CN108423247B - Medicine bottle detecting system - Google Patents
Medicine bottle detecting system Download PDFInfo
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- CN108423247B CN108423247B CN201810152975.4A CN201810152975A CN108423247B CN 108423247 B CN108423247 B CN 108423247B CN 201810152975 A CN201810152975 A CN 201810152975A CN 108423247 B CN108423247 B CN 108423247B
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- chain
- baffle
- chain wheel
- belt
- conveying device
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B65—CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
- B65B—MACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
- B65B57/00—Automatic control, checking, warning, or safety devices
- B65B57/02—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages
- B65B57/04—Automatic control, checking, warning, or safety devices responsive to absence, presence, abnormal feed, or misplacement of binding or wrapping material, containers, or packages and operating to control, or to stop, the feed of such material, containers, or packages
Abstract
The invention discloses a medicine bottle detection system, which comprises an orderly conveying device, a primary inspection device, a secondary conveying device, a rechecking device, a turning device, an output device and a control device, wherein the orderly conveying device, the primary inspection device and the secondary conveying device are sequentially arranged from the upstream to the downstream of the primary conveying device; order conveyor includes first sprocket shaft, is connected with two first sprockets on the first sprocket shaft at least, and the oblique below of first sprocket shaft is provided with the second sprocket shaft, and the second sprocket shaft is connected with the second sprocket that corresponds through first chain drive and quantity with first sprocket, and a plurality of division boards parallel with first sprocket shaft of fixed connection are gone up to the outside face of first chain. The invention can automatically realize the omnibearing detection of the medicine bottle, has high detection precision and high speed, saves the labor cost of enterprises and further ensures the safety of the medicine bottle.
Description
Technical Field
The invention relates to detection equipment, in particular to a medicine bottle detection system.
Background
The medicine bottle is the easy of splendid attire medicine, especially glass medicine bottle, the various liquid medicines of splendid attire commonly used, the integrality of medicine bottle, the leakproofness is relation medicine quality, is the important matter of being concerned with patient's life and health especially, and traditional medicine bottle detects and watches the detection through the measurement personnel vision, but measurement personnel observe for a long time and have the omission, and detection speed and precision are not high, though there are some detection device now, but detection speed is not enough, perhaps the precision still remains to promote.
Therefore, those skilled in the art are devoted to develop a system for detecting a medicine bottle with high detection speed and high precision.
Disclosure of Invention
In view of the above-mentioned defects in the prior art, the present invention provides a vial detecting system with high detecting speed and high precision.
In order to achieve the purpose, the invention provides a medicine bottle detection system which comprises an orderly conveying device, a primary detection device, a secondary conveying device, a rechecking device, a turning device, an output device and a control device, wherein the orderly conveying device, the primary detection device and the secondary conveying device are sequentially arranged from the upstream to the downstream of the primary conveying device, the rechecking device and the turning device are respectively arranged at the upstream and the downstream of the secondary conveying device, and the output device is arranged below the turning device;
the sequencing conveying device comprises a first chain wheel shaft, at least two first chain wheels are connected to the first chain wheel shaft, a second chain wheel shaft is arranged obliquely below the first chain wheel shaft, the second chain wheel shaft is connected with second chain wheels which are driven by first chains and correspond to the first chain wheels in number, and a plurality of partition plates parallel to the first chain wheel shaft are fixedly connected to the outward surface of each first chain;
the primary conveying device comprises a first conveying belt, an inclined conveying plate is arranged at the upstream gap of the first conveying belt, the high-position end of the conveying plate is arranged at the lower part of the output end of the sorting conveying device, and the low-position end of the conveying plate is arranged at the upper part of one side of the first conveying belt;
a first wheel shaft of the first conveyor belt is connected with a first driving wheel, the first driving wheel is in transmission with a second driving wheel through a belt, the second driving wheel is fixedly connected with a first belt blocking wheel shaft, the first belt blocking wheel shaft is also connected with a driving wheel, the driving wheel and a driven wheel are connected with a movable blocking belt, and the movable blocking belt is arranged on one side above the first conveyor belt;
one side of the first conveying belt is provided with a first reciprocating linear motion device at the downstream of the movable blocking belt, the output end of the first reciprocating linear motion device is connected with a first pushing block, the first pushing block can be pushed to the other side of the first conveying belt from the upper part of the first conveying belt, and the first reciprocating linear motion device is connected with the control device.
Preferably, both ends of the first chain wheel shaft and the second chain wheel shaft are supported by support frames, a support shaft parallel to the first chain wheel shaft is arranged between the first chain wheel shaft and the second chain wheel shaft on each support frame, and a first chain support for supporting the first chain is connected above each support shaft;
the supporting frames at the two ends are respectively connected with a left baffle and a right baffle; an upper baffle and a lower baffle are connected between the left baffle and the right baffle, and the upper baffle is positioned above the first chain wheel in an inclined manner and is positioned at the same side as the second chain wheel shaft; the lower baffle is positioned above the second chain wheel, and the bottom of the lower baffle is separated from the separation plate gap; a downward outlet baffle is connected between the left baffle and the right baffle, the outlet baffle and the second chain wheel are respectively positioned at two opposite sides of the first chain wheel, and the upper end of the outlet baffle is higher than the first chain wheel shaft; the upper baffle plate is connected with a separation strip, and the separation strip extends to a position between two transversely adjacent separation plates;
the sectional area of the partition plate is gradually reduced from bottom to top, two ends of the bottom surface of the partition plate are provided with extending parts which are respectively and fixedly connected to two adjacent first chains, the included angle between the upper inclined surface of the partition plate and the bottom surface is 60-120 degrees, the included angle between the lower inclined surface of the partition plate and the bottom surface is 30-45 degrees, and the upper inclined surface is intersected with the lower inclined surface;
the included angle between the central connecting line of the first chain wheel and the second chain wheel on the same plane and the horizontal plane is 15-45 degrees.
Preferably, the first sprocket shafts are uniformly and fixedly connected with three first sprockets, and the second sprockets are connected to the second sprocket shaft through bearings; and the first chain wheel shaft is connected with the output shaft of the first motor.
Preferably, the primary inspection device is arranged at the downstream of the sequencing conveying device, the primary inspection device comprises a first baffle gate positioned at one side of the primary conveying device, the first baffle gate is positioned at the downstream of the sequencing conveying device, the first baffle gate comprises a second reciprocating linear motion device, and the end part of the output end of the second reciprocating linear motion device is connected with a first baffle block which can extend to the other side of the primary conveying device from the upper part of the primary conveying device; the first damper is connected with the control device;
the first stop block is provided with a concave part towards one end of the first conveyor belt;
a second damper is arranged at the downstream of the first damper and comprises a third reciprocating linear motion device, and a second stopper is connected to the end part of the output end of the third reciprocating linear motion device and can extend to the other side of the primary conveying device from the upper part of the primary conveying device; the second brake is connected with the control device;
a first shooting device is arranged on one side of the primary conveying device downstream of the second barrier, the first shooting device is connected with a control device, a camera of the first shooting device is over against the primary conveying device, a first light source is over against the first shooting device, and the first light source and the first shooting device are positioned on two opposite sides of the primary conveying device;
a third damper connected with the control device is arranged on one side of the primary conveying device at the downstream of the first shooting device, and the structure of the third damper is the same as that of the first damper;
third fender floodgate low reaches in first conveyer one side be provided with the removing devices that controlling means connects, removing devices include with the fourth reciprocating linear motion device that controlling means connects, fourth reciprocating linear motion device output end connection has the drag hook, the drag hook include with the parallel first piece of indulging of first conveyer belt, first indulge the piece in the end connection of first conveyer belt low reaches one end has the horizontal piece, the horizontal piece with first conveyer belt direction of transfer is perpendicular, the horizontal piece other end be connected with the piece is indulged to the second of first indulging the piece syntropy, the piece is indulged to the second indulge the piece can stretch to first conveyer opposite side.
Preferably, the secondary conveying device is arranged on one side of the primary conveying device and at the downstream of the primary detection device, the secondary conveying device comprises a movable left baffle and a movable right baffle, a third chain wheel shaft and a fourth chain wheel shaft are connected to the movable left baffle and the movable right baffle through bearings, the third chain wheel shaft is connected with an output shaft of a second motor, and the second motor is connected with the control device; the third chain wheel shaft is connected with a third left chain wheel and a third right chain wheel which are the same, and the third left chain wheel and the third right chain wheel are respectively in transmission with a fourth left chain wheel and a fourth right chain wheel which are the same and are positioned on the fourth chain wheel shaft through a third chain and a fourth chain; the inner sides of the movable left baffle and the movable right baffle are respectively provided with a left chain support and a right chain support, and the left chain support and the right chain support are respectively matched with the third chain and the fourth chain; the outward surfaces of the third chain and the fourth chain are provided with a plurality of corresponding synchronous carrying parts, each carrying part comprises two supporting strips extending upwards from the bottom in an inclined mode in opposite directions, and the top ends of the supporting strips at the rear part are provided with anti-skidding parts;
a fourth motor is arranged on one side of the movable left baffle or the movable right baffle, an output shaft of the fourth motor is connected with a first gear and a first screw rod, the first gear is meshed with a second gear, the second gear is fixedly sleeved on the second screw rod, the first screw rod and the second screw rod are parallel and penetrate through the movable left baffle and the movable right baffle, and a first screw rod nut of the first screw rod is connected with the movable right baffle; and a second lead screw nut of the second lead screw is connected with the movable left baffle.
Preferably, the rechecking device comprises a friction wheel positioned in the middle of the upper part of the secondary conveying device, a longitudinal reciprocating linear motion device capable of passing through the secondary conveying device is arranged below the friction wheel, and the output end of the longitudinal reciprocating linear motion device is connected with a medicine bottle top platform; the middle part of the medicine bottle top platform is sunken; the friction wheel and the longitudinal reciprocating linear motion device are both connected with the control device; the left side, the right side and the rear side of the friction wheel are respectively provided with a second shooting device, a third shooting device and a sixth shooting device, the cameras of which all point to the lower part of the friction wheel, the rear parts of the second shooting device and the third shooting device are respectively provided with a fourth shooting device and a fifth shooting device, the cameras of which all point to the lower part of the friction wheel, and the second shooting device, the third shooting device, the fourth shooting device, the fifth shooting device and the sixth shooting device are all connected with the control device; and a second light source is arranged at the lower part in front of the friction wheel.
Preferably, the upper part of the secondary conveying device is provided with the turning device connected with the control device at the downstream of the rechecking device, the turning device comprises a fifth reciprocating linear motion device, the transmission direction of the fifth reciprocating linear motion device is vertical to the transmission direction of the secondary conveying device, the output end of the fifth reciprocating linear motion device is connected with a steering deflector rod which is positioned above the secondary conveying device and vertical to the transmission direction of the secondary conveying device, and both ends of the steering deflector rod are provided with deflector rods;
the U-turn device also comprises a chute arranged on one side of the secondary conveying device, the chute and the shifting block are positioned on the same vertical plane, and the upper end of the chute is arranged at an interval with the secondary conveying device;
the number of the turning devices is two.
Preferably, the output device comprises a second conveyor belt positioned below the secondary conveyor device, the chute is positioned at the upstream upper end of the second conveyor belt, and a collecting frame is arranged below the downstream end of the second conveyor belt; guard rails are arranged on two sides of the second conveyor belt, extend out of the second conveyor belt and extend downwards to the upper part of the collecting frame; a bottle blocking block is connected between the guardrails and arranged at the end parts of the guardrails; the collecting frame is provided with a frameless stopping edge, the frameless stopping edge is arranged at the lower part of the output end of the second conveyor belt, a fifth reciprocating linear motion device is arranged below the output end of the second conveyor belt, and the output end of the fifth reciprocating linear motion device can extend into the collecting frame through the frameless stopping edge; the output end of the fifth transverse reciprocating linear motion device is connected with a second push block, and the motion direction of the output end of the fifth transverse reciprocating linear motion device is the same as the transmission direction of the second conveyor belt;
a second stop block is arranged above the second conveyor belt, and the second stop block and the chute are arranged on two opposite sides of the secondary conveyor device;
the number of the output devices is two, and the output devices are respectively positioned below the two turning devices.
Preferably, the reciprocating linear motion devices are all connected with the control device, and the reciprocating linear motion devices are electromagnetic push rods, oil cylinders, air cylinders or synchronous belt conveying devices;
the synchronous belt conveyor device comprises a third motor, an output shaft of the third motor is fixedly connected with a driving gear, the driving gear and a driven gear are in synchronous belt transmission, a sliding block is fixedly connected to the synchronous belt and can slide on a sliding rail, and an output end of a reciprocating linear motion device is connected to the sliding block.
The invention has the beneficial effects that: the invention can automatically realize the omnibearing detection of the medicine bottle, has high detection precision and high speed, saves the labor cost of enterprises and further ensures the safety of the medicine bottle.
Drawings
Fig. 1 is a schematic structural diagram of an embodiment of the present invention.
Fig. 2 is a schematic structural diagram of an order delivery apparatus according to an embodiment of the present invention.
Fig. 3 is an enlarged schematic view of a structure at a in fig. 2.
Fig. 4 is a schematic structural view of an upper portion of an order delivery apparatus according to an embodiment of the present invention.
FIG. 5 is a schematic side view of an order delivery apparatus according to an embodiment of the present invention.
Fig. 6 is a schematic structural diagram of a primary transport device and a primary inspection device according to an embodiment of the present invention.
Fig. 7 is an enlarged schematic view of the structure at B in fig. 6.
Fig. 8 is a schematic structural diagram of a rejecting device according to an embodiment of the present invention.
Fig. 9 is a schematic structural diagram of a secondary conveying device according to an embodiment of the present invention.
Fig. 10 is an enlarged schematic view of the structure at C in fig. 9.
Fig. 11 is a schematic structural view of an upper portion of a secondary conveyor according to an embodiment of the present invention.
Fig. 12 is an enlarged schematic view of fig. 11 at D.
Fig. 13 is a schematic structural view of the upper part of an embodiment of the present invention.
Fig. 14 is an enlarged schematic view of fig. 13 at E.
Fig. 15 is a schematic structural view of a longitudinal reciprocating linear motion device in an embodiment of the present invention.
Fig. 16 is a schematic structural diagram of a turning device according to an embodiment of the present invention.
Fig. 17 is an enlarged schematic view of the structure at F in fig. 16.
Fig. 18 is a schematic top view of an embodiment of the present invention.
Fig. 19 is an enlarged schematic view of the structure at G in fig. 18.
Fig. 20 is a schematic structural diagram of an output device according to an embodiment of the present invention.
FIG. 21 is a side view of an output device according to an embodiment of the present invention.
Detailed Description
The present invention will be further described with reference to the accompanying drawings and examples, wherein it is noted that, in the description of the invention, the terms "upper", "lower", "lateral", "longitudinal", "inner", "outer", and the like, refer to orientations and positional relationships illustrated in the drawings, which are used for convenience in describing the invention and for simplicity in description, and do not indicate or imply that the referenced device or element must have a particular orientation, be constructed and operated in a particular manner, and thus should not be construed as limiting the invention. The terms "first," "second," "third," and the like are used for descriptive purposes only and are not to be construed as indicating or implying relative importance.
As shown in fig. 1, a medicine bottle detection system comprises an orderly conveying device, a primary detection device, a secondary conveying device, a rechecking device, a turning device, an output device and a control device 8, wherein the orderly conveying device, the primary detection device and the secondary conveying device are sequentially arranged from the upstream to the downstream of the primary conveying device, the rechecking device and the turning device are respectively arranged at the upstream and the downstream of the secondary conveying device, and the output device is arranged below the turning device.
As shown in fig. 2, the order-sorting conveying device includes a first sprocket shaft (not shown), at least two first sprockets 12 are connected to the first sprocket shaft, in this embodiment, three first sprockets 12 are uniformly and fixedly connected to the first sprocket shaft, a second sprocket shaft is arranged at an oblique lower side of the first sprocket shaft, the second sprocket shaft is connected to second sprockets 13 which are driven by first chains 14 and have the same number as the first sprockets 12, and the second sprockets 13 are connected to the second sprocket shaft through bearings. The first chain wheel shaft is connected with an output shaft of the first motor 11.
The outer surfaces of the first chains 14 are fixedly connected with a plurality of partition plates 15 parallel to the first chain wheel shaft, the sectional area of each partition plate 15 gradually decreases from bottom to top, two ends of the bottom surface of each partition plate 15 are provided with extending parts which are fixedly connected to two adjacent first chains 14 respectively, in the embodiment, the number of the first chains 14 is 3, as shown in fig. 2 and 4, two columns of partition plates 15 are longitudinally arranged, as shown in fig. 3, the included angle α between the upper inclined surface and the bottom surface of each partition plate 15 is 60-120 degrees, namely, the included angle can be arbitrarily selected between 60 degrees, 70 degrees, 80 degrees, 90 degrees, 110 degrees, 120 degrees and the like, in the embodiment, the included angle α is 90 degrees, the included angle β between the lower inclined surface and the bottom surface of each partition plate 15 is 30-45 degrees, namely, the included angle can be arbitrarily selected between 15 degrees and 45 degrees, in the embodiment, the upper inclined surface and the lower inclined surface intersect, the longitudinal cross section of each partition plate 15 is triangular, the angle α and the included angle β can be determined according to the size of the body of the medicine bottle body of the medicine bottles to be selected, when the horizontal separation plates 15 and the horizontal separation plates 15 move, the horizontal separation plates 15 can only pass through the horizontal chain wheels, when the first chain wheels 15 and the first chain wheels do not move, the medicine bottles 15, the horizontal separation plates 15 can only can be moved, when the medicine bottles can be moved, the medicine bottles can be conveyed, the horizontal medicine bottles 15, the horizontal separation plates 15 can be conveyed, the medicine bottles can be conveyed, the horizontal medicine bottles can be supported by the horizontal separation plates 15, when the horizontal separation plates 15, the horizontal separation plates 15 can not be moved, the medicine bottles can not be moved.
As shown in fig. 1 to 3, both ends of the first sprocket shaft and the second sprocket shaft are supported by a support frame 101, a support shaft 102 parallel to the first sprocket shaft is arranged between the first sprocket shaft and the second sprocket shaft on the support frame 101, and a first chain support 103 for supporting the first chain 14 is connected above the support shaft 102, so that the stability, firmness and bearing performance of the conveying device in the whole sequence are ensured.
The supporting frames 101 at both ends are respectively connected with a left baffle 16a and a right baffle 16 b. An upper baffle 16c and a lower baffle 16d are connected between the left baffle 16a and the right baffle 16b, and the upper baffle 16c is positioned on the same side of the second sprocket shaft above the first sprocket 12 in the oblique direction. The lower baffle 16d is positioned above the second chain wheel 13, and the bottom of the lower baffle 16d is spaced from the gap of the partition plate 15. The left baffle 16a, the right baffle 16b, the upper baffle 16c and the lower baffle 16d ensure that the medicine bottle cannot fall out when the medicine bottle is poured.
A downward outlet baffle 16e is connected between the left baffle 16a and the right baffle 16b, the outlet baffle 16e and the second chain wheel 13 are respectively positioned at two opposite sides of the first chain wheel 12, and the upper end of the outlet baffle 16e is higher than the first chain wheel shaft; the upper baffle 16c is connected with a dividing strip 104, and the dividing strip 104 extends between two transversely adjacent dividing plates 15. The dividing strips 104 are arranged so that no medicine bottle falls into the space between the transversely adjacent dividing plates 15 to cause blocking or missing transmission and the like. Particularly when applied to the transfer of smaller vials.
As shown in fig. 5, the included angle γ between the central connecting line of the first sprocket 12 and the second sprocket 13 on the same plane and the horizontal plane is 15 ° to 45 °. Namely, the value can be arbitrarily selected between 15 degrees and 45 degrees, such as 15 degrees, 20 degrees, 25 degrees, 30 degrees, 35 degrees, 40 degrees, 45 degrees and the like. The value in this example is 30 °. The first chain 14 is inclined upward at a certain angle to facilitate pouring the medicine bottles.
As shown in fig. 1 and 6, the primary conveying device includes a first conveyor belt 22, an inclined conveying plate 21 is disposed at an upstream gap of the first conveyor belt 22, a high end of the conveying plate 21 is disposed at a lower portion of an output end of the sorting conveying device, that is, the high end of the conveying plate 21 is disposed at a lower end of the first sprocket 12, and is disposed at the same side as the outlet baffle 16e, and a low end of the conveying plate 21 is disposed at an upper portion of one side of the first conveyor belt 22.
A first wheel shaft 22a of the first conveyor belt 22 is connected with a first driving wheel 201, the first driving wheel 201 is in transmission with a second driving wheel 202 through a belt, the second driving wheel 202 is fixedly connected to a first belt blocking wheel shaft, the first belt blocking wheel shaft is further connected with a driving wheel 24a, the driving wheel 24a and a driven wheel 24b are connected with a movable blocking belt 23, and the movable blocking belt 23 is arranged on one side above the first conveyor belt 22. The design enables the first wheel shaft 22a of the first conveyor belt 22 to provide power for the driving pulley 24a, i.e. as long as the first conveyor belt 22 runs, the moving belt 23 can continuously drive between the driving pulley 24a and the driven pulley 24 b. Remove and keep off 23 below of area and the clearance setting of first conveyer belt 22 to the messenger stops at first conveyer belt 22 edge, perhaps the bits of broken slag between the brace table of first conveyer belt 22 and below, broken bottle etc. drive under the friction of removing the fender area 23, fall on workstation 9 from the landing of first conveyer belt 22 edge, can set up the downward fretwork recovery part 91 of slope on the workstation 9, and collection recovery unit has been laid to recovery part 91 below, collects the bits of broken slag, broken bottle etc..
The first conveyor belt 22 may be powered by a motor, in this embodiment, a fifth motor 211 powers the first conveyor belt.
A first reciprocating linear motion device 28 is arranged on one side of the first conveyor belt 22 at the downstream of the moving baffle belt 23, the output end of the first reciprocating linear motion device 28 is connected with a first push block 29 which can be pushed to the other side of the first conveyor belt 22 from the upper part of the first conveyor belt 22, and the first reciprocating linear motion device 28 is connected with the control device 8. Thus, the first pusher 29 may push the vials located on the first conveyor 22 out of the first conveyor. The glass scraps and other foreign matters on the first conveyor belt cannot be pushed out and only fall off along with the transmission of the first conveyor belt.
In this embodiment, the first reciprocating linear motion device 28 is a timing belt conveyor device.
As shown in fig. 6 to 8, the preliminary inspection device is disposed at the downstream of the order conveying device, the preliminary inspection device includes a first damper 31 located at one side of the preliminary conveying device, the first damper 31 is located at the downstream of the order conveying device, the first damper 31 includes a second reciprocating linear motion device, and an end portion of an output end of the second reciprocating linear motion device is connected with a first stopper 301 capable of extending to the other side of the preliminary conveying device at an upper portion of the preliminary conveying device. The first blocking gate 31 is connected to the control device 8.
The first damper 31 may be disposed on any side of the first conveyor belt 22, and in this embodiment, the first damper 31 is disposed on one side of the movable damper belt 23, so that the first stopper 301 is provided with a recess 302 toward one end of the first conveyor belt 22, so that the first stopper 301 does not interfere with the movable damper belt 23 when extending to the opposite side.
A second damper 35 is arranged at the downstream of the first damper 31, the second damper 35 comprises a third reciprocating linear motion device, and the end part of the output end of the third reciprocating linear motion device is connected with a second damper (not shown) which can extend to the other side of the primary conveying device from the upper part of the primary conveying device. The second gate 35 is connected to the control device 8.
In this embodiment, the first damper 31 and the second damper 35 are electromagnetic push rods.
A first shooting device 32 is arranged on one side of the primary conveying device at the downstream of the second barrier 35, the first shooting device 32 is connected with the control device 8, a camera of the first shooting device 32 is opposite to the primary conveying device, a first light source 33 is arranged on the first shooting device 32 in opposite direction, and the first light source 33 and the first shooting device 32 are arranged on two opposite sides of the primary conveying device. The first photographing device 32 can photograph the medicine bottles which continuously advance on the primary conveying device one by one, and feed back the medicine bottles to the control device 8, and the control device 8 analyzes whether the medicine bottles are damaged or not.
After the orderly conveying device conveys the orderly arranged medicine bottles to the primary conveying device, in order to realize the one-by-one shooting of the medicine bottles, the first damper 31 and the second damper 35 jointly play a role in flow control, and if the medicine bottles on the primary conveying device are too dense, the first damper 31 extends out to block the advance of the medicine bottles; further, after the first photographing device 32 finishes photographing and feeds back to the control device 8, the control device 8 instructs the second stopper 35 to release the stopper, and the next medicine bottle to be detected enters the first photographing device 32 and is subjected to the area detection photographing.
A third shutter 37 connected to the control device 8 is provided downstream of the first imaging device 32 on the primary transport device side, and the third shutter 37 has the same structure as the first shutter 31.
A removing device 34 connected with the control device 8 is arranged on one side of the primary conveying device on the downstream side of the third damper 37, the removing device 34 comprises a fourth reciprocating linear motion device connected with the control device 8, the end part of the output end of the fourth reciprocating linear motion device is connected with a draw hook 36, the draw hook 36 comprises a first longitudinal block 36a parallel to the first conveying belt 22, the end part of the first longitudinal block 36a on one end of the downstream side of the first conveying belt 22 is connected with a transverse block 36b, the transverse block 36b is perpendicular to the conveying direction of the first conveying belt 22, the other end of the transverse block 36b is connected with a second longitudinal block 36c in the same direction as the first longitudinal block 36a, and the second longitudinal block 36c can extend to the other side of the primary conveying device. There is the medicine bottle or the glass sediment of damage to shoot and 8 analysis backs with controlling means through first shooting device 32, and removing device 34 stretches out, and drag hook 36 hooks the medicine bottle or the glass sediment pull-back of damage, falls into first conveyer lower part, and first conveyer lower part can set up recovery unit, collects discarded glass sediment etc.. When meeting and connecting broken bottle or glass sediment, removing devices 34 has not in time stretched back, and controlling means 8 makes third shutter 37 stretch out, prevents broken bottle or glass sediment further to advance, and until removing devices 34 can stretch out again, hooks out broken bottle or glass sediment.
As shown in fig. 1 and 9 to 12, a secondary conveying device is arranged on one side of the primary conveying device at the downstream of the primary detection device, the secondary conveying device comprises a movable left baffle 44a and a movable right baffle 44b, a third chain wheel shaft and a fourth chain wheel shaft are connected to the movable left baffle 44a and the movable right baffle 44b through bearings, the third chain wheel shaft is connected with an output shaft of a second motor 41, and the second motor 41 is connected with a control device 8; the third chain wheel shaft is connected with a third left chain wheel 42a and a third right chain wheel which are the same, and the third left chain wheel 42a and the third right chain wheel are respectively in transmission with a fourth left chain wheel and a fourth right chain wheel which are the same and are positioned on the fourth chain wheel shaft through a third chain 43a and a fourth chain 43 b. The inner sides of the movable left baffle 44a and the movable right baffle 44b are respectively provided with a left chain support and a right chain support, and the left chain support and the right chain support are respectively matched with the third chain 43a and the fourth chain 43 b. The outward surfaces of the third chain 43a and the fourth chain 43b are provided with a plurality of corresponding synchronous carrying parts 45, each carrying part 45 comprises two supporting strips 49 extending from the bottom to the opposite direction in an inclined upward manner, and the top ends of the supporting strips 49 at the rear are provided with anti-skidding parts 49 a. In this embodiment, the first reciprocating linear motion device 28 faces the secondary conveying device, and can push the medicine bottles on the primary conveying device to the carrying portion 45 of the secondary conveying device, the head and the tail of the medicine bottles are respectively placed on the carrying portions 45 of the third chain 43a and the fourth chain 43b, and the second motor 41 controls the third chain wheel to rotate and simultaneously drives the third chain 43a and the fourth chain 43b to move synchronously, so that the medicine bottles on the carrying portion 45 are conveyed.
A fourth motor 46 is arranged on one side of the movable left baffle 44a or the movable right baffle 44b, a first gear 47a and a first screw rod 48 are connected to an output shaft of the fourth motor 46, the first gear 47a is meshed with the second gear 47b, the second gear 47b is fixedly sleeved on the second screw rod 481, the first screw rod 48 and the second screw rod 481 are parallel and penetrate through the movable left baffle 44a and the movable right baffle 44b, and a first screw rod nut 48a of the first screw rod 48 is connected with the movable right baffle 44 b. The second lead screw nut 481a of the second lead screw 481 is connected to the movable left shutter 44 a. When the fourth motor 46 is started, the first gear 47a and the second gear rotate in opposite directions, and simultaneously the first lead screw 48 and the second lead screw 481 connected with the first gear are driven to rotate respectively, so that the first lead screw nut 48a and the second lead screw nut 481a move in opposite directions, and the movable left baffle 44a and the movable right baffle 44b connected with the first lead screw nut and the second lead screw nut 481a move in opposite directions respectively. When it is desired to change the size of the vial to be tested, the fourth motor 46 may be activated to change the spacing between the movable left and right baffles 44a, 44b to accommodate vials of different sizes.
As shown in fig. 13 to 15, the rechecking device comprises a friction wheel 51 located at the upper middle part of the secondary conveyer, a longitudinal reciprocating linear motion device 57 capable of passing through the secondary conveyer is arranged below the friction wheel 51, and the output end of the longitudinal reciprocating linear motion device 57 is connected with a medicine bottle top platform 58. The vial top 58 is recessed from the middle of the vial top 58. The friction wheel 51 and the longitudinal reciprocating linear motion device 57 are connected to the control device 8, and the vial top 58 passes through the secondary transport device between the third chain 43a and the fourth chain 43 b. The left side, the right side and the rear side of the friction wheel 51 are respectively provided with a second shooting device 52, a third shooting device 53 and a sixth shooting device 56, cameras all point to the lower part of the friction wheel 51, the rear parts of the second shooting device 52 and the third shooting device 53 are respectively provided with a fourth shooting device 54 and a fifth shooting device 55, cameras all point to the lower part of the friction wheel 51, and the second shooting device 52, the third shooting device 53, the fourth shooting device 54, the fifth shooting device 55 and the sixth shooting device 56 are all connected with the control device 8. The second light source 59 is provided at the lower front part of the friction wheel 51. When the medicine bottle is conveyed to the friction wheel 51, the longitudinal reciprocating linear motion device 57 is started, the medicine bottle which is running to the position is jacked up by the medicine bottle jacking table 58, the medicine bottle jacking table is in contact with the friction wheel 51, the friction wheel 51 rotates, the medicine bottle is driven to rotate in the middle of the medicine bottle jacking table 58, meanwhile, the second shooting device 52, the third shooting device 53, the fourth shooting device 54, the fifth shooting device 55 and the sixth shooting device 56 are started, the medicine bottle can be shot in all directions, high-precision medicine bottle pictures are transmitted to the control device, the medicine bottle pictures are analyzed and compared by the control device, and therefore all-direction careful inspection of the medicine bottle is achieved. In this embodiment, the longitudinal reciprocating linear motion device 57 is a timing belt conveyor device.
As shown in fig. 16 to 17, a turning device connected to the control device 8 is disposed at the lower part of the rechecking device at the upper part of the secondary conveyer, the turning device includes a fifth reciprocating linear motion device 61, the transmission direction of the fifth reciprocating linear motion device 61 is perpendicular to the transmission direction of the secondary conveyer, the output end of the fifth reciprocating linear motion device 61 is connected to a steering lever 62 which is located above the secondary conveyer and perpendicular to the transmission direction of the secondary conveyer, and both ends of the steering lever 62 are provided with a lever 63.
The turning device further comprises a chute 64 arranged on one side of the secondary conveying device, the chute 64 and the shifting block 63 are located on the same vertical plane, and the upper end of the chute 64 is arranged at intervals with the secondary conveying device.
The number of the turning devices is two.
When the medicine bottles on the secondary conveying device are conveyed to the position below the turning device, the control device 8 selects to start the turning device to operate according to the head-tail direction of the medicine bottles, if the head-tail direction of the medicine bottles is consistent with the preset direction, the fifth reciprocating linear motion device 61 drives the steering deflector rod 62 to move towards the chute 64, the deflector rod 63 at the far side from the chute 64 pushes the medicine bottles to push towards the chute 64, and the medicine bottles fall into the chute 64. Conversely, the pusher 63 closer to the chute 64 pushes the vial in the opposite direction to the chute 64, and the vial falls in the opposite direction to the secondary conveyor.
In this embodiment, the fifth reciprocating linear motion device 61 is a synchronous belt conveyor device, and includes a third motor 611, an output shaft of the third motor 611 is fixedly connected to a driving gear 612, the driving gear 612 and a driven gear 613 are driven by a synchronous belt 614, a sliding block 615 is fixedly connected to the synchronous belt 614, the sliding block 615 can slide on a sliding rail 616, and an output end 617 of the reciprocating linear motion device is connected to the sliding block 615.
As shown in fig. 18 to 21, the output device includes a second conveyor belt 71 located below the secondary conveyor, the chute 64 is located at the upstream upper end of the second conveyor belt 71, so that the vials falling into the chute 64 fall onto the second conveyor belt 71, and a collecting frame 72 is provided below the downstream end of the second conveyor belt 71, so that the detected vials fall into the collecting frame 72 smoothly along with the movement of the second conveyor belt 71. Guard rails 71a are provided on both sides of the second conveyor belt 71, and the guard rails 71a protrude out of the second conveyor belt 71 and extend downward to the upper portion of the collection frame 72. Bottle blocking blocks 71b are connected between the guardrails 71a, and the bottle blocking blocks 71b are arranged at the ends of the guardrails 71 a. The guard rails 71a and the bottle stoppers 71b prevent the medicine bottles from falling off the second conveyor 71. The collecting frame 72 is provided with a frameless stopping edge, the frameless stopping edge is arranged at the lower part of the output end of the second conveyor belt 71, a sixth reciprocating linear motion device 73 is arranged below the output end of the second conveyor belt 71, and the output end of the sixth reciprocating linear motion device 73 can extend into the collecting frame 72 through the frameless stopping edge. The output end of the sixth reciprocating linear motion device 73 is connected with a second pushing block 73a, the motion direction of the output end of the sixth reciprocating linear motion device 73 is the same as the transmission direction of the second conveying belt 71, when the medicine bottles drop to the collecting frame 72 from the second conveying belt 71, the sizes of the medicine bottles and the quality are the same, the medicine bottles in the same batch all drop to the same position, the medicine bottles are not placed in order, the sixth reciprocating linear motion device 73 is started, the medicine bottles drop to the original medicine bottles and are pushed away, the position is moved, the medicine bottles which drop next are used, and therefore the medicine bottles can be placed automatically and orderly.
A second stopper 65 is provided above the second conveyor belt 71, and the second stopper 65 and the chute 64 are provided on opposite sides of the secondary conveyor. The second stopper 65 is provided to prevent the medicine bottles from flying out of the second conveyor belt 71 when the medicine bottles are dropped from the secondary conveyor.
The quantity of the turning devices and the output devices is two, and the two output devices are respectively positioned below the two turning devices. By the design, the control device 8 can separate the qualified products and the defective products detected by the rechecking device, so that the qualified products and the defective products are respectively turned around by the two specific turning devices when being conveyed to different positions, and then are conveyed to different collecting frames 72 by different second conveying belts, so that the qualified products and the defective products are automatically separated, and the waste products are conveyed to the end heads by the secondary conveying device without being processed and fall into a waste product recovery port.
In the invention, the reciprocating linear motion devices are all connected with the control device 8, and the reciprocating linear motion devices can be any one of electromagnetic push rods, oil cylinders, air cylinders or synchronous belt conveyor devices. The foregoing detailed description of the preferred embodiments of the invention has been presented. It should be understood that numerous modifications and variations could be devised by those skilled in the art in light of the present teachings without departing from the inventive concepts. Therefore, the technical solutions available to those skilled in the art through logic analysis, reasoning and limited experiments based on the prior art according to the concept of the present invention should be within the scope of protection defined by the claims.
Claims (9)
1. A medicine bottle detecting system is characterized in that: the automatic sequence-sorting and automatic-returning device comprises a sequence-sorting conveying device, a primary detection device, a secondary conveying device, a rechecking device, a turning device, an output device and a control device (8), wherein the sequence-sorting conveying device, the primary detection device and the secondary conveying device are sequentially arranged from the upstream to the downstream of the primary conveying device, the rechecking device and the turning device are respectively arranged at the upstream and the downstream of the secondary conveying device, and the output device is arranged below the turning device;
the sequencing conveying device comprises a first chain wheel shaft, at least two first chain wheels (12) are connected to the first chain wheel shaft, a second chain wheel shaft is arranged below the first chain wheel shaft in an inclined mode, the second chain wheel shaft is connected with second chain wheels (13) which are driven by the first chain wheels (12) through first chains (14) and correspond to the first chain wheels in number, and a plurality of partition plates (15) parallel to the first chain wheel shaft are fixedly connected to the outward surface of the first chains (14);
the primary conveying device comprises a first conveying belt (22), an inclined conveying plate (21) is arranged at the upstream gap of the first conveying belt (22), the high-position end of the conveying plate (21) is arranged at the lower part of the output end of the sequencing conveying device, and the low-position end of the conveying plate is arranged at the upper part of one side of the first conveying belt (22);
a first wheel shaft (22a) of the first conveying belt (22) is connected with a first driving wheel (201), the first driving wheel (201) is in transmission with a second driving wheel (202) through a belt, the second driving wheel (202) is fixedly connected to the shaft of the first belt blocking wheel, the shaft of the first belt blocking wheel is further connected with a driving belt wheel (24a), the driving belt wheel (24a) and the driven belt wheel (24b) are connected with a movable belt blocking (23), and the movable belt blocking (23) is arranged on one side above the first conveying belt (22);
a first reciprocating linear motion device (28) is arranged on one side of the first conveying belt (22) at the downstream of the movable blocking belt (23), the output end of the first reciprocating linear motion device (28) is connected with a first pushing block (29) which can be pushed to the other side of the first conveying belt (22) from the upper part of the first conveying belt (22), and the first reciprocating linear motion device (28) is connected with the control device (8).
2. The vial testing system of claim 1, wherein: both ends of the first chain wheel shaft and the second chain wheel shaft are supported by a support frame (101), a support shaft (102) parallel to the first chain wheel shaft is arranged between the first chain wheel shaft and the second chain wheel shaft on the support frame (101), and a first chain support (103) for supporting the first chain (14) is connected above the support shaft (102);
the supporting frames (101) at the two ends are respectively connected with a left baffle (16a) and a right baffle (16 b); an upper baffle (16c) and a lower baffle (16d) are connected between the left baffle (16a) and the right baffle (16b), and the upper baffle (16c) is positioned above the first chain wheel (12) in an inclined manner and is positioned at the same side as the second chain wheel shaft; the lower baffle (16d) is positioned above the second chain wheel (13), and the bottom of the lower baffle (16d) is separated from the separation plate (15) by a gap; a downward outlet baffle (16e) is connected between the left baffle (16a) and the right baffle (16b), the outlet baffle (16e) and the second chain wheel (13) are respectively positioned at two opposite sides of the first chain wheel (12), and the upper end of the outlet baffle (16e) is higher than the first chain wheel shaft; the upper baffle plate (16c) is connected with a separation strip (104), and the separation strip (104) extends to the position between two transversely adjacent separation plates (15);
the sectional area of the partition plate (15) is gradually reduced from bottom to top, two ends of the bottom surface of the partition plate (15) are provided with extending parts which are respectively and fixedly connected to two adjacent first chains (14), the included angle (α) between the upper inclined surface of the partition plate (15) and the bottom surface is 60-120 degrees, the included angle (β) between the lower inclined surface of the partition plate (15) and the bottom surface is 30-45 degrees, and the upper inclined surface is intersected with the lower inclined surface;
the included angle (gamma) between the central connecting line of the first chain wheel (12) and the second chain wheel (13) on the same plane and the horizontal plane is 15-45 degrees.
3. The vial testing system of claim 1, wherein: three first chain wheels (12) are uniformly and fixedly connected to the first chain wheel shafts, and the second chain wheels (13) are connected to the second chain wheel shafts through bearings; the first chain wheel shaft is connected with an output shaft of a first motor (11).
4. The vial testing system of claim 1, wherein: the primary detection device is arranged at the downstream of the sequencing conveying device and comprises a first baffle gate (31) positioned at one side of the primary conveying device, the first baffle gate (31) is positioned at the downstream of the sequencing conveying device, the first baffle gate (31) comprises a second reciprocating linear motion device, the end part of the output end of the second reciprocating linear motion device is connected with a first baffle block (301), and the first baffle gate can extend to the other side of the primary conveying device from the upper part of the primary conveying device; the first damper (31) is connected with the control device (8);
a concave part (302) is arranged at one end of the first block (301) towards the first conveyor belt (22);
a second damper (35) is arranged at the downstream of the first damper (31), the second damper (35) comprises a third reciprocating linear motion device, and the end part of the output end of the third reciprocating linear motion device is connected with a second damper which can extend to the other side of the primary conveying device from the upper part of the primary conveying device; the second brake (35) is connected with the control device (8);
a first shooting device (32) is arranged on one side of the primary conveying device at the downstream of the second barrier (35), the first shooting device (32) is connected with a control device (8), a camera of the first shooting device (32) is over against the primary conveying device, a first light source (33) is arranged over against the first shooting device (32), and the first light source (33) and the first shooting device (32) are positioned on two opposite sides of the primary conveying device;
a third damper (37) connected with the control device (8) is arranged on one side of the primary conveying device at the downstream of the first shooting device (32), and the structure of the third damper (37) is the same as that of the first damper (31);
a rejecting device (34) connected with the control device (8) is arranged on one side of the primary conveying device at the downstream of the third damper (37), the rejecting device (34) comprises a fourth reciprocating linear motion device connected with the control device (8), a drag hook (36) is connected to the end part of the output end of the fourth reciprocating linear motion device, the drag hook (36) comprises a first longitudinal block (36a) parallel to the first conveyor belt (22), a transverse block (36b) is connected to the end part of the first longitudinal block (36a) at the downstream end of the first conveyor belt (22), the transverse block (36b) is perpendicular to the conveying direction of the first conveyor belt (22), the other end of the transverse block (36b) is connected with a second longitudinal block (36c) which is in the same direction as the first longitudinal block (36a), and the second longitudinal block (36c) can extend to the other side of the primary conveying device.
5. The vial testing system of claim 1, wherein: the secondary conveying device is arranged on one side of the primary conveying device and is arranged at the downstream of the primary detection device, the secondary conveying device comprises a movable left baffle (44a) and a movable right baffle (44b), a third chain wheel shaft and a fourth chain wheel shaft are connected to the movable left baffle (44a) and the movable right baffle (44b) through bearings, the third chain wheel shaft is connected with an output shaft of a second motor (41), and the second motor (41) is connected with the control device (8); the third chain wheel shaft is connected with a third left chain wheel (42a) and a third right chain wheel which are the same, and the third left chain wheel (42a) and the third right chain wheel are respectively in transmission with a fourth left chain wheel and a fourth right chain wheel which are the same and are positioned on the fourth chain wheel shaft through a third chain (43a) and a fourth chain (43 b); the inner sides of the movable left baffle (44a) and the movable right baffle (44b) are respectively provided with a left chain support and a right chain support, and the left chain support and the right chain support are respectively matched with the third chain (43a) and the fourth chain (43 b); a plurality of corresponding synchronous carrying parts (45) are arranged on the outward surfaces of the third chain (43a) and the fourth chain (43b), each carrying part (45) comprises two supporting strips (49) which extend upwards from the bottom in an inclined mode in the opposite direction, and the top ends of the supporting strips (49) at the rear part are provided with anti-skidding parts (49 a);
a fourth motor (46) is arranged on one side of the movable left baffle (44a) or the movable right baffle (44b), an output shaft of the fourth motor (46) is connected with a first gear (47a) and a first screw rod (48), the first gear (47a) is meshed with a second gear (47b), the second gear (47b) is fixedly sleeved on a second screw rod (481), the first screw rod (48) and the second screw rod (481) are parallel and penetrate through the movable left baffle (44a) and the movable right baffle (44b), and a first screw rod nut (48a) of the first screw rod (48) is connected with the movable right baffle (44 b); the second lead screw nut (481a) of the second lead screw (481) is connected with a movable left shutter (44 a).
6. The vial testing system of claim 1, wherein: the rechecking device comprises a friction wheel (51) positioned in the middle of the upper part of the secondary conveying device, a longitudinal reciprocating linear motion device (57) capable of penetrating through the secondary conveying device is arranged below the friction wheel (51), and the output end of the longitudinal reciprocating linear motion device (57) is connected with a medicine bottle top platform (58); the middle part of the medicine bottle top platform (58) is sunken; the friction wheel (51) and the longitudinal reciprocating linear motion device (57) are both connected with the control device (8); the left side, the right side and the rear side of the friction wheel (51) are respectively provided with a second shooting device (52), a third shooting device (53) and a sixth shooting device (56), cameras point to the lower part of the friction wheel (51), a fourth shooting device (54) and a fifth shooting device (55), which point to the lower part of the friction wheel (51), are respectively arranged behind the second shooting device (52) and the third shooting device (53), and the second shooting device (52), the third shooting device (53), the fourth shooting device (54), the fifth shooting device (55) and the sixth shooting device (56) are connected with the control device (8); and a second light source (59) is arranged at the front lower part of the friction wheel (51).
7. The vial testing system of claim 1, wherein: the upper part of the secondary conveying device is provided with the turning device connected with the control device (8) at the downstream of the rechecking device, the turning device comprises a fifth reciprocating linear motion device (61), the transmission direction of the fifth reciprocating linear motion device (61) is vertical to the transmission direction of the secondary conveying device, the output end of the fifth reciprocating linear motion device (61) is connected with a steering deflector rod (62) which is positioned above the secondary conveying device and vertical to the transmission direction of the secondary conveying device, and both ends of the steering deflector rod (62) are provided with deflector heads (63);
the turning device also comprises a chute (64) arranged on one side of the secondary conveying device, the chute (64) and the shifting block (63) are positioned on the same vertical plane, and the upper end of the chute (64) is arranged at intervals with the secondary conveying device;
the number of the turning devices is two.
8. The vial inspection system of claim 7, wherein: the output device comprises a second conveyor belt (71) positioned below the secondary conveyor device, the chute (64) is positioned at the upstream upper end of the second conveyor belt (71), and a collecting frame (72) is arranged below the downstream end of the second conveyor belt (71); guard rails (71a) are arranged on two sides of the second conveyor belt (71), and the guard rails (71a) extend out of the second conveyor belt (71) and extend downwards to the upper part of the collecting frame (72); a bottle blocking block (71b) is connected between the guardrails (71a), and the bottle blocking block (71b) is arranged at the end part of the guardrail (71 a); the collecting frame (72) is provided with a frameless stopping edge, the frameless stopping edge is arranged at the lower part of the output end of the second conveyor belt (71), a sixth reciprocating linear motion device (73) is arranged below the output end of the second conveyor belt (71), and the output end of the sixth reciprocating linear motion device (73) can extend into the collecting frame (72) through the frameless stopping edge; the output end of the sixth reciprocating linear motion device (73) is connected with a second push block (73a), and the motion direction of the output end of the sixth reciprocating linear motion device (73) is the same as the transmission direction of the second conveyor belt (71);
a second block (65) is arranged above the second conveyor belt (71), and the second block (65) and the chute (64) are arranged on two opposite sides of the secondary conveyor;
the number of the output devices is two, and the output devices are respectively positioned below the two turning devices.
9. The vial inspection system of claim 1, 4, 6 or 7 wherein: the reciprocating linear motion devices are all connected with the control device (8), and are electromagnetic push rods, oil cylinders, air cylinders or synchronous belt conveying devices;
the synchronous belt conveyor belt device comprises a third motor (611), an output shaft of the third motor (611) is fixedly connected with a driving gear (612), the driving gear (612) and a driven gear (613) are transmitted through a synchronous belt (614), a sliding block (615) is fixedly connected to the synchronous belt (614), the sliding block (615) can slide on a sliding rail (616), and an output end (617) of a reciprocating linear motion device is connected to the sliding block (615).
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| CN201810152975.4A CN108423247B (en) | 2018-02-21 | 2018-02-21 | Medicine bottle detecting system |
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| CN201810152975.4A CN108423247B (en) | 2018-02-21 | 2018-02-21 | Medicine bottle detecting system |
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| CN112139050B (en) * | 2020-09-08 | 2021-08-03 | 佛山读图科技有限公司 | Cooperative light inspection method and system for high-speed product transmission |
| CN113083729B (en) * | 2021-05-08 | 2021-12-14 | 江苏泗阳协力轻工机械有限公司 | Bottle inspection stacking equipment and control system thereof |
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