CN209080945U - Masterbatch is automatically for dispensing equipment - Google Patents
Masterbatch is automatically for dispensing equipment Download PDFInfo
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- CN209080945U CN209080945U CN201821522865.4U CN201821522865U CN209080945U CN 209080945 U CN209080945 U CN 209080945U CN 201821522865 U CN201821522865 U CN 201821522865U CN 209080945 U CN209080945 U CN 209080945U
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- hopper
- weighing cabin
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Abstract
The utility model discloses a kind of Masterbatch automatically for dispensing equipment, the equipment includes raw material feed arrangement, weight increasing type proportioner, material-gathering device and control device, wherein raw material feed arrangement takes out material mode using vacuum and carries out feeding and feed supplement, the weighing cabin that weight increasing type proportioner is arranged by mutually independent enclosure is jointly toward the same sub-material point sub-material, ingredient efficiency can be improved, and to be industrial personal computer fall to material in weighing cabin in a manner of mending fastly plus slowly by storage bin according to the open amount that the material additive amount of input controls discharge valve to weighing cabin weighting manner, it weighs more accurate；The equipment can be realized the centralized processing of raw material, closing input, thoroughly avoid dust, the contamination of raw material in workshop, for the continuity and reliability for guaranteeing system operating, the system is connect using industrial personal computer, with industrial personal computer and the MES system device that can be interacted and human-computer interaction interface etc., artificial participation is reduced, product quality is greatly improved.
Description
Technical field
The utility model relates to a kind of Masterbatch automatically for dispensing equipment, and in particular to one kind supplies automatically for Masterbatch
Material, weighing and mixed equipment belong to high molecular material production for ingredient equipment.
Background technique
It is the formula essential production routine of class production enterprise for dispensing operation.It is most traditional to be used for dispensing operation
Artificial weighing, but manual weighing error is big in artificial weighing, weighs that process is uncontrollable and bad retrospect, cannot preferably control it is raw
Produce processing procedure；Site work environment is severe, and dust in air content is high, increases staff labor intensity indirectly, causes the rate of personnel outflow
Increase year by year.As current all trades and professions promote industry 4.0, automation equipment replaces unskilled labour power to be the situation of manufacturing
It is driven, is also occurred in formula class production enterprise various for feed proportioning system.But it is existing big for feed proportioning system at present
Mostly be it is universal, there is no for certain class have particular requirement formula composition for feed proportioning system, and it is existing for feed proportioning system
Full-automatic degree it is not high, it is low for proportioning accuracy, automatically for ingredient low efficiency and difficult retrospect procedure for producing, be still that automation supplies
Feed proportioning system problem to be solved.
Utility model content
In order to solve the above technical problems, the utility model provides a kind of Masterbatch automatically for dispensing equipment, the equipment is complete
High degree of automation, for proportioning accuracy and it is high-efficient, can accurately trace procedure for producing, and greatly reduce the labor intensity of employee
And improve execute-in-place environment.
The technical solution of the utility model is:
A kind of Masterbatch is automatically for dispensing equipment, including raw material feed arrangement, weight increasing type proportioner, material-gathering device and control
Device processed, wherein
The raw material feed arrangement includes several Fans that positioning is set to working region attic, and every Fans pass through very
Vacant duct is connected to several vacuum hoppers, a materail tube is communicated in every vacuum hopper upper side, under the materail tube
The receiving hopper that end is set to working region bottom with one is connected to, and the top positioning of each receiving hopper is equipped with a pallet, is set on pallet
There are the jumbo bag equipped with material, the lower ending opening face receiving hopper of the jumbo bag；The blower connect with control device and is controlled by this
Device control；
The weight increasing type proportioner includes being located by connecting in the storage bin of each vacuum hopper discharge outlet, each storing
Being located by connecting at bin discharge port external has a weighing cabin, and the connectivity part positioning of the weighing cabin and storage bin is equipped with one and connect with control device
Discharge valve, and the discharge port of each weighing cabin is connected to the upper end of uniform discharge duct；It is positioned in each storage bin
Equipped with the level-sensing device connecting with control device, positioning is equipped with the weight sensing connecting with control device on each weighing cabin
Device, and the positioning of the connectivity part of each weighing cabin and discharge duct is equipped with one and connect with control device and controlled by control device
Operated pneumatic valve component；
The material-gathering device include one be located at all discharge ducts below concentration hopper, wherein the lower ending opening of discharge duct in
It concentrates in hopper；The discharge outlet for concentrating hopper is located by connecting a discharge nozzle that can be socketed packaging bag, the discharge nozzle
The upper discharge outlet positioning for being located at concentration hopper is equipped with a dispensing valve connecting with control device；
The control device includes industrial personal computer and the MES system device connecting with the industrial personal computer.
Its further technical solution is:
The blower of the working region attic setting is two independent blowers connecting respectively with control system, often
Fans pass through vacuum pipe and are connected to five vacuum hoppers, and five vacuum hopper enclosure arrangements.
The blower is roots blower.
Positioning is equipped with filter screen device in the receiving hopper.
Steelframe platform is installed in the middle part of the working region, the weighing cabin is located by connecting on the steelframe platform, institute
State the lower section that pallet is set to the steelframe platform.
It is corresponded on the steelframe platform and is installed with a support on weighing cabin at weight sensor, the weight sensor is fixed
Position is set on the support.
The operated pneumatic valve component include a positioning be set to weighing cabin and discharge duct connectivity part gate valve, the gate valve and
The mobile terminal of one cylinder is located by connecting, which connect with control device, and the mobile terminal of the cylinder can be in control device
Control is lower mobile to drive gate valve to open and close in weighing cabin and discharge duct connectivity part.
The storage bin is equipped with storing warehouse lid, and vacuum hopper discharge port is fed through the storing warehouse lid and storage bin connects
It is logical；The weighing cabin is equipped with weighing warehouse lid, and storing bin discharge port external is fed through weighing warehouse lid and is connected to weighing cabin；The concentration
Hopper, which is equipped with, concentrates hopper cover, and the lower end of discharge duct is fed through and hopper cover is concentrated to be connected to hopper is concentrated.
The control system further includes the acousto-optic warning device connecting with industrial personal computer.
The advantageous effects of the utility model are: the Masterbatch includes automatically raw material feed arrangement for dispensing equipment, increases
Weight formula proportioner, material-gathering device and control device, wherein raw material feed arrangement takes out material mode using vacuum and carries out feeding and benefit
Material, the weighing cabin that weight increasing type proportioner is arranged by mutually independent enclosure can improve jointly toward the same sub-material point sub-material
Ingredient efficiency, and to be industrial personal computer make object according to the open amount that the material additive amount of input controls discharge valve to weighing cabin weighting manner
Material is fallen in weighing cabin in a manner of mending fastly plus slowly by storage bin, is weighed more accurate；The equipment can be realized the collection of raw material
Middle processing, closing input, thoroughly avoid dust, the contamination of raw material in workshop, should for the continuity and reliability for guaranteeing system operating
System is connect using industrial personal computer, with industrial personal computer and the MES system device that can be interacted and human-computer interaction interface etc., reduces artificial ginseng
With greatly improve product quality.
Detailed description of the invention
Fig. 1 is the overall structure diagram of the utility model；
Fig. 2 is the utility model vacuum hopper structural schematic diagram；
Fig. 3 is the utility model weight increasing type proportioner structural schematic diagram；
Fig. 4 is the utility model material-gathering device structural schematic diagram；
Fig. 5 is the utility model for proportioning process flow diagram；
Wherein:
101- blower；102- vacuum pipe；103- vacuum hopper；104- materail tube；105- receiving hopper；106- pallet；
201- storage bin；201a- storing warehouse lid；202- weighing cabin；202a- weighing warehouse lid；203- discharge valve；204- is unloaded
Expects pipe；205- weight sensor；206- operated pneumatic valve component；206a- gate valve；206b- cylinder；
301- concentrates hopper；301a- concentrates hopper cover；302- discharge nozzle；303- dispensing valve；
401- steelframe platform；402- support.
Specific embodiment
In order to understand the technical means of the present invention more clearly, it and can be implemented in accordance with the contents of the specification,
With reference to the accompanying drawings and examples, specific embodiment of the present utility model is described in further detail, following embodiment is used
In illustrating the utility model, but it is not intended to limit the scope of the present invention.
The utility model discloses a kind of Masterbatch automatically for dispensing equipment, which includes raw material feed arrangement, weight gain
Formula proportioner, material-gathering device and control device.It is equipped with ten stations in this specific embodiment, is set by the way of enclosure arrangement
It sets.
Raw material feed arrangement includes several Fans 101 that positioning is set to working region attic, and every Fans pass through very
Vacant duct 102 is connected to several vacuum hoppers 103.In this specific embodiment, working region is workshop, and blower is two
The independent roots blower for connecting with control system and being controlled respectively by the control system is generated true using the operation of roots blower
Altitude, this two roots blowers are mounted on the roof of workshop, can greatly reduce the noise inside workshop.Every
Roots blower passes through vacuum pipe 102 and is connected to five vacuum hoppers 103, and five vacuum hopper enclosure arrangements, therefore
The rounded arrangement of vacuum pipe.A materail tube 104 is communicated in every 103 upper side of vacuum hopper, under the materail tube
The receiving hopper 105 that end is set to working region bottom with one is connected to, and the top positioning of each receiving hopper is equipped with a pallet 106, frame
The jumbo bag equipped with material, the lower ending opening face receiving hopper of the jumbo bag are equipped on platform, the interior positioning of receiving hopper 105 is equipped with filter screen and fills
It sets, places bulk material or magazine enters in subsequent storage bin.In this specific embodiment, pallet 106 is ten total, due to station
It arranges with the equal enclosure of vacuum hopper, therefore pallet 106 is arranged along three face of whole system, i.e. pallet quantity is arranged according to 3-4-3,
Spacing between adjacent two pallet is 20-30cm, and not influenced each other with the jumbo bag being located on pallet is advisable.Operator is by jumbo bag
Drain hole open, material flows into receiving hopper, and roots blower starting, material is advanced into vacuum hopper, vacuum along materail tube
Hopper is fed by the way of gravity blanking to the storage bin of lower section.
Weight increasing type proportioner includes being located by connecting in the storage bin 201 of each vacuum hopper discharge outlet, each storing
Positioning is equipped with the level-sensing device connecting with control device, when the level-sensing device of storage bin detects low material position, roots blower in storehouse
Starting, vacuum hopper start to take out material, and raw material enters lower section storage bin under gravity, when material position reaches the upper limit value of setting
When, roots blower stops, and completes charging movement.Steelframe platform 401, each storing bin discharge port external are installed in the middle part of working region
Place, which is located by connecting, a weighing cabin 202, which is located by connecting on steelframe platform, and pallet 106 is set to the steelframe platform
Lower section.Every weighing cabin 202 positions with the connectivity part of storage bin and is equipped with a discharge valve 203 connecting with control device,
And the discharge port of each weighing cabin is connected to the upper end of uniform discharge duct 204.Positioning is equipped with and control on each weighing cabin
The weight sensor 205 of device connection processed, it is specific: to be corresponded on steelframe platform 401 on weighing cabin 202 at weight sensor 205
It is installed with a support 402, the weight sensor positioning is set on the support, which is used for real-time testing simultaneously
Transmission weighs the weight of material in storehouse.The positioning of the connectivity part of each weighing cabin and discharge duct is equipped with one and connect with control device
And the operated pneumatic valve component 206 controlled by control device, the operated pneumatic valve component include that a positioning is set to weighing cabin and discharge duct
The mobile terminal of the gate valve 206a of connectivity part, the gate valve and a cylinder 206b are located by connecting, which connect with control device,
The mobile terminal of the cylinder can move that gate valve is driven to be connected in weighing cabin with discharge duct under control of the control means
Place's opening and closing.In addition, each warehouse is all provided with and is set to closed to prevent flying dust and falling into each warehouse, specifically: storage bin
201 are equipped with storing warehouse lid 201a, and vacuum hopper discharge port is fed through the storing warehouse lid and is connected to storage bin；Weighing cabin 202
It is equipped with weighing warehouse lid 202a, and storing bin discharge port external is fed through weighing warehouse lid and is connected to weighing cabin.Above-mentioned weight increasing type ingredient dress
Corresponding vacuum hopper is set, is similarly 10 groups, enclosure is arranged jointly toward the same sub-material point sub-material, and every sub-material is mutually only between being referred to as
Vertical, when sub-material, is independent of each other, and can ensure that the efficiency of sub-material in this way.And according to different product formulas, different accuracy and most is selected
Big weighing value weighing cabin in this specific embodiment, is selected for each formula single time and to be no more than five.
Material-gathering device includes a concentration hopper 301 being located at below all discharge ducts, that is, is mounted on ten station enclosures
Center position, wherein the lower ending opening of discharge duct in concentrate hopper in, and concentrate hopper 301 be equipped with concentrate hopper cover
301a, the lower end of discharge duct, which is fed through, concentrates hopper cover to be connected to hopper is concentrated.The discharge outlet for concentrating hopper, which positions, to be connected
Be connected to a discharge nozzle 302 that can be socketed packaging bag, be located on the discharge nozzle concentrate the discharge outlet positioning of hopper be equipped with one with
The dispensing valve 303 of control device connection.
The control device includes industrial personal computer and the MES system device connecting with the industrial personal computer, further includes connecting with industrial personal computer
The acousto-optic warning device connect.After production order taking responsibility is assigned, toner room arranges the production meter of Masterbatch according to manufacturing plan sheet
It draws, when specifically producing a certain product, product grade information is first intercepted from production plan, is put according to the actual process demand in workshop
Then Masterbatch preparation formula is issued to operation Masterbatch for the employee on duty of dispensing equipment, starts color masterbatch by big several multiples
The preparation of grain.Entire Masterbatch is reserved with the interface of MES system device for dispensing equipment, and the preparation progress msg of Masterbatch can be with
The interaction of MES system device, the manufacturing schedule information in workshop can also be transmitted to toner room in time, thus can really realize toner room
Information mutual communication between workshop realizes the coordination ingredient of Masterbatch, avoids the occurrence of waste.
Above-mentioned Masterbatch disclosed in the utility model carries out Masterbatch automatically for the technique of ingredient for dispensing equipment automatically,
The technique includes the following steps:
(1) high-value and low-value of material in storage bin are set in the industrial personal computer of control system.
(2) required material is placed into jumbo bag by electric pallet truck and lifts by crane area, employee, which operates to go to hang, will be equipped with material
Jumbo bag is individually positioned on the pallet for needing charging or feed supplement, then the material in jumbo bag is discharged to the receiving hopper to pallet
It is interior.Amount to ten in this specific embodiment for placing the pallet of jumbo bag, the jumbo bag packing specification used is 500kg, places ton
Too fast, the placement of the middle position of packaging alignment pallet slowly, after jumbo bag is placed, by jumbo bag bottom is not easy when packaging frame
Rope is unlocked, and bottom extension bag is disposed below in receiving hopper.
(3) level-sensing device in storage bin detects the inventory in storage bin, when detected value is equal to or less than low level
When value, level-sensing device, which transmits a signal to industrial personal computer and takes out by industrial personal computer control blower starting, expects, the material in receiving hopper is along object
After expects pipe is gone upward in vacuum hopper, fallen to by gravity in the storage bin that discharge valve is closed, material is in storage bin
When being accumulated to high-value, the signal that level-sensing device will test is transferred to industrial personal computer, and industrial personal computer, which controls blower and closes, to be terminated to take out material.When
When employee has found that material has run out in jumbo bag on some pallet, Self-operating row is needed to lift up into capable replacement, and when there are two types of more than
When material lacks material simultaneously, system meeting auto-sequencing successively carries out feed supplement.
(4) operator is single according to formula, and the appointed product trade mark, target value, strike number, date, behaviour are inputted in touch screen
Confirm whether material is sufficient on each ton of packet pallet as personnel；Then human-computer interaction circle of the operator in control system industrial personal computer
Face inputs starting device after ingredient relevant parameter, and the discharge valve of storage bin bottom is opened, and industrial personal computer adds according to the material of input
The open amount of dosage control discharge valve falls to material in weighing cabin in a manner of mending fastly plus slowly by storage bin, weight sensing
After device detects the weight value for reaching setting in weighing cabin, discharge valve is closed, and the operated pneumatic valve component of weighing cabin bottom is opened,
Load weighted material self-weighing storehouse enters along discharge duct concentrates in hopper.Mode that is wherein fast plus mending slowly, for example for, such as
The charging setting value 5kg of selected station, then preceding 4.5kg is continuous charging, and remaining 0.5kg is discontinuously to add slowly, guarantees measuring accuracy.
(5) after the material in all weighing stations enters respectively along discharge duct and concentrates in hopper, industrial personal computer control sound
Acousto-optic, which occurs, for light alarming device reminds, and reminds operator to cover packaging bag below discharge nozzle, packaging bag packages rear baiting valve
Door is opened, and the material prepared enters in packaging bag along discharge duct, is completed for ingredient.
(6) multiple to claim by the way of manually claiming again, every a batch Masterbatch is intended to carry out on reinspection platform after preparing
It is multiple to claim, after multiple title is qualified, printout Masterbatch bar code；If unqualified, handled after being manually adjusted by operator.
(7) after the completion of system ingredient, all materials prepared are placed in feeding area, and employee to be produced gets, so
Batch does not complete, then duplication of production preparation.
Herein described Masterbatch is automatically for dispensing equipment and for proportioning process when carrying out continuous production, overall throughput energy
Reach 50-60 pots/h, i.e., 1 hour 50-60 pots of continuous production；Overall equipment efficiency.comprehensive efficiency of equipment reaches 65 seconds/pot, overall equipment efficiency.comprehensive efficiency of equipment=set
Received shipment row total time/accumulative strike number.Herein described Masterbatch is automatically as follows for the proportioning accuracy of dispensing equipment: range of weighing
1kg-2kg, error is within 25g；Range of weighing 2kg-6kg, error is within 40g；Range of weighing 6kg or more, error is in 55g
Within.Claim within range ± 70g again, system claims qualification rate more than or equal to 97% again, claims qualification rate is=multiple to claim qualified strike number/to tire out again
Count total strike number.
The above is only the preferred embodiment of the utility model, is not intended to limit the utility model, it is noted that
For those skilled in the art, without deviating from the technical principle of the utility model, it can also do
Several improvements and modifications out, these improvements and modifications also should be regarded as the protection scope of the utility model.
Claims (9)
1. a kind of Masterbatch is automatically for dispensing equipment, it is characterised in that: including raw material feed arrangement, weight increasing type proportioner, collection
Expect device and control device, wherein
The raw material feed arrangement includes several Fans (101) that positioning is set to working region attic, and every Fans pass through
Vacuum pipe (102) is connected to several vacuum hoppers (103), is communicated with a materail tube in every vacuum hopper upper side
(104), the receiving hopper (105) that the lower end of the materail tube is set to working region bottom with one is connected to, the top of each receiving hopper
Positioning is equipped with a pallet (106), is equipped with the jumbo bag equipped with material, the lower ending opening face receiving hopper of the jumbo bag on pallet；It is described
Blower connect with control device and is controlled by the control device；
The weight increasing type proportioner includes being located by connecting in the storage bin (201) of each vacuum hopper discharge outlet, each storage
Being located by connecting at feed bin discharge hole has a weighing cabin (202), and the connectivity part positioning of the weighing cabin and storage bin is equipped with one and control
The discharge valve (203) of device connection, and the discharge port of each weighing cabin is connected to the upper end of uniform discharge duct (204)；Each
Positioning is equipped with the level-sensing device connecting with control device in the storage bin, and positioning is equipped with and control on each weighing cabin
The weight sensor (205) of device connection, and the positioning of the connectivity part of each weighing cabin and discharge duct is equipped with one and fills with control
Set the operated pneumatic valve component (206) for connecting and being controlled by control device；
The material-gathering device includes a concentration hopper (301) being located at below all discharge ducts, wherein the lower ending opening of discharge duct
In in concentration hopper；The discharge outlet for concentrating hopper is located by connecting a discharge nozzle (302) that can be socketed packaging bag, should
It is located on discharge nozzle and the discharge outlet positioning of hopper is concentrated to be equipped with a dispensing valve (303) connecting with control device；
The control device includes industrial personal computer and the MES system device connecting with the industrial personal computer.
2. Masterbatch according to claim 1 is automatically for dispensing equipment, it is characterised in that: the working region attic setting
The blower (101) be two independent blowers being connect respectively with control system, every Fans pass through vacuum pipe
(102) it is connected to five vacuum hoppers (103), and five vacuum hopper enclosure arrangements.
3. Masterbatch according to claim 2 is automatically for dispensing equipment, it is characterised in that: the blower (101) is Roots
Blower.
4. Masterbatch according to claim 1 is automatically for dispensing equipment, it is characterised in that: the receiving hopper (105) is default
Position is equipped with filter screen device.
5. Masterbatch according to claim 1 is automatically for dispensing equipment, it is characterised in that: the middle part of the working region is solid
Equipped with steelframe platform (401), the weighing cabin (202) is located by connecting on the steelframe platform, and the pallet (106) is set to the steel
The lower section of body panel.
6. Masterbatch according to claim 5 is automatically for dispensing equipment, it is characterised in that: on the steelframe platform (401)
It is installed with a support (402) at weight sensor (205) on corresponding weighing cabin (202), the weight sensor positioning is set to
On the support.
7. Masterbatch according to claim 1 is automatically for dispensing equipment, it is characterised in that: the operated pneumatic valve component
It (206) include gate valve (206a) of the positioning set on weighing cabin and discharge duct connectivity part, the gate valve and a cylinder (206b)
Mobile terminal be located by connecting, which connect with control device, and the mobile terminal of the cylinder can be under control of the control means
Movement is to drive gate valve to open and close in weighing cabin and discharge duct connectivity part.
8. Masterbatch according to claim 1 is automatically for dispensing equipment, it is characterised in that: set on the storage bin (201)
Have storing warehouse lid (201a), and vacuum hopper discharge port is fed through the storing warehouse lid and is connected to storage bin；The weighing cabin (202)
It is equipped with weighing warehouse lid (202a), and storing bin discharge port external is fed through weighing warehouse lid and is connected to weighing cabin；The concentration hopper
(301) it is equipped with and concentrates hopper cover (301a), and the lower end of discharge duct is fed through and hopper cover is concentrated to be connected to hopper is concentrated.
9. Masterbatch according to claim 1 is automatically for dispensing equipment, it is characterised in that: the control device further include with
The acousto-optic warning device of industrial personal computer connection.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821522865.4U CN209080945U (en) | 2018-09-18 | 2018-09-18 | Masterbatch is automatically for dispensing equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201821522865.4U CN209080945U (en) | 2018-09-18 | 2018-09-18 | Masterbatch is automatically for dispensing equipment |
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| Publication Number | Publication Date |
|---|---|
| CN209080945U true CN209080945U (en) | 2019-07-09 |
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ID=67116779
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| Application Number | Title | Priority Date | Filing Date |
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| CN201821522865.4U Active CN209080945U (en) | 2018-09-18 | 2018-09-18 | Masterbatch is automatically for dispensing equipment |
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| Country | Link |
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| CN (1) | CN209080945U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109110505A (en) * | 2018-09-18 | 2019-01-01 | 江苏金发科技新材料有限公司 | Masterbatch is automatically for dispensing equipment and for proportioning process |
-
2018
- 2018-09-18 CN CN201821522865.4U patent/CN209080945U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109110505A (en) * | 2018-09-18 | 2019-01-01 | 江苏金发科技新材料有限公司 | Masterbatch is automatically for dispensing equipment and for proportioning process |
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