CN108438943A - A kind of sulphur automobile loading system in bulk and its loading method - Google Patents
A kind of sulphur automobile loading system in bulk and its loading method Download PDFInfo
- Publication number
- CN108438943A CN108438943A CN201810392933.8A CN201810392933A CN108438943A CN 108438943 A CN108438943 A CN 108438943A CN 201810392933 A CN201810392933 A CN 201810392933A CN 108438943 A CN108438943 A CN 108438943A
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- China
- Prior art keywords
- valve
- sulphur
- weighing cabin
- belt feeder
- surge bunker
- Prior art date
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- NINIDFKCEFEMDL-UHFFFAOYSA-N Sulfur Chemical compound [S] NINIDFKCEFEMDL-UHFFFAOYSA-N 0.000 title claims abstract description 57
- 239000005864 Sulphur Substances 0.000 title claims abstract description 48
- 238000011068 loading method Methods 0.000 title claims abstract description 45
- 238000005303 weighing Methods 0.000 claims abstract description 100
- 229910000831 Steel Inorganic materials 0.000 claims abstract description 62
- 239000010959 steel Substances 0.000 claims abstract description 62
- 238000010276 construction Methods 0.000 claims abstract description 41
- 241000406668 Loxodonta cyclotis Species 0.000 claims abstract description 30
- 239000000428 dust Substances 0.000 claims description 22
- 239000000463 material Substances 0.000 claims description 20
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 17
- 230000005540 biological transmission Effects 0.000 claims description 16
- 239000007921 spray Substances 0.000 claims description 14
- 238000012544 monitoring process Methods 0.000 claims description 13
- 239000003921 oil Substances 0.000 claims description 12
- 230000032258 transport Effects 0.000 claims description 10
- 238000005507 spraying Methods 0.000 claims description 8
- 238000007664 blowing Methods 0.000 claims description 7
- 239000010720 hydraulic oil Substances 0.000 claims description 6
- 238000009434 installation Methods 0.000 claims description 6
- 230000000694 effects Effects 0.000 claims description 5
- 206010010947 Coordination abnormal Diseases 0.000 claims description 3
- 238000009826 distribution Methods 0.000 claims description 3
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 3
- 230000005611 electricity Effects 0.000 claims 1
- 239000007789 gas Substances 0.000 abstract description 13
- 238000012545 processing Methods 0.000 abstract description 7
- 239000002910 solid waste Substances 0.000 abstract description 4
- 238000000034 method Methods 0.000 abstract description 3
- 239000002351 wastewater Substances 0.000 abstract description 3
- 241000273930 Brevoortia tyrannus Species 0.000 description 45
- 229910052717 sulfur Inorganic materials 0.000 description 8
- 239000011593 sulfur Substances 0.000 description 8
- 239000010865 sewage Substances 0.000 description 6
- 238000005516 engineering process Methods 0.000 description 4
- 239000000843 powder Substances 0.000 description 3
- 239000002390 adhesive tape Substances 0.000 description 2
- 238000013461 design Methods 0.000 description 2
- 238000004880 explosion Methods 0.000 description 2
- 239000007788 liquid Substances 0.000 description 2
- 238000001556 precipitation Methods 0.000 description 2
- PEDCQBHIVMGVHV-UHFFFAOYSA-N Glycerine Chemical compound OCC(O)CO PEDCQBHIVMGVHV-UHFFFAOYSA-N 0.000 description 1
- 230000008859 change Effects 0.000 description 1
- 239000003245 coal Substances 0.000 description 1
- 238000001816 cooling Methods 0.000 description 1
- 238000007599 discharging Methods 0.000 description 1
- 230000007613 environmental effect Effects 0.000 description 1
- 239000000686 essence Substances 0.000 description 1
- 239000000945 filler Substances 0.000 description 1
- 239000006260 foam Substances 0.000 description 1
- 230000006872 improvement Effects 0.000 description 1
- 239000010842 industrial wastewater Substances 0.000 description 1
- 238000012423 maintenance Methods 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 238000005259 measurement Methods 0.000 description 1
- 239000003595 mist Substances 0.000 description 1
- 239000000203 mixture Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
- 238000012806 monitoring device Methods 0.000 description 1
- 238000002360 preparation method Methods 0.000 description 1
- 230000008569 process Effects 0.000 description 1
- 238000011897 real-time detection Methods 0.000 description 1
- 239000002689 soil Substances 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 238000009270 solid waste treatment Methods 0.000 description 1
- 230000003068 static effect Effects 0.000 description 1
- 238000003860 storage Methods 0.000 description 1
- 239000008399 tap water Substances 0.000 description 1
- 235000020679 tap water Nutrition 0.000 description 1
- 238000013024 troubleshooting Methods 0.000 description 1
- 239000002912 waste gas Substances 0.000 description 1
- 239000002699 waste material Substances 0.000 description 1
- 238000004065 wastewater treatment Methods 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G65/00—Loading or unloading
- B65G65/30—Methods or devices for filling or emptying bunkers, hoppers, tanks, or like containers, of interest apart from their use in particular chemical or physical processes or their application in particular machines, e.g. not covered by a single other subclass
- B65G65/34—Emptying devices
- B65G65/40—Devices for emptying otherwise than from the top
- B65G65/42—Devices for emptying otherwise than from the top using belt or chain conveyors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G65/00—Loading or unloading
- B65G65/02—Loading or unloading machines comprising essentially a conveyor for moving the loads associated with a device for picking-up the loads
- B65G65/06—Loading or unloading machines comprising essentially a conveyor for moving the loads associated with a device for picking-up the loads with endless scraping or elevating pick-up conveyors
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65G—TRANSPORT OR STORAGE DEVICES, e.g. CONVEYORS FOR LOADING OR TIPPING, SHOP CONVEYOR SYSTEMS OR PNEUMATIC TUBE CONVEYORS
- B65G67/00—Loading or unloading vehicles
- B65G67/02—Loading or unloading land vehicles
- B65G67/04—Loading land vehicles
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Aviation & Aerospace Engineering (AREA)
- Road Paving Machines (AREA)
Abstract
A kind of sulphur automobile loading system in bulk of present invention proposition and its loading method, this system includes steel construction transhipment building, Steel corridor and steel construction entrucking building, steel construction transhipment is upstairs equipped with transhipment elephant trunk, Steel corridor is equipped with the second belt feeder, and steel construction entrucking is upstairs equipped with deduster, surge bunker, weighing cabin, hydraulic station and control room.The method of the present invention includes：Feed, dispensing, entrucking, output report and pound list.Advantages of the present invention：The measures such as handled exhaust gas, waste water, solid waste, controlled；Integrate loading, data processing, autoreport, automatic and accurate are weighed, lorry loading automatic processing of information, it can be achieved that quickly, accurate, load-measuring important equipment, loading speed is fast, delivered payload capability is big, high-precision, high automates.
Description
Technical field
The present invention relates to dust entrucking metering, a kind of sulphur automobile loading system in bulk and its loading method are particularly related to.
Background technology
During entrucking, entrucking needs to measure twice prior art, and entrucking point needs loading personnel, commanding to match
It closes, intensity of workers is big, efficiency is low.Entrucking hopper can not measure, operating personnel with working experience entrucking, speed is slow,
Precision is low, can not load specified weight, weighs when weighing, and needs to drive to return entrucking area additional fillers again when weight is few, if
It loads excessive, it is also desirable to drive to carry out manual discharging to specified place, managerial confusion is easily practised fraud.In sulphur transmission process, material
Phase mutual friction generates sulfur dust, and the sulfur dust of generation diffuses in air, causes atmospheric environment dirty during entrucking
Dye, site operation personnel is in order to reduce atmosphere pollution, while entrucking, is carried out manually in automobile surrounding using tap water by people
Water spray is fallen to the ground after water mist wraps up the sulfur dust in air, forms industrial wastewater；After waste water is left to sewage ditch, it is deposited in
Sulfur dust on road surface forms solid waste, need to manually be cleared up.
Invention content
A kind of sulphur automobile loading system in bulk of present invention proposition and its loading method, solving existing sulphur entrucking can not
The larger problem of metering, dust problem.
The technical proposal of the invention is realized in this way：
A kind of sulphur automobile loading system in bulk, including steel construction transhipment building, Steel corridor and steel construction entrucking building, it is described
Steel construction transhipment building is connect with Steel corridor, and Steel corridor is connect with steel construction entrucking building, and steel construction transhipment is upstairs equipped with
Elephant trunk is transported, Steel corridor is equipped with the second belt feeder, and steel construction entrucking is upstairs equipped with deduster, surge bunker, weighing cabin, liquid
Pressure station and control room, the feed end for transporting elephant trunk and the second belt feeder coordinate, and discharge end and the surge bunker of the second belt feeder coordinate,
Surge bunker is connected to weighing cabin, and surge bunker and weighing cabin are respectively communicated with a deduster, the second belt feeder, deduster, surge bunker, title
Weight storehouse, hydraulic station are electrically connected with control room.
The transhipment elephant trunk and the second belt feeder feed end is located at same working face, and the second belt feeder is obliquely installed, the
The discharge end of two belt feeders is higher than feed end, and the discharge end of the second belt feeder and a deduster are located at same working face, surge bunker
Positioned at lower layer's working face of the second belt feeder discharge end, weighing cabin is located at lower layer's working face of surge bunker, and weighing cabin is removed with another
Dirt device is located at same working face, and hydraulic station is located at lower layer's working face of weighing cabin, and control room is located at lower layer's working face of hydraulic station,
The lower part of weighing cabin is equipped with stocking space, steel construction entrucking upstairs between adjacent two working face and lowest level working face and ground
Between be equipped with stair；
The transhipment elephant trunk activity installation, the lower part for transporting elephant trunk are equipped with the first belt feeder and the second belt feeder.
Second belt feeder includes rack, conveyer belt, carrying roller, roller, tensioning apparatus and transmission device, rack installation
On Steel corridor, rack is equipped with the roller of the left and right sides and intermediate carrying roller, and carrying roller and roller are equipped with conveyer belt, defeated
It send and takes equipped with tensioning apparatus, transmission device upstairs and with the roller on right side is connect mounted on steel construction entrucking, on transmission device
Motor be electrically connected with control room；
The both sides of the rack are equipped with deviation switch, and deviation switch coordinates with conveyer belt, and rack is equipped with pullswitch, bracing wire
Across the overall length of rack, the right side of rack is equipped with rate monitor, rate monitor and conveyer belt cooperation, tensioning for the bracing wire of switch
Device is equipped with limit switch, and deviation switch, pullswitch, rate monitor and limit switch are electrically connected with control room.
The deduster is equipped with air inlet, gas outlet, circulation port, discharge outlet, water inlet and slag-drip opening, in deduster
Equipped with filter chamber, spray tube, back flow plate, wind turbine and chain scraper, air inlet is connected to filter chamber, and filter chamber is matched with spray tube
It closes, filter chamber is connected to gas outlet, and back flow plate is equipped between filter chamber and gas outlet, and circulation port is connected by circulating pump and spray tube
Logical, wind turbine is located at gas outlet, and chain scraper is located at deduster bottom and installs to slag-drip opening.
The surge bunker includes thick batch bin and thin batch bin, and thick batch bin and thin batch bin pass through hose connector respectively
It is connected to weighing cabin, the lower part of thick batch bin is equipped with hydraulic pressure and slightly matches valve, and the lower part of thin batch bin is equipped with hydraulic pressure and carefully matches valve, hydraulic station
Slightly match valve and hydraulic pressure for hydraulic pressure and carefully match valve pressure supply, the top of surge bunker is equipped with level-sensing device, and level-sensing device is electrically connected with control room；It is described
Hose connector be canvas duct.
Weighing sensor is equipped in the pedestal of the weighing cabin, the both sides of weighing cabin are equipped with calibration counterweight, weighing cabin
Lower part is connected to entrucking elephant trunk, and hydraulic pressure baiting valve is equipped between weighing cabin and entrucking elephant trunk, and hydraulic station is hydraulic pressure baiting valve pressure supply,
Weighing sensor is electrically connected with control room.
A kind of loading method of sulphur automobile loading system in bulk：
Feed, sulphur in bulk is from transhipment elephant trunk blanking to the second belt feeder, and the second belt feeder is continuously by sulphur in bulk from steel knot
Structure transhipment building is transported to the surge bunker in steel construction entrucking building, and surge bunker monitors surge bunker material position, and two by level-sensing device in real time
A deduster is pre-actuated before the startup of the second belt feeder, postpones to stop after the stopping of the second belt feeder；
It is carefully symmetrical with valve slightly to match valve and hydraulic pressure to weighing cabin by the hydraulic pressure of surge bunker for the sulphur blanking in bulk of dispensing, surge bunker
Weight storehouse carries out dispensing, monitors the quality of weighing cabin sulphur in bulk in real time by the weighing sensor of weighing cabin, first thick dispensing, two
Dispensing valve reaches 100% aperture simultaneously, and after reaching preset value, hydraulic pressure is slightly matched valve and closed, and carefully continues to match with valve by hydraulic pressure
Material monitors that sulphur in bulk reaches setting value as time standard in weighing cabin using weighing sensor, and thin dispensing valve is closed in advance；
Entrucking, in the sulphur blanking to vehicle in bulk in weighing cabin, the hydraulic pressure baiting valve for passing through weighing cabin carries out blowing；
Output report and pound list generate complete pound list according to information of vehicles after the completion of entrucking, and generate statistical report form.
Control room includes being electrically connected host computer and operation console with PLC, PCL respectively with belt feeder, deduster, surge bunker,
Weighing cabin and hydraulic station electrical connection；Operation console is equipped with and slightly opens/closes button with valve, carefully opens/closes button with valve and put
Material valve opens/closes button, thick to open/close button by slightly slightly matching valve with solenoid valve control hydraulic pressure with valve in dispensing
Folding, it is thin to open/close the folding that button carefully matches by carefully matching solenoid valve control hydraulic pressure valve with valve, baiting valve open/close by
By the folding of blowing solenoid valve control hydraulic pressure baiting valve, PC control oil pump in hydraulic stations motor and fan electromotor open button
It closes, oil pump is hydraulic oil pressure supply, and fan carries out hydraulic oil air-cooled；In feed, the second belt feeder of PC control transmission dress
The keying of motor is set, the second belt feeder passes through audible-visual annunciator alarm, PC control fan of dust remover and shower water before starting
The keying of pump, wind turbine provide negative pressure for deduster, and feeding spraying pump provides hydraulic pressure for deduster；When needing to claim weighing unit school,
Host computer claims the lifting that solenoid valve control demarcates counterweight by school.
Operation console is equipped with scram button, signal button, alarm lamp and several signal lamps, and scram button controls skin
Claim the closing of solenoid valve, Oil pump electrical machinery and fan electromotor with machine actuator motor, fan of dust remover and feeding spraying pump, school, believes
The keying of signal lamp button control signal lamp, signal lamp are mounted on the front and back of steel construction entrucking building, and commander's vehicle is in steel construction entrucking
It the entrance in building, entrucking and is driven out to, rate monitor, deviation switch, the limit switch of belt feeder pass to monitoring signals upper
Machine, surge bunker it is thick with solenoid valve close to switch, it is thin with solenoid valve monitoring signals are passed to close to switch, level-sensing device it is upper
Monitoring signals are passed to host computer by machine, the weighing sensor of weighing cabin, low oil level switch, the filter core of hydraulic station block switch,
Monitoring signals are passed to host computer by pressure sensor and temperature sensor, when belt feeder, hydraulic station abnormal signal when, alarm
Indicator light lights.
Advantages of the present invention：
1. according to the medium of site transport, the material of storage and transportation, by Site Design, it is divided into dust explosion environment, in this area
The electrical equipment of design installation is intended to using the electric appliance for meeting dust explosion environment, and mechanical equipment, which must not generate heat, to cause to ignite, send out
It lights a fire flower.
2. the present invention is mainly the processing etc. of exhaust gas, waste water, solid waste, control measure：
Waste gas pollution control and treatment increases deduster, a water-bath type dust cleaner is respectively installed in material buffer warehouse and weighing cabin, in storehouse
Sulfur dust is absorbed, and sulfur dust enters the capture of the water curtain after deduster and in water-bath type dust cleaner, is deposited to deduster
Interior, treated, and cleaned air is discharged into air, and the startup of deduster is the working procedure of this system at first, i.e., first starts and remove
Dirt device, then bring into operation remaining equipment, after the work for waiting for sulphur entrucking, after belt feeder etc. shuts down, and deduster
It remains in operation and is stopped after a few minutes.
Waste water treatment sets automatic pollution discharge valve in deduster, and production waste enters sewerage after pipeline in deduster,
Centralized processing handles rear outer row up to standard, avoids to environment（Water body and soil etc.）It pollutes.
The solid sulfur powder that solid waste treatment, the interior gas containing sulfur dust of deduster and water are formed after combining,
After sewage water discharge, water and half liquid semisolid sulphur mud are formed, then carry out secondary by precipitation into sewage disposal system
Processing；It is deposited in the sulphur powder of deduster bottom, operating personnel are periodically rinsed using water, are entered at sewage by pipeline
Reason system is handled, and will not be had an impact to ambient enviroment.
3. realizing precision quantifying and loading：
Rapid automobile quantifying and loading system integrates the advanced technologies such as machinery, hydraulic pressure, monitoring, belongs to advanced mechanical electronic hydraulic integrated
Change large-scale measurement instrument, is the sophisticated equipment of storing and transporting system.Rapid automobile quantifying and loading system is that modernization loads transporting equipment,
Integrate loading, data processing, autoreport, automatic and accurate are weighed, lorry loading automatic processing of information, it can be achieved that quickly,
Accurately, the important equipment of load-measuring, loading speed is fast, delivered payload capability is big, high-precision, height automate.
Its technical characteristics is as follows：
1）Continuous quickly ration loading is realized with large-scale measure hopper scale.
3）Weighing precision reaches trade settlement requirement.
4）Quick Distribution Warehouse, the entrucking gate of PLC controls.
5）According to different automobile types, dispensing and blowing are automatically controlled.
6）The highly reliable power supply of double copies（Control system）System provides power and PLC controls for whole system.
7）By the way of the entrucking in metering, accuracy and the speed of entrucking greatly improved.
8）Entrucking metering is primary to be completed, and is played and is subtracted the purpose that people puies forward effect.
Car-loading control system carries out centralized control using PLC, can show fault alarm, equipment running status, material conveying
Situations such as state, realizes Loading automatization.Software diagnosis and troubleshooting function, all-sealed structure are had, safety and environmental protection is suitable for
Different automobile types entrucking.
Description of the drawings
In order to more clearly explain the embodiment of the invention or the technical proposal in the existing technology, to embodiment or will show below
There is attached drawing needed in technology description to be briefly described, it should be apparent that, the accompanying drawings in the following description is only this
Some embodiments of invention for those of ordinary skill in the art without creative efforts, can be with
Obtain other attached drawings according to these attached drawings.
Fig. 1 is front view of the present invention.
Fig. 2 is the A-A direction views of Fig. 1.
Fig. 3 is vertical view of the present invention.
Fig. 4 is steel construction entrucking building side view.
Fig. 5 is deduster stereogram.
In figure：1- steel constructions transport building, and 11- transports elephant trunk, the first belt feeders of 12-, 2- Steel corridors, the second skins of 21-
Band machine, 22- racks, 23- conveyer belts, 24- carrying rollers, 25- rollers, 26- tensioning apparatus, 27- transmission devices, 28- deviation switchs,
29- pullswitches, 3- steel construction entruckings building, 31- stair, 4- dedusters, 41- air inlets, the gas outlets 42-, 43- filter chambers, 44-
Spray tube, 45- back flow plates, 46- wind turbines, 47- chain scrapers, 5- surge bunkers, the thick batch bins of 51-, 52- hydraulic pressure slightly match valve, and 53- is thin
Batch bin, 54- hydraulic pressure carefully match valve, 55- level-sensing devices, 6- hose connectors, 7- weighing cabins, 71- weighing sensors, 72- demarcate counterweight,
73- hydraulic pressure baiting valves, 74- entrucking elephant trunks, 8- hydraulic stations, 9- control rooms.
Specific implementation mode
Following will be combined with the drawings in the embodiments of the present invention, and technical solution in the embodiment of the present invention carries out clear, complete
Site preparation describes, it is clear that described embodiments are only a part of the embodiments of the present invention, instead of all the embodiments.It is based on
Embodiment in the present invention, those of ordinary skill in the art are obtained every other under the premise of not making the creative labor
Embodiment shall fall within the protection scope of the present invention.
As shown in Figs. 1-5, a kind of sulphur automobile loading system in bulk, including steel construction transhipment building 1,2 and of Steel corridor
Steel construction entrucking building 3, steel construction transhipment building 1 are connect with Steel corridor 2, Steel corridor 2 and steel construction entrucking building 3
Connection, steel construction transport building 1 and are equipped with transhipment elephant trunk 11, and Steel corridor 2 is equipped with the second belt feeder 21, steel construction entrucking building
3 are equipped with deduster 4, surge bunker 5, weighing cabin 7, hydraulic station 8 and control room 9, transport elephant trunk 11 and the second belt feeder 21 into
Expect that end cooperation, the discharge end of the second belt feeder 21 coordinate with surge bunker 5, surge bunker 5 is connected to weighing cabin 7, surge bunker 5 with weigh
Storehouse 7 is respectively communicated with a deduster 4, the second belt feeder 21, deduster 4, surge bunker 5, weighing cabin 7, hydraulic station 8 with control room 9
Electrical connection.
The transhipment elephant trunk 11 and 21 feed end of the second belt feeder is located at same working face, and the inclination of the second belt feeder 21 is set
It sets, the discharge end of the second belt feeder 21 is higher than feed end, and the discharge end of the second belt feeder 21 and a deduster 4 are located at same work
Face, surge bunker 5 are located at lower layer's working face of 21 discharge end of the second belt feeder, and weighing cabin 7 is located at lower layer's working face of surge bunker 5,
Weighing cabin 7 is located at same working face with another deduster 4, and hydraulic station 8 is located at lower layer's working face of weighing cabin 7, and control room 9 is located at
Lower layer's working face of hydraulic station 8, the lower part of weighing cabin 7 are equipped with stocking space, on steel construction entrucking building 3 between adjacent two working face
And stair 31 are equipped between lowest level working face and ground.
The 11 activity installation of transhipment elephant trunk, the lower part of transhipment elephant trunk 11 is equipped with the first belt feeder 12 and the second belt
Machine 21.
Elephant trunk activity installation is transported, vertical rotation upstairs can be transported in steel construction, it as needed will transhipment elephant trunk alignment
Different belt feeders, the first and second belt feeder models are different, meet the needs of different.
Second belt feeder 21 includes rack 22, conveyer belt 23, carrying roller 24, roller 25, tensioning apparatus 26 and transmission
Device 27, rack 22 are mounted on Steel corridor 2, and rack 22 is equipped with the roller 25 of the left and right sides and intermediate carrying roller 24,
Carrying roller 24 and roller 25 are equipped with conveyer belt 23, and conveyer belt 23 is equipped with tensioning apparatus 26, and transmission device 27 is mounted on steel construction
It is connect on entrucking building 3 and with the roller on right side 25, the middle control mechatronics of transmission device 27 and control room 9.
By ribbon conveyer delivery of bulk drusen, belt conveyor is that a kind of friction-driven is transported in a continuous manner
The machinery of material is mainly made of rack, conveyer belt, carrying roller, roller, tensioning apparatus, transmission device etc., big with conveying capacity,
The advantages that simple in structure, easy to maintenance, at low cost, versatile.
The both sides of the rack 22 are equipped with deviation switch 28, and deviation switch 28 coordinates with conveyer belt 23, is set in rack 22
There is pullswitch 29, across the overall length of rack 22, the right side of rack 22 is equipped with rate monitor, speed for the bracing wire of pullswitch 29
Monitor coordinates with conveyer belt 23, and tensioning apparatus 26 is equipped with limit switch, deviation switch 28, pullswitch 29, speed monitoring
Device and limit switch with the middle control mechatronics of control room 9.
The deduster 4 is equipped with air inlet 41, gas outlet 42, circulation port, discharge outlet, water inlet and slag-drip opening, removes
Filter chamber 43, spray tube 44, back flow plate 45, wind turbine 46 and chain scraper 47 are equipped in dirt device 4, air inlet 41 connects with filter chamber 41
Logical, filter chamber 41 coordinates with spray tube 44, and filter chamber 41 is connected to gas outlet 42, is equipped with back between filter chamber 41 and gas outlet 42
Flowing plate 45, circulation port are connected to by circulating pump with spray tube 44, and wind turbine 46 is located at gas outlet 42, and chain scraper 47 is located at dedusting
It simultaneously installs to slag-drip opening 4 bottom of device.
When deduster starts, it is to provide negative pressure inside deduster that wind turbine, which starts, and sulfur dust is sucked deduster by deduster,
The water filling in deduster by water inlet simultaneously, until water level reaches at filter chamber, then dust enters from air inlet, passes through
Filter chamber, the water curtain alignment filter chamber that spray tube sprays, dust is filtered in filter chamber, and submerged, filtered sky
Gas is discharged by discharge outlet, and back flow plate stops air, the foam discharge deduster for avoiding spray tube from spraying, deduster mistake
Sewage after filter drains into sewage treatment plant by discharge outlet, and the solid waste of precipitation is cleared up by chain scraper, passes through slag-drip opening
Discharge.
The surge bunker 5 includes thick batch bin 51 and thin batch bin 52, and thick batch bin 51 and thin batch bin 52 lead to respectively
It crosses hose connector 6 to be connected to weighing cabin 7, the lower part of thick batch bin 51 is equipped with hydraulic pressure and slightly matches valve 52, and the lower part of thin batch bin 53 is set
There is hydraulic pressure carefully to match valve 54, hydraulic station 8 is that hydraulic pressure slightly matches valve 52 and hydraulic pressure carefully with 54 pressure supply of valve.
The hose connector 6 is canvas duct.
Weighing sensor 71 is equipped in the pedestal of the weighing cabin 7, the both sides of weighing cabin 7 are equipped with calibration counterweight 72, claim
The lower part in weight storehouse 7 is connected to entrucking elephant trunk 74, and hydraulic pressure baiting valve 73 is equipped between weighing cabin 7 and entrucking elephant trunk 74, and hydraulic station 8 is
Hydraulic pressure baiting valve 73, pressure supply weighing sensor 71 with the middle control mechatronics of control room 9.
The surge bunker 5 and the angle of 7 warehouse side wall of weighing cabin and horizontal plane is more than 60 degree.
Due to the characteristic of sulphur powder in bulk, when the angle of the warehouse side wall and horizontal plane of surge bunker and weighing cabin is more than 60
When spending, sulphur powder can not be trapped on warehouse side wall, to ensure Stability and veracity when sulphur entrucking.
A kind of loading method of the sulphur automobile loading system in bulk.
A. it is fed, sulphur in bulk is from transhipment elephant trunk blanking to the second belt feeder, and the second belt feeder is continuously by sulphur in bulk
It being transported from steel construction transhipment building to the surge bunker in steel construction entrucking building, surge bunker monitors surge bunker material position by level-sensing device in real time,
And two dedusters are pre-actuated before the startup of the second belt feeder, postpone to stop after the stopping of the second belt feeder；
B. the sulphur blanking in bulk of dispensing, surge bunker slightly matches valve and hydraulic pressure by the hydraulic pressure of surge bunker and carefully matches valve pair to weighing cabin
Weighing cabin carries out dispensing, and hydraulic pressure slightly sets 0 and 100% two aperture with valve, and hydraulic pressure carefully sets 0,100% and arbitrary three apertures with valve,
Monitor the quality of weighing cabin sulphur in bulk in real time by the weighing sensor of weighing cabin, first thick dispensing, two dispensing valves are opened simultaneously
To 100% aperture, after reaching preset value, hydraulic pressure is slightly matched valve and is closed, and carefully continues dispensing with valve by hydraulic pressure, at this time hydraulic pressure
Carefully with valve be in any opening degree, with holding at this time hydraulic pressure carefully under valve opening, it is contemplated that monitor that sulphur in bulk reaches in weighing cabin
Setting value is time standard, and thin dispensing valve closes 10-15s in advance, since the folding of valve has process, closes valve in advance
10-15s is capable of the quality of accurately control sulphur in bulk；
C. entrucking, in the sulphur blanking to vehicle in bulk in weighing cabin, the hydraulic pressure baiting valve for passing through weighing cabin carries out blowing；
D. output report and pound list generate complete pound list according to information of vehicles after the completion of entrucking, and generate statistical report form.
Control room includes being electrically connected host computer and operation console with PLC, PCL respectively with belt feeder, deduster, surge bunker,
Weighing cabin and hydraulic station electrical connection；Operation console is equipped with and slightly opens/closes button with valve, carefully opens/closes button with valve and put
Material valve opens/closes button, thick to open/close button by slightly slightly matching valve with solenoid valve control hydraulic pressure with valve in dispensing
Folding, it is thin to open/close the folding that button carefully matches by carefully matching solenoid valve control hydraulic pressure valve with valve, baiting valve open/close by
By the folding of blowing solenoid valve control hydraulic pressure baiting valve, PC control oil pump in hydraulic stations motor and fan electromotor open button
It closes, oil pump is hydraulic oil pressure supply, and fan carries out hydraulic oil air-cooled；In feed, the second belt feeder of PC control transmission dress
The keying of motor is set, the second belt feeder passes through audible-visual annunciator alarm, PC control fan of dust remover and shower water before starting
The keying of pump, wind turbine provide negative pressure for deduster, and feeding spraying pump provides hydraulic pressure for deduster；When needing to claim weighing unit school,
Host computer claims the lifting that solenoid valve control demarcates counterweight by school.
Operation console is equipped with scram button, signal button, alarm lamp and several signal lamps, and scram button controls skin
Claim the closing of solenoid valve, Oil pump electrical machinery and fan electromotor with machine actuator motor, fan of dust remover and feeding spraying pump, school, believes
The keying of signal lamp button control signal lamp, signal lamp are mounted on the front and back of steel construction entrucking building, and commander's vehicle is in steel construction entrucking
It the entrance in building, entrucking and is driven out to, rate monitor, deviation switch, the limit switch of belt feeder pass to monitoring signals upper
Machine, surge bunker it is thick with solenoid valve close to switch, it is thin with solenoid valve monitoring signals are passed to close to switch, level-sensing device it is upper
Monitoring signals are passed to host computer by machine, the weighing sensor of weighing cabin, low oil level switch, the filter core of hydraulic station block switch,
Monitoring signals are passed to host computer by pressure sensor and temperature sensor, when belt feeder, hydraulic station abnormal signal when, alarm
Indicator light lights.
Ration loading system：By surge bunker, thick, smart dispensing gate valve, weighing cabin, dispensing plugboard valve, hydraulic system assembly,
Middle control machine（PLC）And the compositions such as accessory instrument；
Feed：After system starts, sulphur enters ribbon conveyer by elephant trunk, is continuously conveyed material by ribbon conveyer
Into the surge bunker of loading station, surge bunker is equipped with material-level measure instrument, detects material position in surge bunker in real time, and real with feeding system
Now close（Connection）Lock；
Dispensing：Matched by being accurately controlled to gate opening quantity and aperture provided with two opposite opened gate valves under surge bunker
Weighing sensor is closed, the real-time detection of weighing cabin quality of material is fed back, realizes quickly accurate Distribution Warehouse；
Entrucking：It is provided with one group of split entrucking bulkhgead gate under weighing cabin, material is evenly and rapidly encased in automobile bodies
It is interior；
Output report and pound list：Complete pound list is generated according to information of vehicles after the completion of entrucking, and per diem, the moon, generate phase in year etc.
The statistical report form answered.
After automobile to be installed reaches under loading station, by operating personnel's start button in operation room, input needs entrucking net
Weight determines feeding coal, automatically turns on the split gate valve below surge bunker（Dispensing gate）, sulphur is put into weighing cabin,
It is measured in real time by 4 weighing sensors mounted on weighing cabin, when reaching predetermined amount, closes the split plate below surge bunker
Valve（Dispensing gate）, realize that static state is precisely weighed, after determining that compartment is in place, open weighing cabin entrucking gate, material is by weighing
Truck-loading facilities under storehouse is packed into compartment.After installing first car, closed shutter；At the same time, 2 opposite openeds are inserted below surge bunker
Plate valve, which automatically opens, carries out second of batching weighing, and cycle operation quantitatively finishes, and the automobile empty wagons vehicle in queuing has enter into
Opposite opened gate valve under weighing cabin is opened in entrucking position, loads the so continuous cycle operation of second truck body ....Often fill
A complete vehicle, printer can get the entrucking that sulphur loads the data such as nt wt net weight immediately.
Automation control：
Tuning-fork type high charge level meter is set in surge bunker, detects height of materials, transmits signals to Central Control Room PLC control cabinet.When
Any level-sensing device detects height of materials, level signals teletransmission to Central Control Room programmable controller（PLC）, and letter is sent out by PLC
Number control ribbon conveyer is out of service.
2 groups of deviation switchs are arranged in ribbon conveyer, and 2 grades of alarm contacts are arranged in every group of deviation switch, when belt feeder is run
When inclined situation, hair first order alarm contact goes out alarm signal, and second level alarm contact interlocks PLC control ribbon conveyers and shuts down.
Pullswitch is arranged in ribbon conveyer overall length, and scene is in an emergency, and operates pullswitch at an arbitrary position, real
Existing belt feeder emergency braking.
Rate monitor is arranged in belt conveyer head driving device, detects the speed of service of adhesive tape, has adhesive tape slipping
Warning function.
High-low limit position switch is arranged in tensioning apparatus counterweight stroke on ribbon conveyer, when counterweight overtravel alarm.
2 opposite opened gate valves are arranged in surge bunker, respectively slightly, smart dispensing valve；1 setting, 0,100% two aperture；1
Setting 0,100% and arbitrary three apertures；When surge bunker material extensive to weighing cabin, 2 gate valves reach 100% aperture simultaneously,
Reach preset value weight, there are two the gate valves of aperture（Thick dispensing valve）It closes, another gate valve（Thin dispensing valve）Aperture
Position is in arbitrary position（This aperture can adjust）, smart dispensing is carried out, the requirement of quantitative weighing is reached.
When this system ribbon conveyer starts, sound-light alarm is first sent out 30 seconds, circular apparatus on the left of alarm such as Fig. 2；Connection
Lock deduster and pre-cooling；When conveyer is out of service, deduster remain in operation as defined in be automatically stopped operation after the time.
The foregoing is merely illustrative of the preferred embodiments of the present invention, is not intended to limit the invention, all essences in the present invention
With within principle, any modification, equivalent replacement, improvement and so on should all be included in the protection scope of the present invention god.
Claims (9)
1. a kind of sulphur automobile loading system in bulk, including steel construction transport building（1）, Steel corridor（2）With steel construction entrucking
Building（3）, it is characterised in that：The steel construction transports building（1）With Steel corridor（2）Connection, Steel corridor（2）With steel knot
Structure entrucking building（3）Connection, steel construction transport building（1）It is equipped with transhipment elephant trunk（11）, Steel corridor（2）It is equipped with the second belt
Machine（21）, steel construction entrucking building（3）It is equipped with deduster（4）, surge bunker（5）, weighing cabin（7）, hydraulic station（8）And control room
（9）, transport elephant trunk（11）With the second belt feeder（21）Feed end cooperation, the second belt feeder（21）Discharge end and surge bunker
（5）Cooperation, surge bunker（5）With weighing cabin（7）Connection, surge bunker（5）And weighing cabin（7）It is respectively communicated with a deduster（4）, second
Belt feeder（21）, deduster（4）, surge bunker（5）, weighing cabin（7）, hydraulic station（8）And control room（9）Electrical connection.
2. sulphur automobile loading system in bulk according to claim 1, it is characterised in that：The transhipment elephant trunk（11）With
Second belt feeder（21）Feed end is located at same working face, the second belt feeder（21）It is obliquely installed, the second belt feeder（21）Go out
Expect that end is higher than feed end, the second belt feeder（21）Discharge end and a deduster（4）Positioned at same working face, surge bunker（5）Position
In the second belt feeder（21）Lower layer's working face of discharge end, weighing cabin（7）Positioned at surge bunker（5）Lower layer's working face, weighing cabin
（7）With another deduster（4）Positioned at same working face, hydraulic station（8）Positioned at weighing cabin（7）Lower layer's working face, control room（9）
Positioned at hydraulic station（8）Lower layer's working face, weighing cabin（7）Lower part be equipped with stocking space, steel construction entrucking building（3）Upper adjacent two
Stair are equipped between working face and between lowest level working face and ground（31）；
The transhipment elephant trunk（11）Activity installation, transports elephant trunk（11）Lower part be equipped with the first belt feeder（12）With the second belt
Machine（21）.
3. sulphur automobile loading system in bulk according to claim 1 or 2, it is characterised in that：Second belt feeder
（21）Including rack（22）, conveyer belt（23）, carrying roller（24）, roller（25）, tensioning apparatus（26）And transmission device（27）, rack
（22）Mounted on Steel corridor（2）On, rack（22）It is equipped with the roller of the left and right sides（25）With intermediate carrying roller（24）, support
Roller（24）And roller（25）It is equipped with conveyer belt（23）, conveyer belt（23）It is equipped with tensioning apparatus（26）, transmission device（27）Peace
Mounted in steel construction entrucking building（3）It is upper and with the roller on right side（25）Connection, transmission device（27）On motor and control room（9）Electricity
Connection；
The rack（22）Both sides be equipped with deviation switch（28）, deviation switch（28）With conveyer belt（23）Cooperation, rack
（22）It is equipped with pullswitch（29）, pullswitch（29）Bracing wire across rack（22）Overall length, rack（22）Right side set
There are rate monitor, rate monitor and conveyer belt（23）Cooperation, tensioning apparatus（26）It is equipped with limit switch, deviation switch
（28）, pullswitch（29）, rate monitor and limit switch and control room（9）Electrical connection.
4. sulphur automobile loading system in bulk according to claim 1 or 2, it is characterised in that：The deduster（4）On
Equipped with air inlet（41）, gas outlet（42）, circulation port, discharge outlet, water inlet and slag-drip opening, deduster（4）It is interior to be equipped with filter chamber
（43）, spray tube（44）, back flow plate（45）, wind turbine（46）And chain scraper（47）, air inlet（41）With filter chamber（41）Connection,
Filter chamber（41）With spray tube（44）Cooperation, filter chamber（41）With gas outlet（42）Connection, filter chamber（41）With gas outlet（42）
Between be equipped with back flow plate（45）, circulation port passes through circulating pump and spray tube（44）Connection, wind turbine（46）It is located at gas outlet（42）Place,
Chain scraper（47）It is located at deduster（4）It simultaneously installs to slag-drip opening bottom.
5. sulphur automobile loading system in bulk according to claim 1 or 2, it is characterised in that：The surge bunker（5）Packet
Include thick batch bin（51）With thin batch bin（53）, thick batch bin（51）With thin batch bin（53）Pass through hose connector respectively（6）With
Weighing cabin（7）Connection, thick batch bin（51）Lower part be equipped with hydraulic pressure slightly match valve（52）, thin batch bin（53）Lower part be equipped with hydraulic pressure
Carefully match valve（54）, hydraulic station（8）Slightly match valve for hydraulic pressure（52）Carefully match valve with hydraulic pressure（54）Pressure supply, surge bunker（5）Top be equipped with
Level-sensing device（55）, level-sensing device（55）With control room（9）Electrical connection；The hose connector（6）For canvas duct.
6. sulphur automobile loading system in bulk according to claim 1 or 2, it is characterised in that：The weighing cabin（7）'s
Weighing sensor is equipped in pedestal（71）, weighing cabin（7）Both sides be equipped with calibration counterweight（72）, weighing cabin（7）Lower part and dress
Vehicle elephant trunk（74）Connection, weighing cabin（7）With entrucking elephant trunk（74）Between be equipped with hydraulic pressure baiting valve（73）, hydraulic station（8）For hydraulic pressure
Baiting valve（73）Pressure supply, weighing sensor（71）And control room（9）Electrical connection.
7. the loading method of the sulphur automobile loading system in bulk according to claim 1-6, it is characterised in that：
A. it is fed, sulphur in bulk is from transhipment elephant trunk blanking to the second belt feeder, and the second belt feeder is continuously by sulphur in bulk from steel
Structure transhipment building is transported to the surge bunker in steel construction entrucking building, and surge bunker monitors surge bunker material position by level-sensing device in real time, and
Two dedusters are pre-actuated before the startup of the second belt feeder, postpone to stop after the stopping of the second belt feeder；
B. the sulphur blanking in bulk of dispensing, surge bunker slightly matches valve and hydraulic pressure by the hydraulic pressure of surge bunker and carefully matches valve pair to weighing cabin
Weighing cabin carries out dispensing, monitors the quality of weighing cabin sulphur in bulk in real time by the weighing sensor of weighing cabin, first thick dispensing, and two
A dispensing valve reaches 100% aperture simultaneously, and after reaching preset value, hydraulic pressure is slightly matched valve and closed, and is carefully continued with valve by hydraulic pressure
Dispensing monitors that sulphur in bulk reaches setting value as time standard in weighing cabin using weighing sensor, and thin dispensing valve is closed in advance；
C. entrucking, in the sulphur blanking to vehicle in bulk in weighing cabin, the hydraulic pressure baiting valve for passing through weighing cabin carries out blowing；
D. output report and pound list generate complete pound list according to information of vehicles after the completion of entrucking, and generate statistical report form.
8. the loading method of sulphur automobile loading system in bulk according to claim 7, it is characterised in that：Control room includes
Host computer and operation console are electrically connected with PLC, PCL is electrically connected with belt feeder, deduster, surge bunker, weighing cabin and hydraulic station respectively
It connects；Operation console is equipped with and slightly opens/closes button with valve, carefully opens/closes button with valve and baiting valve opens/closes button,
It is thick to open/close button by slightly matching the slightly folding with valve of solenoid valve control hydraulic pressure with valve in dispensing, carefully ON/OFF is beaten with valve
The folding that button carefully matches valve by carefully matching solenoid valve control hydraulic pressure is closed, baiting valve opens/closes button and passes through blowing solenoid valve control
The folding of hydraulic pressure baiting valve processed, the keying of PC control oil pump in hydraulic stations motor and fan electromotor, oil pump are hydraulic oil pressure supply,
Fan carries out hydraulic oil air-cooled；In feed, the keying of PC control the second belt-conveyor transmission device motor, the second belt
By audible-visual annunciator alarm before machine startup, the keying of PC control fan of dust remover and feeding spraying pump, wind turbine is deduster
Negative pressure is provided, feeding spraying pump provides hydraulic pressure for deduster；When needing to claim weighing unit school, host computer claims solenoid valve control by school
The lifting of system calibration counterweight.
9. the loading method of sulphur automobile loading system in bulk according to claim 7, it is characterised in that：It is set on operation console
Have scram button, signal button, alarm lamp and a several signal lamps, scram button control belt-conveyor transmission device motor,
Fan of dust remover and feeding spraying pump, school claim the closing of solenoid valve, Oil pump electrical machinery and fan electromotor, signal lamp button control signal lamp
Keying, signal lamp be mounted on steel construction entrucking building it is front and back, commander vehicle in the entrance in steel construction entrucking building, entrucking and sail
Go out, monitoring signals are passed to host computer, the thick distribution of surge bunker by rate monitor, deviation switch, the limit switch of belt feeder
Monitoring signals are passed to host computer, the biography of weighing of weighing cabin by magnet valve close to switch, carefully with solenoid valve close to switch, level-sensing device
Monitoring signals are passed to host computer by sensor, and low oil level switch, the filter core of hydraulic station block switch, pressure sensor and temperature and pass
Monitoring signals are passed to host computer by sensor, when belt feeder, hydraulic station abnormal signal when, alarm lamp lights.
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| CN201810392933.8A CN108438943A (en) | 2018-04-27 | 2018-04-27 | A kind of sulphur automobile loading system in bulk and its loading method |
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