection sensor altogether.
The conveyer belt is ribbon conveyer, adhesive tape conveyor, pedrail delivering strap, rubber type conveyer belt, board-like transmission One kind in band or chain-type conveyer belt.
There are two the belt-driven motors, transmits band connections with two respectively, and each belt-driven motor is equipped with It is activated individually, stops, forward and reverse operating structure.When transmitting tape jam for wherein one, two conveyer belts are simultaneously stopped operation.
The detection sensor is infrared emission tube sensor, infrared inductor, infrared distance measuring sensor or ultrasound One kind in wave sensor, including the interface equipment to match.
In practical applications, such as Fig. 1, the present invention is set for two conveyer belts or crawler belt in the machinery for transmitting an object Standby upper application, and operation can be operated alone in two conveyer belts or crawler belt.These objects can be automobile, material storage-transportation case or material The objects such as pallet.
Detection sensor is respectively set at the inner side and outer side position of each conveyer belt(It is passed including infrared opposite-radiation tubular type Sensor or ultrasonic sensor etc.), a pair of of detection sensor of crooked detection that a1, a2 are conveyer belt A, b1, b2 are conveyer belt B A pair of of detection sensor of crooked detection.A1, a2, b1, b2 detection sensor are respectively placed in mounting bracket, the peace of a1 and b1 Higher than the object of transmission, the installation site of a2 and b2 is generally at the intermediate position of two conveyer belts and with conveyer belt holding position One horizontal plane, specific installation site regards conveyer belt and transmits the size decision of object, according to the ruler of conveyer belt and transmission object It is very little, select the detecting distance of detection sensor.With occur object it is crooked when, detection light or sound wave between detection sensor can Reliably be blocked and do not influence conveyer belt operation and object above be transmitted as criterion, a1, a2, b1, b2 scheme of installation are such as Shown in Fig. 2, Fig. 3.
When the object on conveyer belt is in transmit process, when the sides A occur crooked, as shown in figure 4, object is in transmit process In, first occlusion detection sensor a1, a2, i.e. detection sensor a1, a2 act output signal, at this time can be defeated by detection device Going out signal, keeps conveyer belt A out of service, conveyer belt B continues to run until that detection sensor b1, b2 is blocked, as shown in figure 5, I.e. detection sensor b1, b2 acts output signal, at this time by detection device output signal, so that conveyer belt A is run, conveyer belt B It continues to run so that the sides A generate crooked object and are adjusted such as Fig. 6.
Similarly, when the sides B generate it is crooked when, as shown in fig. 7, object is in transmit process, first occlusion detection sensor b1, B2, i.e. detection sensor b1, b2 act output signal, conveyer belt B can be made to stop fortune by detection device output signal at this time Row, conveyer belt A continue to run until that detection sensor a1, a2 is blocked, as shown in figure 4, i.e. detection sensor a1, a2 acts Output signal makes conveyer belt B run at this time by detection device output signal, and conveyer belt A continues to run so that the sides B generate Crooked object is adjusted such as Fig. 6.
Certain large-sized objects, such as the automobile in storage depot are conveyed in conveyer belt, since its front wheel side compares rear wheel-side Weight, between conveyer belt and conveyer belt handing-over or transmission process in tremble, all can be object(Such as:Automobile)Side is always toward one A direction is crooked, although constantly doing crooked adjustment, repeatedly, will produce cumulative offset, causes a longitudinal past direction to deviate, makes The object that must be transmitted(Such as:Automobile)It causes to scratch even transmission tape jam beyond longitudinal allowable range to stop.As shown in Figure 8.
For this purpose, this invention proposes a solution:First, being respectively set two groups in the sides A of conveyer belt longitudinal direction and the sides B Overlength detection sensor is object overlength early warning c2 and d2 and overlength alarm c1 and d1.When early warning detection sensor c2 or d2 are acted When, do primary crooked adjustment if even if object does not generate crooked at this time, the only crooked adjustment of negative direction, i.e.,:It will be pre- The alert conveyer belt for acting that side stops a period(It is specific how long, depending on line speed, size, transmission object Quality and shape determine, several seconds usual;Or until crooked early warning detection sensor is failure to actuate), this biography of stopping Send band to be further continued for running, be at this time it is artificial caused by it is crooked, when by next crooked test point, then do corresponding crooked tune It is whole, it is transfinited with correcting longitudinal, as shown in Figure 9.When longitudinal overlength early warning c2 and d2 are acted, conveyer belt can run and carry out askew Skew adjustment, when overlength alarms c1 and d1 action alarms, conveyer belt A and B must stop, and to prevent object scraping collision or fall down accident hair It is raw.
Second is that be not provided with vertical misalignment detection sensor c1, d1, c2, d2, every time crooked adjustment it is secondary or three times after, with It is above-mentioned similarly, in normal transmission is advanced, the crooked generation of a negative direction is done, until crooked tune is done in next crooked detection again It is whole, with the cumulative offset of correcting longitudinal.As shown in Figure 10.
Detection sensor a1, a2, b1, b2 installation site for detection must be in a straight line, as much as possible with biography Send band traffic direction vertical;A pair of of detection sensor of crooked detection that a1, a2 are conveyer belt A, b1, b2 are the askew of conveyer belt B Tiltedly a pair of of detection sensor of detection;A1, a2, b1, b2 detection sensor are respectively placed in mounting bracket, the installation position of a1 and b1 The object higher than transmission is set, the installation site of a2 and b2 are generally in one at the intermediate position of two conveyer belts and with conveyer belt Horizontal plane, in order to avoid being scratched by object, specific installation site regards conveyer belt and transmits the size decision of object, according to conveyer belt With the size of transmission object, select the detecting distance of detection sensor, with occur object it is crooked when, the detection between detection sensor Light or sound wave can reliably be blocked and do not influence conveyer belt operation and object above be transmitted as criterion, in this way to object Crooked detection and adjustment can be only achieved optimum.The control device of crooked detection is electronic device, and appearance and size is small, visually The space of conveyer belt and control panel disposes, and can also be included in conveyer belt control system.
During crooked detection and adjustment of the present invention, according to object skew condition, control device sends out control letter Number, drive conveyer belt(Crawler belt)Crooked adjustment or the crooked adjustment of negative direction are done with actions such as the length travels that reduces object.
It is above-mentioned for conveyer belt unidirectional operation describe, if equipment allow conveyer belt it is two-way i.e. forward and reverse operation when, also can be by upper It states method and carries out the crooked detection and adjustment of object.
Above-mentioned technical proposal has filled up the blank of modern technologies, simple and easy to do, can be on the conveyer belt of long range or easy The crooked place setting crooked test point in many places occurs, improves the security performance and reliability of conveyer belt operation.

Claims (8)

1. the crooked detection of object and method of adjustment on a kind of conveyer belt, it is characterised in that comprise the steps of:Object is placed on It is conveyed in two parallel arrangements, homodromous conveyer belt, every conveyer belt is operated alone, forward and reverse can run;Every Two sides of one conveyer belt are installed by the control dress of a pair of of the detection sensor and connecting detection sensor that are mutually matched respectively It sets, when object occurs crooked, detection sensor sends a signal to control device, and control device, which sends out signal, keeps generation object askew That oblique conveyer belt stops, and the object stayed on another conveyer belt is waited to start to block the detection sensor of the conveyer belt side When, at plumbness, the crooked of object has been adjusted, and is sent a signal to control device, is made for object and two conveyer belts at this time It detects that the crooked conveyer belt of object is started by halted state for the first time to run, to reach the crooked adjustment of object;Two biographies It send inside and outside band, four detection sensors is set altogether.
2. the crooked detection of object and method of adjustment on conveyer belt according to claim 1, it is characterised in that:Described four Detection sensor is respectively placed in mounting bracket, and installation site need to be in a straight line, as much as possible with conveyer belt operation side To vertical;The installation site of detection sensor on the outside of two conveyer belts is higher than the object of transmission, the inspection on the inside of two conveyer belts It surveys sensor mounting location and is generally in a horizontal plane at the intermediate position of two conveyer belts and with conveyer belt;Detection sensor Specific installation site and conveyer belt and transmit object size match.
3. the crooked detection of object and method of adjustment on conveyer belt according to claim 1, it is characterised in that:In conveyer belt Two groups of overlength detection sensors are respectively set in longitudinal both sides, when the action of one group of overlength detection sensor of inside, by early warning Conveyer belt one period of stopping for acting that side is further continued for running, and when by next crooked test point, then does corresponding Crooked adjustment, transfinited with correcting longitudinal;When the action of one group of overlength detection sensor in outside, conveyer belt is out of service.
4. the crooked detection of object and method of adjustment on conveyer belt according to claim 1, it is characterised in that:It is crooked every time Adjust it is secondary or three times after, in normal transmission is advanced, the crooked generation of a negative direction is done, until next crooked detection is again Do crooked adjustment.
5. the crooked detection of object and adjusting apparatus on a kind of conveyer belt, it is characterised in that:Including conveyer belt, belt-driven are electric The detection signal of machine, detection sensor, detection device and host controller, detection sensor is connected with detection device;Detection Device is electronic device, is controlled by PLC controller, single-chip computer control system, embedded control system and industrial personal computer, microcomputer Device and relay circuit are constituted;Detection device and host controller interconnect;Conveyer belt is two, parallel arrangement, in the same direction fortune Dynamic, every conveyer belt is operated alone, forward and reverse can run;It installs and is mutually matched respectively in two sides of each conveyer belt Inside and outside two conveyer belts, four detections are arranged in the control device of a pair of of detection sensor and connecting detection sensor altogether Sensor.
6. the crooked detection of object and adjusting apparatus on conveyer belt according to claim 5, it is characterised in that:The transmission Band is ribbon conveyer, adhesive tape conveyor, pedrail delivering strap, rubber type conveyer belt, board-like conveyer belt or chain-type conveyer belt In one kind.
7. the crooked detection of object and adjusting apparatus on conveyer belt according to claim 5, it is characterised in that:The transmission There are two band driving motors, transmits band connections with two respectively, and each belt-driven motor is equipped with and is activated individually, stops, just Inverted running structure.
8. the crooked detection of object and adjusting apparatus on conveyer belt according to claim 5, it is characterised in that:The detection Sensor is one kind in infrared emission tube sensor, infrared inductor, infrared distance measuring sensor or ultrasonic sensor, Including the interface equipment to match.
CN201810147855.5A 2018-02-13 2018-02-13 Method and device for detecting and adjusting skew of object on conveyor belt Active CN108455219B (en)

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CN109230512A (en) * 2018-09-26 2019-01-18 江苏宝昊机械设备科技有限公司 A kind of wiring board unloader
CN109515844A (en) * 2018-11-14 2019-03-26 龙岩烟草工业有限责任公司 Plume attitude updating device and method
CN109533809A (en) * 2018-11-27 2019-03-29 广东科达洁能股份有限公司 A kind of pair of transmission deviation correcting device and its method for correcting error
CN114476585A (en) * 2022-03-15 2022-05-13 英特尔产品(成都)有限公司 Presence detection device
CN115005483A (en) * 2022-06-06 2022-09-06 河北白沙烟草有限责任公司 Automatic cigarette packet feature identification control system and using method thereof
CN117647546A (en) * 2024-01-29 2024-03-05 浙江华视智检科技有限公司 Security check imaging method and related device

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Publication number Priority date Publication date Assignee Title
CN109230512A (en) * 2018-09-26 2019-01-18 江苏宝昊机械设备科技有限公司 A kind of wiring board unloader
CN109515844A (en) * 2018-11-14 2019-03-26 龙岩烟草工业有限责任公司 Plume attitude updating device and method
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CN114476585A (en) * 2022-03-15 2022-05-13 英特尔产品(成都)有限公司 Presence detection device
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CN115005483A (en) * 2022-06-06 2022-09-06 河北白沙烟草有限责任公司 Automatic cigarette packet feature identification control system and using method thereof
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CN117647546B (en) * 2024-01-29 2024-05-07 浙江华视智检科技有限公司 Security check imaging method and related device

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