CN108441308A - 金属加工水溶性高效微乳切削液 - Google Patents

金属加工水溶性高效微乳切削液 Download PDF

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CN108441308A
CN108441308A CN201810263216.5A CN201810263216A CN108441308A CN 108441308 A CN108441308 A CN 108441308A CN 201810263216 A CN201810263216 A CN 201810263216A CN 108441308 A CN108441308 A CN 108441308A
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cutting fluid
composite coating
soluble high
micro emulsion
intermetallic composite
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熊志
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Wuhu Zhi Dao Information Technology Co Ltd
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Wuhu Zhi Dao Information Technology Co Ltd
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    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M173/00—Lubricating compositions containing more than 10% water
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10M—LUBRICATING COMPOSITIONS; USE OF CHEMICAL SUBSTANCES EITHER ALONE OR AS LUBRICATING INGREDIENTS IN A LUBRICATING COMPOSITION
    • C10M169/00—Lubricating compositions characterised by containing as components a mixture of at least two types of ingredient selected from base-materials, thickeners or additives, covered by the preceding groups, each of these compounds being essential
    • C10M169/04—Mixtures of base-materials and additives
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
    • C10N2030/06—Oiliness; Film-strength; Anti-wear; Resistance to extreme pressure
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
    • C10N2030/12—Inhibition of corrosion, e.g. anti-rust agents or anti-corrosives
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
    • C10N2030/18—Anti-foaming property
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2030/00—Specified physical or chemical properties which is improved by the additive characterising the lubricating composition, e.g. multifunctional additives
    • C10N2030/40—Low content or no content compositions
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2040/00—Specified use or application for which the lubricating composition is intended
    • C10N2040/20—Metal working
    • C10N2040/22—Metal working with essential removal of material, e.g. cutting, grinding or drilling
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2040/00—Specified use or application for which the lubricating composition is intended
    • C10N2040/20—Metal working
    • C10N2040/244—Metal working of specific metals
    • C—CHEMISTRY; METALLURGY
    • C10—PETROLEUM, GAS OR COKE INDUSTRIES; TECHNICAL GASES CONTAINING CARBON MONOXIDE; FUELS; LUBRICANTS; PEAT
    • C10N—INDEXING SCHEME ASSOCIATED WITH SUBCLASS C10M RELATING TO LUBRICATING COMPOSITIONS
    • C10N2040/00—Specified use or application for which the lubricating composition is intended
    • C10N2040/20—Metal working
    • C10N2040/244—Metal working of specific metals
    • C10N2040/246—Iron or steel

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  • Chemical & Material Sciences (AREA)
  • Chemical Kinetics & Catalysis (AREA)
  • General Chemical & Material Sciences (AREA)
  • Oil, Petroleum & Natural Gas (AREA)
  • Organic Chemistry (AREA)
  • Preventing Corrosion Or Incrustation Of Metals (AREA)
  • Paints Or Removers (AREA)

Abstract

本发明属于金属切削加工技术领域。本发明的技术方案为：金属加工水溶性高效微乳切削液，由以下质量份的原料组成：矿物油5～40，复合剂1～20，乳化剂10～20，防锈剂1～20，铜合金缓蚀剂0.2～2，铝合金缓蚀剂2～4，杀菌剂1～5，消泡剂0.1～0.6以及水加至100。本发明的有益效果是，产品润滑性、冷却性、防锈性以及消泡性好，且不含亚硝酸盐，苯酚等有毒有害物质，不损害健康，不污染环境。

Description

金属加工水溶性高效微乳切削液
技术领域
本发明属于金属切削加工技术领域，特别涉及金属加工水溶性高效微乳切削液。
背景技术
金属切削加工时，通常采用切削液来冷却和润滑刀具。传统切削液产品用于宽泛的切削和磨削加工，特别是铸铁，合金钢部件的加工时，其润滑性、冷却性、防锈性以及消泡性差，使用寿命短，此外，传统切削液产品由于含有亚硝酸盐不利于环境保护和人体健康。
发明内容
本发明目的在于提供一种金属加工水溶性高效微乳切削液，该金属加工用全合成切削液润滑性、冷却性、防锈性以及消泡性好，且不含亚硝酸盐，苯酚等有毒有害物质，不损害健康，不污染环境。
为实现上述目的，本发明采用如下技术方案：
本发明金属加工水溶性高效微乳切削液，由以下质量份的原料组成：矿物油5～40，复合剂1～20，乳化剂10～20，防锈剂1～20，铜合金缓蚀剂0.2～2，铝合金缓蚀剂2～4，杀菌剂1～5，消泡剂0.1～0.6以及水加至100。
进一步地，矿物油是环烷基矿物油。
进一步地，复合剂为新戊二醇脂肪酸酯，偏苯三酸酯，脂肪酸异新酯，链段聚醚，丙二醇脂肪酸酯中的任一种，与一乙醇胺，二乙醇胺，三乙醇胺，二异丙醇胺，特殊醇胺中的任一种的混合物。
进一步地，乳化剂为脂肪醇烷氧化合物，蓖麻油聚氧乙烯醚，琥珀酸衍生物，醚羧酸或脂肪醇聚氧乙烯醚。
进一步地，防锈剂为硼酸，对叔丁基苯甲胺，三嗪类多羧酸化合物，石油磺酸钠，月桂二酸或是石油硫酸钡。
进一步地，铜合金缓蚀剂是苯并三氮咪唑啉或是甲基苯三唑。
进一步地，铝合金缓蚀剂是磷酸酯，特殊复合酯，偏硅酸钠或原偏硅酸钠。
进一步地，杀菌剂是三嗪类，吗啉类或苯并异噻唑啉酮。
进一步地，消泡剂为改性硅氧烷。
本发明的有益效果是：本品可以抵抗硬水，具有优异的润滑性，冷却性，防锈性，消泡性，使用寿命长，适用于要求宽泛的切削和磨削加工，特别是铸铁，合金钢部件的加工，同时，本品不含亚硝酸盐，苯酚等有毒有害物质，不损害健康，不污染环境。
具体实施方式
实施例1，本发明金属加工水溶性高效微乳切削液，由以下质量份的原料组成：矿物油5～40，复合剂1～20，乳化剂10～20，防锈剂1～20，铜合金缓蚀剂0.2～2，铝合金缓蚀剂2～4，杀菌剂1～5，消泡剂0.1～0.6以及水加至100。
进一步地，矿物油是环烷基矿物油。
进一步地，复合剂为新戊二醇脂肪酸酯，偏苯三酸酯，脂肪酸异新酯，链段聚醚，丙二醇脂肪酸酯中的任一种，与一乙醇胺，二乙醇胺，三乙醇胺，二异丙醇胺，特殊醇胺中的任一种的混合物。
进一步地，乳化剂为脂肪醇烷氧化合物，蓖麻油聚氧乙烯醚，琥珀酸衍生物，醚羧酸或脂肪醇聚氧乙烯醚。
进一步地，防锈剂为硼酸，对叔丁基苯甲胺，三嗪类多羧酸化合物，石油磺酸钠，月桂二酸或是石油硫酸钡。
进一步地，铜合金缓蚀剂是苯并三氮咪唑啉或是甲基苯三唑。
进一步地，铝合金缓蚀剂是磷酸酯，特殊复合酯，偏硅酸钠或原偏硅酸钠。
进一步地，杀菌剂是三嗪类，吗啉类或苯并异噻唑啉酮。
进一步地，消泡剂为改性硅氧烷。
以上所述的实施例仅仅是对本发明的优选实施方式进行描述，并非对本发明的范围进行限定，在不脱离本发明设计精神的前提下，本领域普通技术人员对本发明的技术方案作出的各种变形和改进，均应落入本发明权利要求书确定的保护范围内。

Claims (9)

1.一种金属加工水溶性高效微乳切削液，其特征是：由以下质量份的原料组成：矿物油5～40，复合剂1～20，乳化剂10～20，防锈剂1～20，铜合金缓蚀剂0.2～2，铝合金缓蚀剂2～4，杀菌剂1～5，消泡剂0.1～0.6以及水加至100。
2.如权利要求1所述的金属加工水溶性高效微乳切削液，其特征是：矿物油是环烷基矿物油。
3.如权利要求1所述的金属加工水溶性高效微乳切削液，其特征是：复合剂为新戊二醇脂肪酸酯，偏苯三酸酯，脂肪酸异新酯，链段聚醚，丙二醇脂肪酸酯中的任一种，与一乙醇胺，二乙醇胺，三乙醇胺，二异丙醇胺，特殊醇胺中的任一种的混合物。
4.如权利要求1所述的金属加工水溶性高效微乳切削液，其特征是：乳化剂为脂肪醇烷氧化合物，蓖麻油聚氧乙烯醚，琥珀酸衍生物，醚羧酸或脂肪醇聚氧乙烯醚。
5.如权利要求1所述的金属加工水溶性高效微乳切削液，其特征是：防锈剂为硼酸，对叔丁基苯甲胺，三嗪类多羧酸化合物，石油磺酸钠，月桂二酸或是石油硫酸钡。
6.如权利要求1所述的金属加工水溶性高效微乳切削液，其特征是：铜合金缓蚀剂是苯并三氮咪唑啉或是甲基苯三唑。
7.如权利要求1所述的金属加工水溶性高效微乳切削液，其特征是：铝合金缓蚀剂是磷酸酯，特殊复合酯，偏硅酸钠或原偏硅酸钠。
8.如权利要求1所述的金属加工水溶性高效微乳切削液，其特征是：杀菌剂是三嗪类，吗啉类或苯并异噻唑啉酮。
9.如权利要求1所述的金属加工水溶性高效微乳切削液，其特征是：消泡剂为改性硅氧烷。
CN201810263216.5A 2018-03-28 2018-03-28 金属加工水溶性高效微乳切削液 Withdrawn CN108441308A (zh)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112481009A (zh) * 2020-11-11 2021-03-12 河南平高电气股份有限公司 一种铜铝铁材加工用微乳化切削液及其制备方法

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN112481009A (zh) * 2020-11-11 2021-03-12 河南平高电气股份有限公司 一种铜铝铁材加工用微乳化切削液及其制备方法

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Application publication date: 20180824