CN108435942A - A kind of punching machine automatic charging clamping jaw device and its feeding technique - Google Patents
A kind of punching machine automatic charging clamping jaw device and its feeding technique Download PDFInfo
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- CN108435942A CN108435942A CN201810081392.7A CN201810081392A CN108435942A CN 108435942 A CN108435942 A CN 108435942A CN 201810081392 A CN201810081392 A CN 201810081392A CN 108435942 A CN108435942 A CN 108435942A
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- 238000004080 punching Methods 0.000 title claims description 19
- 238000003872 feeding technique Methods 0.000 title claims 2
- 230000005540 biological transmission Effects 0.000 claims abstract description 23
- 239000000463 material Substances 0.000 claims abstract description 20
- 239000003638 chemical reducing agent Substances 0.000 claims description 12
- 238000007664 blowing Methods 0.000 claims 4
- 238000000034 method Methods 0.000 abstract description 19
- 230000001360 synchronised effect Effects 0.000 abstract description 13
- 238000004519 manufacturing process Methods 0.000 description 7
- 238000007599 discharging Methods 0.000 description 3
- 230000009466 transformation Effects 0.000 description 2
- 210000000078 claw Anatomy 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 238000010586 diagram Methods 0.000 description 1
Classifications
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B21—MECHANICAL METAL-WORKING WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D—WORKING OR PROCESSING OF SHEET METAL OR METAL TUBES, RODS OR PROFILES WITHOUT ESSENTIALLY REMOVING MATERIAL; PUNCHING METAL
- B21D43/00—Feeding, positioning or storing devices combined with, or arranged in, or specially adapted for use in connection with, apparatus for working or processing sheet metal, metal tubes or metal profiles; Associations therewith of cutting devices
- B21D43/02—Advancing work in relation to the stroke of the die or tool
- B21D43/04—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work
- B21D43/10—Advancing work in relation to the stroke of the die or tool by means in mechanical engagement with the work by grippers
- B21D43/105—Manipulators, i.e. mechanical arms carrying a gripper element having several degrees of freedom
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Details Of Cutting Devices (AREA)
- Feeding Of Workpieces (AREA)
Abstract
本发明公开了一种冲床自动上料夹爪装置及其上料工艺,所述冲床自动上料夹爪装置包括支撑板、伺服电机、直线导轨、传动齿轮、齿条、型材、无杆气缸、固定板、双直线导轨、同步轮、气动手指、PLC控制模块,伺服电机固定在支撑板上,传动齿轮安装在电机轴端,齿条固定在型材上,型材与直线导轨固定,伺服电机通过传动齿轮齿条带动直线导轨在抓料位和放料位之间移动;无杆气缸与双直线导轨连接在型材上,气动手指由固定板固定在双直线导轨上,无杆气缸经过双直线导轨带动气动手指上下移动;由同步轮带动气动手指按照PLC控制模块接收到的感应器信号旋转至合适位置,精准放料。本发明所公开的冲床自动上料夹爪装置及其上料工艺低成本,高效率及更安全。
The invention discloses an automatic feeding jaw device for a punch press and its feeding process. The automatic feeding jaw device for a punch press includes a support plate, a servo motor, a linear guide rail, a transmission gear, a rack, profiles, a rodless cylinder, Fixed plate, double linear guide rail, synchronous wheel, pneumatic finger, PLC control module, servo motor is fixed on the support plate, transmission gear is installed on the motor shaft end, rack is fixed on the profile, profile and linear guide rail are fixed, and the servo motor passes through the transmission The rack and pinion drive the linear guide rail to move between the grabbing position and the discharge position; the rodless cylinder is connected to the double linear guide rail on the profile, the pneumatic finger is fixed on the double linear guide rail by the fixing plate, and the rodless cylinder is driven by the double linear guide rail The pneumatic finger moves up and down; the synchronous wheel drives the pneumatic finger to rotate to the appropriate position according to the sensor signal received by the PLC control module, and accurately discharges the material. The automatic feeding jaw device for a punch press and its feeding process disclosed by the present invention are low-cost, high-efficiency and safer.
Description
技术领域technical field
本发明涉及冲床加工自动上料技术领域,特别涉及一种冲床自动上料夹爪装置及其上料工艺。The invention relates to the technical field of automatic feeding of punching machines, in particular to an automatic feeding jaw device for punching machines and a feeding process thereof.
背景技术Background technique
目前,机械行业自动化生产不断提高和成熟,特别是应用在大批量生产时自动化生产更是发展趋势。然而现有技术中,在冲床加工过程中,多是一对一上料,上料过程慢,需要手动补料上料,如果有多台机床需要上料时,无法及时做出反应完成上料,加工效率低下,生产成本高。而且由于工人需长时间进行操作,所以难免会出现误操作的可能性,劳动强度大,危险系数也高。At present, automated production in the machinery industry continues to improve and mature, especially when it is applied in mass production, automated production is a development trend. However, in the prior art, during the processing of punching machines, most of the feeding is one-to-one, the feeding process is slow, and manual feeding is required. If there are multiple machine tools that need feeding, it is impossible to respond in time to complete the feeding , the processing efficiency is low, and the production cost is high. And because workers need to operate for a long time, so the possibility of misoperation will inevitably occur, the labor intensity is high, and the risk factor is also high.
发明内容Contents of the invention
本发明目的是:克服现有技术存在的不足,解决现有技术中存在的问题,提供一种低成本、高效率及更安全的冲床自动上料夹爪装置及其上料工艺,冲床自动上料夹爪装置的结构简单易实施,运行可靠稳定性好。The purpose of the present invention is to overcome the deficiencies in the prior art, solve the problems in the prior art, and provide a low-cost, high-efficiency and safer punch automatic feeding jaw device and its feeding process. The structure of the material clamping claw device is simple and easy to implement, and the operation is reliable and stable.
本发明的技术方案为:Technical scheme of the present invention is:
一种冲床自动上料夹爪装置,其特征在于:所述冲床自动上料夹爪装置包括支撑板、伺服电机、直线导轨、传动齿轮、齿条、型材、无杆气缸、固定板、双直线导轨、同步轮、气动手指、PLC控制模块,伺服电机固定在支撑板上,传动齿轮安装在电机轴端,齿条固定在型材上,型材与直线导轨固定,伺服电机通过传动齿轮齿条带动直线导轨在抓料位和放料位之间移动;无杆气缸与双直线导轨连接在型材上,气动手指由固定板固定在双直线导轨上,无杆气缸经过双直线导轨带动气动手指上下移动;由同步轮带动气动手指按照PLC控制模块接收到的感应器信号来旋转至合适位置,精准放料。An automatic feeding jaw device for a punching machine, characterized in that: the automatic feeding jaw device for a punching machine includes a support plate, a servo motor, a linear guide rail, a transmission gear, a rack, profiles, a rodless cylinder, a fixed plate, a double linear Guide rail, synchronous wheel, pneumatic finger, PLC control module, the servo motor is fixed on the support plate, the transmission gear is installed on the motor shaft end, the rack is fixed on the profile, the profile and the linear guide rail are fixed, and the servo motor drives the linear motion through the transmission gear and rack. The guide rail moves between the material grabbing level and the material discharging position; the rodless cylinder is connected to the double linear guide rail on the profile, the pneumatic finger is fixed on the double linear guide rail by the fixing plate, and the rodless cylinder drives the pneumatic finger to move up and down through the double linear guide rail; The pneumatic finger is driven by the synchronous wheel to rotate to the appropriate position according to the sensor signal received by the PLC control module, and the material is discharged accurately.
优选的,所述冲床自动上料夹爪装置还包括减速机,所述减速机安装在固定板上,由同步轮带动。Preferably, the automatic feeding jaw device of the punch press further includes a speed reducer, and the speed reducer is installed on a fixed plate and driven by a synchronous wheel.
优选的,所述冲床自动上料夹爪装置安装在送料输送带与机床之间,送料位置与机床工作位置等高。Preferably, the automatic feeding jaw device of the punch press is installed between the feeding conveyor belt and the machine tool, and the feeding position is at the same height as the working position of the machine tool.
优选的,气动手指根据PLC控制模块收到的感应器信号回到抓料工位,无杆气缸动作,双直线导轨带动气动手指下移,得到信号后气动手指在输送带上抓料;无杆气缸动作气动手指上移回位,同步轮带动气动手指经过PLC控制模块收到的感应器信号旋转至合适位置。Preferably, the pneumatic finger returns to the grabbing station according to the sensor signal received by the PLC control module, the rodless cylinder moves, the double linear guide rail drives the pneumatic finger to move down, and the pneumatic finger grabs the material on the conveyor belt after receiving the signal; the rodless The cylinder moves the pneumatic finger up and back, and the synchronous wheel drives the pneumatic finger to rotate to a suitable position through the sensor signal received by the PLC control module.
优选的,伺服电机通过传动齿轮齿条带动直线导轨将气动手指移至放料工位;无杆气缸动作,双直线导轨带动气动手指下移,得到信号后气动手指松开;无杆气缸动作气动手指上移回位,伺服电机通过传动齿轮齿条带动直线导轨移回至抓料工位。Preferably, the servo motor drives the linear guide rail through the gear rack to move the pneumatic finger to the discharge station; the rodless cylinder moves, the double linear guide rail drives the pneumatic finger to move down, and the pneumatic finger is released after receiving the signal; the rodless cylinder acts pneumatically Move the finger back to the position, and the servo motor drives the linear guide rail to move back to the grabbing station through the transmission gear rack.
一种前述冲床自动上料夹爪装置的上料工艺,其特征在于:其包括以下流程:一、PLC控制模块收到感应器信号控制气动手指回到抓料工位,无杆气缸动作,双直线导轨带动气动手指下移,得到信号后气动手指在输送带上抓料;二、无杆气缸动作气动手指上移回位,减速机由同步轮带动气动手指经过感应器旋转至合适位置;三、伺服电机通过传动齿轮齿条带动直线导轨将气动手指移至放料工位;四、无杆气缸动作,双直线导轨带动气动手指下移,得到信号后气动手指松开;无杆气缸动作气动手指上移回位,伺服电机通过传动齿轮齿条带动直线导轨移回至抓料工位,至此完成整个动作流程。A material feeding process of the aforementioned automatic feeding jaw device for a punching machine, characterized in that it includes the following processes: 1. The PLC control module receives the sensor signal to control the pneumatic fingers to return to the material grabbing station, and the rodless cylinder moves, and the double The linear guide rail drives the pneumatic finger to move down, and after receiving the signal, the pneumatic finger grabs the material on the conveyor belt; 2. The rodless cylinder moves the pneumatic finger back to the position, and the reducer is driven by the synchronous wheel to rotate the pneumatic finger to a suitable position through the sensor; 3. 1. The servo motor drives the linear guide rail through the transmission gear rack to move the pneumatic finger to the discharge station; 4. The rodless cylinder moves, the double linear guide rail drives the pneumatic finger to move down, and the pneumatic finger is released after receiving the signal; the rodless cylinder moves pneumatically Move the finger back to the position, and the servo motor drives the linear guide rail to move back to the grabbing station through the transmission gear and rack, and the entire action process is completed so far.
本发明的优点:Advantages of the present invention:
1、本发明所公开的冲床自动上料夹爪装置及其上料工艺低成本,高效率及更安全;此装置的结构简单易实施,运行可靠稳定性好。1. The automatic feeding jaw device for a punch press and its feeding process disclosed in the present invention are low cost, high efficient and safer; the device has a simple structure and is easy to implement, and is reliable and stable in operation.
2、本发明所公开的冲床自动上料夹爪装置及其上料工艺使得生产过程实现了自动化;运行稳定可靠,降低劳动强度。2. The automatic feeding jaw device and the feeding process of the punch press disclosed in the present invention realize the automation of the production process; the operation is stable and reliable, and the labor intensity is reduced.
3、减速机安装在固定板上,可以控制上料速度,装置及工艺更加稳定。3. The reducer is installed on the fixed plate, which can control the feeding speed, and the device and process are more stable.
附图说明Description of drawings
下面结合附图及实施例对本发明作进一步描述:The present invention will be further described below in conjunction with accompanying drawing and embodiment:
图1是本发明所述冲床自动上料夹爪装置的示意图。Fig. 1 is a schematic diagram of the automatic feeding jaw device of the punch press according to the present invention.
其中:1、支撑板 2、伺服电机 3、直线导轨 4、传动齿轮5、齿条 6、型材 7、无杆气缸 8、固定板 9、双直线导轨10、减速机 11、同步轮 12、气动手指Among them: 1. Support plate 2, servo motor 3, linear guide rail 4, transmission gear 5, rack 6, profile 7, rodless cylinder 8, fixed plate 9, double linear guide rail 10, reducer 11, synchronous wheel 12, pneumatic finger
具体实施方式Detailed ways
下面结合附图及优选实施方式对本发明技术方案进行详细说明。The technical solutions of the present invention will be described in detail below in conjunction with the accompanying drawings and preferred embodiments.
如图1所示,本发明公开一种冲床自动上料夹爪装置,所述冲床自动上料夹爪装置包括支撑板1、伺服电机2、直线导轨3、传动齿轮4、齿条5、型材6、无杆气缸7、固定板8、双直线导轨9、同步轮11、气动手指12、PLC控制模块,伺服电机2固定在支撑板1上,传动齿轮4安装在电机轴端,齿条5固定在型材6上,型材6与直线导轨3固定,伺服电机2通过传动齿轮4齿条5带动直线导轨3在抓料位和放料位之间移动;无杆气缸7与双直线导轨9连接在型材6上,气动手指12由固定板8固定在双直线导轨9上,无杆气缸7经过双直线导轨9带动气动手指12上下移动;由同步轮11带动气动手指12按照PLC控制模块接收到的感应器信号来旋转至合适位置,精准放料。本发明所公开的冲床自动上料夹爪装置及其上料工艺低成本,高效率及更安全;此装置的结构简单易实施,运行可靠稳定性好。本发明所公开的冲床自动上料夹爪装置及其上料工艺使得生产过程实现了自动化;运行稳定可靠,降低劳动强度。As shown in Figure 1, the present invention discloses an automatic feeding jaw device for a punch press. The automatic feeding jaw device for a punch press includes a support plate 1, a servo motor 2, a linear guide rail 3, a transmission gear 4, a rack 5, a profile 6. Rodless cylinder 7, fixed plate 8, double linear guide rail 9, synchronous wheel 11, pneumatic finger 12, PLC control module, servo motor 2 is fixed on support plate 1, transmission gear 4 is installed on the motor shaft end, rack 5 Fixed on the profile 6, the profile 6 is fixed with the linear guide rail 3, the servo motor 2 drives the linear guide rail 3 to move between the grabbing position and the discharging position through the transmission gear 4 rack 5; the rodless cylinder 7 is connected with the double linear guide rail 9 On the profile 6, the pneumatic finger 12 is fixed on the double linear guide rail 9 by the fixed plate 8, and the rodless cylinder 7 drives the pneumatic finger 12 to move up and down through the double linear guide rail 9; the pneumatic finger 12 is driven by the synchronous wheel 11 according to the PLC control module. The sensor signal is used to rotate to the appropriate position, and the material is discharged accurately. The automatic feeding jaw device for a punch press disclosed by the present invention and its feeding process have low cost, high efficiency and safety; the device has a simple structure and is easy to implement, and is reliable and stable in operation. The automatic feeding jaw device and the feeding process of the punching press disclosed by the invention realize the automation of the production process; the operation is stable and reliable, and the labor intensity is reduced.
优选的,所述冲床自动上料夹爪装置还包括减速机10,所述减速机10安装在固定板8上,由同步轮11带动。减速机10安装在固定板8上,可以控制上料速度,装置及工艺更加稳定。Preferably, the automatic feeding jaw device of the punch press further includes a speed reducer 10 , and the speed reducer 10 is installed on the fixed plate 8 and driven by the synchronous wheel 11 . The speed reducer 10 is installed on the fixed plate 8, which can control the feeding speed, and the device and process are more stable.
为了方便操作,高效率,低成本,优选的,所述冲床自动上料夹爪装置安装在送料输送带与机床之间,送料位置与机床工作位置等高。For the convenience of operation, high efficiency and low cost, preferably, the automatic feeding jaw device of the punch press is installed between the feeding conveyor belt and the machine tool, and the feeding position is at the same height as the working position of the machine tool.
优选的,气动手指12根据PLC控制模块收到的感应器信号回到抓料工位,无杆气缸7动作,双直线导轨9带动气动手指12下移,得到信号后气动手指12在输送带上抓料;无杆气缸7动作气动手指12上移回位,同步轮11带动气动手指12经过感应器旋转至合适位置。Preferably, the pneumatic finger 12 returns to the grabbing station according to the sensor signal received by the PLC control module, the rodless cylinder 7 moves, the double linear guide rail 9 drives the pneumatic finger 12 to move down, and the pneumatic finger 12 is on the conveyor belt after receiving the signal Grab the material; the rodless cylinder 7 moves the pneumatic finger 12 upwards and returns, and the synchronous wheel 11 drives the pneumatic finger 12 to rotate to a suitable position through the sensor.
优选的,伺服电机2通过传动齿轮4齿条5带动直线导轨3将气动手指12移至放料工位;无杆气缸7动作,双直线导轨9带动气动手指12下移,得到信号后气动手指12松开;无杆气缸7动作气动手指12上移回位,伺服电机2通过传动齿轮4齿条5带动直线导轨3移回至抓料工位。Preferably, the servo motor 2 drives the linear guide rail 3 through the transmission gear 4 rack 5 to move the pneumatic finger 12 to the discharge station; the rodless cylinder 7 moves, and the double linear guide rail 9 drives the pneumatic finger 12 to move down. 12 unclamps; rodless cylinder 7 moves pneumatic finger 12 upwards and moves back to the position, and servo motor 2 drives linear guide rail 3 to move back to the grabbing station through transmission gear 4 rack and 5.
一种前述冲床自动上料夹爪装置的上料工艺,其特征在于:其包括以下流程:一、PLC收到感应器信号控制气动手指12回到抓料工位,无杆气缸7动作,双直线导轨9带动气动手指12下移,得到信号后气动手指12在输送带上抓料;二、无杆气缸7动作气动手指12上移回位,减速机10由同步轮11带动气动手指12经过PLC控制模块收到的感应器信号旋转至合适位置;三、伺服电机2通过传动齿轮4齿条5带动直线导轨3将气动手指12移至放料工位;四、无杆气缸7动作,双直线导轨9带动气动手指12下移,得到信号后气动手指12松开;无杆气缸7动作气动手指12上移回位,伺服电机2通过传动齿轮4齿条5带动直线导轨3移回至抓料工位,至此完成整个动作流程。本发明所公开的冲床自动上料夹爪装置及其上料工艺使得生产过程实现了自动化;运行稳定可靠,降低劳动强度。A kind of feeding process of the automatic feeding jaw device of the aforementioned punching machine is characterized in that: it includes the following processes: 1. The PLC receives the sensor signal to control the pneumatic finger 12 to return to the grabbing station, and the rodless cylinder 7 acts, and the double The linear guide rail 9 drives the pneumatic finger 12 to move down, and after receiving the signal, the pneumatic finger 12 grabs the material on the conveyor belt; 2. The rodless cylinder 7 moves the pneumatic finger 12 back to its original position, and the reducer 10 is driven by the synchronous wheel 11 to pass the pneumatic finger 12 The sensor signal received by the PLC control module rotates to a suitable position; 3. The servo motor 2 drives the linear guide 3 through the transmission gear 4 rack 5 to move the pneumatic finger 12 to the discharging station; 4. The rodless cylinder 7 acts, and the double The linear guide rail 9 drives the pneumatic finger 12 to move down, and after receiving the signal, the pneumatic finger 12 is released; the rodless cylinder 7 moves the pneumatic finger 12 back to its original position, and the servo motor 2 drives the linear guide rail 3 to move back to the grasping position through the transmission gear 4 rack 5. Material station, so far the whole action process is completed. The automatic feeding jaw device and the feeding process of the punching press disclosed by the invention realize the automation of the production process; the operation is stable and reliable, and the labor intensity is reduced.
本发明尚有多种实施方式,凡采用等同变换或者等效变换而形成的所有技术方案,均落在本发明的保护范围之内。There are still many implementations in the present invention, and all technical solutions formed by equivalent transformation or equivalent transformation fall within the protection scope of the present invention.
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CN205763895U (en) * | 2016-07-05 | 2016-12-07 | 中山市德城电器有限公司 | A kind of loading and unloading manipulator being applied to lathe |
CN208116604U (en) * | 2018-01-29 | 2018-11-20 | 江苏森威集团飞达股份有限公司 | A kind of punching machine automatic charging clamping jaw device |
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CN203427153U (en) * | 2013-09-11 | 2014-02-12 | 长沙长泰机器人有限公司 | Automatic die mounting device |
CN204366056U (en) * | 2014-12-18 | 2015-06-03 | 李诗云 | A kind of two processing stations robot device |
CN104493001A (en) * | 2014-12-26 | 2015-04-08 | 浙江瑞虹空调配件有限公司 | Automatic charging machine on punch |
CN204412953U (en) * | 2014-12-26 | 2015-06-24 | 苏州金逸康自动化设备有限公司 | A kind of for automatic loading and unloading device in punch press |
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CN104972143A (en) * | 2015-07-29 | 2015-10-14 | 宁波麦科斯机器人科技有限公司 | Automatic feeding device of sliding table mechanical arm |
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