CN108422177A - The straight spring automatic mounting machine device of Upholstered sofa seat frame - Google Patents
The straight spring automatic mounting machine device of Upholstered sofa seat frame Download PDFInfo
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- CN108422177A CN108422177A CN201810242391.6A CN201810242391A CN108422177A CN 108422177 A CN108422177 A CN 108422177A CN 201810242391 A CN201810242391 A CN 201810242391A CN 108422177 A CN108422177 A CN 108422177A
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- Prior art keywords
- hook
- spring
- cylinder
- guide rail
- horizontal
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- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/04—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for assembling or disassembling parts
- B23P19/048—Springs
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47C—CHAIRS; SOFAS; BEDS
- A47C17/00—Sofas; Couches; Beds
- A47C17/86—Parts or details for beds, sofas or couches only not fully covered in a single one of the sub-groups A47C17/02, A47C17/04, A47C17/38, A47C17/52, A47C17/64, or A47C17/84; Drawers in or under beds
-
- A—HUMAN NECESSITIES
- A47—FURNITURE; DOMESTIC ARTICLES OR APPLIANCES; COFFEE MILLS; SPICE MILLS; SUCTION CLEANERS IN GENERAL
- A47C—CHAIRS; SOFAS; BEDS
- A47C23/00—Spring mattresses with rigid frame or forming part of the bedstead, e.g. box springs; Divan bases; Slatted bed bases
- A47C23/04—Spring mattresses with rigid frame or forming part of the bedstead, e.g. box springs; Divan bases; Slatted bed bases using springs in compression, e.g. coiled
- A47C23/043—Spring mattresses with rigid frame or forming part of the bedstead, e.g. box springs; Divan bases; Slatted bed bases using springs in compression, e.g. coiled using wound springs
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- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Health & Medical Sciences (AREA)
- General Health & Medical Sciences (AREA)
- Nursing (AREA)
- Dovetailed Work, And Nailing Machines And Stapling Machines For Wood (AREA)
Abstract
The present invention relates to a kind of straight spring automatic mounting machine devices of Upholstered sofa seat frame, it is characterized in that including rack, horizontal movement unit, angular movement unit and two hook compressions and nailing unit.Horizontal movement unit, angular movement unit and two hooks compress and nailing unit is mounted in rack, and application method includes：1）Preparation, 2）Raise spring, 3）Extension spring, 4）Spring retraction, 5）Hook, 6）Pressure hook nailing, 7）It resets.Advantage：1）Machine tension spring operation replaces manual tension spring, labor intensity to reduce；2）A plurality of spring is disposably completed to stretch installation in seat frame, is suitable for producing in batches；3) pressure hook and nail hook operation are automatically performed by machine, efficient, save manpower.
Description
Technical field
The present invention is a kind of straight spring automatic mounting machine device of Upholstered sofa seat frame, belongs to automatic producing technology field.
Background technology
It is big to seat frame demand in view of Upholstered sofa factory, and the straight the elastic coefficient in each seat frame is big, stretches
The long strength needed is big, and in order to reduce labor intensity, once someone devised spring expansion tool, but due to that can only open up every time
A spring is opened, follow-up many more manipulations are also needed to after expansion to be completed, low production efficiency, what most factories still used
It is the mode of production that worker elongates spring manually, this production technology has the following disadvantages：
1）The straight the elastic coefficient of Upholstered sofa is big, moves seat frame width to and consumes a large amount of physical efficiencys, with the straight of most common 520-13
For spring, the every position for moving installation to needs the pulling force of about 40kg, long-term work that may be caused to human upper limb muscle
A degree of damage；
2）Since spring installation process is pure hand labour, efficiency is low；
3) existing spring expansion implement productivity is low, most still using the mode of production of manual tension spring installation.
Invention content
Proposed by the present invention is a kind of straight spring automatic mounting machine device of Upholstered sofa seat frame, and its purpose is to provide a kind of energy
By the automatic hanging buckle of straight spring that Upholstered sofa seat frame needs and the automatic device that binding has fastened, it is intended to improve Upholstered sofa seat frame
Straight spring installation speed is substituted by spring-loaded production technology is pacified to Upholstered sofa seat frame manually, and reducing, worker's labour is strong
Upholstered sofa improves production efficiency on the basis of degree.
Technical solution of the invention：The straight spring automatic mounting machine device of Upholstered sofa seat frame, including rack 1, horizontal fortune
Moving cell 2, angular movement unit 3 and two hook compressions and nailing unit 4；Rack 1 is in I-shaped, including the installation of oblique angle cylinder
Structural member 41, angular movement guiding axis fixing seat mounting structure part 42, hook compresses and nailing cellular construction part 44；Vertical direction
On be oppositely arranged there are two angular movement guiding axis fixing seat mounting structure part 42, two angular movement guiding axis fixed seats installations
42 bottom of structural member is connected with oblique angle cylinder mounting structure 41, and 1 both upper ends thereof of rack is equipped with hook compression and nailing unit knot
Component 44；Wherein, angular movement unit 3 is mounted on two guiding axis by two linear bearings 11（45、46）On, two guiding
Axis（45、46）Pass through angular movement guiding axis fixed seat（37,38,39 and 40）It is installed mounted on angular movement guiding axis fixed seat
On structural member 42, the movement driving cylinder 36 in angular movement unit 3 is mounted on oblique angle cylinder mounting structure by installing the ears or side handles of a utensil
On part 41, horizontal movement unit 2 is mounted on angular movement unit 3.
Its application method, includes the following steps：
1）Preparation：On the hook that straight spring one end is hung over to the seat frame one side for having fixed hook, the other end 35 of spring
It hangs on the hook 7 on horizontal movement unit 2；
2）Raise spring：Start button is pressed, the cylinder piston of angular movement unit stretches out, the non-hook end of spring is raised,
Make it higher than hook height；
3）Extension spring：Horizontal air cylinder piston stretches out, and spring is moved to the length that can be suspended on hook.
4）Spring retraction：Angular movement unit cylinder piston is retracted, and spring, which drops to hook 32, can catch on the position of spring
It sets；
5）Hook：2 cylinders retract of horizontal movement unit, spring retraction are hung on hook 32, and hook-hanging motion is completed；Horizontal movement
The cylinder piston return course of unit 2, hook 7 can rotate in the opposite direction, and return stroke is avoided to be suspended on spring；
6）Pressure hook nailing：Automatic pressure hook nailing process is controlled by PLC, and spring carrier arm compresses and nailing unit 4 is along lateral fortune
Dynamic, after system sends out compression and nailing order, hook compresses and nailing unit 4 is under the action of stepper motor 27, band moving teeth
Wheel is moved along linear gear rack 19；In motion process, the position of hook 29 detection spring of detection switch hook controls operating mechanism
Take hold-down mechanism to hook top, 21 piston of cylinder stretches out, and the hold-down mechanism conduit dress arm shaft that rotates makes its rotate certain angle
Degree presses hook, then drives nailing gun to be moved to hook position and further fixes hook by nailing gun nailing, prevent
Spring falls off.
7）It resets：After the completion of operation, device auto-returned home position waits for enabling signal next time.
Beneficial effects of the present invention：
1）Machine tension spring operation replaces manual tension spring, labor intensity to reduce；
2）Spring is pulled open disposably to complete, it is efficient；
3) pressure hook and nail hook operation have machine to be automatically performed, efficient, save manpower.
Description of the drawings
Attached drawing 1 is the straight spring automatic installation apparatus of Upholstered sofa seat frame.
Attached drawing 2 is 3 assembly front view of horizontal movement unit 2 and oblique angle direction moving cell.
Attached drawing 3 is that horizontal movement unit 2 and oblique angle direction moving cell 3 assemble body-side view.
Attached drawing 4 is the straight spring automatic installation apparatus vertical view of Upholstered sofa seat frame.
Attached drawing 5 is hook compression and nailing cellular construction schematic diagram.
Attached drawing 6 is seat frame and spring top view.
Attached drawing 7 is single unit system front view.
1 is rack in figure；2 be horizontal movement unit；3 be angular movement unit；4 be hook compression and nailing unit；5 are
Aluminium alloy frame is installed by spring carrier arm mechanism；6 be hanging-hook installing frame；7 be hook；8 be to move horizontally sliding block；9 be that horizontal movement is led
Rail；10 be horizontal guide rail mounting bracket；11 be linear bearing；12 be axis pin mounting base；13 be axis pin；14 be horizontal movement driving gas
Cylinder；15 be to hold up plate；16 be the horizontal movement cylinder connection ears or side handles of a utensil；17 be spring carrier arm mechanism installation aluminium alloy frame installation panel；
18 be handle spanner；19 be transverse shifting rack；20 be transverse shifting shaft coupling；21 be that hook compresses driving cylinder；22 be to hang
Hook compresses driving cylinder；23 be transverse mobile motor；24 be spring；25 be transverse shifting gear；26 be transverse shifting guide rail；27
It is transverse mobile motor；28 be transverse shifting sliding block；29 be hook monitoring switch；30 be pressed slider；31 be to compress guide rail peace
Hilt；32 be spring；33 be pressure hook guide rail installing handle shaft；34 be sofa seat frame；35 be spring；36 be oblique angle direction driving gas
Cylinder；37,38,39 and 40 be angular movement guiding axis fixed seat；41 be oblique angle cylinder mounting structure；42 be that angular movement is oriented to
Axis fixing seat mounting structure part；43 be rack construction part；44 be hook compression and nailing cellular construction part；45 and 46 be to be oriented to
Axis；47 and 48 be oblique angle direction driving 36 fixed seat of cylinder.
Specific implementation mode
The straight spring automatic mounting machine device of Upholstered sofa seat frame, including rack 1, horizontal movement unit 2, angular movement unit 3
With two hook compressions and nailing unit 4；Rack 1 is in I-shaped, including oblique angle cylinder mounting structure 41, angular movement are oriented to
Axis fixing seat mounting structure part 42, hook compresses and nailing cellular construction part 44；Oblique angle there are two being oppositely arranged on vertical direction
Motion guide axis fixing seat mounting structure part 42, two 42 bottoms of angular movement guiding axis fixing seat mounting structure part are connected with tiltedly
Angle cylinder mounting structure 41,1 both upper ends thereof of rack are equipped with hook compression and nailing cellular construction part 44；Wherein, angular movement
Unit 3 is mounted on by two linear bearings 11 on two guiding axis 45,46, and two guiding axis 45,46 are led by angular movement
It is mounted on angular movement guiding axis fixing seat mounting structure part 42 to axis fixed seat 37,38,39 and 40, angular movement unit 3
In movement driving cylinder 36 by install the ears or side handles of a utensil be mounted on oblique angle cylinder mounting structure 41 on, be horizontal movement unit 2 in
Sliding block, the spring carrier arm mechanism installation aluminium alloy frame installation panel 17 in horizontal movement unit 2 is mounted on angular movement unit 3
On.
Guiding axis 45,46 described in the guide rail is installed with horizontal at 75 degree of oblique angles so that horizontal movement unit 2 and oblique angle fortune
During cylinder piston in moving cell 3 is retracted, spring is suspended on the hook on both sides.
The horizontal movement unit 2 includes spring carrier arm mechanism installation aluminium alloy frame 5, hanging-hook installing frame 6, hook 7, four
Move horizontally 8, two horizontal moving guide rails 9 of sliding block, horizontal guide rail mounting bracket 10, horizontal movement driving cylinder 14, horizontal movement
Cylinder connects the ears or side handles of a utensil 16, spring carrier arm mechanism installation aluminium alloy frame installs panel 17；Wherein, four move horizontally sliding block 8 and pass through
Bolt is fastened on spring carrier arm mechanism installation aluminium alloy frame installation panel 17, two one group, is respectively cooperating with two horizontal movements
Guide rail 9 moves, and horizontal moving guide rail 9 is installed in parallel on horizontal guide rail mounting bracket 10, and hook 7 is fixed on extension by rotating shaft pin
On hook mounting bracket 6, hanging-hook installing frame 6 is fixed on spring carrier arm mechanism by sliding nut and installs on aluminium alloy frame 5, spring carrier arm
Mechanism installs aluminium alloy frame 5 and is fixed on spring carrier arm mechanism installation aluminium alloy frame installation panel 17 by bolt and attaching nut
On；Horizontal movement drives cylinder 14 to connect the ears or side handles of a utensil 16 by horizontal movement cylinder and is fixed on spring carrier arm mechanism installation aluminium alloy frame
It installs on panel 17, horizontal movement drives the piston of cylinder 14 to drive horizontal movement cylinder to connect the ears or side handles of a utensil 16 by breeches joint and transports
It is dynamic；Aluminium alloy frame installation panel 17 is installed in the case where the horizontal movement cylinder connection ears or side handles of a utensil 16 drive by spring carrier arm mechanism, by level
Mobile sliding block 8 and the cooperation of horizontal moving guide rail 9 move along a straight line along rail length direction, are fixed on spring carrier arm mechanism installation aluminium
Hanging-hook installing frame 6 and hook 7 on alloy frame 5 are moved along spring prolonging direction, and spring is made to be elongated to required length.
The angular movement unit 3 includes：Axis pin mounting base 12, axis pin 13 hold up plate 15, oblique angle direction driving cylinder
36；Wherein, axis pin 13 is fixed on by axis pin mounting base 12 and is held up on plate 15, is held up plate 15 and is passed through bolt and horizontal movement unit
Horizontal guide rail mounting bracket 10 in 2 connects, and oblique angle direction drives the cylinder body of cylinder 36 to drive cylinder fixed seat by oblique angle direction
It is fixed in the oblique angle cylinder mounting structure 41 of rack 1 with pivot pin 13, the piston of oblique angle direction driving cylinder 36 is connect by I types
Head is connected on axis pin 13；When work, the piston driving pivot pin 13 of oblique angle direction driving cylinder 36 is to drive entire oblique angle to transport
Moving cell 3 moves.
The hook compresses and nailing unit 4 includes：Nailing gun, transverse shifting rack 19；Transverse shifting shaft coupling 20；It hangs
Hook compress driving cylinder 21, transverse shifting gear 25, transverse shifting guide rail 26, transverse mobile motor 27, transverse shifting sliding block 28,
Monitoring switch 29, pressed slider 30 are linked up with, guide rail is compressed, compresses guide rail installing handle 31, pressure hook guide rail installing handle shaft 33,
In, nailing gun is mounted on transverse shifting sliding block 28, and transverse shifting guide rail 26 is bolted on the structural member 44 in rack 1
On, transverse shifting rack 19 is fixed on the structural member 44 in rack 1, and transverse shifting sliding block 28 is fitted to transverse shifting and leads
On rail 26, limitation hook compresses and the operating path of nailing unit 4；The shaft of transverse mobile motor 27 passes through transverse shifting shaft coupling
Device 20 is connect with the shaft of transverse shifting gear 25, and the shaft bearing seat of transverse mobile motor 27 is mounted on transverse shifting sliding block 28
On；Compress driving cylinder（21）It is fixed on pressed slider 30, pressed slider 30 is connected with guide rail is compressed, and compresses guide rail peace
On pressure hook guide rail installing handle 31, pressure hook guide rail installing handle 31 is fixed on transverse shifting by pressure hook guide rail installing handle shaft 33
On sliding block 28, hook monitoring switch 29 is fixed on transverse shifting sliding block 28；When work, transverse mobile motor 27 drives lateral shifting
Moving gear 25 rotates, and under the cooperation of transverse shifting gear 25 and transverse shifting rack 19, drives hook compression and nailing unit 4
Move to required position.
Horizontal movement driving 14 piston of cylinder in the horizontal movement unit 2 is mounted on horizontal movement unit 2, cylinder body
On angular movement unit 3, horizontal movement drives the horizontal applied force of cylinder 14 only to be transported in horizontal movement unit 2 and oblique angle
Between moving cell 3, there is not active force to other outsides, be conducive to the stability of machine.
The hanging-hook installing frame 6 is adjusted in the horizontal direction, adapts to the different installation width of sofa seat frame design spring
It is required that.
The hook 7 is dynamic along shaft rotation, and the installation aluminium conjunction of spring carrier arm mechanism is encountered in the downside for arriving hook 7 rotationally clockwise
Golden frame installs panel 17, and spring carrier arm mechanism installation aluminium alloy frame mounting surface is encountered at the back for rotating in an anti-clockwise direction hook 7
Plate 17 so that during the movement of horizontal movement unit 2 is advanced, 7 back-moving springs of hook advance together, and horizontal movement unit 2 moves
In return stroke, 7 rotation of hook by spring without being influenced.
The compression drives cylinder（21）Action drives pressure hook guide rail installing handle 31 to rotate, and is contacted and is hung using pressed slider 30
Hook portion is moved along guide rail is compressed by pressed slider 30, reduces the frictional force for compressing hooking process.
Its application method includes the following steps：
1）Preparation：On the hook that straight spring one end is hung over to the seat frame one side for having fixed hook, the other end 35 of spring
It hangs on the hook 7 on horizontal movement unit 2；
2）Raise spring：Start button is pressed, the cylinder piston of angular movement unit stretches out, the non-hook end of spring is raised,
Make it higher than hook height；
3）Extension spring：Horizontal air cylinder piston stretches out, and spring is moved to the length that can be suspended on hook；
4）Spring retraction：Angular movement unit cylinder piston is retracted, and spring, which drops to hook 32, can catch on the position of spring；
5）Hook：2 cylinders retract of horizontal movement unit, spring retraction are hung on hook 32, and hook-hanging motion is completed；Horizontal movement
The cylinder piston return course of unit 2, hook 7 can rotate in the opposite direction, and return stroke is avoided to be suspended on spring；
6）Pressure hook nailing：Automatic pressure hook nailing process is controlled by PLC, and spring carrier arm compresses and nailing unit 4 is along lateral fortune
Dynamic, after system sends out compression and nailing order, hook compresses and nailing unit 4 is under the action of stepper motor 27, band moving teeth
Wheel is moved along linear gear rack 19；In motion process, the position of hook 29 detection spring of detection switch hook controls operating mechanism
Take hold-down mechanism to hook top, 21 piston of cylinder stretches out, and the hold-down mechanism conduit dress arm shaft that rotates makes its rotate certain angle
Degree presses hook, then drives nailing gun to be moved to hook position and further fixes hook by nailing gun nailing, prevent
Spring falls off；
7）It resets：After the completion of operation, device auto-returned home position waits for enabling signal next time.
Technical solution of the present invention is further illustrated below in conjunction with the accompanying drawings
As shown in Fig. 1, the straight spring automatic mounting machine device of Upholstered sofa seat frame, including rack 1, horizontal movement unit 2, oblique angle side
To moving cell 3, hook compresses and nailing unit 4.
As shown in attached drawing 2,3, horizontal movement unit 2 is relied on and is moved horizontally on sliding block 8（8 refer to that 4 cunnings are in the block in figure
One）, sliding block is by fixing bolt on spring carrier arm mechanism installation aluminium alloy frame installation panel 17, and sliding block is in mating level
It moves along a straight line on motion guide rail 9.Sliding rail is fixed on along horizontal movement direction on horizontal guide rail mounting bracket 10.Spring carrier arm mechanism is pacified
Dress aluminium alloy frame 5 is fixed on spring carrier arm mechanism by bolt and attaching nut and installs aluminium alloy frame installation panel 17（Letter later
Claim panel 17）On, hook 7 is fixed on by rotating shaft pin on adjustable hanging-hook installing frame 6, can be rotated along axis A, referring to
Fig. 3, hook 7 can only arrive hook downside and encounter panel 17 rotationally clockwise, and the back that can turn to hook 7 counterclockwise is touched
To panel 17, in this way, horizontal movement unit 2 move advance process, hook 7 can back-moving spring advance together, horizontal movement
In return stroke, hook 7 can rotate by a certain angle unit 2, not influenced by spring.Horizontal movement cylinder connects the ears or side handles of a utensil 16
（The later abbreviation ears or side handles of a utensil 16）It being bolted on panel 17, the piston of cylinder 14 drives the ears or side handles of a utensil 16 to move by breeches joint,
Work as element in this way, piston stretches out, final that hook 7 can be driven to advance, to make spring be elongated to the length of needs.
Oblique angle direction moving cell 3 includes 36 cylinders in Fig. 7, which is the driving element moved obliquely.Cylinder
Cylinder body is fixed on by fixed seat 42 and pivot pin on the structural member 41 of rack 1, and piston is connected to by I type joints on axis pin 13.
It is held up on plate 15 since axis pin 13 is fixed on by axis pin mounting base 12, and it is to pass through to hold up plate 15 and horizontal guide rail mounting bracket 10
The mechanical part that bolt and connection attachment are fixed together, piston（36）It stretches out, entire mechanism will be under the drive of pivot pin 13
Movement.
Automatic pressure hook nailing process is controlled by PLC, and PLC can acquire the absolute value encoder inside motor
Position signal, hook detection switch 29 are mounted on sliding block by holder and installation attachment and are moved with sliding block, in moving process when
Monitoring switch 29 detect hook when, send out signal to PLC, after PLC receives the starting signal, record motor residing for
Position calculates the distance for also needing to movement then according to the relative distance of position and pressure hook sliding block and nailing air gun, automatic to drive
Motor operation completes pressure hook and nailing operation to corresponding position.After the completion of operation, auto-returned home position waits for next time
Enabling signal.
As shown in Fig. 5, hook compresses and nailing unit 4 includes rack 19, shaft coupling 20, pressure hook cylinder 21 and 22, shifting
Dynamic motor 23 and 27, gear 25, guide rail 26, sliding block 28, hook monitoring switch 29, pressure hook sliding block 30, pressure hook guide rail installing handle 31,
Pressure hook guide rail installing handle shaft 33,（24 and 32 be a pair of of spring carrier arm in seat frame, belongs to manipulating object）.Connection type：Fortune
Dynamic guide rail 26 is bolted on the structural member 44 of rack 1, and rack 19 is fixed on also by connection attachment on structural member 44,
Sliding block 28 and guide rail 26 match resultant motion, and limitation hook compresses and the operating path of nailing unit 4, mobile motor 23 and 27 and pressure hook
Cylinder 21, pressure hook guide rail installing handle 31, pressure hook guide rail installing handle shaft 33 are fixed on sliding block 28 by installing component with sliding block
Movement, motor 23 are connected by shaft coupling 20 with the shaft of gear 25 with 27 shaft, and shaft bearing seat is mounted on by attachment
On sliding block, motor driven gear 25 rotates, and under the action of gear 25 and rack 19, hook compresses and nailing unit 4 can edge
The side for hook arrangement moves upwards, and finds hook position.
As shown in Fig. 7, rack 1 is the support of whole device, including oblique angle cylinder mounting structure 41；Angular movement is led
To axis fixing seat mounting structure part 42；Fixed structure piece 43, pressure hook and nail hook moving cell mounting structure 44, guiding axis 45,46
It is mounted on structural member 42 by 37,38,39 and 40 oblique angle fixed seats（Each 1 of left and right）On, motor element 3 and on 3 obliquely
Fixed horizontal movement unit 2 is whole to rely on linear bearing 11（Left and right each 1）On guiding axis 45 and 46, linear bearing 11
It is moved along guiding axis 45 and 46, constitutes the movement of oblique angle direction.2 horizontal movement process of horizontal movement unit simultaneously, cylinder rely on
Linear bearing 11 and guiding axis 45,46 interact, could extension spring.
Horizontal movement unit 2 moves in a straight line in the horizontal direction, and angular movement unit 3 raises one section of spring, two
Spring is suspended on hook 24 and 32 by the driving return hydraulic cylinder process of unit automatically.
When hook 7 hangs up spring and does elongation action, hook cannot rotate, when horizontal movement unit successively moves, hook 7
Rotation can be facilitated, prevent horizontal movement unit 2 from being interfered in return trip, hook and spring.
It is front and back to have the mechanism that seat frame is fixed, it is ensured that horizontal and angular movement cylinder action power portion inside machine
Between part, be conducive to the stability of machine.
Embodiment 1
The straight spring automatic mounting machine device of Upholstered sofa seat frame, including rack 1, horizontal movement unit 2, oblique angle direction moving cell 3,
Hook compresses and nailing unit 4.
Spring installation function is realized：Spring installation function is mainly matched by horizontal movement unit 2 and oblique angle direction moving cell 3
It closes and completes, according to design, oblique angle direction moving cell 3 is mounted in rack 1, and movement driving cylinder is by installing ears or side handles of a utensil installation
In rack, the piston of cylinder drives entire angular movement unit linear bearing 11 by axis pin 13, along with horizontal direction at
The linear axis movement at 75 ° of angles.The moving slide block 8 and horizontal guide rail mounting bracket 10 of horizontal movement unit 2 coordinate, and cylinder 14 acts,
Moving slide block 8 and the opposite sliding of horizontal guide rail mounting bracket 10, complete the extension action of spring.The movement of oblique angle direction drives horizontal fortune
The global facility of moving cell 2 is moved also along with horizontal direction along the direction at 75 ° of angles.Horizontal movement and from the horizontal by
The movement of 75 ° of angles, the common elongation for completing spring and hook-hanging motion.Action process describes：
The first step：On the hook that straight spring one end is hung over to the seat frame one side for having fixed hook, the other end of spring（In Fig. 6
35 pointed locations）It hangs on the hook 7 on horizontal movement unit 2, preparation is completed；
Second step：Start button is pressed, the cylinder piston of angular movement unit stretches out, the non-hook end of spring is raised, it is made
Higher than hook height；
Third walks：Horizontal air cylinder piston stretches out, and spring is moved to the length that can be suspended on hook.
4th step：Angular movement unit cylinder piston is retracted, and spring, which drops to hook 32, can catch on the position of spring；
5th step：2 cylinders retract of horizontal movement unit, spring retraction are hung on hook 32, and hook-hanging motion is completed.Horizontal movement
The cylinder piston return course of unit 2, hook 7 can rotate in the opposite direction, and return stroke is avoided to be suspended on spring.
Hook compresses and nailing unit 4：Spring carrier arm compresses and nailing unit is along transverse movement, when system sends out compression
And after nailing order, hook compresses and nailing unit 4 will be under the action of stepper motor 23 and 27, and band moving gear is along straight line
Rack 19 moves.In motion process, the position of monitoring switch detection spring hook（Element 24 in such as figure, each point of seat frame both sides
Portion 4-7 are differed）, then control operating mechanism and take hold-down mechanism to hook（24 and 32 in such as figure）Top, cylinder movement will
Hook pressing, continues to move to, and further fixes hook by the nailing gun in hook compression and nailing unit 4, prevents
Spring falls off.Referring to Fig. 5, hold-down mechanism principles and methods：But hook compresses and nailing unit 4 moves to after linking up with position and stops automatically
Only, 21 piston of cylinder stretches out, and the hold-down mechanism conduit dress arm shaft 32 that rotates rotates by a certain angle, and compresses hook（24 Hes in figure
32）, then drive nailing gun to be moved to hook position, complete set action.
Hook 7 laterally adjusts design：The different installation width requirement of spring is designed according to sofa seat frame, it can be by adjusting
Adjustable hanging-hook installing frame 6 on spring carrier arm mechanism installation aluminium alloy frame 5 obtains position and is adjusted.
Claims (10)
1. the straight spring automatic mounting machine device of Upholstered sofa seat frame, it is characterized in that including rack（1）, horizontal movement unit（2）, oblique angle
Moving cell（3）With two hook compressions and nailing unit（4）；Rack（1）In I-shaped, including oblique angle cylinder mounting structure
（41）, angular movement guiding axis fixing seat mounting structure part（42）, hook compress and nailing cellular construction part（44）；Vertical direction
On be oppositely arranged there are two angular movement guiding axis fixing seat mounting structure part（42）, two angular movement guiding axis fixed seat peaces
Assembling structure part（42）Bottom is connected with oblique angle cylinder mounting structure（41）, rack（1）Both upper ends thereof is equipped with hook and compresses and penetrate
Follow closely cellular construction part（44）；Wherein, angular movement unit（3）Pass through two linear bearings（11）Mounted on two guiding axis（45、
46）On, two guiding axis（45、46）Pass through angular movement guiding axis fixed seat（37、38、39、40）It is led mounted on angular movement
To axis fixing seat mounting structure part（42）On, angular movement unit（3）In movement drive cylinder（36）By installing ears or side handles of a utensil peace
Mounted in oblique angle cylinder mounting structure（41）On, horizontal movement unit（2）In spring carrier arm mechanism installation aluminium alloy frame installation
Panel（17）Mounted on angular movement unit（3）On.
2. the straight spring automatic mounting machine device of Upholstered sofa seat frame according to claim 1, it is characterised in that the guide rail institute
State guiding axis（45、46）It is installed at 75 degree of oblique angles with level so that horizontal movement unit（2）With angular movement unit（3）In
During cylinder piston is retracted, spring is suspended on the hook on both sides.
3. the straight spring automatic mounting machine device of Upholstered sofa seat frame according to claim 1, it is characterised in that the horizontal fortune
Moving cell（2）Aluminium alloy frame is installed including spring carrier arm mechanism（5）, hanging-hook installing frame（6）, hook（7）, four move horizontally cunning
Block（8）, two horizontal moving guide rails（9）, horizontal guide rail mounting bracket（10）, horizontal movement drive cylinder（14）, horizontal movement gas
Cylinder connects the ears or side handles of a utensil（16）, spring carrier arm mechanism installation aluminium alloy frame install panel（17）；Wherein, four move horizontally sliding block（8）
It is fastened by bolts and panel is installed in spring carrier arm mechanism installation aluminium alloy frame（17）On, two one group, it is respectively cooperating with Liang Tiaoshui
Flat motion guide rail（9）Movement, horizontal moving guide rail（9）It is installed in parallel in horizontal guide rail mounting bracket（10）On, hook（7）By turning
Moving axis pin is fixed on hanging-hook installing frame（6）On, hanging-hook installing frame（6）It is fixed on spring carrier arm mechanism by sliding nut and aluminium is installed
Alloy frame（5）On, aluminium alloy frame is installed by spring carrier arm mechanism（5）It is fixed on spring carrier arm mechanism peace by bolt and attaching nut
It fills aluminium alloy frame and panel is installed（17）On；Horizontal movement drives cylinder（14）The ears or side handles of a utensil are connected by horizontal movement cylinder（16）It is fixed
Panel is installed in spring carrier arm mechanism installation aluminium alloy frame（17）On, horizontal movement drives cylinder（14）Piston connect by Y types
Head drives horizontal movement cylinder to connect the ears or side handles of a utensil（16）Movement；Spring carrier arm mechanism installs aluminium alloy frame and installs panel（17）In level
Move cylinder engaging lug（16）Under drive, by moving horizontally sliding block（8）And horizontal moving guide rail（9）Cooperation is long along guide rail
Direction linear motion is spent, spring carrier arm mechanism installation aluminium alloy frame is fixed on（5）On hanging-hook installing frame（6）And hook（7）Edge
The movement of spring prolonging direction, spring is made to be elongated to required length.
4. the straight spring automatic mounting machine device of Upholstered sofa seat frame according to claim 1, it is characterised in that the oblique angle fortune
Moving cell（3）Including：Axis pin mounting base（12）, axis pin（13）, hold up plate（15）, oblique angle direction drive cylinder（36）；Wherein, it sells
Axis（13）Pass through axis pin mounting base（12）It is fixed on picking-up plate（15）On, hold up plate（15 pass through bolt and horizontal movement unit（2）
In horizontal guide rail mounting bracket（10）Connection, oblique angle direction drive cylinder（36）Cylinder body by oblique angle direction drive cylinder fix
Seat and pivot pin（13）It is fixed on rack（1）Oblique angle cylinder mounting structure（41）On, oblique angle direction drives cylinder（36）Work
Plug is connected to axis pin by I type joints（13）On；When work, oblique angle direction drives cylinder（36）Piston driving pivot pin（13）From
And drive entire angular movement unit（3）Movement.
5. the straight spring automatic mounting machine device of Upholstered sofa seat frame according to claim 1, it is characterised in that the hook pressure
Tight and nailing unit（4）Including：Nailing gun, transverse shifting rack（19）, transverse shifting shaft coupling（20）；Hook compresses driving gas
Cylinder（21）, transverse shifting gear（25）, transverse shifting guide rail（26）, transverse mobile motor（27）, transverse shifting sliding block（28）, hang
Hook monitoring switch（29）, pressed slider（30）, compress guide rail, compress guide rail installing handle（31）, pressure hook guide rail installing handle shaft
（33）, wherein nailing gun is mounted on transverse shifting sliding block（28）On, transverse shifting guide rail（26）It is bolted on rack
（1）In structural member（44）On, transverse shifting rack（19）It is fixed on rack（1）In structural member（44）On, transverse shifting is slided
Block（28）It is fitted to transverse shifting guide rail（26）On, limitation hook compresses and nailing unit（4）Operating path；Laterally move
Dynamic motor（27）Shaft pass through transverse shifting shaft coupling（20）With transverse shifting gear（25）Shaft connection, transverse shifting electricity
Machine（27）Shaft bearing seat be mounted on transverse shifting sliding block（28）On；Compress driving cylinder（21）It is fixed on pressed slider（30）
On, pressed slider（30）It is connected with guide rail is compressed, compresses guide rail and be mounted on pressure hook guide rail installing handle（31）On, pressure hook guide rail
Installing handle（31）Pass through pressure hook guide rail installing handle shaft（33）It is fixed on transverse shifting sliding block（28）On, link up with monitoring switch（29）
It is fixed on transverse shifting sliding block（28）On；When work, transverse mobile motor（27）Drive transverse shifting gear（25）Rotation, in cross
To carrier wheel（25）With transverse shifting rack（19）Cooperation under, drive hook compress and nailing unit（4）Needed for moving to
Position.
6. the straight spring automatic mounting machine device of Upholstered sofa seat frame according to claim 3, it is characterised in that horizontal movement list
Member（2）In horizontal movement drive cylinder（14）Piston is mounted on horizontal movement unit（2）On, cylinder body is mounted on angular movement list
Member（3）On, horizontal movement drives cylinder（14）Horizontal applied force only in horizontal movement unit（2）With angular movement unit（3）
Between, there is not active force to other outsides, is being conducive to the stability of machine.
7. the straight spring automatic mounting machine device of Upholstered sofa seat frame according to claim 3, it is characterised in that the hook peace
It shelves（6）It is adjusted in the horizontal direction, adapts to the different installation width requirement of sofa seat frame design spring.
8. the straight spring automatic mounting machine device of Upholstered sofa seat frame according to claim 3, it is characterised in that the hook（7）
It is dynamic along shaft rotation, hook is arrived rotationally clockwise（7）Downside encounter spring carrier arm mechanism installation aluminium alloy frame installation panel
（17）, rotate in an anti-clockwise direction hook（7）Back encounter spring carrier arm mechanism installation aluminium alloy frame installation panel（17）, make
Obtain horizontal movement unit（2）During movement is advanced, hook（7）Back-moving spring advances together, horizontal movement unit（2）It moves back
During journey, hook（7）Rotation by spring without being influenced.
9. the straight spring automatic mounting machine device of Upholstered sofa seat frame according to claim 5, it is characterised in that compress driving gas
Cylinder（21）Action drives pressure hook guide rail installing handle（31）Rotation, utilizes pressed slider（30）Hook portion is contacted, is slided by compressing
Block（30）It is moved along guide rail is compressed, reduces the frictional force for compressing hooking process.
10. using the method for the straight spring automatic mounting machine device of Upholstered sofa seat frame as described in claim 1, it is characterised in that packet
Include following steps：
1）Preparation：On the hook that straight spring one end is hung over to the seat frame one side for having fixed hook, the other end 35 of spring
Hang over horizontal movement unit（2）On hook（7）On；
2）Raise spring：Start button is pressed, the cylinder piston of angular movement unit stretches out, the non-hook end of spring is raised,
Make it higher than hook height；
3）Extension spring：Horizontal air cylinder piston stretches out, and spring is moved to the length that can be suspended on hook；
4）Spring retraction：Angular movement unit cylinder piston is retracted, and spring drops to hook（32）The position of spring can be caught on；
5）Hook：Horizontal movement unit（2）Cylinders retract, spring retraction hang over hook（32）On, hook-hanging motion is completed；It is horizontal
Moving cell（2）Cylinder piston return course, hook（7）It can rotate in the opposite direction, return stroke is avoided to be suspended to spring
On；
6）Pressure hook nailing：Automatic pressure hook nailing process is controlled by PLC, and spring carrier arm compresses and nailing unit（4）Along transverse direction
Movement, after system sends out compression and nailing order, hook compresses and nailing unit（4）In stepper motor（27）Under the action of,
Band moving gear is along linear gear rack（19）Movement；In motion process, detection switch is linked up with（29）The position of detection spring hook, control
Operating mechanism processed takes hold-down mechanism to hook top, cylinder（21）Piston stretches out, and the hold-down mechanism conduit dress arm shaft that rotates makes
It rotates by a certain angle, and hook is pressed, and then drives nailing gun to be moved to hook position, by nailing gun nailing, further
Fixed hook prevents spring from falling off；
7）It resets：After the completion of operation, device auto-returned home position waits for enabling signal next time.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810242391.6A CN108422177A (en) | 2018-03-22 | 2018-03-22 | The straight spring automatic mounting machine device of Upholstered sofa seat frame |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810242391.6A CN108422177A (en) | 2018-03-22 | 2018-03-22 | The straight spring automatic mounting machine device of Upholstered sofa seat frame |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108422177A true CN108422177A (en) | 2018-08-21 |
Family
ID=63159478
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810242391.6A Pending CN108422177A (en) | 2018-03-22 | 2018-03-22 | The straight spring automatic mounting machine device of Upholstered sofa seat frame |
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| Country | Link |
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| CN (1) | CN108422177A (en) |
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| Publication number | Priority date | Publication date | Assignee | Title |
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| CN110125877A (en) * | 2019-03-20 | 2019-08-16 | 深圳市诺亚创盟家具有限公司 | A kind of auxiliary device applied to spring installation |
| CN112518295A (en) * | 2020-11-06 | 2021-03-19 | 安徽情暖家具有限公司 | Automatic production system for sofa seat frame |
| CN112643612A (en) * | 2020-12-21 | 2021-04-13 | 重庆杰菱汽车零部件有限公司 | Installation equipment for multiple folding springs |
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