CN108440196A - A kind of closed aerobic sub- high temperature microbe of agricultural production waste ferments seven days process for preparing fertilizer and device - Google Patents
A kind of closed aerobic sub- high temperature microbe of agricultural production waste ferments seven days process for preparing fertilizer and device Download PDFInfo
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- 239000003337 fertilizer Substances 0.000 title claims abstract description 55
- 239000002699 waste material Substances 0.000 title claims abstract description 31
- 238000012271 agricultural production Methods 0.000 title claims abstract description 30
- 238000004519 manufacturing process Methods 0.000 title description 12
- 238000000855 fermentation Methods 0.000 claims abstract description 644
- 230000004151 fermentation Effects 0.000 claims abstract description 641
- 230000000813 microbial effect Effects 0.000 claims abstract description 210
- 238000009826 distribution Methods 0.000 claims abstract description 42
- 238000000034 method Methods 0.000 claims abstract description 34
- 239000003795 chemical substances by application Substances 0.000 claims abstract description 15
- 241001465754 Metazoa Species 0.000 claims abstract description 8
- 239000000463 material Substances 0.000 claims description 200
- 239000007789 gas Substances 0.000 claims description 125
- 239000007788 liquid Substances 0.000 claims description 58
- 230000028327 secretion Effects 0.000 claims description 51
- 230000004927 fusion Effects 0.000 claims description 37
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 23
- 238000003756 stirring Methods 0.000 claims description 20
- 238000001179 sorption measurement Methods 0.000 claims description 19
- 230000032683 aging Effects 0.000 claims description 16
- 238000002360 preparation method Methods 0.000 claims description 16
- 238000004064 recycling Methods 0.000 claims description 15
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- IJGRMHOSHXDMSA-UHFFFAOYSA-N Atomic nitrogen Chemical compound N#N IJGRMHOSHXDMSA-UHFFFAOYSA-N 0.000 claims description 12
- 238000009423 ventilation Methods 0.000 claims description 12
- QVGXLLKOCUKJST-UHFFFAOYSA-N atomic oxygen Chemical compound [O] QVGXLLKOCUKJST-UHFFFAOYSA-N 0.000 claims description 11
- 229910052760 oxygen Inorganic materials 0.000 claims description 11
- 239000001301 oxygen Substances 0.000 claims description 11
- 238000011084 recovery Methods 0.000 claims description 11
- 230000009919 sequestration Effects 0.000 claims description 10
- 235000015097 nutrients Nutrition 0.000 claims description 8
- 238000004806 packaging method and process Methods 0.000 claims description 8
- 239000004744 fabric Substances 0.000 claims description 7
- QJZYHAIUNVAGQP-UHFFFAOYSA-N 3-nitrobicyclo[2.2.1]hept-5-ene-2,3-dicarboxylic acid Chemical compound C1C2C=CC1C(C(=O)O)C2(C(O)=O)[N+]([O-])=O QJZYHAIUNVAGQP-UHFFFAOYSA-N 0.000 claims description 6
- 239000004021 humic acid Substances 0.000 claims description 6
- 239000004615 ingredient Substances 0.000 claims description 6
- 229910052500 inorganic mineral Inorganic materials 0.000 claims description 6
- 239000011707 mineral Substances 0.000 claims description 6
- 235000010755 mineral Nutrition 0.000 claims description 6
- 229910052757 nitrogen Inorganic materials 0.000 claims description 6
- 238000003860 storage Methods 0.000 claims description 6
- 238000012360 testing method Methods 0.000 claims description 6
- 150000001875 compounds Chemical class 0.000 claims description 5
- 230000004720 fertilization Effects 0.000 claims description 5
- 238000002156 mixing Methods 0.000 claims description 5
- 230000001580 bacterial effect Effects 0.000 claims description 4
- 230000009286 beneficial effect Effects 0.000 claims description 4
- 239000013522 chelant Substances 0.000 claims description 4
- 238000007873 sieving Methods 0.000 claims description 4
- OAICVXFJPJFONN-UHFFFAOYSA-N Phosphorus Chemical compound [P] OAICVXFJPJFONN-UHFFFAOYSA-N 0.000 claims description 3
- ZLMJMSJWJFRBEC-UHFFFAOYSA-N Potassium Chemical compound [K] ZLMJMSJWJFRBEC-UHFFFAOYSA-N 0.000 claims description 3
- 239000013543 active substance Substances 0.000 claims description 3
- 238000011049 filling Methods 0.000 claims description 3
- 238000005192 partition Methods 0.000 claims description 3
- 229910052698 phosphorus Inorganic materials 0.000 claims description 3
- 239000011574 phosphorus Substances 0.000 claims description 3
- 229910052700 potassium Inorganic materials 0.000 claims description 3
- 239000011591 potassium Substances 0.000 claims description 3
- 230000001105 regulatory effect Effects 0.000 claims description 3
- 235000013619 trace mineral Nutrition 0.000 claims description 3
- 239000011573 trace mineral Substances 0.000 claims description 3
- 238000007689 inspection Methods 0.000 claims description 2
- 230000002906 microbiologic effect Effects 0.000 claims description 2
- 238000007789 sealing Methods 0.000 claims description 2
- 210000003608 fece Anatomy 0.000 abstract description 6
- 238000010564 aerobic fermentation Methods 0.000 abstract description 5
- 239000010871 livestock manure Substances 0.000 abstract description 5
- 239000002994 raw material Substances 0.000 abstract description 3
- 230000009916 joint effect Effects 0.000 abstract 1
- 239000003895 organic fertilizer Substances 0.000 description 5
- 230000009920 chelation Effects 0.000 description 2
- 238000009264 composting Methods 0.000 description 2
- 238000010924 continuous production Methods 0.000 description 2
- 230000002354 daily effect Effects 0.000 description 2
- 230000000694 effects Effects 0.000 description 2
- 230000003203 everyday effect Effects 0.000 description 2
- 230000035699 permeability Effects 0.000 description 2
- 229920006395 saturated elastomer Polymers 0.000 description 2
- 239000002910 solid waste Substances 0.000 description 2
- OKTJSMMVPCPJKN-UHFFFAOYSA-N Carbon Chemical compound [C] OKTJSMMVPCPJKN-UHFFFAOYSA-N 0.000 description 1
- 102000004190 Enzymes Human genes 0.000 description 1
- 108090000790 Enzymes Proteins 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 239000002154 agricultural waste Substances 0.000 description 1
- 230000015572 biosynthetic process Effects 0.000 description 1
- 230000000903 blocking effect Effects 0.000 description 1
- 229910052799 carbon Inorganic materials 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 238000000354 decomposition reaction Methods 0.000 description 1
- 230000001066 destructive effect Effects 0.000 description 1
- 230000018109 developmental process Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000000284 extract Substances 0.000 description 1
- 230000002431 foraging effect Effects 0.000 description 1
- 230000001788 irregular Effects 0.000 description 1
- 244000144972 livestock Species 0.000 description 1
- 244000005700 microbiome Species 0.000 description 1
- 238000003032 molecular docking Methods 0.000 description 1
- 244000144977 poultry Species 0.000 description 1
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Classifications
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- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05F—ORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
- C05F1/00—Fertilisers made from animal corpses, or parts thereof
-
- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05F—ORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
- C05F17/00—Preparation of fertilisers characterised by biological or biochemical treatment steps, e.g. composting or fermentation
-
- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05F—ORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
- C05F17/00—Preparation of fertilisers characterised by biological or biochemical treatment steps, e.g. composting or fermentation
- C05F17/90—Apparatus therefor
-
- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05F—ORGANIC FERTILISERS NOT COVERED BY SUBCLASSES C05B, C05C, e.g. FERTILISERS FROM WASTE OR REFUSE
- C05F17/00—Preparation of fertilisers characterised by biological or biochemical treatment steps, e.g. composting or fermentation
- C05F17/90—Apparatus therefor
- C05F17/989—Flow sheets for biological or biochemical treatment
-
- C—CHEMISTRY; METALLURGY
- C05—FERTILISERS; MANUFACTURE THEREOF
- C05G—MIXTURES OF FERTILISERS COVERED INDIVIDUALLY BY DIFFERENT SUBCLASSES OF CLASS C05; MIXTURES OF ONE OR MORE FERTILISERS WITH MATERIALS NOT HAVING A SPECIFIC FERTILISING ACTIVITY, e.g. PESTICIDES, SOIL-CONDITIONERS, WETTING AGENTS; FERTILISERS CHARACTERISED BY THEIR FORM
- C05G3/00—Mixtures of one or more fertilisers with additives not having a specially fertilising activity
- C05G3/80—Soil conditioners
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02P—CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
- Y02P20/00—Technologies relating to chemical industry
- Y02P20/10—Process efficiency
-
- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
- Y02—TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
- Y02W—CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO WASTEWATER TREATMENT OR WASTE MANAGEMENT
- Y02W30/00—Technologies for solid waste management
- Y02W30/40—Bio-organic fraction processing; Production of fertilisers from the organic fraction of waste or refuse
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- Health & Medical Sciences (AREA)
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- Engineering & Computer Science (AREA)
- Biochemistry (AREA)
- Biotechnology (AREA)
- Chemical Kinetics & Catalysis (AREA)
- General Chemical & Material Sciences (AREA)
- Microbiology (AREA)
- Environmental & Geological Engineering (AREA)
- Pest Control & Pesticides (AREA)
- Soil Sciences (AREA)
- Fertilizers (AREA)
- Processing Of Solid Wastes (AREA)
Abstract
本发明公开的一种农业生产废弃物密闭好氧亚高温微生物发酵七天制肥法及装置,其在常规发酵槽体的基础上利用发酵气体整流罩,将发酵槽体整体密闭,利用发酵气体循环和配气系统,定时进行发酵气体循环和新鲜空气配送。因发酵气体循环和配送新鲜空气和发酵菌剂的共同作用下,使发酵槽体内被发酵物体在10—20小时内发酵温度达到50—55℃,并不受外界气温影响。在发酵期间将发酵物体由发酵槽的进料端向出料端转移,保持发酵温度60—65℃的亚高温密闭好氧发酵(限制温度不超过65℃),整个进程为七天。在较短时间内使农业生产废弃物(如动、植物残体和养殖物粪便)等原材料得到充分的无害化处理,成为发酵成熟的优质有机肥料或微生物有机肥料。
The invention discloses a method and device for making fertilizer from agricultural production waste in closed aerobic sub-high temperature microbial fermentation for seven days. On the basis of a conventional fermentation tank, a fermenting gas fairing is used to seal the fermentation tank as a whole, and the fermentation gas is circulated. And gas distribution system, regular fermentation gas circulation and fresh air distribution. Due to the joint action of the fermentation gas circulation and distribution of fresh air and fermentation agents, the fermentation temperature of the fermented objects in the fermentation tank reaches 50-55°C within 10-20 hours, and is not affected by the external temperature. During the fermentation period, the fermented objects are transferred from the feed end of the fermentation tank to the discharge end, and the sub-high temperature closed aerobic fermentation (limited temperature not exceeding 65°C) at a fermentation temperature of 60-65°C is maintained. The whole process lasts for seven days. In a short period of time, raw materials such as agricultural production waste (such as animal and plant residues and cultured manure) are fully harmless treated, and become fermented and mature high-quality organic fertilizers or microbial organic fertilizers.
Description
技术领域technical field
本发明属于利用农业生产废弃物(如动、植物残体和养殖物粪便)等原材料,通过微生物发酵工艺生产有机肥料和微生物有机肥料的技术领域,特别涉及一种畜禽粪便与固体废弃物密闭好氧亚高温微生物发酵七天制肥法及装置。The invention belongs to the technical field of producing organic fertilizers and microbial organic fertilizers through microbial fermentation process using raw materials such as agricultural production wastes (such as animal and plant residues and cultured feces), and particularly relates to a kind of airtight sealing of livestock and poultry manure and solid wastes. Aerobic sub-high temperature microbial fermentation seven-day fertilizer method and device.
背景技术Background technique
目前有机肥料的生产,多以农业生产废弃物厌气堆沤自然发酵和人为添加微生物菌剂好氧发酵两种模式。前者,自然厌气堆沤发酵模式多为农民田间地头自制自用,已是过去式。后者,是人为添加微生物菌剂好氧发酵,则是较大型堆肥场利用机械翻堆发酵,进行商品化有机肥料生产模式。不任是前者或后者,都是原始或简单的发酵处理方法,发酵时间长而不均匀,养分损失大且有害物质残留的低劣质肥料。在发酵过程中臭气弥漫,苍蝇成群,对周边环境造成不可避免的破坏性污染,是目前有机肥料生产产业的发展受到阻滞的致命因素。通过多年的反复试验和实践及其推广应用,形成了生产优质商品有机肥料的本发明。At present, the production of organic fertilizers is mostly based on two modes: natural fermentation of agricultural production waste anaerobic composting and aerobic fermentation with artificial addition of microbial agents. The former, the natural anaerobic stacking and retting fermentation mode is mostly self-made by farmers in the field, which is a past tense. The latter is the aerobic fermentation with the artificial addition of microbial agents, while the larger composting farms use mechanical turning and fermentation to carry out commercial organic fertilizer production. Regardless of the former or the latter, it is a primitive or simple fermentation treatment method, with long and uneven fermentation time, large nutrient loss and low-quality fertilizers with residual harmful substances. During the fermentation process, the smell is pervasive and the flies are swarming, which will inevitably cause destructive pollution to the surrounding environment, which is the fatal factor that hinders the development of the organic fertilizer production industry. Through years of trial and error and practice and its popularization and application, the present invention for producing high-quality commercial organic fertilizers has been formed.
发明内容Contents of the invention
本发明所要解决的技术问题之一在于针对现有农业生产废弃物厌气堆沤自然发酵和人为添加微生物菌剂好氧发酵生产有机肥料所存在的问题而提供一种农业废弃物密闭好氧亚高温微生物发酵七天制肥法。One of the technical problems to be solved by the present invention is to provide an airtight aerobic sub-composite system for agricultural waste to solve the problems existing in the production of organic fertilizers by natural fermentation of anaerobic stacking retting of agricultural production waste and artificial addition of microbial agents to aerobic fermentation. High-temperature microbial fermentation seven-day fertilizer method.
本发明所要解决的技术问题之二在于提供一种实现上述农业生产废弃物密闭好氧亚高温微生物发酵七天制肥法的发酵装置The second technical problem to be solved by the present invention is to provide a fermentation device that realizes the seven-day fertilization method of closed aerobic sub-high temperature microbial fermentation of agricultural production waste
本发明所要解决的技术问题可以通过以下技术方案来实现:The technical problem to be solved by the present invention can be realized by the following technical solutions:
一种农业生产废弃物密闭好氧亚高温微生物发酵七天制肥法,其特征在于,包括如下步骤:A method for making fertilizer from agricultural production waste in closed aerobic sub-high temperature microbial fermentation for seven days, characterized in that it comprises the following steps:
(1)配料步骤(1) Ingredients step
该步骤将农业生产废弃物、辅料、复合菌剂以质量比为60~80、40~20、0.75~1‰混合搅拌均匀形成发酵前料,其发酵前料混合体含水率控制在40~50%,所述辅料为有机矿物质、腐殖酸和水的混合物,其中有机矿物质质量百分比为45%、腐殖酸质量百分比为30%、水分质量百分比为25%;所述复合菌剂中含有如下数量的菌株:In this step, agricultural production waste, auxiliary materials, and compound microbial agents are mixed and stirred evenly at a mass ratio of 60-80, 40-20, and 0.75-1‰ to form a pre-fermentation material, and the moisture content of the pre-fermentation material mixture is controlled at 40-50. %, the auxiliary material is a mixture of organic minerals, humic acid and water, wherein the mass percent of organic minerals is 45%, the mass percent of humic acid is 30%, and the mass percent of water is 25%; Contains the following quantities of strains:
(2)发酵步骤(2) Fermentation step
第一天,将第一批步骤(1)制备的发酵前料布入纵向密封发酵槽中的第一个发酵槽段单元中进行密闭好氧亚高温微生物发酵24小时;On the first day, the pre-fermentation material prepared by the first batch of step (1) is placed in the first fermentation tank segment unit in the longitudinally sealed fermentation tank to carry out closed aerobic sub-high temperature microbial fermentation for 24 hours;
第二天,将所述纵向密封发酵槽中的第一个发酵槽段单元的被发酵物体,经第一翻抛机自动转移到第二个发酵槽段单元中继续进行密闭好氧亚高温微生物发酵24小时;同时,将第二批次步骤(1)制备的发酵前料布入所述纵向密封发酵槽中的第一个发酵槽段单元中进行密闭好氧亚高温微生物发酵24小时;The next day, the fermented objects of the first fermenter section unit in the longitudinally sealed fermenter are automatically transferred to the second fermenter section unit through the first turning and throwing machine to continue the closed aerobic sub-high temperature microbiological process. Ferment for 24 hours; meanwhile, put the pre-fermentation material prepared by the second batch of steps (1) into the first fermenter segment unit in the longitudinally sealed fermenter to carry out airtight aerobic sub-high temperature microbial fermentation for 24 hours;
第三天,将所述纵向密封发酵槽中的第二个发酵槽段单元中的第一批次被发酵料经第二翻抛机自动转移到所述纵向发酵槽中的第三个发酵槽段单元中继续进行密闭好氧亚高温微生物发酵24小时,同时,将所述纵向密封发酵槽中的第一个发酵槽段单元中的第二批次被发酵料,经第一翻抛机自动转移到纵向密封发酵槽中的第二个发酵槽段单元中继续进行密闭好氧亚高温微生物发酵24小时,同时,将第三批次步骤(1)制备的发酵前料布入所述纵向密封发酵槽中的第一个发酵槽段中进行密闭好氧亚高温微生物发酵24小时;On the third day, the first batch of fermented material in the second fermenter section unit in the vertical sealed fermenter is automatically transferred to the third fermenter in the vertical fermenter through the second turning and throwing machine Continue to carry out the closed aerobic sub-high temperature microbial fermentation in the section unit for 24 hours, and at the same time, the second batch of fermented materials in the first fermentation section section unit in the longitudinally sealed fermentation tank are automatically passed through the first turning and throwing machine. Transfer to the second fermenter section unit in the vertically sealed fermenter and continue to carry out the closed aerobic sub-high temperature microbial fermentation for 24 hours. Carry out airtight aerobic sub-high temperature microbial fermentation in the first fermentation tank section in the fermentation tank for 24 hours;
第四天,将所述纵向密封发酵槽中的第三个发酵槽段单元中的第一批次被发酵料经第三翻抛机自动转移到所述纵向密封发酵槽中的第四个发酵槽段单元中继续进行密闭好氧亚高温微生物发酵24小时;将所述密封纵向发酵槽中的第二个发酵槽段单元中的第二批次被发酵料经第二翻抛机自动转移到所述纵向密封发酵槽中的第三个发酵槽段单元中继续进行密闭好氧亚高温微生物发酵24小时;将所述纵向密封发酵槽中的第一个发酵槽段单元中的第三批次被发酵料经第一翻抛机自动转移到所述纵向密封发酵槽中的第二个发酵槽段单元中继续进行密闭好氧亚高温微生物发酵24小时,同时,将第四批步骤(1)制备的发酵前料布入所述纵向密封发酵槽中的第一个发酵槽段单元中进行密闭好氧亚高温微生物发酵24小时;On the fourth day, the first batch of fermented material in the third fermenter segment unit in the longitudinally sealed fermenter was automatically transferred to the fourth fermenter in the longitudinally sealed fermenter through the third turning and throwing machine. Continue to carry out airtight aerobic sub-high temperature microbial fermentation in the tank section unit for 24 hours; the second batch of fermented material in the second fermentation tank section unit in the sealed longitudinal fermentation tank is automatically transferred to Continue to carry out the closed aerobic sub-high temperature microbial fermentation in the third fermenter segment unit in the longitudinally sealed fermenter for 24 hours; the third batch in the first fermenter segment unit in the longitudinally sealed fermenter The fermented material is automatically transferred to the second fermenter section unit in the longitudinally sealed fermenter through the first turning and throwing machine to continue the closed aerobic sub-high temperature microbial fermentation for 24 hours. At the same time, the fourth batch of steps (1) The prepared pre-fermentation material is put into the first fermentation tank segment unit in the longitudinally sealed fermentation tank to carry out airtight aerobic sub-high temperature microbial fermentation for 24 hours;
第五天,将所述纵向密封发酵槽中的第四个发酵槽段单元中的第一批次的被发酵料经第四翻抛机自动转移到所述纵向密封发酵槽中的第五个发酵槽段单元中继续进行密闭好氧亚高温微生物发酵24小时;将所述纵向密封发酵槽中的第三个发酵槽段单元中的第二批次被发酵料经三翻抛机自动转移所述纵向密封发酵槽中的第四个发酵槽段单元中继续进行密闭好氧亚高温微生物发酵24小时;将所述纵向密封发酵槽中的第二个发酵槽段单元中的第三批次被发酵料经第二翻抛机自动转移到所述纵向密封发酵槽中的第三个发酵槽段单元中继续进行密闭好氧亚高温微生物发酵24小时;将所述纵向密封发酵槽中的第一个发酵槽段单元中的第四批次被发酵料经第一翻抛机自动转移到所述纵向密封发酵槽中的第二个发酵槽段单元中继续进行密闭好氧亚高温微生物发酵24小时;同时,将第五批步骤(1)制备的发酵前料布入所述纵向密封发酵槽中的第一个发酵槽段单元中进行密闭好氧亚高温微生物发酵24小时;On the fifth day, the first batch of fermented material in the fourth fermenter segment unit in the longitudinally sealed fermenter was automatically transferred to the fifth fermenter in the longitudinally sealed fermenter through the fourth turning machine. Continue to carry out airtight aerobic sub-high temperature microbial fermentation in the fermentation tank section unit for 24 hours; the second batch of fermented material in the third fermentation tank section unit in the longitudinally sealed fermentation tank is automatically transferred by three turners Continue to carry out airtight aerobic sub-high temperature microbial fermentation in the fourth fermenter segment unit in the longitudinally sealed fermenter for 24 hours; the third batch in the second fermenter segment unit in the longitudinally sealed fermenter is The fermented material is automatically transferred to the third fermenter segment unit in the longitudinally sealed fermenter through the second turning and throwing machine to continue the closed aerobic sub-high temperature microbial fermentation for 24 hours; the first fermenter in the longitudinally sealed fermenter The fourth batch of fermented material in the first fermentation tank section unit is automatically transferred to the second fermentation tank section unit in the longitudinally sealed fermentation tank through the first turning and throwing machine to continue the closed aerobic sub-high temperature microbial fermentation for 24 hours Simultaneously, cloth the pre-fermentation material prepared by the fifth batch of steps (1) into the first fermenter segment unit in the longitudinally sealed fermenter to carry out airtight aerobic sub-high temperature microbial fermentation for 24 hours;
第六天,将所述纵向密封发酵槽中的第五个发酵槽段单元中的第一批次被发酵料经第五翻抛机自动转移到所述纵向密封发酵槽中的第六个发酵槽段单元中继续进行密闭好氧亚高温微生物发酵24小时;将所述纵向密封发酵槽中的第四个发酵槽段单元中的第二批次被发酵料经第四翻抛机自动转移到所述纵向密封发酵槽中的第五个发酵槽段单元中继续进行密闭好氧亚高温微生物发酵24小时;将所述纵向密封发酵槽中的第三个发酵槽段单元中的第三批次被发酵料经第三翻抛机自动转移到纵向密封发酵槽中的第四个发酵槽段单元中继续进行密闭好氧亚高温微生物发酵24小时;将所述纵向密封发酵槽中的第二个发酵槽段单元中的第四批次被发酵料经第二翻抛机自动转移到所述纵向密封发酵槽中的第三个发酵槽段单元中继续进行密闭好氧亚高温微生物发酵24小时;将所述纵向密封发酵槽中的第一个发酵槽段单元中的第五批次发酵料经第一翻抛机自动转移到所述纵向密封发酵槽中的第二个发酵槽段单元中继续进行密闭好氧亚高温微生物发酵24小时;同时,将第六批步骤(1)制备的发酵前料布入所述密封发酵槽中的第一个发酵槽段单元中进行密闭好氧亚高温微生物发酵24小时;On the sixth day, the first batch of fermented material in the fifth fermenter segment unit in the longitudinally sealed fermenter was automatically transferred to the sixth fermenter in the longitudinally sealed fermenter through the fifth turning and throwing machine. Continue the airtight aerobic sub-high temperature microbial fermentation in the tank section unit for 24 hours; the second batch of fermented material in the fourth fermentation tank section unit in the longitudinally sealed fermentation tank is automatically transferred to Continue to carry out the closed aerobic sub-high temperature microbial fermentation in the fifth fermenter segment unit in the longitudinally sealed fermenter for 24 hours; the third batch in the third fermenter segment unit in the longitudinally sealed fermenter The fermented material is automatically transferred to the fourth fermenter segment unit in the longitudinally sealed fermenter through the third turning and throwing machine to continue the closed aerobic sub-high temperature microbial fermentation for 24 hours; the second fermenter in the longitudinally sealed fermenter The fourth batch of fermented material in the fermentation tank section unit is automatically transferred to the third fermentation tank section unit in the longitudinally sealed fermentation tank through the second turning and throwing machine to continue the closed aerobic sub-high temperature microbial fermentation for 24 hours; The fifth batch of fermented material in the first fermenter unit in the longitudinally sealed fermenter is automatically transferred to the second fermenter unit in the longitudinally sealed fermenter through the first turning and throwing machine to continue Carry out airtight aerobic sub-high temperature microbial fermentation for 24 hours; at the same time, put the pre-fermentation material prepared by the sixth batch of step (1) into the first fermentation tank segment unit in the sealed fermenter to carry out airtight aerobic sub-high temperature microbial fermentation. Ferment for 24 hours;
第七天,将所述纵向密封发酵槽中的第六个发酵槽段单元中的第一批次发酵料经第六翻抛机自动转移到所述纵向密封发酵槽中的第七个发酵槽段单元中继续进行密闭好氧亚高温微生物发酵24小时;将所述纵向密封发酵槽中的第五个发酵槽段单元中的第二批次被发酵料经第五翻抛机自动转移到所述纵向密封发酵槽中的第六个发酵槽段单元中继续进行密闭好氧亚高温微生物发酵24小时;将所述纵向密封发酵槽中的第四个发酵槽段单元中的第三批次被发酵料经第四翻抛机自动转移到所述纵向密封发酵槽中的第五个发酵槽段单元中继续进行密闭好氧亚高温微生物发酵24小时;将所述纵向密封发酵槽中的第三个发酵槽段单元中的第四批次被发酵料经第三翻抛机自动转移到所述纵向密封发酵槽中的第四个发酵槽段单元中继续进行密闭好氧亚高温微生物发酵24小时;将所述纵向密封发酵槽中的第二个发酵槽段单元中的第五批次发酵料经第二翻抛机自动转移到所述纵向密封发酵槽中的第三个发酵槽段单元中继续进行密闭好氧亚高温微生物发酵24小时;将所述纵向密封发酵槽中的第一个发酵槽段单元中的第六批次被发酵料经第一翻抛机自动转移到所述纵向密封发酵槽中的第二个发酵槽段单元中继续进行密闭好氧亚高温微生物发酵24小时;同时,将第七批步骤(1)制备的发酵前料布入所述纵向密封发酵槽中的第一个发酵槽段单元中进行密闭好氧亚高温微生物发酵24小时。On the seventh day, the first batch of fermented material in the sixth fermenter unit in the longitudinally sealed fermenter was automatically transferred to the seventh fermenter in the longitudinally sealed fermenter through the sixth turning and throwing machine Continue the closed aerobic sub-high temperature microbial fermentation in the section unit for 24 hours; the second batch of fermented material in the fifth fermentation tank section unit in the longitudinally sealed fermentation tank is automatically transferred to the second batch of fermented materials through the fifth turning and throwing machine. Continue to carry out the closed aerobic sub-high temperature microbial fermentation in the sixth fermenter segment unit in the longitudinally sealed fermenter for 24 hours; the third batch in the fourth fermenter segment unit in the longitudinally sealed fermenter is The fermented material is automatically transferred to the fifth fermenter segment unit in the longitudinally sealed fermenter through the fourth turning and throwing machine to continue the closed aerobic sub-high temperature microbial fermentation for 24 hours; the third fermenter in the longitudinally sealed fermenter The fourth batch of fermented material in the first fermentation tank section unit is automatically transferred to the fourth fermentation tank section unit in the longitudinally sealed fermentation tank through the third turning and throwing machine to continue the closed aerobic sub-high temperature microbial fermentation for 24 hours ; The fifth batch of fermented material in the second fermenter segment unit in the longitudinally sealed fermenter is automatically transferred to the third fermenter segment unit in the longitudinally sealed fermenter through the second turning and throwing machine Continue the closed aerobic sub-high temperature microbial fermentation for 24 hours; the sixth batch of fermented material in the first fermenter section unit in the longitudinally sealed fermenter is automatically transferred to the longitudinally sealed fermenter through the first turning and throwing machine In the second fermenter segment unit in the fermenter, continue to carry out airtight aerobic sub-high temperature microbial fermentation for 24 hours; at the same time, the seventh batch of pre-fermentation material prepared by step (1) is distributed into the first fermenter in the longitudinally sealed fermenter. Carry out closed aerobic sub-high temperature microbial fermentation in a fermentation tank section unit for 24 hours.
第八天,将所述纵向密封发酵槽中的第七个发酵槽段单元中的第一批次基本发酵完成的熟料,经出料系统自动转移出发酵槽;将所述纵向密封发酵槽中的第六个发酵槽段单元中的第二批次被发酵料经第六翻抛机自动转移到所述纵向密封发酵槽中的第七个发酵槽段单元中继续进行密闭好氧亚高温微生物发酵24小时;将所述纵向密封发酵槽中的第五个发酵槽段单元中的第三批次被发酵料经第五翻抛机自动转移到所述纵向密封发酵槽中的第六个发酵槽段单元中继续进行密闭好氧亚高温微生物发酵24小时;将所述纵向密封发酵槽中的第四个发酵槽段单元中的第四批次被发酵料经第四翻抛机自动转移到纵向密封发酵槽中的第五个发酵槽段单元中继续进行密闭好氧亚高温微生物发酵24小时;将所述纵向密封发酵槽中的第三个发酵槽段单元中的第五批次被发酵料经第三翻抛机自动转移到所述纵向密封发酵槽中的第四个发酵槽段单元中继续进行密闭好氧亚高温微生物发酵24小时;将所述纵向密封发酵槽中的第二个发酵槽段单元中的第六批次发酵料经第二翻抛机自动转移到所述纵向密封发酵槽中的第三个发酵槽段单元中继续进行密闭好氧亚高温微生物发酵24小时;将所述纵向密封发酵槽中的第一个发酵槽段单元中的第七批次被发酵料经第一翻抛机自动转移到所述纵向密封发酵槽中的第二个发酵槽段单元中继续进行密闭好氧亚高温微生物发酵24小时;同时,将第八批步骤(1)制备的发酵前料布入所述纵向密封发酵槽中的第一个发酵槽段单元中进行密闭好氧亚高温微生物发酵24小时;On the eighth day, the first batch of basically fermented clinker in the seventh fermenter segment unit in the longitudinally sealed fermenter was automatically transferred out of the fermenter through the discharge system; The second batch of fermented material in the sixth fermenter section unit is automatically transferred to the seventh fermenter section unit in the longitudinally sealed fermenter through the sixth turning and throwing machine to continue the closed aerobic sub-high temperature Microbial fermentation for 24 hours; the third batch of fermented material in the fifth fermenter unit in the longitudinally sealed fermenter is automatically transferred to the sixth fermenter in the longitudinally sealed fermenter through the fifth turner Continue the airtight aerobic sub-high temperature microbial fermentation in the fermentation tank section unit for 24 hours; the fourth batch of fermented material in the fourth fermentation tank section unit in the longitudinally sealed fermentation tank is automatically transferred through the fourth turning machine Continue to carry out closed aerobic sub-high temperature microbial fermentation in the fifth fermenter segment unit in the vertically sealed fermenter for 24 hours; the fifth batch in the third fermenter segment unit in the longitudinally sealed fermenter is The fermented material is automatically transferred to the fourth fermenter segment unit in the longitudinally sealed fermenter through the third turning and throwing machine to continue the closed aerobic sub-high temperature microbial fermentation for 24 hours; the second fermenter in the longitudinally sealed fermenter The sixth batch of fermented material in the first fermenter segment unit is automatically transferred to the third fermenter segment unit in the longitudinally sealed fermenter through the second overturning machine to continue the closed aerobic sub-high temperature microbial fermentation for 24 hours; The seventh batch of fermented material in the first fermenter unit in the longitudinally sealed fermenter is automatically transferred to the second fermenter unit in the longitudinally sealed fermenter through the first turning and throwing machine Continue to carry out airtight aerobic sub-high temperature microbial fermentation for 24 hours; meanwhile, put the pre-fermentation material cloth prepared by the eighth batch of steps (1) into the first fermenter section unit in the longitudinally sealed fermenter for airtight aerobic sub-fermentation High-temperature microbial fermentation for 24 hours;
依次类推形成连续式好氧亚高温微生物发酵,发酵过程中整个纵向密封发酵槽中后部中的一部分发酵气体,利用设置在所述纵向密封发酵槽底部发酵床中的发酵气体循环利用和新鲜空气配气系统收集后,配合新鲜空气混合后注入所述纵向密封发酵槽前部,以保证所述密封发酵槽中的各批次发酵料的含氧量控制在10~15%之间;并使新布入的步骤(1)制备的发酵前料,在24小时内发酵温度达到45~50℃;在所述发酵气体循环过程中,发酵气体中的营养物质被发酵槽中的被发酵物体吸附,确保了各批次产品质量的稳定;所述发酵过程中,整个密封发酵槽剩余的发酵气体,通过一与所述密封发酵槽顶部的尾气整流罩相连接的剩余发酵气体回收处理系统,收集后通过分配气分配注入多级吸附水池进行吸附融合形成发酵气体融合液备用;发酵过程中,整个密封发酵槽中的发酵物料渗滤液和微生物发酵分泌物通过一与所述密封发酵槽底部设置的发酵物料渗滤液和微生物发酵分泌物导流系统收集,并与发酵气体融合液和微生物菌剂进行发酵螯合形成有机液肥;By analogy, a continuous aerobic sub-high temperature microbial fermentation is formed. During the fermentation process, a part of the fermentation gas in the rear part of the longitudinally sealed fermenter is used to recycle the fermented gas and fresh air arranged in the fermentation bed at the bottom of the longitudinally sealed fermenter. After the air distribution system is collected, it is mixed with fresh air and injected into the front of the longitudinally sealed fermenter to ensure that the oxygen content of each batch of fermented materials in the sealed fermenter is controlled between 10% and 15%; For the pre-fermentation material prepared in step (1), the fermentation temperature reaches 45-50°C within 24 hours; during the circulation process of the fermentation gas, the nutrients in the fermentation gas are absorbed by the fermented objects in the fermentation tank , to ensure the stability of each batch of product quality; during the fermentation process, the remaining fermented gas in the entire sealed fermenter is collected by a residual fermented gas recycling system connected to the tail gas fairing at the top of the sealed fermenter After that, the gas is distributed and injected into the multi-stage adsorption pool for adsorption and fusion to form a fermentation gas fusion liquid for standby; during the fermentation process, the fermented material leachate and microbial fermentation secretions in the entire sealed fermentation tank pass through a tank connected to the bottom of the sealed fermentation tank. Fermentation material leachate and microbial fermentation secretions are collected by the diversion system, and fermented and chelated with fermentation gas fusion liquid and microbial agent to form organic liquid fertilizer;
(3)粉碎、陈化、检测、包装步骤(3) Crushing, aging, testing, packaging steps
将由所述密封发酵槽的第七个发酵槽段内基本发酵完成的熟料,经翻抛机自动转移出发酵槽,并输入粉碎分筛车间进行粉碎分筛,随即布入陈化槽进一步熟化72小时,进行产品质量检验检测,合格包装入库。The clinker that has basically been fermented in the seventh fermenter section of the sealed fermenter is automatically transferred out of the fermenter through a turning machine, and is input into the crushing and sieving workshop for crushing and sieving, and then placed into the aging tank for further aging Within 72 hours, product quality inspection and testing are carried out, and qualified packaging is put into storage.
在本发明的一个优选实施例中,所述发酵气体循环利用和新鲜空气配气系统设定为:每隔2到4个小时启动一次,每次启动时间为5到10分钟,以保证所述纵向密封发酵槽后部1/3槽段的湿度≤35%;所述密封发酵槽中部1/3槽段的湿度为40~45%;整个纵向密封发酵槽内的温度控制在45℃~65℃范围内,容氧量保障在10~15%。In a preferred embodiment of the present invention, the fermented gas recycling and fresh air distribution system is set to: start once every 2 to 4 hours, each start time is 5 to 10 minutes, to ensure the The humidity of the rear 1/3 tank section of the longitudinally sealed fermentation tank is ≤35%; the humidity of the middle 1/3 tank section of the sealed fermentation tank is 40-45%; the temperature in the entire longitudinally sealed fermentation tank is controlled at 45°C-65°C In the range of ℃, the oxygen capacity is guaranteed at 10-15%.
在本发明的一个优选实施例中,所述发酵气体融合液的总氮浓度为≥2%时,与所述收集的发酵渗滤液和微生物发酵分泌物、并加入微生物制剂,按照质量比为50~65%:35~50%:1~2‰混合进行发酵螯合产生有机液肥。In a preferred embodiment of the present invention, when the total nitrogen concentration of the fermented gas fusion liquid is ≥ 2%, the fermented leachate and microbial fermentation secretions collected and microbial preparations are added, and the mass ratio is 50% ~65%: 35~50%: 1~2‰ mixed for fermentation and chelation to produce organic liquid fertilizer.
在本发明的一个优选实施例中,所述微生物制剂中含有如下数量的菌株:In a preferred embodiment of the present invention, the microbial preparation contains the following number of bacterial strains:
在本发明的一个优选实施例中,所述发酵螯合的具体过程如下:In a preferred embodiment of the present invention, the concrete process of described fermentation sequestration is as follows:
⑴,将发酵气体融合液、发酵渗滤液和微生物发酵分泌物、微生物制剂混合置入发酵罐;(1) Mix the fermentation gas fusion liquid, fermentation leachate, microbial fermentation secretions, and microbial preparations into the fermenter;
⑵,利用气水融合泵进行间断式供氧和搅拌,使其处于好氧和兼性厌氧的交替循环发酵状态;所述水融合泵工作程序为4~5启动一次,每次运行20~30分钟;(2) Use the gas-water fusion pump for intermittent oxygen supply and stirring, so that it is in the alternating cycle fermentation state of aerobic and facultative anaerobic; the working procedure of the water fusion pump is to start once every 4 to 5 times, and run for 20 to 50 minutes each time. 30 minutes;
⑶,经7~10天的发酵,使其螯合成氮、磷、钾总养分≥4%和适量中、微量元素,富含多种有益活性物质的有机液态肥料并按1、5、10、20㎏灌装,储运。(3) After 7-10 days of fermentation, make it chelate into nitrogen, phosphorus, potassium total nutrients ≥ 4% and appropriate amount of medium and trace elements, organic liquid fertilizer rich in various beneficial active substances and press 1, 5, 10, 20kg filling, storage and transportation.
在本发明的一个优选实施例中,每批步骤(1)制备的发酵前料布入所述纵向密封发酵槽中的第一个发酵槽段单元中进行密闭好氧亚高温微生物发酵时,发酵温度应在10~20小时达到。In a preferred embodiment of the present invention, when each batch of pre-fermentation material prepared in step (1) is put into the first fermentation tank segment unit in the longitudinally sealed fermentation tank for closed aerobic sub-high temperature microbial fermentation, the fermentation The temperature should be reached within 10-20 hours.
在本发明的一个优选实施例中,所述农业生产废弃物为动物残体、植物残体、养殖物粪便中的一种或任意两种以上混合。In a preferred embodiment of the present invention, the agricultural production waste is one or a mixture of any two or more of animal residues, plant residues, and manure from cultured animals.
一种农业生产废弃物密闭好氧亚高温微生物发酵七天制肥装置,包括:A seven-day fertilizer making device for closed aerobic sub-high temperature microbial fermentation of agricultural production waste, including:
一配料搅拌装置,所述配料搅拌装置由配料部分和搅拌部分组成,所述配料部分的出料口与所述搅拌部分的进料口对接;A batching stirring device, the batching stirring device is composed of a batching part and a stirring part, the discharge port of the batching part is docked with the feeding port of the stirring part;
一纵向密封发酵槽,所述纵向密封发酵槽具有一设有进料端和出料端的发酵槽体以及罩盖在所述发酵槽体上的发酵气体整流罩;在所述发酵槽体内设置有七个延续贯通的发酵槽段单元,七个发酵槽段单元从进料端起分别分为第一个发酵槽段单元、第二个发酵槽段单元、第三个发酵槽段单元、第四个发酵槽段单元、第五个发酵槽段单元、第六个发酵槽段单元和第七个发酵槽段单元;在所述第一发酵槽段单元的上方架设一布料系统,所述布料系统的进料口与所述搅拌部分的出料口对接,所述布料系统将发酵前料布入第一个发酵槽段单元中;所述第七个发酵槽段单元的出料侧对接一出料系统;所述第一个发酵槽段单元中的发酵料经第一翻抛机自动转移到第二个发酵槽段单元中;第二个发酵槽段单元中的发酵料经第二翻抛机自动转移到第三个发酵槽段单元中;第三个发酵槽段单元中的发酵料经第三翻抛机自动转移到第四个发酵槽段单元中;第四个发酵槽段单元中的发酵料经第四翻抛机自动转移到第五个发酵槽段单元中;第五个发酵槽段单元中的发酵料经第五翻抛机自动转移到第六个发酵槽段单元中;第六个发酵槽段单元中的发酵料经第六翻抛机自动转移到第七个发酵槽段单元中;第七个发酵槽段单元中基本发酵完成的熟料由所述出料端经出料系统输出;在所述发酵气体整流罩的顶部设置有一剩余发酵气体吸纳口,该剩余发酵气体吸纳口与剩余发酵气体回收处理系统相连接;在所述发酵槽体的底部设置有发酵物料渗滤液和微生物发酵分泌物导流系统,所述发酵槽体内的发酵物料渗滤液和微生物发酵分泌物由所述的发酵物料渗滤液和微生物发酵分泌物导流系统导出所述发酵槽体外并被收集;在所述发酵槽体的底部设置有通风道,在所述通风道靠近所述发酵槽体的进料端1/3的位置采用一隔板将所述通风道隔开分成第一通风道和第二通风道,所述第一通风道靠近所述发酵槽体的进料端,所述第二通风道靠近所述发酵槽体的出料端;在所述第一通风道和第二通风道上分别设置有第一风道口和第二风道口,所述第一风道口和第二风道口均与一发酵气体循环利用和新鲜空气配气系统连接,所述发酵气体循环利用和新鲜空气配气系统设置在所述发酵槽体外;A longitudinally sealed fermenter, the longitudinally sealed fermenter has a fermenter body with a feed end and a discharge end and a fermenting gas fairing cover on the fermenter body; the fermenter body is provided with Seven continuous fermentation tank unit, seven fermentation tank unit from the feed end are divided into the first fermentation tank unit, the second fermentation tank unit, the third fermentation tank unit, the fourth The first fermentation tank section unit, the fifth fermentation tank section unit, the sixth fermentation tank section unit and the seventh fermentation tank section unit; a distribution system is erected above the first fermentation tank section unit, and the distribution system The feed port of the feed port is docked with the discharge port of the stirring part, and the distribution system distributes the pre-fermentation material into the first fermentation tank segment unit; the discharge side of the seventh fermentation tank segment unit is docked with a material system; the fermented material in the first fermentation tank unit is automatically transferred to the second fermentation tank unit through the first turning machine; the fermented material in the second fermentation tank unit is passed through the second turning machine The machine is automatically transferred to the third fermentation tank segment unit; the fermented material in the third fermentation tank segment unit is automatically transferred to the fourth fermentation tank segment unit through the third turning machine; the fourth fermentation tank segment unit The fermented material is automatically transferred to the fifth fermentation tank unit through the fourth turning machine; the fermented material in the fifth fermentation tank unit is automatically transferred to the sixth fermentation tank unit through the fifth turning machine; The fermented material in the sixth fermentation tank section unit is automatically transferred to the seventh fermentation tank section unit through the sixth turning machine; the clinker that has basically been fermented in the seventh fermentation tank section unit is passed through the discharge end The output of the discharge system; a residual fermentation gas intake port is provided on the top of the fermentation gas fairing, and the residual fermentation gas intake port is connected to the recovery and treatment system of the residual fermentation gas; a fermentation material is provided at the bottom of the fermentation tank body Leachate and microbial fermentation secretion diversion system, the fermentation material leachate and microbial fermentation secretion in the fermentation tank are exported from the fermentation tank by the fermentation material leachate and microbial fermentation secretion diversion system Collect; the bottom of the fermenter body is provided with an air passage, and a partition is adopted at a position where the air passage is close to the feeding end 1/3 of the fermenter body to separate the air passage into the first ventilation. Road and the second ventilation channel, the first ventilation channel is close to the feed end of the fermentation tank body, and the second ventilation channel is close to the discharge end of the fermentation tank body; between the first ventilation channel and the second ventilation channel The first air duct opening and the second air duct opening are respectively arranged on the two air passages, and the first air duct opening and the second air duct opening are connected with a fermented gas recycling and fresh air distribution system, and the fermented gas recycling and fresh air The air distribution system is arranged outside the fermenter;
一粉碎装置,所述粉碎装置具有一进料口和一出料口,所述粉碎装置的进料口所述出料系统的出口端连接;A crushing device, the crushing device has a feed port and a discharge port, the feed port of the crushing device is connected to the outlet end of the discharge system;
一陈化装置,所述陈化装置的进料口通过送料通道与所述粉碎装置的出料口连接;An aging device, the feed port of the aging device is connected with the discharge port of the crushing device through a feeding channel;
所述发酵气体循环利用和新鲜空气配气系统具有循环风机和配气装置,所述配气装置上设置有一进气口、一出气口和一新鲜空气入口,所述循环风机的进风口与通过管道与所述第二风道口连接,所述循环风机的出风口通过管道与所述配气装置上的进气口连接,所述配气装置上的出气口通过管道与所述第一风道口连接,所述新鲜空气入口通过管道连接压缩空气源;The fermented gas recycling and fresh air gas distribution system has a circulation fan and a gas distribution device. An air inlet, an air outlet and a fresh air inlet are arranged on the gas distribution device. The pipe is connected to the second air passage opening, the air outlet of the circulating fan is connected to the air inlet on the air distribution device through the pipe, and the air outlet on the air distribution device is connected to the first air passage opening through the pipe. connected, the fresh air inlet is connected to a compressed air source through a pipeline;
所述剩余发酵气体回收处理系统具有一引风机、一气体分配器和一多级吸附水池,所述引风机的入口通过引风管与所述发酵气体整流罩顶部上的剩余发酵气体吸纳口连接,所述引风机的出口通过管道与所述气体分配器上的进气口连接,所述气体分配器的各个出气口经调节阀分别与所述多级吸附水池上的各级进气口连接,所述多级吸附水池具有一发酵气体融合液排出口;The residual fermentation gas recovery treatment system has an induced draft fan, a gas distributor and a multi-stage adsorption pool, the inlet of the induced draft fan is connected to the residual fermentation gas intake port on the top of the fermented gas fairing through an induced draft tube , the outlet of the induced draft fan is connected to the air inlet on the gas distributor through a pipeline, and each air outlet of the gas distributor is respectively connected to the air inlets of each level on the multi-stage adsorption pool through a regulating valve , the multi-stage adsorption pool has a fermentation gas fusion solution outlet;
所述发酵物料渗滤液和微生物发酵分泌物导流系统具有一设置在发酵槽体底部的导流沟、一与所述导流沟联通并延伸至发酵槽体外的发酵物料渗滤液和微生物发酵分泌物导流管、一止回阀和一发酵物料渗滤液和微生物发酵分泌物收集装置;所述止回阀的入口与所述发酵物料渗滤液和微生物发酵分泌物导流管的出口连接,所述止回阀的出口与所述发酵物料渗滤液和微生物发酵分泌物收集装置的入口连通;The fermentation material leachate and microbial fermentation secretion diversion system has a diversion ditch arranged at the bottom of the fermentation tank, a fermentation material leachate and microbial fermentation secretion that communicate with the diversion ditch and extend to the outside of the fermentation tank. Material diversion pipe, a check valve and a fermentation material leachate and microbial fermentation secretion collection device; the inlet of the check valve is connected with the outlet of the fermentation material leachate and microbial fermentation secretion diversion pipe, the The outlet of the check valve communicates with the inlet of the fermentation material leachate and microbial fermentation secretion collection device;
一发酵螯合装置,所述发酵螯合装置由一液体发酵罐和一设置在所述液体发酵罐内的气水融合泵组成;所述液体发酵罐具有一发酵物料渗滤液和微生物发酵分泌物入口、一微生物制剂入口、一发酵气体融合液入口、一液肥出口;所述发酵物料渗滤液和微生物发酵分泌物入口通过管道与所述发酵物料渗滤液和微生物发酵分泌物导流系统中的发酵物料渗滤液和微生物发酵分泌物收集装置的出口连通,所述微生物制剂入口与微生物制剂释放装置连通,所述发酵气体融合液入口通过管道与所述多级吸附水池的发酵气体融合液出口连通;所述液肥出口通过管道与所述液肥包装机连接。A fermentation sequestration device, the fermentation sequestration device is composed of a liquid fermenter and a gas-water fusion pump arranged in the liquid fermenter; the liquid fermenter has a fermented material leachate and microbial fermentation secretions inlet, a microbial preparation inlet, a fermentation gas fusion liquid inlet, and a liquid fertilizer outlet; the fermentation material leachate and microbial fermentation secretion inlet pass through the pipeline and the fermentation material in the fermentation material leachate and microbial fermentation secretion diversion system The material leachate is connected to the outlet of the microbial fermentation secretion collection device, the microbial preparation inlet is connected to the microbial preparation release device, and the fermentation gas fusion liquid inlet is connected to the fermentation gas fusion liquid outlet of the multi-stage adsorption pool through a pipeline; The liquid fertilizer outlet is connected with the liquid fertilizer packaging machine through a pipeline.
在本发明的一个优选实施例中,所述配料部分由N个料斗和电子称以及输送机组成,配料时可人工操作更可程序化按既定配方数量配合混料,并随机输搅拌部分。In a preferred embodiment of the present invention, the batching part is composed of N hoppers, electronic scales and conveyors. When batching, it can be manually operated or programmed to mix the ingredients according to the predetermined formula quantity, and randomly send them to the mixing part.
在本发明的一个优选实施例中,所述搅拌部分为一双轴刀架逆向旋转卧式总成搅拌机。In a preferred embodiment of the present invention, the stirring part is a counter-rotating horizontal assembly mixer with a double-shaft knife holder.
由于采用了如上的技术方案,本发明提供了一种以农业生产废弃物密闭好氧亚高温微生物发酵七天制肥方法。克服了现有有机肥料生产产业上述“技术背景”的致命阻滞因素。并使有机肥料生产进入高机械自动和数控的,符合环保要求的,以日产量基数为产能的连续生产线作业时代。Due to the adoption of the above technical scheme, the present invention provides a method for making fertilizer by fermenting agricultural production waste in closed aerobic sub-high temperature microorganisms for seven days. Overcome the fatal blocking factors of the above-mentioned "technical background" of the existing organic fertilizer production industry. And make the organic fertilizer production enter the era of continuous production line operation with high mechanical automation and numerical control, meeting the requirements of environmental protection, and taking the daily output base as the production capacity.
本发明通过在发酵槽体上设置发酵气体整流罩建立起了一个密闭的发酵环境,以及发酵气体的循环利用,能够使新布入槽内的被发酵物体温度迅速升高(45℃)而进入发酵状态。在肥料生产过程中避免了自然气温对发酵温度的影响,确保了在常年自然环境条件下实现七天亚高温发酵制肥成为现实;The present invention establishes a closed fermentation environment by arranging a fermentation gas fairing cover on the fermentation tank body, and the recycling of the fermentation gas can make the temperature of the fermented objects newly placed in the tank rise rapidly (45°C) and enter the fermentation tank. state of fermentation. In the process of fertilizer production, the influence of natural air temperature on the fermentation temperature is avoided, ensuring the realization of seven-day sub-high temperature fermentation fertilizer under perennial natural environment conditions becomes a reality;
由于发酵气体循环和新鲜空气配气系统、发酵液体导流收集系统和剩余发酵气体回收处理系统等的综合效应,使被发酵物体充分保障了在发酵过程中对气体(含氧量:10—15%)、温度(发酵温度:45—65℃)、湿度(水分含量:发酵槽后部≤35%,中部40—45%)等技术指标的强制要求。Due to the comprehensive effect of the fermentation gas circulation and fresh air distribution system, the fermentation liquid diversion collection system and the remaining fermentation gas recovery and treatment system, the fermented objects fully guarantee the gas (oxygen content: 10-15 %), temperature (fermentation temperature: 45-65°C), humidity (moisture content: ≤35% in the back of the fermentation tank, 40-45% in the middle) and other technical indicators.
同时,也解决了被发酵物体因含水量不稳定,给发酵过程中和成产品水分过高所造成的障碍和难题。At the same time, it also solves the obstacles and problems caused by the excessive moisture in the fermentation process and finished products due to the unstable water content of the fermented objects.
另外经过对发酵气体循环,充分使发酵气体中的有益成分饱和在发酵物体之中,有效的保障了肥料的品质。避免了其他发酵制肥工艺由于时间长,养分损失而导致产品质量不稳定肥效低劣的问题。In addition, through the circulation of the fermentation gas, the beneficial components in the fermentation gas are fully saturated in the fermented objects, effectively ensuring the quality of the fertilizer. It avoids the problem of unstable product quality and poor fertilizer efficiency due to long time and nutrient loss in other fermentation fertilizer making processes.
本发明的发酵液体导流收集系统和剩余发酵气体回收处理系统(低压脉冲水吸法)的运用,使气(尾气)、水(发酵液)得到充分综合利用,产生优质有机液体肥料。即避免了对周边环境的污染,又产生了积极的经济效益和社会效应。The use of the fermentation liquid diversion collection system and the residual fermentation gas recovery treatment system (low-pressure pulse water suction method) of the present invention enables the gas (tail gas) and water (fermentation liquid) to be fully and comprehensively utilized to produce high-quality organic liquid fertilizer. That is, the pollution to the surrounding environment is avoided, and positive economic and social effects are produced.
由于本发明采用槽式发酵,每天一次翻抛机械的运行作业,使被发酵物体从发酵槽体进料端(前部)向出料端(后部)转移一个发酵槽段单元(整个发酵槽体由七个发酵槽段单元行程组成)。于是,发酵槽体前部每天空出一个发酵槽段单元空间,又每天布入新鲜被发酵物料,形成了以日产量基数为产能的,质量稳定的工业化连续生产优质有机肥料作业线。彻底解决了有机肥料生产不规范、肥料质量不稳定、甚至品质低劣的乱象。Because the present invention adopts trough fermentation, once a day, the running operation of turning and throwing machinery makes the fermented object transfer a fermentation tank section unit (whole fermentation tank) from the feed end (front) of the fermentation tank body to the discharge end (rear part). The body consists of seven fermentation tank unit strokes). Therefore, a fermenter segment unit space is vacated at the front of the fermentation tank every day, and fresh fermented materials are placed every day, forming an industrialized continuous production of high-quality organic fertilizers with a daily production base as the production capacity and stable quality. It has completely solved the chaos of irregular organic fertilizer production, unstable fertilizer quality, and even poor quality.
与现有技术相比,本发明具有如下优点:Compared with prior art, the present invention has following advantage:
(1)在密闭发酵槽内,利用发酵气体循环和新鲜空气配气系统保障密封发酵槽内被发酵物体的含氧量为10—15%。(1) In the closed fermentation tank, the oxygen content of the fermented object in the sealed fermentation tank is guaranteed to be 10-15% by using the fermentation gas circulation and the fresh air distribution system.
(2)利用设置在密闭发酵槽底部的发酵液体导流收集系统,及时将被发酵物的多余而渗漏水分连同微生物发酵分泌物一并收集处理,使发酵床保持良好的通透性。(2) Utilize the fermentation liquid diversion collection system installed at the bottom of the closed fermentation tank to collect and treat the excess and leaked water of the fermented product together with the microbial fermentation secretion in time, so as to maintain good permeability of the fermentation bed.
(3)设置在发酵气体整流罩顶部的剩余发酵气体回收处理系统(低压脉冲水吸法),使发酵气体得到充分转换利用而零排放。(3) The residual fermentation gas recovery and treatment system (low-pressure pulse water suction method) installed on the top of the fermentation gas fairing allows the fermentation gas to be fully converted and utilized with zero emissions.
(4)亚高温发酵七天制肥,在密闭发酵槽内被发酵物自有碳能和复合菌剂的生物能合力产生亚高温,使被发酵物体受热变性。在发酵菌剂产生的活性酶的作用下,经过七天的分解、转换、合成过程,将畜禽粪便和其他固体废弃物发酵成优质有机肥料或微生物有机肥料。(4) Sub-high temperature fermentation for seven days to make fertilizer. In the closed fermentation tank, the carbon energy of the fermented matter and the biological energy of the compound bacterial agent combine to generate a sub-high temperature, which causes the fermented object to be denatured by heat. Under the action of the active enzyme produced by the fermenting agent, after seven days of decomposition, conversion, and synthesis, the animal manure and other solid wastes are fermented into high-quality organic fertilizers or microbial organic fertilizers.
(5)充分利用发酵槽体后部分发酵物料中的亚高温气体,迅速提高前部新进被发酵物料的温度,做到了发酵槽内温度的稳定而不受外界气温影响;在发酵过程中,使发酵气体中的有效成分饱和在发酵物料之中,将养分损失降到最低且避免了周边空气的污染。(5) Make full use of the sub-high temperature gas in the fermented material at the rear of the fermentation tank to rapidly increase the temperature of the newly fermented material at the front, so that the temperature in the fermenter is stable without being affected by the external temperature; during the fermentation process, The effective components in the fermentation gas are saturated in the fermentation material, the loss of nutrients is minimized and the pollution of the surrounding air is avoided.
(6)利用发酵液体导流收集系统全天候接收被发酵物体中超过正常发酵湿度(45%)部分所渗漏的水分和正常发酵所产生的液体,确保发酵槽体内不涝水而透气性良好,为发酵气体循环和配气系统提供良好的工作环境。(6) Use the fermentation liquid diversion collection system to receive the water leaked from the part of the fermented object that exceeds the normal fermentation humidity (45%) and the liquid produced by normal fermentation around the clock to ensure that the fermentation tank is not waterlogged and has good air permeability. Provide a good working environment for the fermentation gas circulation and gas distribution system.
(7)发酵液体导流收集系统中的止回阀,当发酵气体循环和配气系统启动和运行时自动关闭,避免外部空气进入发酵槽体而影响整个系统运行效应。当发酵气体循环和配气系统停止工作时,止回阀自动开放,恢复本系统正常运行功能。(7) The check valve in the fermentation liquid diversion collection system is automatically closed when the fermentation gas circulation and gas distribution system is started and running, so as to prevent external air from entering the fermentation tank and affecting the operation effect of the entire system. When the fermentation gas circulation and gas distribution system stop working, the check valve will automatically open to resume the normal operation of the system.
(8)剩余发酵气体回收处理系统中的气体分配器将收集的发酵气体注入多级吸附水池并使池水产生脉冲运动而气水融合,并形成有机液肥的原料,消除污染变废为宝。(8) The gas distributor in the residual fermentation gas recovery and treatment system injects the collected fermentation gas into the multi-stage adsorption pool and causes the pool water to generate pulse motion and gas-water fusion, and form the raw material of organic liquid fertilizer, eliminating pollution and turning waste into treasure.
附图说明Description of drawings
图1为本发明的农业生产废弃物密闭好氧亚高温微生物发酵七天制肥装置的原理示意图。Fig. 1 is a schematic diagram of the principle of a seven-day fertilization device for closed aerobic sub-high temperature microbial fermentation of agricultural production waste according to the present invention.
具体实施方式Detailed ways
参见图1,图中所示的农业生产废弃物密闭好氧亚高温微生物发酵七天制肥装置,包括一配料搅拌装置100、密封发酵槽200、粉碎装置300、陈化装置400、发酵气体循环利用和新鲜空气配气系统、剩余发酵气体回收处理系统、发酵物料渗滤液和微生物发酵分泌物导流系统、发酵螯合装置500。Referring to Fig. 1, the seven-day fertilization device of closed aerobic sub-high temperature microbial fermentation of agricultural production waste shown in the figure includes a batching stirring device 100, a sealed fermentation tank 200, a crushing device 300, an aging device 400, and recycling of fermentation gas And fresh air gas distribution system, residual fermentation gas recovery treatment system, fermentation material leachate and microbial fermentation secretion diversion system, fermentation sequestration device 500.
配料搅拌装置100由配料部分(图中未示出)和搅拌部分(图中未示出)组成,配料部分由N个料斗和电子称以及输送机组成,配料时可人工操作更可程序化按既定配方数量配合混料,并随机输搅拌部分。与所述搅拌部分对接;The batching stirring device 100 is composed of a batching part (not shown in the figure) and a stirring part (not shown in the figure). The predetermined formula quantity is matched with the mixed material, and the mixed part is randomly input. docking with the stirring part;
搅拌部分为一双轴刀架逆向旋转卧式总成搅拌机。该双轴刀架逆向旋转卧式总成搅拌机的进料口与配料部分的出料口对接,该双轴刀架逆向旋转卧式总成搅拌机具有一出料口110。The mixing part is a double-shaft knife holder counter-rotating horizontal assembly mixer. The feed inlet of the double-shaft knife rest counter-rotating horizontal assembly mixer is docked with the discharge opening of the batching part, and the double-shaft knife rest counter-rotating horizontal assembly mixer has a material outlet 110 .
农业生产废弃物、辅料、复合菌剂经过各自的料斗经过电子称称重后,下落到输送机上,通过输送机送入双轴刀架逆向旋转卧式总成搅拌机中进行混合搅拌,混合搅拌均匀后形成发酵前料由双轴刀架逆向旋转卧式总成搅拌机的出料口110送出。Agricultural production waste, auxiliary materials, and compound bacterial agents are electronically weighed through their respective hoppers, and then fall onto the conveyor, and are sent to the double-axis knife holder reverse-rotating horizontal assembly mixer through the conveyor for mixing and stirring, and the mixing is even. The post-fermentation material is sent out from the discharge port 110 of the reverse-rotating horizontal assembly mixer with a biaxial knife rest.
纵向密封发酵槽200具有一设有进料端211和出料端212的发酵槽体210以及罩盖在发酵槽体210上的发酵气体整流罩220;在发酵槽体210内设置有七个延续贯通的发酵槽段单元,七个发酵槽段单元从进料端211起分别分为第一个发酵槽段单元231、第二个发酵槽段单元232、第三个发酵槽段单元233、第四个发酵槽段单元234、第五个发酵槽段单元235、第六个发酵槽段单元236和第七个发酵槽段单元237;在第一发酵槽段单元231的上方架设一布料系统(图中未示出)。该布料系统的进料口与发酵槽体210上的进料端211对接,布料系统的出料口位于第一个发酵槽段单元231上方,将发酵前料布入第一个发酵槽段单元231中。The longitudinally sealed fermentation tank 200 has a fermentation tank body 210 with a feed end 211 and a discharge end 212 and a fermentation gas fairing 220 covered on the fermentation tank body 210; The continuous fermenter segment unit, seven fermenter segment units are respectively divided into the first fermenter segment unit 231, the second fermenter segment unit 232, the third fermenter segment unit 233, the third fermenter segment unit from the feed end 211 Four fermentation tank section units 234, the fifth fermentation tank section unit 235, the sixth fermentation tank section unit 236 and the seventh fermentation tank section unit 237; a cloth system is erected above the first fermentation tank section unit 231 ( not shown in the figure). The feed port of the distribution system is docked with the feed end 211 on the fermentation tank body 210, and the discharge port of the distribution system is located above the first fermentation tank segment unit 231, and the pre-fermentation material is distributed into the first fermentation tank segment unit 231 in.
第七个发酵槽段单元237的出料侧与发酵槽体210上的出料端212对接,发酵槽体210上的出料端212还对接一出料系统(图中未示出)。The discharge side of the seventh fermentation tank section unit 237 is docked with the discharge end 212 on the fermentation tank body 210, and the discharge end 212 on the fermentation tank body 210 is also connected with a discharge system (not shown in the figure).
第一发酵槽段单元231中的发酵料经第一翻抛机(图中未示出)自动转移到第二发酵槽段单元232中;第二发酵槽段单元232中的发酵料经第二翻抛机(图中未示出)自动转移到第三发酵槽段单元233中;第三发酵槽段单元233中的发酵料经第三翻抛机(图中未示出)自动转移到第四发酵槽段单元234中;第四发酵槽段单元234中的发酵料经第四翻抛机(图中未示出)自动转移到第五发酵槽段单元235中;第五发酵槽段单元235中的发酵料经第五翻抛机(图中未示出)自动转移到第六发酵槽段单元236中;第六发酵槽段单元236中的发酵料经第六翻抛机(图中未示出)自动转移到第七发酵槽段单元237中;第七发酵槽段单元237中的发酵成熟料由出料端212经出料系统输出。The fermented material in the first fermentation tank section unit 231 is automatically transferred in the second fermented tank section unit 232 through the first overturning machine (not shown); The throwing machine (not shown) is automatically transferred to the third fermenter section unit 233; the fermented material in the third fermenter section unit 233 is automatically transferred to the third fermenter (not shown) In the four fermentation tank section unit 234; the fermented material in the fourth fermentation tank section unit 234 is automatically transferred to the fifth fermentation tank section unit 235 through the fourth turning machine (not shown in the figure); the fifth fermentation tank section unit The fermented material in 235 is automatically transferred in the sixth fermentation tank section unit 236 through the fifth turning and throwing machine (not shown in the figure); not shown) is automatically transferred to the seventh fermenter section unit 237; the fermented mature material in the seventh fermenter section unit 237 is output from the discharge port 212 through the discharge system.
在发酵气体整流罩220的顶部设置有一剩余发酵气体吸纳口221,在发酵槽体210的底部设置有发酵物料渗滤液和微生物发酵分泌物导流沟216,导流沟216上设置有排放口213。该发酵物料渗滤液和微生物发酵分泌物导流沟216和排放口213构成发酵物料渗滤液和微生物发酵分泌物导流系统中的一部分。A residual fermentation gas intake port 221 is provided on the top of the fermentation gas fairing 220, and a diversion ditch 216 for leachate of fermentation materials and microbial fermentation secretions is provided at the bottom of the fermentation tank body 210, and a discharge port 213 is arranged on the diversion ditch 216 . The fermented material leachate and microbial fermentation secretion diversion channel 216 and discharge port 213 constitute a part of the fermentation material leachate and microbial fermentation secretion diversion system.
在发酵槽体210的底部设置有通风道(图中未示出),在通风道靠近发酵槽体的进料端1/3的位置采用一隔板(图中未示出)将通风道隔开分成第一通风道和第二通风道,第一通风道靠近发酵槽体210的进料端211,第二通风道靠近发酵槽体210的出料端212;在第一通风道和第二通风道上分别设置有第一风道口214和第二风道口215。The bottom of the fermentation tank body 210 is provided with an air passage (not shown), and a partition plate (not shown) is used to separate the air passage near the feeding end 1/3 of the fermentation tank body. Divided into a first air passage and a second air passage, the first air passage is close to the feed end 211 of the fermentation tank body 210, and the second air passage is close to the discharge end 212 of the fermentation tank body 210; A first air passage opening 214 and a second air passage opening 215 are respectively arranged on the air passage.
粉碎装置300具有一进料口310和一出料口320,粉碎装置300的进料口310通过出料系统与发酵槽体210的出料端212连接。The crushing device 300 has a feed port 310 and a discharge port 320 , the feed port 310 of the crushing device 300 is connected with the discharge end 212 of the fermentation tank body 210 through a discharge system.
陈化装置400为一陈化槽,该陈化槽的进料口410通过送料通道与粉碎装置300的出料口320连接。The aging device 400 is an aging tank, the feed port 410 of the aging tank is connected with the discharge port 320 of the crushing device 300 through a feeding channel.
发酵气体循环利用和新鲜空气配气系统设置在发酵槽体210外,其具有循环风机610和配气装置620,配气装置620上设置有一进气口621、一出气口622和一新鲜空气入口623,循环风机310的进风口与通过管道与第二风道口215连接,循环风机310的出风口通过管道与配气装置620上的进气口621连接,配气装置620上的出气口622通过管道与第一风道口214连接,新鲜空气入口623通过管道连接压缩空气源。Fermentation gas recycling and fresh air gas distribution system is arranged outside the fermentation tank body 210, which has a circulation fan 610 and a gas distribution device 620, and the gas distribution device 620 is provided with an air inlet 621, an air outlet 622 and a fresh air inlet 623, the air inlet of the circulating fan 310 is connected to the second air duct opening 215 through a pipe, the air outlet of the circulating fan 310 is connected to the air inlet 621 on the air distribution device 620 through a pipe, and the air outlet 622 on the air distribution device 620 passes through The pipeline is connected to the first air duct opening 214, and the fresh air inlet 623 is connected to a compressed air source through the pipeline.
剩余发酵气体回收处理系统具有一引风机710、一气体分配器720和一多级吸附水池730,引风机710的入口711通过引风管与发酵气体整流罩220顶部上的剩余发酵气体吸纳221连接,引风机710的出口712通过管道与气体分配器720上的进气口721连接,气体分配器720上各个出气口722经调节阀分别与多级吸附水池730上的各级进气口731连接,多级吸附水池730具有一发酵气体融合液排出口732。The residual fermentation gas recovery and treatment system has an induced draft fan 710, a gas distributor 720 and a multi-stage adsorption pool 730, the inlet 711 of the induced draft fan 710 is connected with the residual fermentation gas absorption 221 on the top of the fermentation gas fairing 220 through an induced draft tube , the outlet 712 of the induced draft fan 710 is connected to the air inlet 721 on the gas distributor 720 through a pipeline, and each air outlet 722 on the gas distributor 720 is respectively connected to the air inlets 731 of each level on the multi-stage adsorption pool 730 through a regulating valve , the multi-stage adsorption pool 730 has a fermentation gas fusion solution outlet 732 .
发酵物料渗滤液和微生物发酵分泌物导流系统还包括一发酵物料渗滤液和微生物发酵分泌物导流管830、止回阀820和一发酵物料渗滤液和微生物发酵分泌物收集装置810;发酵物料渗滤液和微生物发酵分泌物导流管830的入口与发酵物料渗滤液和微生物发酵分泌物导流沟216上的排放口213连通,止回阀820的入口821与发酵物料渗滤液和微生物发酵分泌物导流管830的出口连接,止回阀820的出口822与发酵物料渗滤液和微生物发酵分泌物收集装置810的入口811连通。The fermentation material leachate and microbial fermentation secretion diversion system also includes a fermentation material leachate and microbial fermentation secretion diversion pipe 830, a check valve 820 and a fermentation material leachate and microbial fermentation secretion collection device 810; The inlet of the leachate and microbial fermentation secretion diversion pipe 830 communicates with the discharge port 213 on the fermentation material leachate and microbial fermentation secretion diversion ditch 216, and the inlet 821 of the check valve 820 communicates with the fermentation material leachate and microbial fermentation secretion. The outlet of the material guide pipe 830 is connected, and the outlet 822 of the check valve 820 communicates with the inlet 811 of the fermentation material leachate and microbial fermentation secretion collection device 810 .
发酵螯合装置由一液体发酵罐500和设置在液体发酵罐内的气水融合泵组成;液体发酵罐500具有一发酵物料渗滤液和微生物发酵分泌物入口510、一微生物制剂入口520、一发酵气体融合液入口530、一液肥出口540;发酵物料渗滤液和微生物发酵分泌物入口510通过管道与发酵物料渗滤液和微生物发酵分泌物导流系统中的发酵物料渗滤液和微生物发酵分泌物收集装置810的出口812连通,微生物制剂入口520与微生物制剂释放装置550连通,发酵气体融合液入口530通过管道与多级吸附水池730的发酵气体融合液出口732连通;液肥出口540通过管道与液肥包装机900连接。The fermentation sequestration device consists of a liquid fermenter 500 and an air-water fusion pump arranged in the liquid fermenter; the liquid fermenter 500 has a fermented material leachate and microbial fermentation secretion inlet 510, a microbial preparation inlet 520, a fermentation The gas fusion liquid inlet 530, the first liquid fertilizer outlet 540; the fermentation material leachate and microbial fermentation secretion inlet 510 pass through the pipeline and the fermentation material leachate and microbial fermentation secretion collection device in the fermentation material leachate and microbial fermentation secretion diversion system The outlet 812 of 810 is communicated, the microbial preparation inlet 520 is communicated with the microbial preparation releasing device 550, the fermentation gas fusion liquid inlet 530 is communicated with the fermentation gas fusion liquid outlet 732 of the multi-stage adsorption pool 730 through pipelines; the liquid fertilizer outlet 540 is communicated with the liquid fertilizer packaging machine through pipelines 900 connections.
本发明的一种农业生产废弃物密闭好氧亚高温微生物发酵七天制肥法,包括如下步骤:A method for making fertilizer from agricultural production waste in closed aerobic sub-high temperature microbial fermentation for seven days comprises the following steps:
(1)配料步骤(1) Ingredients step
(1)配料步骤(1) Ingredients step
该步骤将农业生产废弃物、辅料、复合菌剂以质量比为60~80、40~20、0.75~1‰混合搅拌均匀形成发酵前料,其发酵前料混合体含水率控制在40~50%,所述辅料为有机矿物质、腐殖酸和水的混合物,其中有机矿物质质量百分比为45%、腐殖酸质量百分比为30%、水分质量百分比为25%;所述复合菌剂中含有如下数量的菌株:In this step, agricultural production waste, auxiliary materials, and compound microbial agents are mixed and stirred evenly at a mass ratio of 60-80, 40-20, and 0.75-1‰ to form a pre-fermentation material, and the moisture content of the pre-fermentation material mixture is controlled at 40-50. %, the auxiliary material is a mixture of organic minerals, humic acid and water, wherein the mass percent of organic minerals is 45%, the mass percent of humic acid is 30%, and the mass percent of water is 25%; Contains the following quantities of strains:
农业生产废弃物为动物残体、植物残体、养殖物粪便中的任意两种或两种以上的混合。Agricultural production waste is a mixture of any two or more of animal residues, plant residues, and manure from cultured animals.
(2)发酵步骤(2) Fermentation step
第一天,将第一批步骤(1)制备的发酵前料布入纵向密封发酵槽200中的第一个发酵槽段单元231中进行密闭好氧亚高温微生物发酵24小时,每批步骤(1)制备的发酵前料布入纵向密封发酵槽200中的第一个发酵槽段单元231中进行密闭好氧亚高温微生物发酵时,发酵温度应在10~20小时达到。On the first day, the pre-fermentation materials prepared by the first batch of steps (1) were distributed into the first fermenter segment unit 231 in the longitudinally sealed fermenter 200 to carry out the closed aerobic sub-high temperature microbial fermentation for 24 hours, and each batch of steps ( 1) When the prepared pre-fermentation material is put into the first fermentation tank segment unit 231 of the longitudinally sealed fermentation tank 200 for closed aerobic sub-high temperature microbial fermentation, the fermentation temperature should be reached within 10-20 hours.
第二天,将纵向密封发酵槽200中的第一个发酵槽段单元231中的第一批次发酵料经第一翻抛机自动转移到纵向密封发酵槽200中的第二个发酵槽段单元232中,继续进行密闭好氧亚高温微生物发酵24小时。同时,将第二批步骤(1)制备的发酵前料布入密封发酵槽200中的第一个发酵槽段单元231中,进行密闭好氧亚高温微生物发酵24小时。The next day, the first batch of fermented material in the first fermenter segment unit 231 in the longitudinally sealed fermenter 200 is automatically transferred to the second fermenter segment in the longitudinally sealed fermenter 200 through the first turning and throwing machine In unit 232, continue the closed aerobic sub-high temperature microbial fermentation for 24 hours. At the same time, the second batch of pre-fermentation material prepared in step (1) was distributed into the first fermentation tank segment unit 231 in the sealed fermentation tank 200, and the closed aerobic sub-high temperature microbial fermentation was carried out for 24 hours.
第三天,将纵向密封发酵槽200中的第二个发酵槽段单元232中的第一批次发酵料经第二翻抛机自动转移到纵向密封发酵槽200中的第三个发酵槽段单元233中,继续进行密闭好氧亚高温微生物发酵24小时;将纵向密封发酵槽200中的第一个发酵槽段单元231中的第二批次发酵料经第一翻抛机自动转移到纵向密封发酵槽200中的第二个发酵槽段单元232中,继续进行密闭好氧亚高温微生物发酵24小时。同时,将第三批步骤(1)制备的发酵前料布入纵向密封发酵槽200中的第一个发酵槽段单元231中,进行密闭好氧亚高温微生物发酵24小时。On the third day, the first batch of fermented material in the second fermenter segment unit 232 in the longitudinally sealed fermenter 200 is automatically transferred to the third fermenter segment in the longitudinally sealed fermenter 200 through the second turning and throwing machine In unit 233, continue the closed aerobic sub-high temperature microbial fermentation for 24 hours; the second batch of fermented material in the first fermenter segment unit 231 in the longitudinally sealed fermenter 200 is automatically transferred to the longitudinal In the second fermentation tank segment unit 232 in the sealed fermentation tank 200, the closed aerobic sub-high temperature microbial fermentation continued for 24 hours. At the same time, the third batch of pre-fermentation material prepared in step (1) was distributed into the first fermentation tank segment unit 231 in the longitudinally sealed fermentation tank 200, and the closed aerobic sub-high temperature microbial fermentation was carried out for 24 hours.
第四天,将纵向密封发酵槽200中的第三个发酵槽段单元233中的第一批次发酵料经第三翻抛机自动转移到纵向密封发酵槽200中的第四个发酵槽段单元234中,继续进行密闭好氧亚高温微生物发酵24小时;将纵向密封发酵槽200中的第二个发酵槽段单元232中的第二批次发酵料经第二翻抛机自动转移到纵向密封发酵槽200中的第三个发酵槽段单元233中,继续进行密闭好氧亚高温微生物发酵24小时;将纵向密封发酵槽200中的第一发酵槽段单元231中的第三批次发酵料经第一翻抛机自动转移到纵向密封发酵槽200中的第二个发酵槽段单元232中,继续进行密闭好氧亚高温微生物发酵24小时;同时,将第四批步骤(1)制备的发酵前料布入纵向密封发酵槽200中的第一个发酵槽段单元231中,进行密闭好氧亚高温微生物发酵24小时;On the fourth day, the first batch of fermented material in the third fermenter segment unit 233 in the longitudinally sealed fermenter 200 is automatically transferred to the fourth fermenter segment in the longitudinally sealed fermenter 200 through the third turning and throwing machine In unit 234, continue the closed aerobic sub-high temperature microbial fermentation for 24 hours; the second batch of fermented material in the second fermenter section unit 232 in the longitudinally sealed fermenter 200 is automatically transferred to the longitudinal In the third fermentation tank section unit 233 in the sealed fermentation tank 200, continue to carry out the closed aerobic sub-high temperature microbial fermentation for 24 hours; The material is automatically transferred to the second fermenter segment unit 232 in the longitudinally sealed fermenter 200 through the first turning and throwing machine, and continues to carry out the airtight aerobic sub-high temperature microbial fermentation for 24 hours; meanwhile, the fourth batch of step (1) prepared The pre-fermentation materials are placed in the first fermentation tank section unit 231 in the longitudinally sealed fermentation tank 200, and the closed aerobic sub-high temperature microbial fermentation is carried out for 24 hours;
第五天,将纵向密封发酵槽200中的第四个发酵槽段单元234中的第一批次发酵料经第四翻抛机自动转移到纵向密封发酵槽200中的第五个发酵槽段单元235中,继续进行密闭好氧亚高温微生物发酵24小时;将纵向密封发酵槽200中的第三个发酵槽段单元233中的第二批次发酵料经第三翻抛机自动转移到纵向密封发酵槽200中的第四个发酵槽段单元234中,继续进行密闭好氧亚高温微生物发酵24小时;将纵向密封发酵槽200中的第二个发酵槽段单元232中的第三批次发酵料经第二翻抛机自动转移到纵向密封发酵槽200中的第三个发酵槽段单元233中,继续进行密闭好氧亚高温微生物发酵24小时;将密封发酵槽200中的第一个发酵槽段单元231中的第四批次发酵料经第一翻抛机自动转移到纵向密封发酵槽200中的第二个发酵槽段单元232中,继续进行密闭好氧亚高温微生物发酵24小时;同时,将第五批步骤(1)制备的发酵前料布入纵向密封发酵槽200中的第一个发酵槽段单元231中,进行密闭好氧亚高温微生物发酵24小时。On the fifth day, the first batch of fermented material in the fourth fermenter segment unit 234 in the longitudinally sealed fermenter 200 is automatically transferred to the fifth fermenter segment in the longitudinally sealed fermenter 200 through the fourth turning and throwing machine In unit 235, continue the closed aerobic sub-high temperature microbial fermentation for 24 hours; the second batch of fermented material in the third fermenter segment unit 233 in the longitudinally sealed fermenter 200 is automatically transferred to the longitudinal In the fourth fermenter segment unit 234 in the sealed fermenter 200, continue to carry out the closed aerobic sub-high temperature microbial fermentation for 24 hours; the third batch in the second fermenter segment unit 232 in the longitudinally sealed fermenter 200 The fermented material is automatically transferred to the third fermentation tank section unit 233 in the longitudinally sealed fermentation tank 200 through the second turning and throwing machine, and continues to carry out the closed aerobic sub-high temperature microbial fermentation for 24 hours; the first one in the sealed fermentation tank 200 The fourth batch of fermented material in the fermentation tank section unit 231 is automatically transferred to the second fermentation tank section unit 232 in the longitudinally sealed fermentation tank 200 through the first turning and throwing machine, and the closed aerobic sub-high temperature microbial fermentation continues for 24 hours Simultaneously, the pre-fermentation material cloth prepared by the fifth batch of steps (1) is placed in the first fermentation tank section unit 231 in the longitudinally sealed fermentation tank 200, and the closed aerobic sub-high temperature microbial fermentation is carried out for 24 hours.
第六天,将纵向密封发酵槽200中的第五个发酵槽段单元235中的第一批次发酵料经第五翻抛机自动转移到纵向密封发酵槽200中的第六个发酵槽段单元236中,继续进行密闭好氧亚高温微生物发酵24小时;将纵向密封发酵槽200中的第四个发酵槽段单元234中的第二批次发酵料经第四翻抛机自动转移到纵向密封发酵槽200中的第五个发酵槽段单元235中,继续进行密闭好氧亚高温微生物发酵24小时;将纵向密封发酵槽200中的第三个发酵槽段单元233中的第三批次发酵料经第三翻抛机自动转移到纵向密封发酵槽200中的第四个发酵槽段单元234中,继续进行密闭好氧亚高温微生物发酵24小时;将纵向密封发酵槽200中的第二个发酵槽段单元232中的第四批次发酵料经第二翻抛机自动转移到纵向密封发酵槽200中的第三个发酵槽段单元中,继续进行密闭好氧亚高温微生物发酵24小时;将纵向密封发酵槽200中的第一个发酵槽段单元231中的第五批次发酵料经第二翻抛机自动转移到纵向密封发酵槽200中的第二个发酵槽段单元232中,继续进行密闭好氧亚高温微生物发酵24小时;同时将第六批步骤(1)制备的发酵前料布入纵向密封发酵槽200中的第一个发酵槽段单元231中,进行密闭好氧亚高温微生物发酵24小时。On the sixth day, the first batch of fermented material in the fifth fermenter section unit 235 in the longitudinally sealed fermenter 200 is automatically transferred to the sixth fermenter section in the longitudinally sealed fermenter 200 through the fifth turning and throwing machine In unit 236, continue the closed aerobic sub-high temperature microbial fermentation for 24 hours; the second batch of fermented material in the fourth fermenter segment unit 234 in the longitudinally sealed fermenter 200 is automatically transferred to the longitudinal In the fifth fermentation tank section unit 235 in the sealed fermentation tank 200, continue to carry out the closed aerobic sub-high temperature microbial fermentation for 24 hours; the third batch in the third fermentation tank section unit 233 in the vertically sealed fermentation tank 200 The fermented material is automatically transferred to the fourth fermenter segment unit 234 in the longitudinally sealed fermenter 200 through the third turning and throwing machine, and continues to carry out the closed aerobic sub-high temperature microbial fermentation for 24 hours; the second fermenter in the longitudinally sealed fermenter 200 The fourth batch of fermented material in the first fermentation tank section unit 232 is automatically transferred to the third fermentation tank section unit in the longitudinally sealed fermentation tank 200 through the second turning and throwing machine, and continues to carry out airtight aerobic sub-high temperature microbial fermentation for 24 hours. ; The fifth batch of fermented material in the first fermenter segment unit 231 in the longitudinally sealed fermenter 200 is automatically transferred to the second fermenter segment unit 232 in the longitudinally sealed fermenter 200 through the second turning and throwing machine , continue to carry out airtight aerobic sub-high temperature microbial fermentation for 24 hours; at the same time, put the pre-fermentation material prepared by the sixth batch of step (1) into the first fermentation tank section unit 231 in the longitudinally sealed fermenter 200, and carry out airtight aerobic fermentation Sub-high temperature microbial fermentation for 24 hours.
第七天,将纵向密封发酵槽200中的第六个发酵槽段单元236中的第一批次发酵料经第六翻抛机自动转移到纵向密封发酵槽200中的第七个发酵槽段单元237中,继续进行密闭好氧亚高温微生物发酵24小时;将纵向密封发酵槽200中的第五个发酵槽段单元235中的第二批次发酵料经第五翻抛机自动转移到纵向密封发酵槽200中的第六个发酵槽段单元236中,继续进行密闭好氧亚高温微生物发酵24小时;将纵向密封发酵槽200中的第四个发酵槽段单元234中的第三批次发酵料经第四翻抛机自动转移到纵向密封发酵槽200中的第五个发酵槽段单元235中,继续进行密闭好氧亚高温微生物发酵24小时;将纵向密封发酵槽200中的第三个发酵槽段单元233中的第四批次发酵料经第三翻抛机自动转移到纵向密封发酵槽200中的第四个发酵槽段单元234中,继续进行密闭好氧亚高温微生物发酵24小时;将纵向密封发酵槽200中的第二个发酵槽段单元232中的第五批次发酵料经第二翻抛机自动转移到纵向密封发酵槽200中的第三个发酵槽段单元233中,继续进行密闭好氧亚高温微生物发酵24小时;将纵向密封发酵槽200中的第一个发酵槽段单元231中的第六批次发酵料经第一翻抛机自动转移到纵向密封发酵槽200中的第二个发酵槽段单元232中,继续进行密闭好氧亚高温微生物发酵24小时;同时,将第七批步骤(1)制备的发酵前料布入纵向密封发酵槽200中的第一个发酵槽段单元231中,进行密闭好氧亚高温微生物发酵24小时。On the seventh day, the first batch of fermented material in the sixth fermenter segment unit 236 in the longitudinally sealed fermenter 200 is automatically transferred to the seventh fermenter segment in the longitudinally sealed fermenter 200 through the sixth turning and throwing machine In unit 237, continue the closed aerobic sub-high temperature microbial fermentation for 24 hours; the second batch of fermented material in the fifth fermenter segment unit 235 in the longitudinally sealed fermenter 200 is automatically transferred to the longitudinal In the sixth fermenter segment unit 236 in the sealed fermenter 200, continue the closed aerobic sub-high temperature microbial fermentation for 24 hours; the third batch in the fourth fermenter segment unit 234 in the longitudinally sealed fermenter 200 The fermented material is automatically transferred to the fifth fermenter section unit 235 in the longitudinally sealed fermenter 200 through the fourth turning and throwing machine, and continues to carry out the closed aerobic sub-high temperature microbial fermentation for 24 hours; the third fermenter in the longitudinally sealed fermenter 200 The fourth batch of fermented material in the first fermentation tank section unit 233 is automatically transferred to the fourth fermentation tank section unit 234 in the longitudinally sealed fermentation tank 200 through the third turning and throwing machine, and continues to carry out the closed aerobic sub-high temperature microbial fermentation 24 hour; the fifth batch of fermented material in the second fermenter segment unit 232 in the longitudinally sealed fermenter 200 is automatically transferred to the third fermenter segment unit 233 in the longitudinally sealed fermenter 200 through the second overturning machine During the process, continue the closed aerobic sub-high temperature microbial fermentation for 24 hours; the sixth batch of fermented material in the first fermenter segment unit 231 in the longitudinally sealed fermenter 200 is automatically transferred to the longitudinally sealed fermenter via the first turning machine. In the second fermentation tank segment unit 232 in the tank 200, continue to carry out the closed aerobic sub-high temperature microbial fermentation for 24 hours; meanwhile, the seventh batch of pre-fermentation material prepared in step (1) is distributed into the vertically sealed fermentation tank 200 In the first fermentation tank section unit 231, the closed aerobic sub-high temperature microbial fermentation is carried out for 24 hours.
第八天,将纵向密封发酵槽200中的第七个发酵槽段单元237中的第一批次发酵成熟料经出料系统自动转移出纵向密封发酵槽200,并进入后续程序;将纵向密封发酵槽200中的第六个发酵槽段单元236中的第二批次发酵料经第六翻抛机自动转移到纵向密封发酵槽200中的第七个发酵槽段单元237中,继续进行密闭好氧亚高温微生物发酵24小时;将纵向密封发酵槽200中的第五个发酵槽段单元235中的第三批次发酵料经第五翻抛机自动转移到纵向密封发酵槽200中的第六个发酵槽段单元236中,继续进行密闭好氧亚高温微生物发酵24小时;将纵向密封发酵槽200中的第四个发酵槽段单元234中的第四批次发酵料经第四翻抛机自动转移到纵向密封发酵槽200中的第五个发酵槽段单元235中,继续进行密闭好氧亚高温微生物发酵24小时;将纵向密封发酵槽200中的第三个发酵槽段单元233中的第五批次发酵料经第三翻抛机自动转移到纵向密封发酵槽200中的第四个发酵槽段单元234中,继续进行密闭好氧亚高温微生物发酵24小时;将纵向密封发酵槽200中的第二个发酵槽段单元232中的第六批次发酵料经第二翻抛机自动转移道纵向密封发酵槽200中的第三个发酵槽段单元233中,继续进行密闭好氧亚高温微生物发酵24小时;将纵向密封发酵槽200中的第一个发酵槽段单元231中的第七批次发酵料经第一翻抛机自动转移到纵向密封发酵槽200中的第二个发酵槽段单元232中,继续进行密闭好氧亚高温微生物发酵24小时;同时,将第八批步骤(1)制备的发酵前料布入纵向密封发酵槽200中的第一个发酵槽段单元231中,进行密闭好氧亚高温微生物发酵24小时。On the eighth day, the first batch of fermented mature material in the seventh fermenter segment unit 237 in the longitudinally sealed fermenter 200 is automatically transferred out of the longitudinally sealed fermenter 200 through the discharge system, and enters the follow-up procedure; The second batch of fermented material in the sixth fermenter segment unit 236 in the fermenter 200 is automatically transferred to the seventh fermenter segment unit 237 in the longitudinally sealed fermenter 200 through the sixth turning and throwing machine, and continues to be airtight. Aerobic sub-high temperature microbial fermentation for 24 hours; the third batch of fermented material in the fifth fermenter section unit 235 in the longitudinally sealed fermenter 200 is automatically transferred to the fifth fermenter in the longitudinally sealed fermenter 200 In the six fermentation tank section units 236, continue to carry out airtight aerobic sub-high temperature microbial fermentation for 24 hours; the fourth batch of fermented material in the fourth fermentation tank section unit 234 in the longitudinally sealed fermentation tank 200 is turned over for the fourth time. The machine is automatically transferred to the fifth fermentation tank section unit 235 in the longitudinally sealed fermentation tank 200, and continues to carry out the closed aerobic sub-high temperature microbial fermentation for 24 hours; the third fermentation tank section unit 233 in the vertically sealed fermentation tank 200 The fifth batch of fermented material is automatically transferred to the fourth fermenter section unit 234 in the longitudinally sealed fermenter 200 through the third turning and throwing machine, and continues to carry out the closed aerobic sub-high temperature microbial fermentation for 24 hours; the longitudinally sealed fermenter The sixth batch of fermented material in the second fermenter segment unit 232 in 200 passes through the second turning and throwing machine automatic transfer channel, and in the third fermenter segment unit 233 in the longitudinally sealed fermenter 200, the airtight aerobic process continues. Sub-high temperature microbial fermentation for 24 hours; the seventh batch of fermented material in the first fermenter segment unit 231 in the longitudinally sealed fermenter 200 is automatically transferred to the second fermenter in the longitudinally sealed fermenter 200 through the first turning and throwing machine. In the fermentation tank section unit 232, continue to carry out the closed aerobic sub-high temperature microbial fermentation for 24 hours; at the same time, distribute the pre-fermentation material prepared in the eighth batch of step (1) into the first fermentation tank section unit in the longitudinally sealed fermentation tank 200 In 231, carry out airtight aerobic sub-high temperature microbial fermentation for 24 hours.
依次类推形成连续式好氧亚高温微生物发酵。By analogy, a continuous aerobic sub-high temperature microbial fermentation is formed.
发酵过程中,发酵气体循环利用和新鲜空气配气系统抽取整个纵向密封发酵槽200中后部2/3部分中的发酵气体并在混合适量的新鲜空气后对纵向密封发酵槽200前部1/3部分进行定时定量配送,以保证纵向密封发酵槽200中的各批次发酵料的含氧量在10~15%之间。发酵气体循环利用和新鲜空气配气系统每隔2到4个小时启动一次,每次启动时间为5到10分钟,以保证纵向密封发酵槽后1/3的湿度≤35%,纵向密封发酵槽200中间1/3的湿度为40~45%,整个纵向密封发酵槽200内的温度控制在45℃~65℃范围内,氧含量控制在10~15%。During the fermentation process, the fermentation gas recycling and fresh air distribution system extracts the fermentation gas in the rear 2/3 part of the entire longitudinally sealed fermenter 200 and mixes an appropriate amount of fresh air to the front 1/3 of the longitudinally sealed fermenter 200. Part 3 is distributed regularly and quantitatively to ensure that the oxygen content of each batch of fermented material in the longitudinally sealed fermenter 200 is between 10% and 15%. Fermentation gas recycling and fresh air gas distribution system start every 2 to 4 hours, each start time is 5 to 10 minutes, to ensure that the humidity in the rear 1/3 of the longitudinally sealed fermentation tank is ≤ 35%, and the longitudinally sealed fermentation tank The humidity in the middle 1/3 of 200 is 40-45%, the temperature in the whole longitudinal sealed fermenter 200 is controlled within the range of 45°C-65°C, and the oxygen content is controlled at 10-15%.
发酵过程中,整个纵向密封发酵槽200剩余的发酵气体通过剩余发酵气体回收处理系统收集后,通过气体分配器720分配注入多级吸附水池730进行吸附融合,形成发酵气体融合液备用。During the fermentation process, the remaining fermentation gas in the entire longitudinally sealed fermentation tank 200 is collected by the recovery and treatment system of the remaining fermentation gas, and then distributed through the gas distributor 720 and injected into the multi-stage adsorption pool 730 for adsorption and fusion to form a fermentation gas fusion liquid for later use.
发酵过程中,整个纵向密封发酵槽200底部的发酵物料渗滤液和微生物发酵分泌物通过发酵物料渗滤液和微生物发酵分泌物导流系统收集,收集后与发酵气体融合液和微生物菌剂进行发酵螯合形成液肥。During the fermentation process, the fermentation material leachate and microbial fermentation secretions at the bottom of the entire longitudinally sealed fermentation tank 200 are collected through the fermentation material leachate and microbial fermentation secretions diversion system, and fermented with fermentation gas fusion liquid and microbial agents after collection. Combined into liquid fertilizer.
(3)粉碎、陈化、检测、包装步骤(3) Crushing, aging, testing, packaging steps
将由纵向密封发酵槽200翻出的发酵料通过粉碎装置300进行粉碎,然后进入陈化装置400种进行陈化28小时以上,然后进行检测,检测合格后包装入库。得到的固体肥料有发酵和泥土香味,颜色呈褐色或深褐色,并略显油亮,pH值为6—8.5。The fermented material turned out from the longitudinally sealed fermentation tank 200 is crushed by the crushing device 300, and then enters the aging device 400 for aging for more than 28 hours, and then is tested and packaged for storage after passing the test. The obtained solid fertilizer has a fermented and earthy aroma, is brown or dark brown in color, slightly oily, and has a pH value of 6-8.5.
发酵气体融合液的总氮浓度为达到≥2%时,与收集后的发酵渗滤液和微生物发酵分泌物、微生物菌剂按照质量比为50~65%:35~50%:1~2‰进入发酵螯合装置中的液体发酵罐500中进行混合进行发酵螯合形成液肥。发酵螯合的具体过程如下:When the total nitrogen concentration of the fermentation gas fusion liquid reaches ≥ 2%, it enters with the collected fermentation leachate, microbial fermentation secretions, and microbial agents according to the mass ratio of 50-65%: 35-50%: 1-2‰ Mix in the liquid fermenter 500 in the fermentation sequestration device to carry out fermentation and sequestration to form liquid fertilizer. The specific process of fermentation chelation is as follows:
⑴将发酵气体融合液、发酵渗滤液和微生物发酵分泌物、微生物制剂分别按50~65%:35~50%:1~2‰的分量比混合置入液体发酵罐500。(1) The fermentation gas fusion liquid, fermentation leachate, microbial fermentation secretions, and microbial preparations are mixed at a ratio of 50-65%:35-50%:1-2‰, respectively, and put into the liquid fermentation tank 500.
⑵利用气水融合泵560进行间断式供氧和搅拌,使其处于好氧和兼性厌氧的交替循环发酵状态。气水融合泵工作程序为4~5启动一次,每次运行20~30分钟。⑵The gas-water fusion pump 560 is used for intermittent oxygen supply and stirring, so that it is in the alternating cycle fermentation state of aerobic and facultative anaerobic. The working procedure of the air-water fusion pump is to start once every 4 to 5 times, and run for 20 to 30 minutes each time.
⑶,经7~10天的发酵,使其螯合成氮、磷、钾总养分≥4%和适量中、微量元素,富含多种有益活性物质的有机液态肥料。并按1、5、10、20㎏灌装,储运。(3) After 7-10 days of fermentation, make it chelate into nitrogen, phosphorus, potassium total nutrients ≥ 4% and appropriate amount of medium and trace elements, and be rich in organic liquid fertilizers of various beneficial active substances. And according to 1, 5, 10, 20 kg filling, storage and transportation.
微生物菌剂中含有如下数量的菌株:The microbial agent contains the following number of strains:
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