CN108438338B - Full-automatic binding device and binding method thereof - Google Patents
Full-automatic binding device and binding method thereof Download PDFInfo
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- CN108438338B CN108438338B CN201810485518.7A CN201810485518A CN108438338B CN 108438338 B CN108438338 B CN 108438338B CN 201810485518 A CN201810485518 A CN 201810485518A CN 108438338 B CN108438338 B CN 108438338B
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- nail
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- 238000000034 method Methods 0.000 title claims description 20
- 238000005303 weighing Methods 0.000 claims abstract description 77
- 230000007246 mechanism Effects 0.000 claims description 10
- 238000004519 manufacturing process Methods 0.000 abstract description 8
- 230000005540 biological transmission Effects 0.000 description 5
- 230000008569 process Effects 0.000 description 5
- 230000008901 benefit Effects 0.000 description 4
- 238000007599 discharging Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 3
- 230000006872 improvement Effects 0.000 description 3
- 230000009467 reduction Effects 0.000 description 3
- 230000002411 adverse Effects 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 238000004806 packaging method and process Methods 0.000 description 2
- 230000035945 sensitivity Effects 0.000 description 2
- 230000007547 defect Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
- 239000007769 metal material Substances 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B37/00—Supplying or feeding fluent-solid, plastic, or liquid material, or loose masses of small articles, to be packaged
- B65B37/16—Separating measured quantities from supply
- B65B37/18—Separating measured quantities from supply by weighing
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B37/00—Supplying or feeding fluent-solid, plastic, or liquid material, or loose masses of small articles, to be packaged
- B65B37/02—Supplying or feeding fluent-solid, plastic, or liquid material, or loose masses of small articles, to be packaged by gravity flow
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B37/00—Supplying or feeding fluent-solid, plastic, or liquid material, or loose masses of small articles, to be packaged
- B65B37/04—Supplying or feeding fluent-solid, plastic, or liquid material, or loose masses of small articles, to be packaged by vibratory feeders
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/18—Automatic control, checking, warning, or safety devices causing operation of audible or visible alarm signals
Abstract
The invention relates to a full-automatic binding device, which comprises a binding barrel with a cavity, wherein the bottom of the cavity is inclined towards two ends of the binding barrel from the middle part of the binding barrel, a feeding hole for loading nails into the cavity is arranged on the binding barrel, and discharge holes are arranged at the left end and the right end of the bottom of the binding barrel, and the full-automatic binding device is characterized in that: the system also comprises an execution assembly; the executing component comprises a controller, an executing piece which is positioned at the discharge hole and used for controlling the opening and closing of the discharge hole, an inductor which is positioned at the discharge hole and used for sensing whether nails in the binding barrel slide out from the discharge hole, a first electronic weighing instrument which is positioned below the discharge hole and used for weighing the nails, a second electronic weighing instrument which is positioned at the bottom of the binding barrel and used for weighing the binding barrel, and a vibrator which is used for vibrating the binding barrel to slide out the nails which are partially remained in the binding barrel from the discharge hole; the invention is characterized in that: the labor force is reduced, the production efficiency is improved, and the automation is realized.
Description
Technical Field
The invention relates to the technical field of mechanical equipment, in particular to a full-automatic nailing device for packaging nails and a nailing method thereof.
Background
At present, in order to realize automatic production, most of Chinese manufacturers often convey the produced and formed nails to a next workshop for subsequent procedures in the production workshop through a conveying mechanism, such as production workshops with a plurality of production equipment for processing the nails; the prior stapling barrel with a cavity, the bottom of the cavity is inclined from the middle part of the stapling barrel to the two ends of the stapling barrel, the stapling barrel is provided with a feeding hole for feeding nails into the cavity, and the left end and the right end of the bottom of the stapling barrel are respectively provided with a discharging hole; in the process of sub-packaging nails, firstly, a large number of nails are filled into a nail loading barrel, then, the nails gradually slide out towards a discharge hole along the bottom of a cavity, and finally, the nails slide into each box prepared by staff, as part of nails can be inevitably remained in the nail loading barrel in the process of sliding along the bottom of the cavity, at the moment, the staff needs to extend into the nail loading barrel by means of tools to beat so as to slide part of nails remained in the nail loading barrel towards the discharge hole, thus, the staff needs to watch the nail loading barrel at any time, and the manual labor force is greatly increased; on the other hand, after weighing is taken out in every case is packed into in the partial shipment of nail, still carry the case that every was equipped with the nail to conveying mechanism on, just can carry the nail to next workshop and carry out subsequent handling, this in-process also great increase hand labor, also great reduction the play efficiency of nail moreover to the demand of production line enterprise has not been satisfied.
Disclosure of Invention
Aiming at the defects of the prior art, the invention aims to provide a full-automatic binding device for reducing the manual labor and improving the nail output efficiency.
The technical scheme of the invention is realized as follows: the utility model provides a full-automatic binding device, includes the binding barrel that has the cavity, the bottom of cavity is by the middle part of binding barrel slope towards the both ends of binding barrel respectively, be provided with the feed inlet that is used for loading into the nail in the cavity on the binding barrel, both ends all are provided with the discharge gate about the bottom of binding barrel, its characterized in that: the system also comprises an execution assembly; the executing component comprises a controller, an executing piece which is positioned at the discharge hole and used for controlling the opening and closing of the discharge hole, an inductor which is positioned at the discharge hole and used for sensing whether nails in the binding barrel slide out from the discharge hole, a first electronic weighing instrument which is positioned below the discharge hole and used for weighing the nails, a second electronic weighing instrument which is positioned at the bottom of the binding barrel and used for weighing the binding barrel, and a vibrator which is used for vibrating the binding barrel to slide out the nails which are partially remained in the binding barrel from the discharge hole; the executing piece, the inductor, the first electronic weighing instrument, the second electronic weighing instrument and the vibrator are respectively and electrically connected with the controller through wires.
Preferably, it is: the actuating part comprises a cylinder, the cylinder is electrically connected with the controller through an electromagnetic valve, and a baffle plate for controlling the opening and closing of the discharge port is arranged at the end part of a cylinder shaft of the cylinder.
Through adopting above-mentioned technical scheme, in the partial shipment process to the nail, firstly, pack into the nail barrel with a large amount of nails, then, this nail can be followed the gradual roll-off to the discharge gate in cavity bottom, finally, this nail slides into the case, if this nail is along the cavity bottom in-process part of sliding nail when stopping in the nail barrel, this moment, this second electronic weighing instrument weighs the case that is equipped with the nail, if the weight of the case that is equipped with the nail does not reach the default, the weight numerical value that this second electronic weighing instrument obtained feeds back to the controller, first electronic weighing instrument also can weigh the nail barrel simultaneously, if the weight of nail barrel is greater than the default, still have the nail of stopping the part in the explanation nail barrel, the weight numerical value that this first electronic weighing instrument obtained feeds back to the controller, this controller will give signal drive vibrator and vibrate the nail barrel, the nail that part stops in the nail barrel at this moment can slide out the discharge gate, finally fall into in, so can see through the fact, the staff is with the help of the tool and can not beat the nail in the case of the manual work of the part in the nail barrel, the manual work that can be greatly reduced when the nail barrel need to be beaten.
The invention is further provided with: the sensor is an infrared sensor.
By adopting the technical scheme, the infrared sensor has the advantages of high sensitivity and the like.
The invention is further provided with: the vibrator is positioned on the outer wall of the middle part of the bottom of the binding barrel.
Through adopting above-mentioned technical scheme, the vibration effect to the binding barrel is better to guaranteed that the part nail of stopping in the binding barrel can follow the discharge gate roll-off fast.
The invention is further provided with: the intelligent control system also comprises an alarm which is electrically connected with the controller through a wire.
Through adopting above-mentioned technical scheme, played the effect of warning, the suggestion staff need install the nail into the binding bucket.
The invention is further provided with: the box changing machine is also included; the box changing machine comprises a frame, wherein two layers of upper conveying components and lower conveying components with opposite conveying directions are arranged on the frame, a box carrying component for conveying boxes on the upper conveying components to the lower conveying components is arranged on the frame, a bottom plate is arranged at the bottom of the box carrying component, a longitudinal conveying component for driving the bottom plate to longitudinally move is arranged on the frame, and a transverse conveying component for driving the box carrying component to transversely move is arranged between the box carrying component and the bottom plate; the box loading assembly is arranged corresponding to the second electronic weighing instrument, and the box loading device further comprises a pushing cylinder for pushing the box with nails on the second electronic weighing instrument to the box loading assembly, and the pushing cylinder is electrically connected with the controller through an electromagnetic valve.
Through adopting above-mentioned technical scheme, empty box in the case changing machine carries to the second electronic weighing instrument on to carry out the binding son, this moment the second electronic weighing instrument can weigh this case that is equipped with the nail, if the weight of the case that is equipped with the nail reaches the default, the weight numerical value that this second electronic weighing instrument obtained feeds back to the controller, this controller will give signal drive actuating part and close the discharge gate of binding the bucket, this controller also can give signal drive pushing cylinder simultaneously and push away the case that is equipped with the nail to carrying on the case subassembly, at this moment, carry the case that is equipped with the nail to conveying mechanism through the case changing machine, thereby just can carry the nail to carry out subsequent handling in next workshop, great reduction hand labor, great improvement output efficiency, and automation has been realized, thereby the demand of production line enterprise has been satisfied.
The invention is further provided with: the longitudinal conveying assembly comprises a longitudinal air cylinder which is arranged on the frame and used for driving the bottom plate to longitudinally move, a gear is rotationally connected to an air cylinder shaft of the longitudinal air cylinder, the longitudinal conveying assembly also comprises a rack which is connected with the gear in a matching manner, one end of the rack is connected with the frame, and the other end of the rack is connected with the bottom plate; the machine frame is characterized in that a longitudinal guide assembly for assisting the longitudinal movement of the bottom plate is arranged between the machine frame and the bottom plate, the longitudinal guide assembly comprises a longitudinal rail fixed on the machine frame and a longitudinal sliding block in sliding connection with the longitudinal rail, and the longitudinal sliding block is connected with the bottom plate.
By adopting the technical scheme, in order to ensure that the longitudinal movement of the bottom plate runs stably and reliably, the cylinder shaft of the cylinder is rotationally connected with a gear, and the gear is matched with the rack, so that the bottom plate cannot feel a frustrated phenomenon when moving longitudinally; and the longitudinal guide assembly adopts the longitudinal sliding blocks and the longitudinal rails, so that the shaking phenomenon can not occur when the bottom plate moves longitudinally, the longitudinal movement operation of the bottom plate is further improved, the longitudinal conveying assembly is finally enabled to convey the box carrying assembly to the same height as the upper conveying assembly and the same height as the lower conveying assembly smoothly, the box of the upper conveying assembly is enabled to be conveyed to the box carrying assembly smoothly, and the box on the box carrying assembly is conveyed to the lower conveying assembly smoothly through the rotation of the electric roller.
The invention is further provided with: the transverse conveying assembly comprises a transverse air cylinder which is arranged on the bottom plate and used for driving the box loading assembly to transversely move, and an air cylinder shaft of the transverse air cylinder is connected with the box loading assembly; the transverse guide assembly is arranged between the bottom plate and the box carrying assembly and used for assisting the box carrying assembly to transversely move, and comprises a transverse rail fixed on the bottom plate and a transverse sliding block in sliding connection with the transverse rail, and the transverse sliding block is connected with the box carrying assembly.
Through adopting above-mentioned technical scheme, in order to make the operation of carrying case subassembly lateral movement stable and reliable, this transverse direction subassembly adopts horizontal slider and horizontal track for can not appear rocking the phenomenon when bottom plate longitudinal movement, finally make horizontal conveying assembly can be smooth carry the case on the carrying case subassembly to with lower conveying assembly same height, make the case on the carrying case subassembly pass through electric roller and rotate and also carry the case to lower conveying assembly smoothly.
The invention is further provided with: the carrying box assembly comprises a carrying box base and an electric roller which is arranged on the carrying box base and used for driving the box to be conveyed from the carrying box base to the lower conveying assembly.
Through adopting above-mentioned technical scheme, this motorized pulley has compact structure, transmission efficiency is high, the noise is low, long service life, operates steadily, reliable operation, leakproofness is good, take up space is little, simple to operate etc. a great deal of advantage to be fit for working under various adverse environmental conditions, guaranteed that this year case subassembly can be free with the case carry down on the conveying subassembly, guaranteed the conveying function of trading the case machine.
A stapling method of a fully automatic stapling device, characterized by: the method comprises the following steps:
firstly, an empty box in a box changing machine is conveyed to a box carrying assembly by an upper conveying assembly;
secondly, the longitudinal conveying assembly drives the bottom plate to convey empty boxes on the box carrying assembly to the same height as the lower conveying assembly;
thirdly, the transverse conveying assembly drives the carrying box assembly to push out of the frame to correspond to the second electronic weighing instrument;
a fourth step, the electric roller on the box carrying assembly rotates clockwise to convey the empty box to a second electronic weighing instrument for preparing to be nailed;
fifthly, nails are filled into the nail loading barrel, and as the bottoms of the cavities incline from the middle part of the nail loading barrel to the two ends of the nail loading barrel respectively, the nails gradually slide out to the discharge hole along the inclined plane, and finally the nails gradually slide into an empty box on the second electronic weighing instrument;
the sixth step, the second electronic weighing instrument always weighs the box with nails, if the weight of the box with nails reaches a preset value, the weight value obtained by the second electronic weighing instrument is fed back to the controller, the controller gives a signal to drive the vibrator to vibrate the nail barrel, at the moment, part of nails staying in the nail barrel can slide out of the discharge port, if the weight of the nail barrel is equal to the preset value, the weight value obtained by the first electronic weighing instrument is fed back to the controller, and if the weight of the nail barrel is larger than the preset value, the first electronic weighing instrument also weighs the nail barrel, if the weight of the nail barrel is larger than the preset value, the part of nails staying in the nail barrel is indicated to be in the nail barrel, the weight value obtained by the first electronic weighing instrument is fed back to the controller, the controller gives a signal to drive the vibrator to vibrate the nail barrel, and if the weight of the nail barrel is equal to the preset value, the nail barrel is indicated to be in the nail barrel, and the first electronic weighing instrument gives an alarm to the worker;
seventh, the second electronic weighing instrument always weighs the box with nails, if the weight of the box with nails reaches a preset value, the weight value obtained by the second electronic weighing instrument is fed back to the controller, the controller gives a signal to drive the executing piece to close the discharge hole of the nailing bucket, and meanwhile, the controller gives another signal to drive the pushing cylinder to push the box with nails to the box loading assembly;
eighth step, the transverse conveying assembly drives the carrying box assembly to return to the same straight line with the lower conveying assembly;
ninth, the motorized pulley on the carrying box assembly rotates anticlockwise to convey the box with nails to the lower conveying assembly;
and tenth, conveying the box with nails to a conveying mechanism by the lower conveying assembly, and finally conveying the box with nails to a next workshop by the conveying mechanism for subsequent procedures.
Drawings
In order to more clearly illustrate the embodiments of the invention or the technical solutions of the prior art, the drawings which are used in the description of the embodiments or the prior art will be briefly described, it being obvious that the drawings in the description below are only some embodiments of the invention, and that other drawings can be obtained according to these drawings without inventive faculty for a person skilled in the art.
FIG. 1 is a schematic front view of a structure of an embodiment of the present invention;
FIG. 2 is a block diagram of the execution components in an embodiment of the present invention;
FIG. 3 is a perspective view of a box changer according to an embodiment of the present invention;
FIG. 4 is a schematic front view of a box changer according to an embodiment of the present invention;
fig. 5 is a schematic top view of a box changer according to an embodiment of the present invention.
Detailed Description
The following description of the embodiments of the present invention will be made clearly and completely with reference to the accompanying drawings, in which it is apparent that the embodiments described are only some embodiments of the present invention, but not all embodiments. All other embodiments, which can be made by those skilled in the art based on the embodiments of the invention without making any inventive effort, are intended to be within the scope of the invention.
As shown in fig. 1 to 5, the invention discloses a full-automatic stapling device, which comprises a stapling barrel 200 with a cavity, wherein the bottom of the cavity is inclined towards two ends of the stapling barrel 200 from the middle part of the stapling barrel 200, a feeding hole 202 for loading nails into the cavity is arranged on the stapling barrel 200, and discharging holes 203 are arranged at the left and right ends of the bottom of the stapling barrel 200; the executing assembly comprises a controller, an executing piece 402 which is positioned at the discharge hole 203 and used for controlling the opening and closing of the discharge hole 203, an inductor 401 which is positioned at the discharge hole 203 and used for sensing whether nails in the stapling barrel 200 slide out of the discharge hole 203, a first electronic weighing instrument 403 which is positioned below the discharge hole 203 and used for weighing the nails, a second electronic weighing instrument 600 which is positioned at the bottom of the stapling barrel 200 and used for weighing the stapling barrel 200, and a vibrator 404 which is used for vibrating the stapling barrel 200 to slide out the nails which are partially remained in the stapling barrel 200 from the discharge hole 203; the actuator 402, the sensor 401, the first electronic weighing cell 403, the second electronic weighing cell 600 and the vibrator 404 are electrically connected to the controller by wires, respectively.
Among them, electronic weighing machines are commercially available.
Wherein, this binding barrel 200 is made for the metal material, avoids the very fragile possibility that appears when binding barrel 200 receives vibrator 404 vibration in the use, has guaranteed binding barrel 200's life.
In an embodiment of the present invention, the actuator 402 includes a cylinder, which is electrically connected to the controller through an electromagnetic valve, and a baffle (not labeled in the figure) for controlling the opening and closing of the discharge port 203 is disposed at an end of a cylinder shaft of the cylinder.
Through adopting above-mentioned technical scheme, in the partial shipment process to the nail, firstly, pack into the nail barrel 200 with a large amount of nails, then, this nail can slide out to discharge gate 203 along the cavity bottom gradually, finally, this nail slides into in case 100, if this nail is stopped in the nail barrel 200 along cavity bottom in-process nail of sliding, this moment, this second electronic weighing instrument 600 weighs the case that holds the nail, if the weight of the case 100 that holds the nail does not reach the default value, the weight numerical value that this second electronic weighing instrument 600 obtained feeds back to the controller, first electronic weighing instrument 403 also can weigh the nail barrel 200 simultaneously, if the weight of nail barrel 200 is greater than the default value, indicate that still part's nail is stopped in the nail barrel 200, this first electronic weighing instrument 403 obtains the weight numerical value feed back to the controller, this controller will give signal drive vibrator 404 and vibrate the nail barrel 200, this moment, part of nail that stops in the nail barrel 200 can slide out of discharge gate 203, if the weight numerical value that the case 100 held in the nail reaches the nail is not reached the default value, can be stopped in the case 200 in the time, can's part through the nail barrel 200 is stopped in the manual work in the nail barrel 200, can's manual work can be realized in order to prevent the fact that the nail barrel 200 from falling into the part through the default value, the manual work from reaching the manual work and can be stopped in the tub 200, the manual work can be realized, the workers can be reduced to the workers need to stop in the workers to can easily, can be reduced to the workers through the workers and can easily.
In an embodiment of the present invention, the sensor 401 is an infrared sensor. Among them, infrared sensors are commercially available.
By adopting the technical scheme, the infrared sensor has the advantages of high sensitivity and the like.
In an embodiment of the present invention, the vibrator 404 is located on the outer wall of the bottom center portion of the stapling cartridge 200.
By adopting the above technical scheme, the vibrating effect on the stapling barrel 200 is good, so that the part of nails staying in the stapling barrel 200 can be ensured to rapidly slide out from the discharge hole 203.
In the specific embodiment of the invention, the intelligent control system also comprises an alarm, and the alarm is electrically connected with the controller through a wire. Among them, alarms are commercially available.
By adopting the technical scheme, the alarm device plays a role in alarming, and prompts workers to install nails into the nailing barrel 200.
In the embodiment of the invention, the box changing machine 300 is also included; the box changing machine comprises a frame 1, wherein two layers of upper conveying components 2 and lower conveying components 3 with opposite conveying directions are arranged on the frame 1, a box carrying component 4 for conveying a box 100 on the upper conveying component 2 to the lower conveying component 3 is arranged on the frame 1, a bottom plate 5 is arranged at the bottom of the box carrying component 4, a longitudinal conveying component for driving the bottom plate 5 to longitudinally move is arranged on the frame 1, and a transverse conveying component for driving the box carrying component 4 to transversely move is arranged between the box carrying component 4 and the bottom plate 5; the carrying box assembly 4 is correspondingly arranged with the second electronic weighing instrument 600, and further comprises a pushing cylinder 700 for pushing the box with nails on the second electronic weighing instrument 600 to the carrying box assembly 4, and the pushing cylinder 700 is electrically connected with the controller through an electromagnetic valve.
Through adopting above-mentioned technical scheme, empty box in the case changer 300 carries to the second electronic weighing instrument 600 and carries out the binding son, this moment second electronic weighing instrument 600 can weigh this case 100 that is equipped with the nail, if the weight of case 100 that is equipped with the nail reaches the default, the weight numerical value that this second electronic weighing instrument 600 obtained feeds back to the controller, this controller will give signal drive executive component and close the discharge gate of binding cask 200, this controller also can give signal drive pushing cylinder 700 and push away the case 100 that is equipped with the nail to carrying on case subassembly 4, at this moment, carry the case 100 that is equipped with the nail to conveying mechanism through the case changer 300, thereby just can carry the nail to the next room and carry out subsequent handling, great reduction hand labor, great improvement output efficiency, automatic, thereby satisfied the demand of production line enterprise.
In the specific embodiment of the invention, the longitudinal conveying component comprises a longitudinal air cylinder 6 which is arranged on the frame 1 and is used for driving the bottom plate 5 to longitudinally move, a gear 7 is rotatably connected on the air cylinder shaft of the longitudinal air cylinder 6, and the longitudinal conveying component also comprises a rack 70 which is in matched connection with the gear 7, one end of the rack 70 is connected with the frame 1, and the other end of the rack 70 is connected with the bottom plate 5; a longitudinal guide assembly for assisting the longitudinal movement of the bottom plate 5 is arranged between the frame 1 and the bottom plate 5, the longitudinal guide assembly comprises a longitudinal rail 8 fixed on the frame 1 and a longitudinal sliding block 9 in sliding connection with the longitudinal rail 8, and the longitudinal sliding block 9 is connected with the bottom plate 5 relative to the other surface of the connecting surface of the longitudinal sliding block 9 and the longitudinal rail 8.
By adopting the technical scheme, in order to ensure that the longitudinal movement of the bottom plate runs stably and reliably, the cylinder shaft of the cylinder is rotationally connected with a gear, and the gear is matched with the rack, so that the bottom plate cannot feel a frustrated phenomenon when moving longitudinally; and the longitudinal guide assembly adopts the longitudinal sliding blocks and the longitudinal rails, so that the shaking phenomenon can not occur when the bottom plate moves longitudinally, the longitudinal movement operation of the bottom plate is further improved, the longitudinal conveying assembly is finally enabled to convey the box carrying assembly to the same height as the upper conveying assembly and the same height as the lower conveying assembly smoothly, the box of the upper conveying assembly is enabled to be conveyed to the box carrying assembly smoothly, and the box on the box carrying assembly is conveyed to the lower conveying assembly smoothly through the rotation of the electric roller.
In the specific embodiment of the invention, the transverse conveying assembly comprises a transverse air cylinder 10 which is arranged on the bottom plate 5 and used for driving the box carrying assembly 4 to transversely move, and the air cylinder shaft of the transverse air cylinder 10 is connected with the box carrying assembly 4; the transverse guide assembly is arranged between the bottom plate 5 and the box carrying assembly 4 and used for assisting the box carrying assembly 4 to transversely move, and comprises a transverse rail 11 fixed on the bottom plate 5 and a transverse sliding block 12 in sliding connection with the transverse rail 11, wherein the transverse sliding block 12 is connected with the box carrying assembly 4 relative to the other surface of the connecting surface of the transverse sliding block 12 and the transverse rail 11.
Through adopting above-mentioned technical scheme, in order to make the operation of carrying case subassembly lateral movement stable and reliable, this transverse direction subassembly adopts horizontal slider and horizontal track for can not appear rocking the phenomenon when bottom plate longitudinal movement, finally make horizontal conveying assembly can be smooth carry the case on the carrying case subassembly to with lower conveying assembly same height, make the case on the carrying case subassembly pass through electric roller and rotate and also carry the case to lower conveying assembly smoothly.
In the embodiment of the present invention, the carrying case assembly 4 includes a carrying case base 40 and a motorized pulley 41 disposed on the carrying case base 40 for driving the carrying case 100 to be transferred from the carrying case base 40 to the lower conveying assembly 2. Among them, motorized pulley is commercially available.
Through adopting above-mentioned technical scheme, this motorized pulley has compact structure, transmission efficiency is high, the noise is low, long service life, operates steadily, reliable operation, leakproofness is good, take up space is little, simple to operate etc. a great deal of advantage to be fit for working under various adverse environmental conditions, guaranteed that this year case subassembly can be free with the case carry down on the conveying subassembly, guaranteed the conveying function of trading the case machine.
In the embodiment of the present invention, the upper conveying assembly 2 and the lower conveying assembly 3 each include a plurality of conveying rollers 101 rotatably connected to the frame 1, and each conveying roller 101 is fixed with a transmission gear (not shown in the figure), and the transmission gears (not shown in the figure) on adjacent conveying rollers 101 are linked by a transmission rack (not shown in the figure).
By adopting the technical scheme, the conveying stability of the upper conveying assembly 2 and the lower conveying assembly 3 is ensured.
As shown in fig. 1 to 5, the present invention discloses a stapling method of a fully automatic stapling device, and in a specific embodiment of the present invention, the method includes the following steps:
firstly, empty boxes 100 in the box changing machine 300 are conveyed to a box carrying assembly 4 by an upper conveying assembly 2;
secondly, the longitudinal conveying assembly drives the bottom plate to convey empty boxes on the box carrying assembly 4 to the same height as the lower conveying assembly 3;
thirdly, the transverse conveying assembly drives the carrying box assembly 4 to push out the carrying box assembly to the outside of the frame, wherein the carrying box assembly corresponds to the second electronic weighing instrument 600;
fourth, the motorized pulley 41 on the carriage assembly 4 rotates clockwise to convey the empty bin 100 to the second electronic weighing instrument 600 ready for nailing;
fifthly, nails are filled into the nail loading barrel 200, and as the bottoms of the cavities are inclined from the middle part of the nail loading barrel 200 to the two ends of the nail loading barrel 200 respectively, the nails gradually slide out to a discharge hole along the inclined plane, and finally the nails gradually slide into the empty boxes 100 on the second electronic weighing instrument 600;
a sixth step, the second electronic weighing apparatus 600 always weighs the box 100 with nails, if the weight of the box 100 with nails reaches a preset value, the weight value obtained by the second electronic weighing apparatus 600 is fed back to the controller, the controller gives a signal to drive the executing member to close the discharging hole of the nail barrel 200, if the weight of the box 100 with nails does not reach the preset value, the weight value obtained by the second electronic weighing apparatus 600 is fed back to the controller, meanwhile, the first electronic weighing apparatus 403 also weighs the nail barrel 200, if the weight of the nail barrel 200 is greater than the preset value, the weight value obtained by the first electronic weighing apparatus 403 is fed back to the controller, the controller gives a signal to drive the vibrator to vibrate the nail barrel 200, and if the weight of the nail barrel 200 with nails in the part is not in the nail barrel 200, the first electronic weighing apparatus 403 gives an alarm to give an alarm to the controller, and the alarm is required to give the alarm;
seventh, the second electronic weighing apparatus 600 always weighs the box 100 with nails, if the weight of the box 100 with nails reaches the preset value, the weight value obtained by the second electronic weighing apparatus 600 is fed back to the controller, the controller will give a signal to drive the executing member to close the discharge port 203 of the nailing tub 200, and at the same time, the controller will give another signal to drive the pushing cylinder 700 to push the box 100 with nails onto the carrying case assembly 4;
eighth step, the transverse conveying assembly drives the carrying case assembly 4 to return to the same straight line with the lower conveying assembly 3;
ninth, the motorized pulley 41 on the carrying case assembly 4 rotates counterclockwise to convey the nail-filled case 100 onto the lower conveying assembly 3;
tenth, the lower conveying assembly 3 conveys the nailed boxes 100 to the conveying mechanism 500, and the final conveying mechanism 500 conveys the nailed boxes 100 to the next workshop for the subsequent process.
The foregoing description of the preferred embodiments of the invention is not intended to be limiting, but rather is intended to cover all modifications, equivalents, alternatives, and improvements that fall within the spirit and scope of the invention.
Claims (5)
1. The utility model provides a full-automatic binding device, includes the binding barrel that has the cavity, the bottom of cavity is by the middle part of binding barrel slope towards the both ends of binding barrel respectively, be provided with the feed inlet that is used for loading into the nail in the cavity on the binding barrel, both ends all are provided with the discharge gate about the bottom of binding barrel, its characterized in that: the system also comprises an execution assembly; the executing component comprises a controller, an executing piece which is positioned at the discharge hole and used for controlling the opening and closing of the discharge hole, an inductor which is positioned at the discharge hole and used for sensing whether nails in the binding barrel slide out from the discharge hole, a first electronic weighing instrument which is positioned below the discharge hole and used for weighing the nails, a second electronic weighing instrument which is positioned at the bottom of the binding barrel and used for weighing the binding barrel, and a vibrator which is used for vibrating the binding barrel to slide out the nails which are partially remained in the binding barrel from the discharge hole; the executing piece, the inductor, the first electronic weighing instrument, the second electronic weighing instrument and the vibrator are respectively and electrically connected with the controller through wires;
the alarm is electrically connected with the controller through a wire;
the binding method of the full-automatic binding device is characterized in that: the method comprises the following steps:
firstly, an empty box in a box changing machine is conveyed to a box carrying assembly by an upper conveying assembly;
secondly, the longitudinal conveying assembly drives the bottom plate to convey empty boxes on the box carrying assembly to the same height as the lower conveying assembly;
thirdly, the transverse conveying assembly drives the carrying box assembly to push out of the frame to correspond to the second electronic weighing instrument;
a fourth step, the electric roller on the box carrying assembly rotates clockwise to convey the empty box to a second electronic weighing instrument for preparing binding nails;
fifthly, nails are filled into the nail loading barrel, and as the bottoms of the cavities incline from the middle part of the nail loading barrel to the two ends of the nail loading barrel respectively, the nails gradually slide out to the discharge hole along the inclined plane, and finally the nails gradually slide into an empty box on the second electronic weighing instrument;
a sixth step, the second electronic weighing instrument always weighs the box with nails, if the weight of the box with nails reaches a preset value, the weight value obtained by the second electronic weighing instrument is fed back to the controller, the controller gives a signal to drive the vibrator to vibrate the nail barrel, when the weight of the box with nails does not reach the preset value, the weight value obtained by the second electronic weighing instrument is fed back to the controller, and meanwhile, the first electronic weighing instrument also weighs the nail barrel, if the weight of the nail barrel is larger than the preset value, the nail of a stay part in the nail barrel is indicated, the weight value obtained by the first electronic weighing instrument is fed back to the controller, the controller gives a signal to drive the vibrator to vibrate the nail barrel, when the nail partially stays in the nail barrel and slides out of the discharge port, if the weight of the nail barrel is equal to the preset value, and indicates that no nail is in the nail barrel, the weight value obtained by the first electronic weighing instrument is fed back to the controller, and the controller gives a signal to drive the alarm to give an alarm to the worker to prompt that nails need to be filled in the nail barrel;
seventh, the second electronic weighing instrument always weighs the box with nails, if the weight of the box with nails reaches a preset value, the weight value obtained by the second electronic weighing instrument is fed back to the controller, the controller gives a signal to drive the executing piece to close the discharge hole of the nailing bucket, and meanwhile, the controller gives another signal to drive the pushing cylinder to push the box with nails to the box loading assembly;
eighth step, the transverse conveying assembly drives the carrying box assembly to return to the same straight line with the lower conveying assembly;
ninth, the motorized pulley on the carrying box assembly rotates anticlockwise to convey the box with nails to the lower conveying assembly;
tenth, the lower conveying assembly conveys the boxes with nails to the conveying mechanism, and finally the conveying mechanism conveys the boxes with nails to a next workshop for subsequent procedures;
the box changing machine is also included; the box changing machine comprises a frame, wherein two layers of upper conveying components and lower conveying components with opposite conveying directions are arranged on the frame, a box carrying component for conveying boxes on the upper conveying components to the lower conveying components is arranged on the frame, a bottom plate is arranged at the bottom of the box carrying component, a longitudinal conveying component for driving the bottom plate to longitudinally move is arranged on the frame, and a transverse conveying component for driving the box carrying component to transversely move is arranged between the box carrying component and the bottom plate; the box loading assembly is arranged corresponding to the second electronic weighing instrument, and the box loading assembly further comprises a pushing cylinder for pushing the box with nails on the second electronic weighing instrument to the box loading assembly, and the pushing cylinder is electrically connected with the controller through an electromagnetic valve;
the longitudinal conveying assembly comprises a longitudinal air cylinder which is arranged on the frame and used for driving the bottom plate to longitudinally move, a gear is rotationally connected to an air cylinder shaft of the longitudinal air cylinder, the longitudinal conveying assembly also comprises a rack which is connected with the gear in a matching manner, one end of the rack is connected with the frame, and the other end of the rack is connected with the bottom plate; a longitudinal guide assembly for assisting the longitudinal movement of the bottom plate is arranged between the frame and the bottom plate, the longitudinal guide assembly comprises a longitudinal rail fixed on the frame and a longitudinal sliding block in sliding connection with the longitudinal rail, and the longitudinal sliding block is connected with the bottom plate;
the transverse conveying assembly comprises a transverse air cylinder which is arranged on the bottom plate and used for driving the box loading assembly to transversely move, and an air cylinder shaft of the transverse air cylinder is connected with the box loading assembly; the transverse guide assembly is arranged between the bottom plate and the box carrying assembly and used for assisting the box carrying assembly to transversely move, and comprises a transverse rail fixed on the bottom plate and a transverse sliding block in sliding connection with the transverse rail, and the transverse sliding block is connected with the box carrying assembly.
2. A fully automatic stapling device according to claim 1, wherein: the actuating part comprises a cylinder, the cylinder is electrically connected with the controller through an electromagnetic valve, and a baffle plate for controlling the opening and closing of the discharge port is arranged at the end part of a cylinder shaft of the cylinder.
3. A fully automatic stapling device according to claim 1, wherein: the sensor is an infrared sensor.
4. A fully automatic stapling device according to claim 1, wherein: the vibrator is positioned on the outer wall of the middle part of the bottom of the binding barrel.
5. A fully automatic stapling device according to claim 1, wherein: the carrying box assembly comprises a carrying box base and an electric roller which is arranged on the carrying box base and used for driving the box to be conveyed from the carrying box base to the lower conveying assembly.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810485518.7A CN108438338B (en) | 2018-05-21 | 2018-05-21 | Full-automatic binding device and binding method thereof |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810485518.7A CN108438338B (en) | 2018-05-21 | 2018-05-21 | Full-automatic binding device and binding method thereof |
Publications (2)
| Publication Number | Publication Date |
|---|---|
| CN108438338A CN108438338A (en) | 2018-08-24 |
| CN108438338B true CN108438338B (en) | 2024-02-13 |
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| Application Number | Title | Priority Date | Filing Date |
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| CN201810485518.7A Active CN108438338B (en) | 2018-05-21 | 2018-05-21 | Full-automatic binding device and binding method thereof |
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Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| AT207837B (en) * | 1957-07-17 | 1960-02-25 | Ciba Geigy | Process for the preparation of new benzimidazoles |
| BE786667A (en) * | 1971-07-28 | 1973-01-24 | Aarsen Maschf Bv | DOSING DEVICE |
| CN204916225U (en) * | 2015-08-27 | 2015-12-30 | 赤峰中农大生化科技有限责任公司 | Pesticide packagine machine |
| CN106743470A (en) * | 2017-01-11 | 2017-05-31 | 程良照 | One kind automatically changes punch-out equipment |
| CN107244453A (en) * | 2017-07-29 | 2017-10-13 | 盐城美茵新材料有限公司 | A kind of dodecyl sulphate potassium quantitative package equipment |
| CN208377173U (en) * | 2018-05-21 | 2019-01-15 | 衢州天力紧固件有限公司 | A kind of full-automatic binding device |
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2018
- 2018-05-21 CN CN201810485518.7A patent/CN108438338B/en active Active
Patent Citations (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| AT207837B (en) * | 1957-07-17 | 1960-02-25 | Ciba Geigy | Process for the preparation of new benzimidazoles |
| BE786667A (en) * | 1971-07-28 | 1973-01-24 | Aarsen Maschf Bv | DOSING DEVICE |
| CN204916225U (en) * | 2015-08-27 | 2015-12-30 | 赤峰中农大生化科技有限责任公司 | Pesticide packagine machine |
| CN106743470A (en) * | 2017-01-11 | 2017-05-31 | 程良照 | One kind automatically changes punch-out equipment |
| CN107244453A (en) * | 2017-07-29 | 2017-10-13 | 盐城美茵新材料有限公司 | A kind of dodecyl sulphate potassium quantitative package equipment |
| CN208377173U (en) * | 2018-05-21 | 2019-01-15 | 衢州天力紧固件有限公司 | A kind of full-automatic binding device |
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| Publication number | Publication date |
|---|---|
| CN108438338A (en) | 2018-08-24 |
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