CN108437247A - A kind of high intensity silicon chip diamond fretsaw - Google Patents

A kind of high intensity silicon chip diamond fretsaw Download PDF

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Publication number
CN108437247A
CN108437247A CN201810320880.9A CN201810320880A CN108437247A CN 108437247 A CN108437247 A CN 108437247A CN 201810320880 A CN201810320880 A CN 201810320880A CN 108437247 A CN108437247 A CN 108437247A
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CN
China
Prior art keywords
grinding body
diamond
scroll saw
rope
carrier coating
Prior art date
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Pending
Application number
CN201810320880.9A
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Chinese (zh)
Inventor
郭卫保
张文
汪昭辉
孙小军
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Zhangjiagang Guolong Solar Technology Co Ltd
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Zhangjiagang Guolong Solar Technology Co Ltd
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Publication date
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Priority to CN201810320880.9A priority Critical patent/CN108437247A/en
Publication of CN108437247A publication Critical patent/CN108437247A/en
Pending legal-status Critical Current

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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B28WORKING CEMENT, CLAY, OR STONE
    • B28DWORKING STONE OR STONE-LIKE MATERIALS
    • B28D5/00Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor
    • B28D5/04Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor by tools other than rotary type, e.g. reciprocating tools
    • B28D5/045Fine working of gems, jewels, crystals, e.g. of semiconductor material; apparatus or devices therefor by tools other than rotary type, e.g. reciprocating tools by cutting with wires or closed-loop blades
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B24GRINDING; POLISHING
    • B24BMACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING; DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS
    • B24B27/00Other grinding machines or devices
    • B24B27/06Grinders for cutting-off
    • B24B27/0633Grinders for cutting-off using a cutting wire

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)
  • Finish Polishing, Edge Sharpening, And Grinding By Specific Grinding Devices (AREA)
  • Polishing Bodies And Polishing Tools (AREA)

Abstract

The present invention relates to a kind of high intensity silicon chip diamond fretsaws, it includes scroll saw base rope, grinding body carrier coating, diamond grinding body, wherein, the grinding body carrier coating is coated on the scroll saw base rope outer wall, the diamond grinding body is laid in the grinding body carrier coating, a diameter of 100~200um of the scroll saw base rope, the grinding body carrier coating are amorphous coating, and the particle diameter of the diamond grinding body is 2~8um.This high intensity silicon chip diamond fretsaw reduces 30% or more per knife usage amount, when using 6um diamond grinding grains, it can more be reduced to 90% or more per knife usage amount, and can not have to slurry, intensity and wearability be greatly improved, substantially increase the cutting efficiency of scroll saw, four core wires are used to screw as line group, there can be higher fatigue performance in this way, on the basis of reaching required intensity, considerably increase the service life of scroll saw and adapt to quantity-produced ability.

Description

A kind of high intensity silicon chip diamond fretsaw
Technical field
The present invention relates to a kind of high intensity silicon chip diamond fretsaws.
Background technology
Photovoltaic generation industry development in recent years is swift and violent, and silicon chip is the substrate for manufacturing photovoltaic cell, and scroll saw first cuts silicon ingot At square, it is then cut into very thin silicon chip.Silicon chip is the part of most expensive in crystal silicon photovoltaic cell technology, so reducing this portion The manufacturing cost divided is most important to the competitiveness of traditional energy for improving solar energy.Scroll saw is under the cooperation of grinding slurry Ultra-fine high intensity cutting line for completing cutting action is at most wrapped in guide roller in parallel to each other up to 1000 cutting lines One horizontal cutting gauze of upper formation.Motor driving guide roller makes entirely to cut gauze to be moved with 5~25 meters of speed per second. In cutting line motion process, nozzle can continue to spray the slurry containing suspension and carbonation silicon particle to cutting line.Silicon-carbide particle It is uniformly coated on the cutting line surface in high-speed motion, is made jointly using the rigid characteristic of itself, sharp water chestnut and cutting line It is gradually blocked with by silicon rod.But the silicon-carbide particle in slurry is prone to wear out the cutting line in high-speed motion, changes cutting Line line footpath, to influence to cut quality.If structure of modification, simultaneously need to be carried out to be sliced to current wire cutting machine by using diamond wire instead The diamond grain size discreteness for being fixed on steel wire surface causes greatly silicon chip surface to have irregular stria to affect large area use. With the development of entire solar energy industry, solar power silicon sheet cutting equipment input increased operation with tens times in recent years, wherein Cutting steel wire is largely consumed with expanding production for board of slice, year consumes the tens thousand of tons of steel wire rod.In solar silicon wafers wire cutting Steel wire largely is cut using line, be unfavorable for environmental Kuznets Curves and causes the increase of entreprise cost, in order to adapt to future market demand and valence The competition development need of lattice, how entire industry is all to improve steel wire surface abrasion resistance and usage amount and cutting efficiency and reduction Cutting cost and does not change existing cutting equipment and technique, ceaselessly finds new approach.In addition to this, due to diamond wire Saw is often used for the higher material of cutting hardness, so its service life is not often grown, to increase the life of solar product Produce cost.
Invention content
The technical problem to be solved by the present invention is to how overcome the drawbacks described above of the prior art, a kind of high intensity silicon substrate is provided Piece diamond fretsaw.
In order to solve the above technical problems, this high intensity silicon chip diamond fretsaw includes scroll saw base rope, the painting of grinding body carrier Layer, diamond grinding body, wherein the grinding body carrier coating is coated on the scroll saw base rope outer wall, the Buddha's warrior attendant stone mill It cuts body to be laid in the grinding body carrier coating, a diameter of 100~200um of the scroll saw base rope, the grinding body carrier Coating is amorphous coating, and the particle diameter of the diamond grinding body is 2~8um.So design, amorphous alloy is again Referred to as glassy metal, the metastable structure feature with longrange disorder, shortrange order.The three dimensions of its atom is in and opens up when solid-state Flutter disorderly arranged, and this state keeps relative stability in certain temperature range.Compared with traditional crystal alloy, amorphous closes The standby many excellent performances of gold utensil, such as it is high intensity, high rigidity, wear-resisting and corrosion-resistant.Compared with common wire, line of the invention Scroll saw intensity, the wearability of material making significantly improve.Diamond grinding grain presents solid under amorphous alloy high temperature fused state Body state, hardness is very high, can further increase the wearability of amorphous coating;And equally distributed diamond grinding grain It can play the role of identical with silicon-carbide particle in grinding slurry, i.e., gradually block silicon rod in high-speed motion, to reduce The use of grinding slurry reduces abrasion of the slurry to cutting line while cost-effective.
As an optimization, the scroll saw base rope includes double-sided plush rope sling, four carbon steel core wires and gap filling object, wherein institute It states double-sided plush rope sling to be wrapped in outside four carbon steel core wires, the gap filling object fills up double-sided plush rope sling and four carbon steel core wires Between gap.
As an optimization, four carbon steel core wires in pairs, are rubbed with the hands as rope made of hemp shape line group, then again by two rope made of hemp shape line groups It is the compound rope made of hemp to rub with the hands.
As an optimization, the diamond grinding body heat is compounded on grinding body carrier coating, and grinding layer is collectively formed, the mill The weight ratio cut in layer with grinding body carrier coating and diamond grinding body is 4~2:1.
It is as having data boundary, the particle diameter of a diameter of 200um of the scroll saw base rope, the diamond grinding body 2um;Weight ratio in the grinding layer with grinding body carrier coating and diamond grinding body is 4:1.
It is as having data boundary, the particle diameter of a diameter of 100um of the scroll saw base rope, the diamond grinding body 8um;Weight ratio in the grinding layer with grinding body carrier coating and diamond grinding body is 2:1.
It is as having optimum data, the particle diameter of a diameter of 150um of the scroll saw base rope, the diamond grinding body 6um;Weight ratio in the grinding layer with grinding body carrier coating and diamond grinding body is 3:1.
A kind of high intensity silicon chip diamond fretsaw of the present invention compared with prior art, reduced per knife usage amount 30% with On, when using 6um diamond grinding grains, 90% or more can be more reduced to per knife usage amount, and slurry can not had to, intensity and Wearability is greatly improved, and substantially increases the cutting efficiency of scroll saw, uses four core wires to screw as line group, can have in this way There is higher fatigue performance, on the basis of reaching required intensity, considerably increases the service life of scroll saw and adapt to continuous raw The ability of production.
Description of the drawings
A kind of high intensity silicon chip diamond fretsaw of the present invention is described further below in conjunction with the accompanying drawings:
Fig. 1 is the cross section structure schematic diagram of this high intensity silicon chip diamond fretsaw.
In figure:1- scroll saw bases rope, 2- grinding bodies carrier coating, 3- diamond grindings body, 101- double-sided plush rope sling, 102- carbon Steel core wire, 103- gap fillings object, 4- grinding layers
Specific implementation mode
Embodiment 1:As shown in Figure 1, this high intensity silicon chip diamond fretsaw includes scroll saw base rope 1, grinding body carrier Coating 2, diamond grinding body 3, wherein the grinding body carrier coating 2 is coated on 1 outer wall of scroll saw base rope, the gold Hard rock grinding body 3 is laid in the grinding body carrier coating 2, a diameter of 100~200um of the scroll saw base rope 1, the mill It is amorphous coating to cut body carrier coating 2, and the particle diameter of the diamond grinding body 3 is 2~8um.Amorphous alloy Also known as glassy metal, the metastable structure feature with longrange disorder, shortrange order.The three dimensions of its atom is in when solid-state Topological disorder arranges, and this state keeps relative stability in certain temperature range.Compared with traditional crystal alloy, amorphous Alloy has many excellent performances, such as high intensity, high rigidity, wear-resisting and corrosion-resistant.It is of the invention compared with common wire Scroll saw intensity, the wearability of wire rod making significantly improve.Diamond grinding grain is presented under amorphous alloy high temperature fused state Solid state, hardness is very high, can further increase the wearability of amorphous coating;And equally distributed diamond grinding Grain can play the role of identical with silicon-carbide particle in grinding slurry, i.e., gradually block silicon rod in high-speed motion, to subtract The use of few grinding slurry reduces abrasion of the slurry to cutting line while cost-effective.
The scroll saw base rope 1 includes 101, four carbon steel core wires 102 of double-sided plush rope sling and gap filling object 103, wherein institute It states double-sided plush rope sling 101 to be wrapped in outside four carbon steel core wires 102, the gap filling object 103 fills up 101 He of double-sided plush rope sling Gap between four carbon steel core wires 102.Four carbon steel core wires 102 in pairs, are rubbed with the hands as rope made of hemp shape line group, then again will It is the compound rope made of hemp that two rope made of hemp shape line groups, which are rubbed with the hands,.3 heat of diamond grinding body is compounded on grinding body carrier coating 2, is collectively formed Grinding layer 4 with the weight ratio of grinding body carrier coating 2 and diamond grinding body 3 is 4~2 in the grinding layer 4:1.It is described The particle diameter of a diameter of 200um of scroll saw base rope 1, the diamond grinding body 3 are 2um;In the grinding layer 4 with grinding body The weight ratio of carrier coating 2 and diamond grinding body 3 is 4:1.
Embodiment 2:This high intensity silicon chip diamond fretsaw includes scroll saw base rope 1, grinding body carrier coating 2, Buddha's warrior attendant Stone grinding body 3, wherein the grinding body carrier coating 2 is coated on 1 outer wall of scroll saw base rope, the diamond grinding body 3 It is laid in the grinding body carrier coating 2, a diameter of 100~200um of the scroll saw base rope 1, the grinding body carrier applies Layer 2 is amorphous coating, and the particle diameter of the diamond grinding body 3 is 2~8um.Amorphous alloy is also known as metal Glass, the metastable structure feature with longrange disorder, shortrange order.The three dimensions of its atom is arranged in topological disorder when solid-state Row, and this state keeps relative stability in certain temperature range.Compared with traditional crystal alloy, non-crystaline amorphous metal has very Mostly excellent performance, such as it is high intensity, high rigidity, wear-resisting and corrosion-resistant.Compared with common wire, what wire rod of the invention made Scroll saw intensity, wearability significantly improve.Solid state is presented in diamond grinding grain under amorphous alloy high temperature fused state, firmly Degree is very high, can further increase the wearability of amorphous coating;And equally distributed diamond grinding grain can play with The identical effect of silicon-carbide particle in grinding slurry, i.e., gradually block silicon rod in high-speed motion, to reduce grinding slurry Use, abrasion of the slurry to cutting line is reduced while cost-effective.
The scroll saw base rope 1 includes 101, four carbon steel core wires 102 of double-sided plush rope sling and gap filling object 103, wherein institute It states double-sided plush rope sling 101 to be wrapped in outside four carbon steel core wires 102, the gap filling object 103 fills up 101 He of double-sided plush rope sling Gap between four carbon steel core wires 102.Four carbon steel core wires 102 in pairs, are rubbed with the hands as rope made of hemp shape line group, then again will It is the compound rope made of hemp that two rope made of hemp shape line groups, which are rubbed with the hands,.3 heat of diamond grinding body is compounded on grinding body carrier coating 2, is collectively formed Grinding layer 4 with the weight ratio of grinding body carrier coating 2 and diamond grinding body 3 is 4~2 in the grinding layer 4:1.It is described The particle diameter of a diameter of 100um of scroll saw base rope 1, the diamond grinding body 3 are 8um;In the grinding layer 4 with grinding body The weight ratio of carrier coating 2 and diamond grinding body 3 is 2:1.
Embodiment 3:This high intensity silicon chip diamond fretsaw includes scroll saw base rope 1, grinding body carrier coating 2, Buddha's warrior attendant Stone grinding body 3, wherein the grinding body carrier coating 2 is coated on 1 outer wall of scroll saw base rope, the diamond grinding body 3 It is laid in the grinding body carrier coating 2, a diameter of 100~200um of the scroll saw base rope 1, the grinding body carrier applies Layer 2 is amorphous coating, and the particle diameter of the diamond grinding body 3 is 2~8um.Amorphous alloy is also known as metal Glass, the metastable structure feature with longrange disorder, shortrange order.The three dimensions of its atom is arranged in topological disorder when solid-state Row, and this state keeps relative stability in certain temperature range.Compared with traditional crystal alloy, non-crystaline amorphous metal has very Mostly excellent performance, such as it is high intensity, high rigidity, wear-resisting and corrosion-resistant.Compared with common wire, what wire rod of the invention made Scroll saw intensity, wearability significantly improve.Solid state is presented in diamond grinding grain under amorphous alloy high temperature fused state, firmly Degree is very high, can further increase the wearability of amorphous coating;And equally distributed diamond grinding grain can play with The identical effect of silicon-carbide particle in grinding slurry, i.e., gradually block silicon rod in high-speed motion, to reduce grinding slurry Use, abrasion of the slurry to cutting line is reduced while cost-effective.
The scroll saw base rope 1 includes 101, four carbon steel core wires 102 of double-sided plush rope sling and gap filling object 103, wherein institute It states double-sided plush rope sling 101 to be wrapped in outside four carbon steel core wires 102, the gap filling object 103 fills up 101 He of double-sided plush rope sling Gap between four carbon steel core wires 102.Four carbon steel core wires 102 in pairs, are rubbed with the hands as rope made of hemp shape line group, then again will It is the compound rope made of hemp that two rope made of hemp shape line groups, which are rubbed with the hands,.3 heat of diamond grinding body is compounded on grinding body carrier coating 2, is collectively formed Grinding layer 4 with the weight ratio of grinding body carrier coating 2 and diamond grinding body 3 is 4~2 in the grinding layer 4:1.It is described The particle diameter of a diameter of 200um of scroll saw base rope 1, the diamond grinding body 3 are 2um;The scroll saw base rope 1 it is a diameter of The particle diameter of 150um, the diamond grinding body 3 are 6um;In the grinding layer 4 with grinding body carrier coating 2 and diamond The weight ratio of grinding body 3 is 3:1.
It can be that professional and technical personnel in the field realize or use that the above embodiment, which is intended to illustrate the present invention, to above-mentioned Embodiment, which is modified, will be apparent to those skilled in the art, therefore the present invention includes but not limited to The above embodiment, it is any to meet the claims or specification description, meet with principles disclosed herein and novelty, The method of inventive features, technique, product, each fall within protection scope of the present invention.

Claims (7)

1. a kind of high intensity silicon chip diamond fretsaw, it is characterized in that:Including scroll saw base rope (1), grinding body carrier coating (2), Diamond grinding body (3), wherein the grinding body carrier coating (2) is coated on scroll saw base rope (1) outer wall, the gold Hard rock grinding body (3) is laid in the grinding body carrier coating (2), a diameter of 100~200um of the scroll saw base rope (1), The grinding body carrier coating (2) is amorphous coating, and the particle diameter of the diamond grinding body (3) is 2~8um.
2. high intensity silicon chip diamond fretsaw according to claim 1, it is characterized in that:The scroll saw base rope (1) includes Double-sided plush rope sling (101), four carbon steel core wires (102) and gap filling object (103), wherein double-sided plush rope sling (101) packet It is external to be sleeved on four carbon steel core wires (102), the gap filling object (103) fills up double-sided plush rope sling (101) and four carbon steel cores Gap between line (102).
3. high intensity silicon chip diamond fretsaw according to claim 2, it is characterized in that:Four carbon steel core wires (102) in pairs, it rubs with the hands as rope made of hemp shape line group, it is the compound rope made of hemp then again to rub two rope made of hemp shape line groups with the hands.
4. high intensity silicon chip diamond fretsaw according to claim 3, it is characterized in that:The diamond grinding body (3) Heat is compounded on grinding body carrier coating (2), and grinding layer (4) is collectively formed, in the grinding layer (4) with grinding body carrier coating (2) it is 4~2 with the weight ratio of diamond grinding body (3):1.
5. high intensity silicon chip diamond fretsaw according to claim 4, it is characterized in that:The scroll saw base rope (1) it is straight Diameter is 200um, and the particle diameter of the diamond grinding body (3) is 2um;In the grinding layer (4) with grinding body carrier coating (2) it is 4 with the weight ratio of diamond grinding body (3):1.
6. high intensity silicon chip diamond fretsaw according to claim 4, it is characterized in that:The scroll saw base rope (1) it is straight Diameter is 100um, and the particle diameter of the diamond grinding body (3) is 8um;In the grinding layer (4) with grinding body carrier coating (2) it is 2 with the weight ratio of diamond grinding body (3):1.
7. high intensity silicon chip diamond fretsaw according to claim 4, it is characterized in that:The scroll saw base rope (1) it is straight Diameter is 150um, and the particle diameter of the diamond grinding body (3) is 6um;In the grinding layer (4) with grinding body carrier coating (2) it is 3 with the weight ratio of diamond grinding body (3):1.
CN201810320880.9A 2018-04-11 2018-04-11 A kind of high intensity silicon chip diamond fretsaw Pending CN108437247A (en)

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Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20100175677A1 (en) * 2009-01-15 2010-07-15 Huei-Chen Chiang Diamond wire saw
JP2010201541A (en) * 2009-03-02 2010-09-16 Sumitomo Electric Ind Ltd Diamond wire saw, and method of manufacturing the same
CN102172999A (en) * 2011-03-04 2011-09-07 郑州人造金刚石及制品工程技术研究中心有限公司 Aramid fiber core wire saw and preparation method thereof
CN102225596A (en) * 2011-06-03 2011-10-26 蒙特集团(香港)有限公司 Solar silicon wafer wire cutting steel wire and manufacturing method thereof
CN102241082A (en) * 2011-06-30 2011-11-16 蒙特集团(香港)有限公司 Nickel-based amorphous alloy modified cutting steel wire
CN102489781A (en) * 2011-11-15 2012-06-13 李园 Diamond wire saw with stranded core and manufacturing process thereof
CN204869288U (en) * 2015-07-31 2015-12-16 车国志 Glass fiber cutting wire
CN206644168U (en) * 2017-04-11 2017-11-17 中山市思考电子科技有限公司 A kind of diamond fretsaw for solar product cutting
CN208773851U (en) * 2018-04-11 2019-04-23 张家港国龙光伏科技有限公司 A kind of high intensity silicon chip diamond fretsaw

Patent Citations (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US20100175677A1 (en) * 2009-01-15 2010-07-15 Huei-Chen Chiang Diamond wire saw
JP2010201541A (en) * 2009-03-02 2010-09-16 Sumitomo Electric Ind Ltd Diamond wire saw, and method of manufacturing the same
CN102172999A (en) * 2011-03-04 2011-09-07 郑州人造金刚石及制品工程技术研究中心有限公司 Aramid fiber core wire saw and preparation method thereof
CN102225596A (en) * 2011-06-03 2011-10-26 蒙特集团(香港)有限公司 Solar silicon wafer wire cutting steel wire and manufacturing method thereof
CN102241082A (en) * 2011-06-30 2011-11-16 蒙特集团(香港)有限公司 Nickel-based amorphous alloy modified cutting steel wire
CN102489781A (en) * 2011-11-15 2012-06-13 李园 Diamond wire saw with stranded core and manufacturing process thereof
CN204869288U (en) * 2015-07-31 2015-12-16 车国志 Glass fiber cutting wire
CN206644168U (en) * 2017-04-11 2017-11-17 中山市思考电子科技有限公司 A kind of diamond fretsaw for solar product cutting
CN208773851U (en) * 2018-04-11 2019-04-23 张家港国龙光伏科技有限公司 A kind of high intensity silicon chip diamond fretsaw

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