CN108406254A - Inlet manifold inserts automatic charging press-loading device - Google Patents
Inlet manifold inserts automatic charging press-loading device Download PDFInfo
- Publication number
- CN108406254A CN108406254A CN201810482619.9A CN201810482619A CN108406254A CN 108406254 A CN108406254 A CN 108406254A CN 201810482619 A CN201810482619 A CN 201810482619A CN 108406254 A CN108406254 A CN 108406254A
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- China
- Prior art keywords
- inserts
- base station
- inlet manifold
- cushion cap
- press
- Prior art date
- Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
- Pending
Links
- 230000007246 mechanism Effects 0.000 claims abstract description 36
- 238000001514 detection method Methods 0.000 claims abstract description 31
- 238000006073 displacement reaction Methods 0.000 claims abstract description 24
- 238000007373 indentation Methods 0.000 claims abstract description 17
- 238000009826 distribution Methods 0.000 claims abstract description 13
- 238000003825 pressing Methods 0.000 claims description 9
- 239000000463 material Substances 0.000 claims description 8
- NJPPVKZQTLUDBO-UHFFFAOYSA-N novaluron Chemical compound C1=C(Cl)C(OC(F)(F)C(OC(F)(F)F)F)=CC=C1NC(=O)NC(=O)C1=C(F)C=CC=C1F NJPPVKZQTLUDBO-UHFFFAOYSA-N 0.000 claims description 6
- 238000007667 floating Methods 0.000 claims description 2
- 238000010586 diagram Methods 0.000 description 6
- 239000000446 fuel Substances 0.000 description 3
- 238000004519 manufacturing process Methods 0.000 description 3
- 238000005516 engineering process Methods 0.000 description 2
- 238000002347 injection Methods 0.000 description 2
- 239000007924 injection Substances 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 238000000465 moulding Methods 0.000 description 2
- 238000012797 qualification Methods 0.000 description 2
- 238000009530 blood pressure measurement Methods 0.000 description 1
- 238000013461 design Methods 0.000 description 1
- 238000011161 development Methods 0.000 description 1
- 238000000034 method Methods 0.000 description 1
- 238000012986 modification Methods 0.000 description 1
- 230000004048 modification Effects 0.000 description 1
Classifications
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/001—Article feeders for assembling machines
- B23P19/007—Picking-up and placing mechanisms
-
- B—PERFORMING OPERATIONS; TRANSPORTING
- B23—MACHINE TOOLS; METAL-WORKING NOT OTHERWISE PROVIDED FOR
- B23P—METAL-WORKING NOT OTHERWISE PROVIDED FOR; COMBINED OPERATIONS; UNIVERSAL MACHINE TOOLS
- B23P19/00—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes
- B23P19/02—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same
- B23P19/027—Machines for simply fitting together or separating metal parts or objects, or metal and non-metal parts, whether or not involving some deformation; Tools or devices therefor so far as not provided for in other classes for connecting objects by press fit or for detaching same using hydraulic or pneumatic means
Landscapes
- Engineering & Computer Science (AREA)
- Mechanical Engineering (AREA)
- Casting Or Compression Moulding Of Plastics Or The Like (AREA)
Abstract
The invention discloses one kind into inlet manifold inserts automatic charging press-loading device, including the first cushion cap, the second cushion cap, the lower air cylinder mechanism being set on the first cushion cap and tooling press-in device, the inserts feeding and feeding-distribution device being set on the first cushion cap and the second cushion cap；Lower air cylinder mechanism and tooling press-in device are fixed on the first cushion cap, and displacement sensor is equipped in tooling press-in device, height detection sensor is equipped in inserts feeding and feeding-distribution device.The characteristics of present invention is with that can carry out inlet manifold inserts height detection, and can be measured to the displacement of inlet manifold inserts indentation inlet manifold.
Description
Technical field
The present invention relates to automotive parts manufacturing technologies, can be carried out to inlet manifold inserts more particularly, to one kind
Height detection, and inlet manifold inserts can be pressed into inlet manifold the inlet manifold inserts that measure of displacement it is automatic on
Expect press-loading device.
Background technology
For carburetor type or throttle body gasoline-injection engine, inlet manifold refers to carburetor or throttle body
The air inlet pipeline before cylinder head air intake duct is arrived later.Its function is by air, fuel mixture by carburetor or air throttle
Body is assigned to each cylinder air intake duct.For air flue fuel injection engine or diesel engine, inlet manifold is by clean air
It is assigned to each cylinder air intake duct.Air, fuel mixture or pure air must be as homogeneously as possible assigned to respectively by inlet manifold
A cylinder, the length of gas flow should be as equal as possible in inlet manifold thus.In order to reduce gas flow resistance, air inlet is improved
The inner wall of ability, inlet manifold should be smooth.
With the continuous development that engine component is integrated, for wanting for inlet manifold inserts automatic charging press-loading device
It asks and is also being continuously improved.Currently, relying primarily on operating personnel in insert-molding equipment when insert molding process production operation now
Other on-site manual feeding, operating environment is poor, in addition, manual working can reduce speed of production because of the fatigue of operating personnel, and often
Often since what artificial error made the inserts of different height misplaces position, causes inserts and the product of indentation not corresponding, cause to produce
Product are unqualified, influence working efficiency.In addition, existing equipment can be pressed into inlet manifold due to lacking to inlet manifold inserts
The mechanism that displacement measures causes the underproof product in part to fail to find in time, and comes into operation, and causes unnecessary damage
It loses.Therefore, design one kind can carry out inlet manifold inserts height detection, and can be pressed into air inlet to inlet manifold inserts
The inlet manifold inserts automatic charging press-loading device that the displacement of manifold measures just seems very necessary.
Invention content
The present invention is to overcome in the prior art, and existing inlet manifold inserts automatic charging press-loading device is by manual
Operation can cause inserts and the product of indentation not corresponding, cause because human error make the inserts of different height misplace position
Product it is unqualified and lack can to inlet manifold inserts be pressed into inlet manifold displacement measure mechanism the problem of, carry
It has supplied one kind that can carry out height detection to inlet manifold inserts, and the position of inlet manifold can be pressed into inlet manifold inserts
Move the inlet manifold inserts automatic charging press-loading device measured.
To achieve the above object, the present invention uses following technical scheme：
A kind of inlet manifold inserts automatic charging press-loading device, including the first cushion cap, the second cushion cap, under being set on the first cushion cap
Air cylinder mechanism and tooling press-in device, the inserts feeding and feeding-distribution device being set on the first cushion cap and the second cushion cap；Under calm the anger
Cylinder mechanism and tooling press-in device are fixed on the first cushion cap, are equipped with displacement sensor in tooling press-in device, inserts feeding and
Height detection sensor is equipped in feeding-distribution device.
In the present invention, lower air cylinder mechanism is for compressing product, and tooling press-in device is for ejecting inserts and by inserts pressure
Enter inlet manifold shell, inserts feeding and feeding-distribution device can carry out height detection to inlet manifold inserts, prevent inserts and pressure
The product entered does not correspond to.The present invention has and can carry out height detection to inlet manifold inserts, and can be embedding to inlet manifold
The characteristics of displacement of part indentation inlet manifold measures.
Preferably, lower air cylinder mechanism includes cylinder, the fixed frame being set on cylinder is set to the first of fixed frame bottom
Support plate, be set to the first support plate below the second support plate, set on the first support plate both sides several supporting rods and be set to
Several upperpush rods of the second support plate bottom；Each upperpush rod is fixedly connected with the second support plate bottom, the first support plate
Several supporting rods of both sides both pass through the second support plate and are fixedly connected with the first support plate.Cylinder is used to compress manifold inserts,
Upperpush rod is for adjusting support plate height to compress product.
Preferably, inserts feeding and feeding-distribution device include the first base station, the second base station, third base station is set to the first base
The first inserts tripper on platform, the second inserts tripper being set on the second base station, is respectively arranged on the first base station and the second base
Rodless cylinder slide unit on platform, the first straight line vibrator being set on the first base station, the second straight line on the second base station are shaken
Dynamic device, the first vibrating disk being set on first straight line vibrator one end and the second vibration on second straight line vibrator one end
Disk；Height detection sensor is located on the first base station and the second base station, each height detection sensor respectively with the first base station and
Second base station is slidably connected.Different vibrating disks by height detection sensor, can only detect the inserts of corresponding height
It can start.
Preferably, be equipped with rodless cylinder on each rodless cylinder slide unit, be located at rodless cylinder on same base station with
Height detection sensor connects.The height of height detection sensor detection inserts is driven after inserts sub-material by rodless cylinder.
Preferably, third base station is equipped with rotating arm, rotating arm one end is equipped with connector, and connector is equipped with crawl
Mechanism, grasping mechanism are bolted to connection with connector, and connector is hinged with rotating arm.Grasping mechanism is for capturing inserts
And it is put into the areas tooling Dai Zhi and carries out next step.
Preferably, tooling press-in device includes tooling lower die holder, the tooling platform being set on tooling lower die holder is set to tooling
Several inserts pressing mechanisms in platform；Each inserts pressing mechanism includes pedestal, and the indentation cylinder being set on pedestal is set to
The floatation element being pressed on cylinder, the ramming stem being set on floatation element；Displacement sensor is fixed on floatation element, floating group
Part is fixedly connected with indentation cylinder.Indentation cylinder is for ejecting inserts and being pressed into inlet manifold shell, and displacement sensor is for examining
Pressure measurement enters the requirement whether displacement meets inlet manifold displacement.
Preferably, being cased with blimp on the first vibrating disk and the second vibrating disk.Blimp is for being isolated vibrating disk work
As when the noise that generates.
Preferably, being additionally provided with the unqualified holder of inserts height on the first cushion cap.The unqualified holder of inserts height is used
In placement, what height detection sensor detected does not meet the inserts of corresponding height requirement.
Preferably, the first cushion cap edge is equipped with device framework, device framework is fixedly connected with the first cushion cap, and first holds
Platform and the second cushion cap bottom are equipped with several pulleys.The presence of pulley facilitates whole mechanical equipment to be carried.
Therefore, the present invention has the advantages that：（1）Height detection can be carried out to inlet manifold inserts；（2）It can
The displacement that inlet manifold is pressed into inlet manifold inserts measures；（3）It prevents inserts and the product of indentation not corresponding, improves work
Make efficiency.
Description of the drawings
Fig. 1 is a kind of structural schematic diagram of the present invention；
Fig. 2 is a kind of partial structural diagram of the present invention；
Fig. 3 is a kind of structural schematic diagram of lower air cylinder mechanism in the present invention；
Fig. 4 is a kind of structural schematic diagram of inserts feeding and feeding-distribution device in the present invention；
Fig. 5 is a kind of structural schematic diagram of tooling press-in device in the present invention；
Fig. 6 is a kind of structural schematic diagram of inserts pressing mechanism in the present invention.
In figure：First cushion cap 1, the second cushion cap 2, lower air cylinder mechanism 3, tooling press-in device 4, inserts feeding and sub-material dress
Set 5, displacement sensor 6, height detection sensor 7, cylinder 8, fixed frame 9, the first support plate 10, the second support plate 11, support
Bar 12, upperpush rod 13, the first base station 14, the second base station 15, third base station 16, the first inserts tripper 17, the second inserts sub-material
Device 18, rodless cylinder slide unit 19, first straight line vibrator 20, second straight line vibrator 21, the first vibrating disk 22, the second vibrating disk
23, tooling lower die holder 24, tooling platform 25, inserts pressing mechanism 26, indentation cylinder 27, floatation element 28, ramming stem 29, blimp
30, the unqualified holder 31 of inserts height, rotating arm 32, connector 33, grasping mechanism 34, device framework 35.
Specific implementation mode
The present invention will be further described with specific implementation mode below in conjunction with the accompanying drawings：
A kind of inlet manifold inserts automatic charging press-loading device as depicted in figs. 1 and 2, including the first cushion cap 1, the second cushion cap 2,
Lower air cylinder mechanism 3 on the first cushion cap and tooling press-in device 4 are set on the inserts on the first cushion cap and the second cushion cap
Material and feeding-distribution device 5；Lower air cylinder mechanism and tooling press-in device are fixed on the first cushion cap, and position is equipped in tooling press-in device
Height detection sensor 7 is equipped in displacement sensor 6, inserts feeding and feeding-distribution device.
As shown in figure 3, lower air cylinder mechanism includes cylinder 8, the fixed frame 9 being set on cylinder is set to fixed frame bottom
First support plate 10, the second support plate 11 being set to below the first support plate are set to several supports of the first support plate both sides
Bar 12 and several upperpush rods 13 set on the second support plate bottom；Each upperpush rod, which is fixed with the second support plate bottom, to be connected
It connects, several supporting rods of the first support plate both sides both pass through the second support plate and are fixedly connected with the first support plate.Cylinder is used for
Manifold inserts is compressed, upperpush rod is for adjusting support plate height to compress product.
As shown in figure 4, inserts feeding and feeding-distribution device include the first base station 14, the second base station 15, third base station 16 is set to
The first inserts tripper 17 on first base station, the second inserts tripper 18 being set on the second base station, is respectively arranged on the first base
Rodless cylinder slide unit 19 on platform and the second base station, the first straight line vibrator 20 being set on the first base station are set to the second base station
On second straight line vibrator 21, be set to first straight line vibrator one end on the first vibrating disk 22 and set on second straight line vibrate
The second vibrating disk 23 on device one end；Height detection sensor is located on the first base station and the second base station, and each height detection passes
Sensor is slidably connected with the first base station and the second base station respectively.Different vibrating disks can only be detected by height detection sensor
Inserts to corresponding height could start.It is also equipped with rodless cylinder on each rodless cylinder slide unit, is located on same base station
Rodless cylinder connect with height detection sensor.Height detection sensor is driven to detect inserts by rodless cylinder after inserts sub-material
Height.
In addition, third base station is equipped with rotating arm 32, rotating arm one end is equipped with connector 33, and connector is equipped with crawl
Mechanism 34, grasping mechanism is bolted to connection with connector, and connector is hinged with rotating arm.Grasping mechanism is embedding for capturing
Part is simultaneously put into the areas tooling Dai Zhi progress next step.
As shown in Figure 5 and Figure 6, tooling press-in device includes tooling lower die holder 24, the tooling platform being set on tooling lower die holder
25, several inserts pressing mechanisms 26 being set in tooling platform；Each inserts pressing mechanism includes pedestal, is set on pedestal
It is pressed into cylinder 27, the floatation element 28 being set on indentation cylinder, the ramming stem 29 being set on floatation element；Displacement sensor is fixed
In on floatation element, floatation element is fixedly connected with indentation cylinder.Indentation cylinder is for ejecting inserts and being pressed into inlet manifold shell
Body, displacement sensor are used to detect the requirement whether indentation displacement meets inlet manifold displacement.
In addition, being cased with blimp 30 on the first vibrating disk and the second vibrating disk.Blimp is for being isolated vibrating disk work
When the noise that generates.The unqualified holder of inserts height 31 is additionally provided on first cushion cap.The unqualified holder of inserts height is used for
It places, what height detection sensor detected does not meet the inserts of corresponding height requirement.First cushion cap edge is equipped with equipment frame
Frame 35, device framework are fixedly connected with the first cushion cap, and the first cushion cap and the second cushion cap bottom are equipped with several pulleys.Pulley
It is carried in the presence of whole mechanical equipment is facilitated.
The workflow step of the present invention is as follows：
First, the inserts feeding and feeding-distribution device automatic charging, sub-material on the first cushion cap and the second cushion cap, without bar after inserts sub-material
Cylinder drives height detection sensor to detect inserts height, and original position is retracted after inserts height detection qualification, and grasping mechanism crawl is embedding
Part simultaneously places the insert into the areas tooling Dai Zhi；
And then, manually inlet manifold is placed in lower air cylinder mechanism, and lower air cylinder mechanism is made to start to compress air inlet discrimination
Pipe；
After inlet manifold is compacted, the indentation cylinder ejector inserts of inserts pressing mechanism is pressed into inlet manifold in tooling press-in device
Whether the displacement of shell, the detection inserts indentation of simultaneous displacement sensor meets product displacement request, if detecting product qualification
Artificial pickup.
It should be understood that this embodiment is only used to illustrate the invention but not to limit the scope of the invention.In addition, it should also be understood that,
After having read the content of the invention lectured, those skilled in the art can make various modifications or changes to the present invention, these etc.
Valence form is also fallen within the scope of the appended claims of the present application.
Claims (9)
1. a kind of inlet manifold inserts automatic charging press-loading device, characterized in that including the first cushion cap（1）, the second cushion cap（2）,
Lower air cylinder mechanism on the first cushion cap（3）With tooling press-in device（4）, it is set to embedding on the first cushion cap and the second cushion cap
Part feeding and feeding-distribution device（5）；Lower air cylinder mechanism and tooling press-in device are fixed on the first cushion cap, in tooling press-in device
Equipped with displacement sensor（6）, inserts feeding and feeding-distribution device are interior equipped with height detection sensor（7）.
2. inlet manifold inserts automatic charging press-loading device according to claim 1, characterized in that lower air cylinder mechanism packet
Include cylinder（8）, the fixed frame on cylinder（9）, it is set to the first support plate of fixed frame bottom（10）, it is set to the first support plate
Second support plate of lower section（11）, it is set to several supporting rods of the first support plate both sides（12）With set on the second support plate bottom
Several upperpush rods（13）；Each upperpush rod is fixedly connected with the second support plate bottom, the first support plate both sides it is several
Root supporting rod both passes through the second support plate and is fixedly connected with the first support plate.
3. inlet manifold inserts automatic charging press-loading device according to claim 1, characterized in that inserts feeding and sub-material
Device includes the first base station（14）, the second base station（15）, third base station（16）, the first inserts tripper on the first base station
（17）, the second inserts tripper on the second base station（18）, be respectively arranged on the first base station and the second base station without bar gas
Cylinder slide unit（19）, the first straight line vibrator on the first base station（20）, the second straight line vibrator on the second base station
（21）, the first vibrating disk on first straight line vibrator one end（22）With second on second straight line vibrator one end
Vibrating disk（23）；Height detection sensor is located on the first base station and the second base station, and each height detection sensor is respectively with
One base station and the second base station are slidably connected.
4. inlet manifold inserts automatic charging press-loading device according to claim 3, characterized in that each rodless cylinder is slided
Rodless cylinder is equipped on platform, the rodless cylinder being located on same base station is connect with height detection sensor.
5. inlet manifold inserts automatic charging press-loading device according to claim 3, characterized in that third base station is equipped with
Rotating arm（32）, rotating arm one end is equipped with connector（33）, connector is equipped with grasping mechanism（34）, grasping mechanism with connect
Part is bolted to connection, and connector is hinged with rotating arm.
6. inlet manifold inserts automatic charging press-loading device according to claim 1, characterized in that tooling press-in device packet
Include tooling lower die holder（24）, the tooling platform on tooling lower die holder（25）, several inserts pressing machines in tooling platform
Structure（26）；Each inserts pressing mechanism includes pedestal, the indentation cylinder being set on pedestal（27）, it is set to floating on indentation cylinder
Dynamic component（28）, the ramming stem on floatation element（29）；Displacement sensor is fixed on floatation element, floatation element and pressure
Enter cylinder to be fixedly connected.
7. the inlet manifold inserts automatic charging press-loading device according to claim 3 or 4 or 5, characterized in that the first vibration
It is cased with blimp on disk and the second vibrating disk（30）.
8. the inlet manifold inserts automatic charging press-loading device according to claims 1 or 2 or 3 or 4 or 5 or 6, feature
It is that the unqualified holder of inserts height is additionally provided on the first cushion cap（31）.
9. the inlet manifold inserts automatic charging press-loading device according to claims 1 or 2 or 3 or 4 or 5 or 6, feature
It is that the first cushion cap edge is equipped with device framework（32）, device framework is fixedly connected with the first cushion cap, and the first cushion cap and second is held
Platform bottom is equipped with several pulleys.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810482619.9A CN108406254A (en) | 2018-05-18 | 2018-05-18 | Inlet manifold inserts automatic charging press-loading device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201810482619.9A CN108406254A (en) | 2018-05-18 | 2018-05-18 | Inlet manifold inserts automatic charging press-loading device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108406254A true CN108406254A (en) | 2018-08-17 |
Family
ID=63140079
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201810482619.9A Pending CN108406254A (en) | 2018-05-18 | 2018-05-18 | Inlet manifold inserts automatic charging press-loading device |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108406254A (en) |
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| CN104117839A (en) * | 2013-04-25 | 2014-10-29 | 江苏宝时达动力科技有限公司 | Engine intake manifold iron bush pressing and assembling device |
| CN203956444U (en) * | 2014-06-12 | 2014-11-26 | 江苏东方汽车装饰件总厂 | A kind of inlet manifold device for pressing cylinder liner cold press |
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| CN106226008A (en) * | 2016-08-26 | 2016-12-14 | 青岛华涛汽车模具有限公司 | A kind of airtight cold plug in all-in-one |
| CN107052577A (en) * | 2017-03-14 | 2017-08-18 | 尊道（上海）自动化设备有限公司 | A kind of automatic press mounting welding equipment of automobile low-voltage fuel distribution pipe |
| CN206614217U (en) * | 2017-04-05 | 2017-11-07 | 无锡金百特自动化机械有限公司 | A kind of motor intake manifold is with controllable insert depth device |
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| CN207119960U (en) * | 2017-06-27 | 2018-03-20 | 深圳市鑫齐昊设备五金有限公司 | A kind of automobile torsion bar press-loading apparatus |
| CN207288100U (en) * | 2017-09-28 | 2018-05-01 | 东北林业大学 | A kind of more specification inserts detect screening installation automatically |
| CN208787876U (en) * | 2018-05-18 | 2019-04-26 | 神通科技集团股份有限公司 | Inlet manifold inserts automatic charging press-loading device |
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2018
- 2018-05-18 CN CN201810482619.9A patent/CN108406254A/en active Pending
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| CN106226008A (en) * | 2016-08-26 | 2016-12-14 | 青岛华涛汽车模具有限公司 | A kind of airtight cold plug in all-in-one |
| CN107052577A (en) * | 2017-03-14 | 2017-08-18 | 尊道（上海）自动化设备有限公司 | A kind of automatic press mounting welding equipment of automobile low-voltage fuel distribution pipe |
| CN206614217U (en) * | 2017-04-05 | 2017-11-07 | 无锡金百特自动化机械有限公司 | A kind of motor intake manifold is with controllable insert depth device |
| CN206953615U (en) * | 2017-04-24 | 2018-02-02 | 苏州科技大学 | Inlet manifold assembling test production system |
| CN207119960U (en) * | 2017-06-27 | 2018-03-20 | 深圳市鑫齐昊设备五金有限公司 | A kind of automobile torsion bar press-loading apparatus |
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